Nex 720-0543 Owner's Manual

ASSEMBLY & OPERATING INSTRUCTIONS

Model: 720-0543

PLEASE CONTACT 1-800-913-8999 FOR ASSISTANCE DO NOT RETURN TO THE PLACE OF PURCHASE

FOR OUTDOOR USE ONLY FOR PROPANE GAS USE ONLY

Table of Contents

ITEM Safety Instruction … … … … … ... … … …

Exploded View … … … … … … … … … … Part List ……………………………… Assembly Tools and Tips … … … … … … Assembly Instruction ………………... Operating Instruction …………………

PAGE 1-4

5 6 6 7-13 14-16

DANGER

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call you gas supplier or your fire department.

ITEM Ordering Parts ………………… …

Care and Maintenance … … … … … … Grilling Hints … … … … … … … … … Grill Recipes … … … … … … … … … Troubleshooting … … … … … … … … Limited Warranty … … … … … … … …

PAGE 17

18 19 20-21 22 23

Safety Instruction

WARNING

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

CAUTION

1. Do not try lighting this appliance without reading the “LIGHTING INSTRUCTIONS” section of this manual.

2. Do not move the appliance during its use.

3. Turn off the gas supply at the gas container after use.

4. Any modification of the appliance may be dangerous.

5. All parts sealed by the manufacturer or his agent must not be manipulated by the user.

6. Your grill can get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, lid or any other grill parts while and right after the grill is in operation. We recommend you use protective gloves when handling particular hot components.

7. Failure to comply with these instructi o ns could result in a fire or explosion that could cause serious bodily injury, death or property damage.

8. Retain this manual for future reference.

Safety Instruction

TESTED IN ACCORDANCE WITH ANS Z21.58 • CSA 1.6-2007 STANDARD FOR OUTDOOR COOKING GAS APPLIANCE. THIS GRILL IS FOR OUTDOOR USE ONLY.

If an external electrical source is utilized: The outdoor cooking gas appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.

WARNING

Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.

NOTE: The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill.

Grill Installation Codes

The installation must conform with local codes or, in the absence of local codes, with either the national fuel gas code, ANSIZ 223.1/NFPA 54, Natural gas and Propane installation code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV series Recreational Vehicle Code, as applicable.

Correct LP Gas Tank Use LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas tank, not included with grill. Never connect your gas grill to an LP gas tank that exceeds this capacity.

WARNING

This outdoor gas appliance is not intended to be installed on boat or recreational vehicle.

WARNING

Keep outdoor cooking gas appliance area clear and free from combustible materials.

NOTE: This outdoor cooking gas appliance is equipped with a pressure regulator comply with the standard for Pressure Regulating Valves for LP Gas, ANSI/UL 144.

LP-Gas Supply System

Safety Instruction

1. A 20lbs tank of 12 maximum size LP gas tank to use.

2. This safety feature prevents the tank from being overfilled, which can cause malfunction of the LP gas tank, regulator and/or grill.

3. The LP gas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP –Gas cylinder of the U.S. Department of Transportation (DOT) or the National Standard of Canada ,CAN/CSA – B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods and Commission .

4. The LP gas tank must have a shutoff valve terminating in an LP valve outlet that is compatible with a Type 1. LP gas supply cylinder must have a shut off valve terminating in a valve outlet specified for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1 as applicable. LP gas supply cylinder must be fitted with an Overfill Protection Device (O.P.D) The LP gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank.

5. Only use the cylinder marked “Propane”.

6. The LP gas tank used must have a collar to protect the tank valve.

7. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust can on the cylinder valve out that is provided wit the cylinder valve. Other types of cap or plugs may result in leakage of propane.

8. Never connect an unregulated LP gas tank to your gas grill.

9. This outdoor cooking gas appliance is equipped with a high capacity hose/regulator assembly for connection to a standard 20lb. Liquid propane cylinder.

10. Have your LP gas tank filled by a reputable propane gas

11. dealer and visually inspected and re-qualified at each filling.

12. Do not store a spare LP gas cylinder under or near this appliance.

13. Never fill the cylinder beyond 80 percent full.

14. Always keep LP gas tank in upright position.

15. If this information (Item 12-14 above) is not followed exactly, a fire resulting in death or serious injury could occur.

16. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

17. Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance.

18. When your gas grill is not in use, the gas must be turned off at LP gas tank.

¼” diameter by 18 ¼” high is the

19. Disconnected LP gas tanks must not be stored in a building, garage, or any other enclosed area.

20. LP gas tank must be stored outdoors in a wellventilated area and out of reach of children.

21. The gas must be turned off at the supply cylinder when the outdoor cooking gas appliance is not in use.

22. Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas gr ill is to be used outdoors only.

23. Do Not install this unit into combustible enclosures.

24. Minimum clearance from sides and back of unit to combustible construction, 24 inches (61cm) from sides and 24 inches (61cm) from back.

25. DO NOT uses this appliance under overhead combustible surfaces. This outdoors cooking gas appliance is not intended to be installed in or on recreational vehicles and/or boats.

26. Do Not obstruct the flow of ventilation air around the gas grill housing. Only use the regulator and the hose assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified in this manual.

27. The regulator and hose assembly must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill being put into operation. The replacement hose assembly shall be that specified by the manufacturer. Check Section “Limited Warranty” on Page 23 for replacement information.

28. Pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Never substitute other types of regulator. Contact customer service for manufacturer specified replacement parts.

29. Do not use briquettes of any kind in the grill.

30. The grill is designed for optimum performance without the use of briquettes. Do not place briquettes on the radiant as this will block off the area for the grill burners to vent. Adding briquettes can damage ignition components and knobs, and void the warranty.

31. Keep the back and side cart and the ventilation of cylinder enclosure free and clear from debris.

32. Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a windbreak will be required (see below). Always adhere to the specified clearance.

33. Never use a dented or rusty propane tank.

34. Keep any electrical supply cord and the fuel supply hose away from any heated surface.

35. While lighting, keep your face and hands as far away from the grill as possible.

36. Burner adjustment should only be performed after the burner have cooled.

Safety Instruction

SAFETY PRACTICES TO AVOID INJURY

When properly cared for, your grill will provide safe, reliable service for many years. However, extreme care must be used as the grill produces intense heat that can increase accident potential. When using this appliance basic safety practices must be followed, including the following:

Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service should be referred to a qualified technician.

Children should not be left alone or unattended in an area where the grill is being used. Do not allow them to sit, stand or play in or around the grill at any time.

Do not store items of interest to children around or below the grill.

Do not permit clothing, pot holders or other flammable materials to come in contact with or too close to any grate, burner or hot surface until it has cooled. The fabric could ignite and cause personal injury.

For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.

Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suitable for grill use. These materials may break with sudden temperature changes. Use only on low or medium heat settings in accordance with the manufacturer’s guidelines.

When using the grill, do not touch the grill rack, burner grate or immediate surroundings as these areas become extremely hot and could cause burns. Use only dry potholders. Moist or damp potholders on hot surfaces may cause steam burns. Do not use a towel or bulky cloth in place or potholders. Do not allow potholders to touch hot portions of the grill rack.

Do not use aluminum foil to line the grill racks or grill bottom. This can severely upset combustion air flow or trap excessive heat in the control area.

For proper lighting and performance of the burners keep the burner ports clean. It is necessary to clean them periodically for optimum performance. The burners will only operate in one position and must be mounted correctly for safe operation.

Clean the grill with caution. To avoid steam burns, do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface.

Turn off grill controls and make certain the grill is cool before using any type of aerosol cleaner on or around the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.

Do not use the grill to cook excessively fatty meats or other products which promote flare-ups.

Do not operate the grill under unprotected combustible constructions. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeways or other such enclosed areas.

Do not heat unopened food containers. A build-up of pressure may cause the containers to burst.

Use a covered hand when opening the grill lid. Never lean over an open grill. When lighting a burner, pay close attention to what you are

doing. Make certain you are aware of which burner you are lighting, so your body and clothing remain clear of open flames.

Grease is flammable. Let hot grease cool before attempting to handle it. Do not allow grease deposits to collect in the grease tray at the bottom of the grill’s firebox. Clean the grease tray often.

Keep the area surrounding the grill free from combustible materials including, fluids, trash, and vapors such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air.

