Nex 720-0649, 730-0649 Owner's Manual

ITEM / ARTICLE / ARTICULO # 296459

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Example only: SERIAL # ________ MFG. DATE ________ PURCHASE DATE: _________

STAINLESS STEEL LP GAS GRILL

MODEL / MODÈLE / MODELO # 720-0649

WARNING

To reduce the risk of fire, burn hazard or other injury, read the Care and Use Manual carefully and completely before using your grill.

Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-877-323-5263, 8 a.m. - 6 p.m., PST, Monday - Friday, 8 a.m. – 12 p.m. Saturday.

WARNING

FOR OUTDOOR USE ONLY

WARNING

This grill is not intended to be installed in or on recreational vehicles and/or boats.

TABLE OF CONTENTS

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Safety Information….…………………………………………………....………………...……..….3

Package Contents List………………………………………………………………………..……..7 Preparation……………….…………………. ……………………….…………….………………..8 Assembly Instructions…………………………………………………………….…..……..………8

Installation Instructions…………………………………………………………….....…….……...16

Operation Instructions…….…………………………………………………….…..…..……….…19 Gas Conversion From LP to NG…………………………………………………………………..25 Care and Maintenance……………………………………………………………………………..30 Troubleshooting…………………………………………………………………..……….……..…32 Warranty………………………………….…………………………………………..………..…….34 Replacement Parts List………………….…...……………………………………..…….……….35

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

Figure 338 CSA International Project 2075516 4 of 38

SAFETY INFORMATION

WARNING – Hazards or unsafe

practices which COULD result in severe personal injury or death.

CAUTION – Hazards or unsafe practices which COULD result in minor personal

WARNING

Do not use the grill if the odor of gas is present. Contact customer service at 1-877-323-5263.

1. The grill and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing in excess of 1/2 PSI (3.5 kpa).

Never attempt to use damaged equipment. See your local liquid propane dealer for rep air.

Check all gas supply fittings for leaks before each use. Do not use the grill until all connections have been checked and do not leak. Do not smoke while leak testin

Do not install this unit into combustible enclosures. There should be a minimum clearance of 24 inches from all sides to combustible materials.

This grill is not intended to be installed in or on recreational vehicles and/or boats.

Do not store gril indoors unless the cylinder is disconnected. Do not store cylinder in a building, garage, or any other enclosed area, and keep out of reach of children at all times.

WARNING

CAUTION

WARNING

Do not try lighting this appliance without first reading the “LIGHTING INSTRUCTIONS” section of this manual.

. Never leak test with an open flame.

WARNING Maximun LP gas tank size is 12 inches in diameter by 18-1/2 inches tall. Do not use a tank without an Overfill Prevention Device (OPD), which prevents the tank from being overfilled and possibly damaging your grill.

WARNING When lighting, keep your face and hands as far

from the grill as possible.

awa

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Do not leave the grill unattended while cooking.

Failure to properly place the burner over the orifice could cause a fire to occur behind and beneath the valve panel, thereby damaging the grill and making it unsafe to operate.

When using a match to light the grill, make sure to use the attached lighting rod.

When using the rotisserie burner, remove the warming rack. High heat from the burner may cause the warming rack to bend.

BEFORE LIGHTING

Inspect the gas supply hoses prior to turning on the gas. If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use.

Only the pressure regulator and hose assembly supplied with the unit should be used. Never sub stitute regulators for those supplied with the grill. Contact customer service for proper replacement.

Screw the regulator (type QCC1) onto the cylinder. Leak check the hose and regulator co nnections with a soap and water solution before operating the grill (See “Leak Testing” instructions on page 17).

Do not turn on the gas at the LP gas cylinder unless the gas hose is properly connected to the side burner gas pipe system and all burner valves are in the “OFF” position.

Keep a spray bottle of soapy water near the grill and check the connections before each use.

1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

2. A liquid propane cylinder not connected for use should not be stored in the vicinity of this or any other appliance.

3. Do not store spare liquid propane gas cylinders under or near this appliance.

4. Never fill the cylinder beyond 80 percent capacity.

5. Liquid propane cylinders must be fitted with an Overfill Protection Device (OPD).

6. If the information above is not followed exactly, a fire resulting in death or serious injury could occur.

WARNING

CAUTION

LP GAS CYLINDER WARNING

WARNING

Spiders and insects can nest inside the burners of the grill and disrupt gas flow.

