Nex 720-0439 Installation Guide
ASSEMBLY & OPERATING INSTRUCTIONS
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Model: 720-0439
FOR PROPANE GAS USE ONLY
PLEASE CONTACT 1-866-984-7455 FOR ASSISTANCE
ABOUT ASSEMBLY OR GRILL OPERATION
DO NOT RETURN TO THE PLACE OF PURCHASE
FOR OUTDOOR USE ONLY
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MESSAGE TO OUR CONSUMERS
Thank you for selecting our stainless steel gas grill.
Because this appliance contains features which may not be found on other grills, we
recommend that you read this entire booklet before your first use. Keep it in a handy
place as it has answers to questions that may occur during future use.
Read this booklet carefully and be sure your gas grill is properly assembled, installed and
maintained. Failure to follow these instructions could result in serious bodily injury and/or
property damage. This gas grill is intended for outdoor use only and is not intended to be
installed in or on recreational vehicles or boats.
NOTE TO INSTALLER: Leave these instructions with the consumer after installation.
NOTE TO CONSUMER: Retain for future reference.
IMPORTANCE
DANGER
WARNING
If you smell gas:
1.Do not store or use gasoline or other
1 Shut off gas to the appliance.
flammable vapors and liquids in the vicinity
of this or any other appliance.
2 Extinguish any open flame.
2.An LP cylinder not connected for use shall
3 Open lid
not be stored in the vicinity of this or any
other appliance.
4 If odor continues, keep away from the
appliance
and immediately call your gas supplier or
Combustion byproducts produced when using this
your fire
product contain chemicals kno wn to the State
of California to cause cancer, birth defects, or
department.
other reproductive harm.
WARNING
WARNING
Failure to comply with these instructions
could result in a fire or explosion that could
cause serious bodily injury, death, or
property damage.
WARNING
Your grill will get very hot. Never lean over the cooking area while using your grill. Do
not touch cooking surfaces, grill housing, lid or any other grill parts while the grill is in
operation, or until the gas grill has cooled down after use. Keep any electrical supply cord
and the fuel supply hose away from any heated surface. Failure to comply with these
instructions may result in serious bodily injury or death.
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TABLE OF CONTENTS
SECTION ONE
Table of Contents & Importance
Precautions--------------------------------------1-2
Placement of the Grill------------------------- -3
SECTION TWO
Assembly Instructions-----------------------4-8
To Match Light The Grill----------------------9
Gas Hook Up------------------------------------10-11
Installer Final Check List---------------------11
Leak Testing------------------------------------12-13
SECTION THREE
Operating Instructions-------------------------14
Grill Lighting Instructions---------------------15-18
Lighting Illustration-----------------------------19
SECTION FOUR
Care & Maintenan ce-------------------------20-21
SECTION FIVE
Trouble Shooting-----------------------------22-25
Exploded View--------------------------------26
Part List-----------------------------------------27-28
Ordering Parts & Grilling Hints------------29
SECTION SIX
Grill Cooking Chart---------------------------30-32
SECTION SEVEN
Grill Recipe Suggestions--------------------33-35
SECTION EIGHT
Converting to Natural Gas-------------------36-37
Instructions for Converting to Natural Gas-----38
Gas Conversion ---------------------------------39-45
SECTION NINE
Limited Warranty-------------------------- ------46
J19Y06P-1
PRECAUTIONS
WARNING
Do not try to light this appliance without
first reading the “LIGHTING
INSTRUCTIONS” section in this manual.
TESTED IN ACCORDANCE WITH ANS
Z21.58a •CSA 1.6a-2006 STANDARD FOR
OUTDOOR COOKING GAS APPLIANCES.
THIS GRILL IS FOR OUTDOOR USE ONLY.
Check your local building codes for the
proper method of installation. In the
absence of local codes, this unit should be
installed in accordance with the National
Fuel Gas Code ANSI Z223.1/NFPA 54,
OR CSA B149.1 Natural Gas and
Propane Installation Code, and the
National Electrical Code, ANSI/NFPA 70,
or Propane storage and handling code,
B149.2.