WARNING

Spiders and insects can nest in the burners of this and any other grill, and cause the gas to flow improperly. This is a very dangerous condition, which can cause a fire to occur behind and beneath the valve panel, thereby damaging the grill and making it unsafe to operate. Inspect the grill twice a year.

13 14

Exploded View

24 25

Part List

REF#DESCRIPTION Warranty

Coverage

1 Main Lid Screw 2 26 Door Hinge Rod, Top 2 2 Temperature Gauge 1 27 Door Magnet 2 3 Main Lid 1 28 Bottom Panel, LP 1 4 Hood Buffer 2 29 Cart Frame, Front 1 5 Main Lid Handle Seat 2 30 Front door, Left 1

6 Main lid Handle Tube 1 31 Door Hinge Rod, Bottom 2 7 Main Burner Bowl Assembly 1 32 Front door, Right 1

8 Front Baffle 1 33 Lighting Rod 1

9 Main Gas Valve 3 34 Swivel Caster with brake 2 10 Rotisserie gas valve 1 35 Side Gas Valve 1 11 Main Manifold 1 36 Side Manifold 1 12 Regulator, LP 1 37 Side Burner Pipe 1 13 Main Control Panel 1 38 Side Burner Igniter wire 1 14 Main Bezel 3 39 Side Burner bowl

1 Year 1 Year 1 Year

3 Years

1 Year 1 Year

3 Years

1 Year 1 Year

1 Year 1 Year 1 Year

1 Year 3 Years 3 Years

QTY REF#DESCRIPTION Warranty

Coverage

1 Year 1 Year 1 Year

3 Years

1 Year

3 Years 3 Years

1 Year 1 Year 1 Year

3 Years

1 Year 1 Year

assembly frame

QTY

15 Main Control Knob 3 40 Side Burner Cooking Grid 1 16 Rear Bezel 3 Years 1 41 Side burner bottom panel

17 Rear Control Knob 1 Year 1 42 Side Burner Bowl

18 Grease Tray 1 Year 1 43 Side Burner Lid 1 Year 1 19 Grease Tray Handle 1 Year 1 44 Side Burner Lid Holder 1 Year 1 20 Side Shelf Push Bar, Left 3 Years 1 45 Side Burner Lid Hinge Rod 1 Year 1

21 Side Shelf, Left 1 Year 1 46 Back Panel, Bottom 1 Year 1 22 Side Panel, Left 1 Year 1 47 Gas tank retention clamp 1 Year 1 23 Side Panel, Right 1 Year 1 48 Gas tank hook clamp 1 Year 2 24 Cart-Caster Insert 1 Year 4 49 Back Panel, Top 1 Year 1 25 Caster 2 50 Grease Slide Panel, Top 1

1 Year

3 Years

1 Year 2

support

1 Year 1

Assembly Fire Box

1 Year

Part List

REF#DESCRIPTION Warranty

Coverage

51 Grease slide p anel, Bottom 1 58 Rear Baffle 1 52 Rotisserie Burner 1 59 Main burner 3 53 Rear Burner T hermocouple

Heat Shield 54 Rotisserie Burner Igniter wire 1 61 Cooking grid 2 55 Thermocouple 1 62 Warming Rack 1 56 Rotisserie Burner Flex Gas

line 57 Rotisserie orifice w/brass

elbow

1 Year 1 Year

3 Years

1 Year

1 Year 1 Year 1 Year

1 Year

QTY REF#DESCRIPTION Warranty

Coverage

3 Years

1 60 Flame Tamer 3

1 63 Hardware pack 1

3 Years

1 Year 1 Year

QTY

Assembling Tools and Tips

AScrew

BScrew CScrew DNut E Washer F Lock

Washers

M4x10 Zinc Plated Phillips Truss Head

M6x15 Zinc Plate Phillips Truss Head M6x20 Zinc Plated Phillips Truss Head M6 Zinc Plated

ø6.4 Zinc Plated ø6.4 Zinc Plated

6pcs

33pcs

8pcs

3pcs 25pcs 25pcs

 Follow all steps in order to properly assemble your product.  To avoid losing any small components or hardware, assemble your product on a hard level surface that does not

have cracks or openings.

 Clear an area large enough to layout all components and hardware.  When applicable, tighten all hardware connections by hand first. Once the step is completed, go back and fully

tighten all hardware.

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