Nex 720-0691a Owner's Manual

19000272A0
This instructions manual contains important information necessary for the proper assembly and safe use of the appliance. Read and follow all warnings and instructions before assembling and using the appliance. Keep this manual for future reference.
Model No: 720/730-0691A FOR OUTDOOR USE ONLY
Table of Contents
Safety Instruction . . . . . . . . . . . . . . . . . . . . .
Parts Check list. . . . . . . . . . .. . . . . . . . . . . .
Assembly Instruction . . . . . . . . . . . . . . . . . .
Gas Hook –Up . . . . . . . . . . . . . . . . . . . . . . .
Installer Final Check List. . . . . . . . . . . . . . .
Leak Testing . . . . . . . . . . . . . . . . . . . . . . . .
Operating Instruction . . . . . . . . . . . . . . . . . .
Grill Lighting Instruction . . . . . . . . . . . . . . . .
Lighting Instruction. . . . . . . . . . . . . . . . . . . .
Grill Light . . . . . . . . . . . . . . . . . . . . . . . . . . .
Care and Maintenance . . . . . . . . . . . . . . . . .
2-5
6
7-14
15
16
16-17
18
18-19
19-20
21
22
Trouble Shooting . . . . . . . . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . . . . . . . . . .
Ordering Parts . . . . . . . . . . . . . . . . . . . . . . .
Grill Hints . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grill Cooking Chart . . . . . . . . . . . . . . . . . . . .
Grill Recipe Suggestion . . . . . . . . . . . . . . . .
Limited Warranty . . . . . . . . . . . . . . . . . . . . .
Natural Gas Conversion ………… …… ……..
Safety Instruction
23-24
25
26-27
28
28
28-29
30-31
32
33-41
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.
Combustion by products produced when using this product contain chemicals known to the States of California to cause cancer, birth defe cts, or ot h er reprod u ctive h arm
Your grill will be very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use.
WARNING
1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
2
Safety Instruction
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS This appliance (light and transformer) is equipped with a plug and should be
plugged directly into a properly grounded receptacle. When installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1 DO NOT cut or remove the grounding prong from this plug.
1. To protect against electric shock, do not immerse cord or plugs in water or other liquid.
2. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.
3. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner. Contact the manufacturer for repair.
4. Do not let the cord hang over the edge of a table of touch hot surface.
5. Do not use an outdoor cooking gas appliance for purposes other than intended.
6. When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
7. Use only a Ground Fault Interrupt (GFI) protected circuit with this outdoor cooking gas appliance.
8. Never remove the grounding plug or use with an adapter of 2 prongs.
9. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipments, and approved for outdoor use with a W-A marking.
WARNING
Do not try lighting this appliance without reading the “LIGHTING INSTRUCTIONS” section of this manual.
TESTED IN ACCORDANCE WITH ANS Z21.58a CSA
1.6a-2008 STANDARD FOR OUTDOOR COOKING GAS
APPLIANCE. THIS GRILL IS FOR OUTDOOR USE ONLY.
Grill Installation Codes
Check your local building codes for the proper method of installation. in the absence of local codes, this unit should be installed in accordance with the National Fuel Gas Code ,ANSI Z223.1/NFPA 54,Storage and Handling of Liquefied Petroleum Gases, ANSI /NFPA B149.2 or CSA B149.1 Natural Gas and Propane Installation Code, and the National Electrical Code, ANSI/NFPA 70. Correct LP Gas Tank Use LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas tank, not included with grill. Never connect your gas grill to an LP gas tank that exceeds this capacity.
If an external electrical source is utilized: The outdoor cooking gas appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
CAUTION: Beware of Flashback
CAUTION: Spiders and small insects occasionally
spin webs or make nest in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction, which could result in a fire in and around burner tubes. This type of fire is known as “FLASH-BACK” and can cause serious damage to your gri ll and create an unsafe operating condition for the user.
Although an obstructed burner tube is not the only cause of “FLASH-BACK”, it is the most common cause.