CALIFORNIA PROPOSITION 65-WARNING
The burning of gas fuel generates some by-
products, which are on the list of
substances, which are known by the State
of California to cause cancer or
reproductive harm. California law requires
businesses to warn customers of potential
exposure to such substances. To minimize
exposure to these substances, always
operate this unit according to the use and
care manual, ensuring you provide good
ventilation when cooking with gas.
SAFETY PRACTICES TO AVOID PERSONAL
INJURY
When properly cared for, your stainless
steel grill will give safe, reliable service for
many years. However, extreme care must
be used since the grill produces intense
heat and that can increase accident
potential. When using this appliance basic
safety practices must be followed, including
the following:
Read this Care and Use Manual carefully
and completely before using your grill to
reduce the risk of fire, burn hazard or other
injury.
Do not repair or replace any part of the grill
unless specifically recommended in this
manual. All other service should be referred
to a qualified technician.
CHILDREN SHOULD NOT BE LEFT
ALONE OR UNATTENDED IN AN AREA
WHERE THE GRILL IS BEING USED.
NEVER ALLOW THEM TO SIT, STAND
OR PLAY ON OR AROUND THE GRILL
AT ANY TIME.
(a) Do not store a spare LP-gas cylinder
under or near this appliance;
(b) Never fill the cylinder beyond 80
percent full; and
(c) If the information in (a) and (b) is not
followed exactly, a fire causing death or
serious injury may occur.
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PRECAUTIONS
DO NOT STORE ITEMS OF INTEREST TO
CHILDREN AROUND OR BELOW THE
GRILL OR IN THE CART. NEVER ALLOW
CHILDREN TO CRAWL INSIDE OF THE
CART.
Never let clothing, kitchen mitten or other
flammable materials come in contact with or
too close to any grate, burner or hot surface
until it has cooled. Fabric may ignite and
result in personal injury.
For personal safety, wear proper apparel.
Loose fitting garments or sleeves should
never be worn while using this appliance.
Some synthetic fabrics are highly flammable
and should not be worn while cooking.
Only certain types of glass, heat-proof glass
ceramic, earthenware, or other glazed
utensils are suitable for grill use. These
types of materials may break with sudden
temperature changes. Use only on low or
medium heat settings according to the
manufacturer’s directions.
Do not heat unopened food containers as a
build-up of pressure may cause the
container to burst.
Moist or damp potholders on hot surfaces
may cause burns from steam. Do not use a
towel or bulky cloth in place of potholders.
Do not let potholders touch hot portions of
the grill rack.
Grease is flammable. Let hot grease cool
before attempting to handle it. Avoid letting
excess grease deposits collect in the
grease tray at the bottom of the grill’s
firebox. Clean often.
DO NOT USE ALUMINUM FOIL TO LINE
THE GRILL RACKS OR GRILL BOTTOM.
This can severely upset combustion air flow
or trap excessive heat in the control area.
For proper lighting and performance of the
burners keep the burner ports clean. It is
necessary to clean them periodically for
optimum performance. The burners will
only operate in one position and must be
mounted correctly for safe operation.
Clean the grill with caution. Avoid steam
burns; do not use a wet sponge or cloth to
clean the grill while it is hot. Some cleaners
produce noxious fumes or can ignite if
applied to a hot surface.
Use a covered hand when opening the grill
lid. Never lean over an open grill.
WHEN LIGHTING A BURNER, ALWAYS
PAY CLOSE ATTENTION TO WHAT YOU
ARE DOING. BE CERTAIN YOU ARE
TURNING THE IGNITER LABELED FOR
THE BURNER YOU INTEND ON USING.
When using the grill, do not touch the grill
rack, burner grate or immediate
surroundings as these areas become
extremely hot and could cause burns. Use
only dry potholders.
INSECT WARNING!!! Spiders and insects
can nest in the burners of this and any
other grill, and cause the gas to flow
improperly. This is a very dangerous
condition which can cause a fire to occur
behind the valve panel, thereby damaging
the grill and making it unsafe to operate.
Inspect the grill twice a year.
Be sure all grill controls are turned off and
the grill is cool before using any type of
aerosol cleaner on or around the grill. The
chemical that produces the spraying action
could, in the presence of heat, ignite or
cause metal parts to corrode.