Inspect the grill at least twice a year.

CAUTION Before cleaning, make sure the gas supply and control knobs are in the “OFF” position and the burners have cooled.

CAUTION The grill head is heavy and will require two or more people to lift and position onto grill cart.

Do not use indoors.

Figure 338 CSA International Project 2075516 6 of 38

WARNING Do not try lighting this appliance without first reading the “LIGHTING INSTRUCTIONS” section of this manual.

CALIFORNIA PROPOSITION 65 WARNING The burning of gas fuel generates some byproducts, which are known by the State of California to cause cancer or reproductive harm. To minimize exposure to these substances, always operate this unit according to the care and use manual, ensuring you provide good ventilation when cooking with gas.

TESTED IN ACCORDANCE WITH ANSI Z21.58 LATEST STANDARD and CGA 1.6-2007 STANDARED FOR OUTDOOR COOKING GAS APPLIANCES. THIS GRILLL IS FOR OUTDOOR USE ONLY.

Check your local building codes for the proper method of installation. In the absence of local codes, follow either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGA-B149.1, Natural Gas and Propane Installation Code, Electrical Code

ANSI/NFPA 70

SAFETY PRACTICES TO AVOID INJURY

When properly cared for, your grill will provide safe, reliable service for many years. However, extreme care must be used as the grill produces intense heat that can increase accident potent ial.

When using this appliance basic safety practices must be followed, including the f ollowing: Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service

should be referred to a qualified technician. The grill is for outdoor use only.

The grill is not intended to be installed in or on recreational vehicles and/or boats. Children should not be left alone or unattended in an area where the grill is being used. Do not allow children

to sit, stand or play on or around the grill at any time. Do not store items of interest to children around or below the grill or cart. Do not allow children to crawl insi de the cart. Never let clothing, pot holders or other flammable materials come in contact with or too close to any grate, burner or hot surface until it has cooled. The fabric could ignite, causing serious personal injury. For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.

Only certain types of glass, ceramic, earthenware, or other glazed utensils are suitable for grill use. Other types of materials may shatter with sudden temperature changes. Use only low or medium heat settings in accordance with the manufacturer’s guidelines. Do not heat unopened food containers as a build-up of pressure may cause the containers to burst.

Use a covered hand when opening the grill lid. Never lean over an open grill. When lighting a burner, always pay close attention to what you are doing. Make certain you are aware of

which burner you are lighting so that your body and clothing remain clear of open flames. When using the grill, do not touch the grill rack, burner grate or immediate surroundings as these areas

become extremely hot and could cause burns. Use only dry potholders. Moist or damp potholders on hot surfaces may cause steam burns. Do not use a towel or bulky cloth in place of potholders. Do not allow potholders to touch hot portions of the grill rack.

Grease is flammable. Let hot grease cool before attempting to handle it. Do not allow grease deposits to collect in the grease tray at the bottom of the grill’s firebox. Clean the grease tray often. Do not use aluminum foil to line the grill racks or grill bottom. This can severely upset combustion airflow or trap excessive heat in the control area.

For proper lighting and performance of the burners, keep the burner ports clean. It is neces sary to clean them

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periodically for optimum performance. The burners will only operate in one position and must be mounted correctly for safe operation.

Exercise caution when cleaning grill. To avoid steam burns, do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface. Never use a dented or rusty propane cylinder. Turn off all control knobs and make certain the grill is cool before using any type of aerosol cleaner on or around it. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.

Do not use the grill to cook excessively fatty meats or other products, which promote flare-ups. Do not operate the grill under unprotected combustible constructions. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeways or other such enclosed areas.

This unit is intended for outdoor use only. Keep the areas surrounding the grill free from combustible materials including, fluids, trash, and vapo rs such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air. If the unit is stored indoors, make sure it is cool. Do not use briquettes of any kind in the grill.