To reduce the chance of “FLASH-BACK”, you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time. A clogged tube can be lead to a fire beneath the grill.
WARNING
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
NOTE: The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill.
Visually check the burner flames prior to each use. The flames should look like this picture. If they do not, refer to the burner main tenancy part of this manual.
3
Safety Instruction continued
LP-Gas Supply System
Always keep the LP cylinder at 90° (upright) orientation to provide vapor withdraw.
If the information is not followed exactly, a fire resulting in death or serious injury could occur.
A 20lb tank of approximately # 1/4 inches in diameter by 18­1/4 inches high is the maximum size LP gas tank to use.
This safety feature prevents the ta nk from b ei n g ov erfilled , which can cause malfunction of the LP gas tank, regulator and/or grill.
The LP gas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP – Gas cylinder of the U.S. Department of Transportation (DOT) or the National Standard of Canada ,CAN/CSA –B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods and Commission .
The LP gas tank must have a shutoff valve terminating in an LP valve outlet that is compatible with a Type 1. LP gas supply cylinder must have a shut off valve terminating in a valve outlet specified for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1 as applicable. LP gas supply cylinder must be fitted with an Overfill Protection Device (O.P.D) The LP gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank.
The tank supply system must be arranged for vapor withdrawal.
The LP gas tank used must have a collar to pr ot ec t t h e t a nk valve.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of cap or plugs may result in leakage of propane.
Never connect an unregulated LP gas tank to your gas grill.
This outdoor cooking gas appliance is equipped with a high capacity hose/regulator assembly for connection to a standard 20lb. Liquid propane cylinder.
Have your LP gas tank filled by a reputable propane gas dealer and visually inspected and re-qualified at each filling.
Do not store a spare LP gas cylinder under or near this appliance.
Never fill the cylinder beyond 80 percent full.
Always keep LP gas tanks in an upright position.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas applianc e.
When your gas grill is not in use the gas must be turned off at LP gas tank.
PROPER PLACEMENT AND CLEARANCE OF GRILL
Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is to be used outdoors only. Do Not install this unit into combustible enclosures. Minimum clearance from sides and back of unit to combustible construction, 24 inches (61cm) from sides and 24 inches (61cm) from back.
DO NOT use this appliance under overhead combustible surfaces. This outdoors cooking gas appliance is not intend to be installed in or on recreational vehicles and/or boats.
The gas must be turned off at the supply cylinder when the outdoor cooking gas appliance is not in use.
LP gas tank must be stored outdoors in a well-ventilated area and out of reach of children. Disconnected LP gas tanks must not be stored in a building, garage or any other enclosed area.
Do Not obstruct the flow of ventilation air around the gas grill housing. Only use the regulator and the hose assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified in this manual.
The regulator and hose assembly must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill being put into operation. The replacement hose assembly shall be that specified by the manufacturer.
Pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Never substitute other types of regulator. Contact customer service for manufacturer specified replacement parts.
This outdoor cooking gas appliance is equipped with a pressure regulator comply with the standard for Pressure Regulating Valves for LP Gas ANSI/ UL 144.
Do not use briquettes of any kind in the grill.
The grill is designed for optimum performance without the use of briquettes. Do not place briquettes on the radiant as this will block off the area for the grill burners to vent. Adding briquettes can damage ignition components and knobs, and void the warranty.
Keep the back and side cart free and clear from debris. Keep any electrical supply cord, or the rotisserie motor cord away from the heated areas of the grill.
Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a windbreak will be required. Always adhere to the specified clearance.
Never use a dented or rusty propane tank.
Keep any electrical supply cord and the fuel supply hose away from any heated surface.
While lighting, keep your face and hands as far away from the grill as possible.
Burner adjustment should only be performed after the burner have cooled.
WARNING
Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use.
Failure to comply with these instructions may result in serious bodily injury.
CAUTION: TO ENSURE CONTINUED PROTECTION
AGAINST RISK OF ELECTRIC SHOCK, CONNECT TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE RISK OF ELECTRIC SHOCK, KEEP EXTENSION CORD CONNECTION DRY AND OFF THE GROUND.