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PRECAUTIONS
Do not use the grill for cooking excessively
fatty meats or products which promote flareups. Do not operate the grill under
unprotected combustible construction. Use
only in well ventilated areas. Do not use in
buildings, garages, sheds, breezeways or
other such enclosed areas. THIS UNIT IS
FOR OUTDOOR USE ONLY.
Keep the area surrounding the grill free from
combustible materials, trash, or combustible
fluids and vapors such as gasoline or
charcoal lighter fluid. Please check the
surrounding area before use. And keep a
minimum of 24”(61cm) clearance from
combustible material. Do not obstruct the
flow of combustion and ventilation air. Keep
the ventilation openings of the cylinder
enclosure free and clear from debris. This
must be checked before each use. If the unit
is stored indoors ensure that it is cool. If
propane is used, the cylinder must be
unhooked and the propane cylinder stored
outside in a well ventilated area, out of the
reach of children.
DO NOT USE BRIQUETTES OF ANY KIND IN
THE GRILL.
This stainless steel grill is designed for optimum
performance without the use of briquettes. Do
not place briquettes on the flame tamer as this
will block off the area for the grill burners to vent.
Adding briquettes can damage ignition
components and knobs, and void the warranty.
Keep the back of the cart free and clear from
debris. Keep any electrical supply cord, or the
rotisserie motor cord away from the heated
areas of the grill.
Never use the grill in extremely windy conditions.
If located in a consistently windy area
(oceanfront, mountaintop, etc.) a windbreak will
be required. Always adhere to the specified
clearance.
NEVER USE A DENTED OR RUSTY
PROPANE TANK.
PLACEMENT OF THE GRILL
CLEARANCE
To Non-Combustible Construction
A minimum of 24”(61cm) clearance from the
back of the grill to non-combustible
construction is required for the lid to open
fully.
DO NOT INSTALL THIS UNIT INTO
COMBUSTIBLE ENCLOSURES!
LOCATION
When determining a suitable location take
into account concerns such as exposure to
wind, proximity to traffic paths and keeping
any gas supply lines as short as possible.
Locate the grill only in a well-ventilated area.
Never locate the grill in a building, garage,
breezeway, shed or other such enclosed
areas without an approved ventilation system.
During heavy use, the grill will produce a lot
of smoke. Lock the wheels after the grill is
placed in a suitable position according to the
sticker located behind the right door. Keep
any electrical supply cord and the fuel supply
hose away from any heated surfaces.
Storage of an outdoor gas cooking appliance
indoors is permissible only if the cylinder is
disconnected and removed from the
appliance.
This outdoor cooking gas appliance shall be
used only outdoor and shall not be used in a
building, garage or any other enclosed area.
This appliance is not intended to be installed
in or on recreational vehicles and/or boats
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ASSEMBLE INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
PLEASE READ THE INSTRUCTIONS CAREFULLY AND FOLLOW STEP
BY STEP.
TOOLS REQUIRED:
(1) PHILIPS HEAD SCREWDRIVER – NOT PROVIDED
STEP 1:
A. The screws used to attach the side shelf are already screwed into the left
panel (see the figure below). Remove the screws from the left panel,
align with the holes in the side shelf, and then re-screw into the holes on
the left panel of the grill.
B. The screws used to attach the side burner are already screwed into the
right panel (see the figure below). Remove the screws from the right
panel, align with the holes in the side burner, and then re-screw into the
holes on the right panel of the grill.
Screw size: 1/4 x 10mm
Washer size: 1/4
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ASSEMBLY INSTRUCTIONS
STEP 2: Side Burner Assembly
A. Push valve into side burner control panel. Insert screws from the front
side of control panel and tighten.
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B. Push the side burner control knob into the valve steam and tighten it
using the Allen Wrench.
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C. Insert valve venturi into the side burner and tighten securely using
an adjustable wrench.
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D. Connect ignition wire with valve, keep the igniter 3-6mm away from the
side burner ring.
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ASSEMBLY INSTRUCTIONS
STEP 3: Battery is inserted for the rotisserie burner. To install the battery, turn
the ignition button cap counterclockwise and remove it. Replace the ignition
button cap after the battery is installed.