This liquid propane gas grill is designed for optimum performance without the use of briquettes. Do not place briquettes on the flame tamers as this will block the vent to the grill burners. Adding briquettes can damage ignition components, thus voiding the warranty. Keep the back of the cart free and clear from debris. Keep any electrical supply cord and the fuel supply hose away from any heated surface. Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.), a windbreak will be required. Always adhere to the clearance specifications.

PLACEMENT OF THE GRILL

WARNING

Do not install this unit in combustible enclosures. There should be a minimum clearance of 24 inche s from all sides to combustible materials.

Outdoor cooking appliances should not be used under overhead combustible construction. When determining a suitable location take into account concerns such as exposure to wind, proximity to traffic

paths, and keeping gas supply lines as short as possible. Place the grill in well-ventilated areas. Never place the grill in a building, garage, breezeway, shed or other

such enclosed areas. During heavy use, the grill will produce a lot of smoke

Electrical Grounding Instructions for Transformer – This appliance (Transformer) is equipped with a plug and should be plugged directly into a properly grounded receptacle. When installed, must be electri cally grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1. DO NOT cut or remove the grounding prong from this plug.

1. To protect against electrical shock, do not immerse cord or plugs in water or other liquids.

2. Unplug from the outlet when not in use and befo re cleaning. Allow to cool before putting on or taking off

3. Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance

4. Do not let the cord hang over the edge of a table of touch hot surface.

5. Do not use an outdoor cooking gas appliance for pu rposed other than intended.

6. When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the

7. Use only a Ground Fault Interrupt (GFI) protected circuit with this outdoor cooking gas appliance.

8. Never remove the grounding plug or use with an adapter of 2 prongs.

9. Use only extension cords with 3 prong grounding plug, rated for the power of the equipments, and

WARNING

parts. malfunctions or has been damaged in any manner. Contact the manufacturer for repair.

outlet.

roved for outdoor use with a W-A marking.

PACKAGE CONTENTS LIST

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A. Body Assembly -----------1pc.

B. Bottom Panel----------1 pc.

C. Door-----------------------2pcs.

D. Side Burner Shelf----------1pc. E. Left Side Shelf------------1pc. F. Left Side Panel----------1pc.

G. Right Side Panel----------1pc. H. Back Panel---------------1pc. I. Diagonal Bar Barrier -----1pc.

J. Swivel Caster ------------1pc. K. Swivel Caster with Brake-1pc. L. Stationary Caster----------1pc.

M. Control knob -----------5pcs. N. Transformer Assembly ---1pc. O. Warming Rack -----------1pc.

P. Cooking Grid -------------2pc. Q.Flame Tamer --------------3pcs. R.Trash clip ------------------2pcs.

S. Bottle opener ------------1pcs.

HARDWARE CONTENTS

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Pack Description Quantity

AA 5/32-in. x 10-mm Truss Head Screw 26 pcs. BB 5/32-in. Locking Washer 26 pcs. CC 1/4-in. x 15-mm Truss Head Screw 47 pcs. DD 1/4-in. Locking Washer 47 pcs. EE 5/32-in. x 15-mm Ladder Bolt 1 pc.

FF Lighting Rod 1 pc. GG Battery / AAA 1 pc. HH 1/4-in. Washer 3 pcs.

PREPARATION

Before beginning assembly, make sure all parts are present. Compare parts with package contents list and diagram above. If any part is missing or damaged, do not attempt to assemble, the product. Contact customer service for replacement parts.

• Estimated Assembly Time: 50 minutes

• Tools Required for Assembly:

Phillips Screwdriver (not included) and Wrench (not included)

FF GG HH

Phillips Screwsdriver Wrench

• Note: The right and left sides of the grill are designated as if you are facing the front of the grill.

ASSEMBLY INSTRUCTIONS

1. Caster Assembly Mount the casters onto the bottom panel (B) using sixteen 1/4-in. x 15-mm truss head screws (CC) and sixteen 1/4-in. locking washers (DD).

The swivel caster with brake (K) should be positioned under the left rear of the cart bottom and the swivel caster(J) should be positioned under left front as shown in Fig. 1. The two stationary casters (L) should be positioned under the right side. NOTE: Turn over the bottom panel for assembling casters.