4
Safety Instruction continued
INSECT WARNING
Spiders and insects can nest in the burners of this and any other grill, and cause the gas to flow improperly. This is a very dangerous condition, which can cause a fire to occur behind and beneath the valve panel, thereby damaging the grill and making it unsafe to operate. Inspect the grill at least twice a year.
WARNING
Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.
DO NOT USE ALUMINUM FOIL TO LINE THE GRILL RACKS OR GRILL BOTTOM.
This can severely upset combustion airflow or trap excessive heat in the control area.
DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.
SAFETY PRACTICES TO AVOID PERSONAL INJURY
When properly cared for your grill will provide safe, reliable service for many years. However, extreme care must be used as the grill produces intense heat that can increase accident potential. When using this appliance basic safety practices must be followed, including the following: Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service should be referred to a qualified technician. This grill is not intended to be installed in or on recreational vehicles or boats.
Use a covered hand when opening the grill lid. Never lean over an open grill.
When lighting a burner, pay close attention to what you are doing. Make certain you are aware of which burner you are lighting, so your body and clothing remain clear of open flames.
When using the grill, do not touch the grill rack, burner grate or immediate surroundings as these areas become extremely hot and could cause burns. Use only dry potholders. Moist or damp potholders on hot surfaces may cause steam burns. Do not use a towel or bulky cloth in place or potholders. Do not allow potholders to touch hot portions of the grill rack.
Grease is flammable. Let hot grease cool before attempting to handle it. Do not allow grease deposits to collect in the grease tray at the bottom of the grill’s firebox. Clean the grease tray often
Do not use aluminum foil to line the grill racks or grill bottom. This can severely upset combustion air flow or trap excessive heat in the control area. For proper lighting and performance of the burners keep the burner ports clean. It is necessary to clean them periodically for optimum performance. The burners will only operate in one position and must be mounted correctly for safe operation.
Clean the grill with caution. To avoid steam burns, do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce toxic fumes or can ignite if applied to a hot surface.
Children should not be left alone or unattended in an area where the grill is being used. Do not allow them to sit, stand or play in or around the grill at any time. Do not store items of interest to children around or below the grill. Do not permit clothing, pot holders or other flammable materials to come in contact with or too close to any grate, burner or hot surface until it has cooled. The fabric could ignite and cause personal injury.
For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.
Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suitable for grill use. These materials may break with sudden temperature changes. Use only on low or medium heat settings in accordance with the manufacturer’s guidelines.
Do not heat unopened food containers. A build-up of pressure may cause the containers to burst.
Turn off grill controls and make certain the grill is cool before using any type of aerosol cleaner on or around the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.
Do not use the grill to cook excessively fatty meats or other products which promote flare – ups. Do not operate the grill under unprotected combustible constructions. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeways or other such enclosed areas.
Keep the area surrounding the grill free from combustible materials including, fluids, trash, and vapors such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air.
WARNING This outdoor cooking gas appliance is not intended to be installed in or on boats. And other recreational vehicles.
5
Parts Check List
Screws used to attach the parts are already pre-placed on the part s or grill body. Loosen the screws before you install the part.
Grill Body 1 pc Side Burner Bowl 1 pc Side Shelf 1 pc
Warming Rack 1 pc Control Knob 1pc Wire shelf 1pc
Cooking grid 3 pcs Bezel 1pc Side Burner Grease Box 1pc
Grease Box 1pc Flame tamer 4 pcs Battery 1pc
Allen Wrench 1pc
REQUIRED TOOLS & INSTALLATION EXAMPLES (screws have been attached on side burn er , side panel or corresponding parts)
*12mm*10pcs
4
1
6
Assembly Instruction
Tighten all screws on the grill as some screws may have loosened during transit
Step 1: Side Burner Bowl Assembly
Fig.1
1a). Loosen the bottom 2 screws that are located on the right side panel of the grill. Do not remove completely. See fig.1
1b). Remove the bottom screw that is located on the right side control panel. See fig.1
1c). Remove the 3 screws along the top edge of the side burner bowel. See Fig.2
Fig.2
7
1d). Align the bottom key holes on side burner bowl with 2 loosened screws on right side panel. Attach the side burner bowel to the cart with the two loosened screws on the side panel. See Fig.3
Tip: This step is meant to help with the installation but do not depend solely on the two screws to hold the weight of the side burner shelf.