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ASSEMBLY INSTRUCTIONS
STEP 4: Attach propane gas tank to regulator inlet fitting by turning the
regulator clockwise as shown in figure below. LP gas cylinder must be
fitted with a listed overfill prevention device (OPD). Open the door and
pull out the tray, place the gas tank cylinder in the tank tray , then use
retention kit that showed as below diagram to secure the tank cylinder .
Make sure tank is leveled with bottom panel for proper vapor withdrawal.
C
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CYLINDER TANK FIXED
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ASSEMBLY INSTRUCTIONS
STEP 5: The screws for rotisserie drive motor bracket are attached to the
motor bracket. Remove the screws and install the rotisserie motor bracket as
shown in the figure below. Assemble the rotisserie skewer as shown in the
figure below.
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TO MATCH LIGHT THE GRILL
1. If the burner will not light after several attempts then the burner can be
match lit.
2. If you’ve just attempted to light the burner with the igniter, allow 5
minutes for any accumulated gas to dissipate. Keep your face and hands
as far away from the grill as possible. Insert a lit extended match or lighter
through the cooking grids to the burner. Press the control knob and rotate
left to the HI setting, continue to press the knob until the burner ignites.
Burner should light immediately. If the burner does not light in 4 seconds
turn the knob off, wait 5 minutes and try again.
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GAS HOOK-UP
NEVER CONNECT AN UNREGULATED
GAS SUPPLY LINE TO THE APPLIANCE.
USE THE REGULATOR/HOSE ASSEMBLY
SUPPLIED WITH THIS OUTDOOR GAS
APPLIANCE.
This is a liquid propane configured grill. Do
not attempt to use a natural gas supply.
Total gas consumption (per hour) of this
stainless steel gas grill with all burners on
“IGNITE/HI”:
Main burner 30,000 Btu/hr
Side burner 12,000 Btu/hr
Sear Burner 15,000 Btu/hr
Rear burner 10,000 Btu/hr
Total 67,000 Btu/hr
L.P. TANK REQUIREMENT
A dented or rusty L.P. tank may be
hazardous and should be checked by your
L.P. supplier. Never use a cylinder with a
damaged valve. The L.P. gas cylinder must
be constructed and marked in accordance
with the specifications for L.P. gas cylinders
of the U.S. Department of Transportation
(DOT) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and
Tubes for Transportation of Dangerous
Goods; and Commission, as applicable.
Overfilling prevention device (OPD) shall be
provided on cylinder & QCCI connection on
the cylinder valve, ANSI/CGA-V-1. The
cylinder supply system must be arrange for
vapor withdrawal. Make sure tank is leveled
with bottom panel for proper vapor withdraw.
The cylinder must include a collar to protect
the cylinder valve. The cylinder must be
provided with a shut off valve terminating in
an L.P. gas supply cylinder valve outlet
specified, as applicable, for connection type
QCC1 in the standard for compressed
gas cylinder valve outlet and inlet
connection ANSI/CGA-V-1.
Manifold pressure: 11 inches water column
(W.C.).
L.P. GAS HOOK-UP
Ensure that the rubber “O” Ring on the LP
cylinder valve is in place and that the hose
does not come into contact with the grease
tray or the grill head. Set the liquid propane
gas cylinder into the slide-out tray making
sure that the cylinder is level with the
bottom panel, thus allowing proper vapor
withdrawal.
CONNECTION
Your stainless steel grill is equipped with
gas supply orifices for use only with liquid
propane gas. It is also equipped with a high
capacity hose/regulator assembly for
connection to a standard 20lb. L.P. cylinder
(18-1/4” (46.35cm) high, 12-1/4”(31cm)
diameter). To connect the L.P. gas supply
cylinder, please follow the steps below:
1. Make sure tank valve is in its full off
position (turn clockwise to stop)
2. Check tank valve to assure it has
proper external male threads (type 1
connection per ANSIZ21.81)
3. Make sure all burner valves are in their
off position.
4. Inspect valve connections, port, and
regulator assembly. Look for any
damage or debris. Remove any debris.
Inspect hose for damage. Never
attempt to use damaged or obstructed
equipment. See your local L.P. gas
dealer for repair.