2. Side Panel Assembly Use three 1/4-in. x 15-mm truss head screws (CC) and three 1/4-in. locking washers (DD) to connect the bottom of the left side panel to the bottom panel (B). Make the left side panel (F) flush with the rear of bottom panel and tighten the screws.

Repeat for the right side panel (G).

Fig. 1

Fig. 2

16x

3. Back Panel Assembly

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Remove the back panel from the carton. Position the back panel (H) with the flat side facing outward. Attach the back panel to the bottom panel (B) with three 1/4-in. x 15-mm truss head screws (CC) and three 1/4-in. locking washers (DD) as shown in Fig. 3.

Use four 1/4-in. x 15-mm truss head screws (CC) and four 1/4-in. locking washers (DD) to connect the back panel (H) to the right and left side panels as shown in Fig. 4.

Fig. 5

4. Transformer Box Assembly Align the holes of the transformer box (N) with the holes on the back panel (H). Attach the transformer (N) to the back panel (H) using five 5/32-in. x 10-mm truss head screws (AA) and six 5/32-in. locking washers (BB) as shown in Fig. 5.

The power cord bracket connects to the rear cart panel using two 5/32-in. x 10-mm truss head screws (AA) and two 5/32-in. locking washers (BB)

as shown in Fig. 5.

Fig. 3

3 X

Fig. 4

4 X

Power cord

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5. Spare Liquid Propane Tank Barrier Bar Assembly Attach the barrier bar (I) to the bottom panel (B) and back panel (H) using two 5/32-in. x 10-mm truss head screws (AA) and two 5/32-in. locking washers (BB) as shown in Fig. 6.

6. Door and Firebox Assembly Attach the two doors (C) by fitting the hinge on the bottom panel inside the holes of the doors as shown in Fig. 7.

CAUTION Please have one person to hold the

two doors before assembling the firebox onto grill cart. Failure to do so may result in injury.

CAUTION The firebox assembly is heavy and

will require two or more people to lift and position onto grill cart. Failure to do so may result in injury.

Remove the firebox assembly (A) from the carton and carefully place onto the grill cart, at the same time keep the top door hinge in place as shown in Fig. 7

Note: Take care when moving the firebox assembly as the bottom flanges can be bent, which would misalign the holes.

Fig. 6

Fig. 7

Door hinge

2 X

Cart grill

Hole of the door

Figure 338 CSA International Project 2075516 12 of 38

Connect the small wire that extends from the

Attach the firebox assembly (A) to the grill cart using four 1/4-in. x 15-mm truss head screws (CC) and four 1/4-in. locking washers (DD). Note: Two screws and two washers for each side of cart) as shown in fig. 8.

7. Transformer Wire Assembly

transformer box (N) to the wiring junction box located above the left panel near the rear of the cabinet as shown in Fig. 9. HINT: Stand at the back of the grill to connect

the wire to the junction box.

8. Side Burner Shelf Assembly Loosen the 2 screws that are pre-placed onto firebox right panel. (HINT: Do not remove these 2 screws completely). Unscrew the 5/32-in. x 10mm truss head screw (AA) and 5/32-in locking washer (BB) on the right side of main control panel. Keep them for future use.

Fig. 8

Fig. 9

Small wire

Fig. 10

Figure 338 CSA International Project 2075516 13 of 38

Remove the 3 screws that are pre-placed onto side burner shelf (D).

Align the bottom key holes on side burner shelf (D) with two loosened screws, and tighten these 2 screws.

Use two 1/4-in. x 15mm truss head screws (CC) and two 1/4-in. locking washer (BB), to keep the right side burner shelf in place (two screw holes are located in the top of right side burner shelf).

Note: the top 2 screws of the firebox should be screwed from inside to outside for right side burner shelf. But bottom 3 screws should be tightened from outside to inside

Attach right side burner control panel to the main control panel use one 5/32-in. x 10mm truss head screw (AA), one 5/32-in locking washer (BB), and one 1/4-in washer(DD) as shown in Fig. 13.

Fig 11

Fig. 12

Fig. 13

1 X

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