Assembly Instruction continued
Fig.3
Fig.4
1e). With the three screws removed in Step 1c) insert them from inside the fire box into the side burner bowl. Tighten screws from inside the fire box. See Fig.4
1f). Tighten the two screws loosened in step 1a). See Fig.4
1g). Attach the side burner control panel to the main control panel by tightening the screw removed in step 1b) from underneath the side burner bowl. Screw passes through the side burner control panel to the main control panel. See Fig.4
8
Assembly Instruction continued
Step 2: Side Shelf Assembly
2a). Loosen the bottom 2 screws that are located on the left side panel of the grill. Do not remove completely. See fig.5
2b). Remove the bottom screw that is located on the left side of control panel. See fig.5
Fig.5
2c). Remove the 3 screws along the top edge of the side shelf. See Fig.6
Fig.6
9
2d). Align the bottom key holes on side shelf with 2 loosened screws on side panel. Attach the side shelf to the cart with the two loosened screws on the side panel. Hook the side shelf into the two screws. See Fig. 7
Tip: This step is meant to help with the installation but do not depend solely on the two screws to hold the weight of the side shelf.
Assembly Instruction continued
Fig.7
2e). With the three screws removed in Step 2c) insert them from inside the fire box through the side shelf. Tighten screws from inside the fire box. See Fig. 8
2f). Tighten the two screws loosened in step 2a) See Fig. 8
2g). Attach the side burner control panel to the main control panel by tightening the screw removed in step 2b) from underneath the side shelf. Screws pass through the side shelf control panel to the main control panel. See Fig. 8
Fig.8
10
Assembly Instruction continued
Step 3: Side Burner Valve Assembly
3a). Loosen the "C" bracket on the burner tube located on the underside of the side shelf bowl by removing the screw holding it in place. Turn the "C" bracket so the opening of the side burner tube is exposed.
3b). Remove the 2 screws that are pre-attached to the valve. Then place the bezel on the side burner control panel, from underneath, insert the side burner valve into the side burner control panel and bezel. Then align the valve through the side burner panel opening, making sure the orifice end is aligned in the burner opening. See Fig. 9
3c). From the front of the side burner control panel, put the two valve screws through the knob bezel, control panel and secure to valve. See Fig. 9
Fig.9
Fig.10
3d). Return to the underside of the side burner and turn the "C" bracket to close the gap in the front opening of the side burner tube. Tighten screw to secure. See Fig. 10
Step 4: Connecting Ignition Wires
Insert the side burner ignition wire to the ignite module located on the right side panel inside the cart. See Fig. 11
Fig.11
11
Assembly Instruction continued
Step 5: Side Burner Knob Assembly
5a). Locate the small opening on the underside of the knob, behind the rubber grip and peel the rubber grip back carefully.
5b). Insert the Allen wrench into the hole and into the set screw, positioned for tightening.
5c). Insert valve stem into knob and tighten the set screw. See Fig. 12
Fig. 12
Step 6: Wire Shelf Assembly
6a). Remove the 2 screws on the left side panel and 2 screws from bottom panel that are pre­attached on the cart.
6b). Attach the wire shelf with 2 leg on the bottom panel, tighten the screw, then assemble another 2 screws on left side panel. See Fig. 13
Fig. 13
12
Assembly Instruction continued
Step 7: Battery Assembly
Unscrew the electronic igniter button and place the battery into the housing with positive terminal (+) facing outward. Replace the ignition button after the battery has been installed. See Fig. 14
Fig. 14
Step 8: Grease Box Assembly
Install the grease box from the rear of the grill. See Fig. 15
Fig. 15
13
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