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GAS HOOK-UP
5. When connecting regulator assembly to
the valve, hand tighten the quick coupling
nut clockwise to a complete stop. Do not
use a wrench to tighten. Use of a wrench
may damage the quick coupling nut and
result in a hazardous condition.
6. Open the tank valve fully
(counterclockwise). Apply the soap
solution with a clean brush to all gas
connections. See below. If growing
bubbles appear in the solution the
connections are not properly sealed.
Check each fitting and tighten or repair as
necessary.
7. If you have a gas connection leak you
cannot repair, turn gas OFF at supply
tank, disconnect fuel line from your grill
and call 1-866-984-7455 or your gas
supplier for repair assistance.
8. Also apply soapy solution to the tank
seams. See below. If growing bubbles
appear, shut tank OFF and do not use
or move it! Contact an LP gas supplier
or your fire department for assistance
To disconnect L.P. gas cylinder:
1. Turn the burner valves off.
2. Turn the tank valve off fully (turn
clockwise to stop).
INSTALLER FINAL CHECK LIST
9 Specified clearance maintained
24”(61cm) from combustibles.
9 All internal packaging removed.
9 Kno bs turn freely.
9 Burners are tight and sitting properly
on orifices.
9 Pressure regulator connected and set.
Gas connections to grill using hose &
regulator assembly provided (pre-set
for 11.0” water column).
9 Unit tested and free of leaks.
9 User informed of gas suppl y shut off
valve location
USER, PLEASE RETAIN THIS MANUAL
FOR FUTURE REFERENCE.
3. Detach the regulator assembly from the
tank valve by turning the quick coupling
nut counterclockwise.
PROPANE CYLINDER CAUTIONS
a) Do Not store a spare LP-gas
cylinder under or near this
appliance.
b) NEVER fill the cylinder beyond 80
percent full.
c) If the information in “a” and “b” is
not followed exactly, a fire causing
death or serious injury may occur.
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LEAK TESTING
GENERAL
Although all gas connections on the grill are
leak tested at the factory prior to shipment, a
complete gas tightness check must be
performed at the installation site due to
possible mishandling in shipment, or excessive
pressure unknowingly being applied to the unit.
Periodically check the whole system for leaks
following the procedures listed below. If the
smell of gas is detected at anytime you should
immediately check the entire system for leaks.
BEFORE TESTING
Make sure that all packing material is removed
from the grill including the burner tie-down
straps.
DO NOT SMOKE WHILE LEAK TESTING.
NEVER PERFORM LEAK TEST WITH AN
OPEN FLAME.
Make a soap solution of one part liquid
detergent and one part water. You will need a
spray bottle, brush, or rag to apply the solution
to the fittings. For the initial leak test, make
sure the L.P. cylinder is full.
TO TEST
1. Make sure the control valves are in the
“OFF” position, and turn on the gas supply.
2. Check all connections from the LP gas
regulator and supply valve up to and including
the connection to the manifold pipe assembly
(the pipe that goes to the burners). Soap
bubbles will appear where a leak is present.
3. If a leak is present, immediately turn off the
gas supply and tighten the leaky fittings.
4. Turn the gas back on and recheck.
5. Should the gas continue to leak from any of
the fittings, turn off the gas supply and contact
customer service at 1-866-984-7455.
Only those parts recommended by the
manufacturer should be used on the grill.
Substitution will void the warranty. Do not use
the grill until all connections have been
checked and do not leak.
GAS FLOW CHECK
Each grill burner is tested and adjusted at the
factory prior to shipment; however, variations
in the local gas supply may make it necessary
to adjust the burners. The flames of the
burners should be visually checked.
Flames should be blue and stable with no
yellow tips, excessive noise or lifting. If any of
these conditions exist, check to see if the air
shutter or burner ports are blocked by dirt,
debris, spider webs, etc. If you have any
questions regarding flame stability, please call
customer service 1-866-984-7455 .
ALWAYS CHECK FOR LEAKS AFTER
EVERY L.P. TANK CHANGE
Check all gas supply fittings for leaks
before each use. It is handy to keep a
spray bottle of soapy water near the
shut-off valve of the gas supply line.
Spray all the fittings. Bubbles indicate
leaks.
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