Newport IDL165-LM User Manual
IDL165-LM Series
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Long Travel
Industrial Linear Stages
USER’S MANUAL
IDL165-LM Series Long Travel Industrial Linear Stages
Newport Corporation warrants this product to be free from defects in
material and workmanship for a period of 1 year from the date of
shipment. If found to be defective during the warranty period, the product
will either be repaired or replaced at Newport’s discretion.
To exercise this warranty, write or call your local Newport representative,
or contact Newport headquarters in Irvine, California. You will be given
prompt assistance and return instructions. Send the instrument,
transportation prepaid, to the indicated service facility. Repairs will be
made and the instrument returned, transportation prepaid. Repaired
products are warranted for the balance of the original warranty period, or
at least 90 days.
Limitation of Warranty
This warranty does not apply to defects resulting from modification or
misuse of any product or part.
This warranty is in lieu of all other warranties, expressed or implied,
including any implied warranty of merchantability or fitness for a
particular use. Newport Corporation shall not be liable for any indirect,
special, or consequential damages.
by Newport Corporation, Irvine, CA. All rights reserved.
Original instructions.
No part of this document may be reproduced or copied without the prior
written approval of Newport Corporation. This document is provided for
inf or mation o nly, and pro duct spe cificati ons are s ub ject to ch ange witho ut
CAUTION
Warranty does not apply to damages resulting from:
• Incorrect usage:
– Load on the stage greater than maximum specified load.
– Carriage speed higher than specified speed.
–Improper grounding.
¬ Connectors must be properly secured.
¬ When the load on the stage represents an electrical risk, it must
be connected to ground.
– Excessive or improper cantilever loads.
• Modification of the stage or any part thereof.
CAUTION
Please return equipment in
the original (or equivalent)
packing.
You will be responsible for
damage incurred from
inadequate packaging if the
original packaging is not
used.
Warranty
EDH0360En1022 — 12/18 ii
© 2018
IDL165-LM Series Long Travel Industrial Linear Stages
Table of Contents
Warranty .................................................................................................................ii
Declaration of Incorporation ................................................................................v
Definitions and Symbols.......................................................................................vi
Warnings ...............................................................................................................vii
Caution ...................................................................................................................ix
1.0 — Introduction.................................................................................1
2.0 — Description ...................................................................................2
2.1 Design Details ............................................................................................2
3.0 — Characteristics............................................................................3
3.1 Definitions..................................................................................................3
3.2 Mechanical Specifications .......................................................................4
3.3 Hard Stop: Speed Limitation Versus Load .............................................4
3.4 Load Characteristics and Stiffness .........................................................5
3.5 Stage Weight ..............................................................................................5
4.0 — Drive and Motor.........................................................................6
4.1 Motor characteristics (Direct Drive Brushless Motor)........................6
4.2 Command Signals......................................................................................6
4.3 Sensor Positions........................................................................................7
4.4 Position Feedback Signals........................................................................7
4.5 General Wiring...........................................................................................8
4.6 Pinouts........................................................................................................8
Hall Effect Sensor (SUB-D15F Connector) ..............................................8
Encoder (SUB-D15M Connector).............................................................8
Encoder (SUB-D26HDM Connector on E5820A Adapter) .....................9
Motor (DB9W4M Connector)...................................................................9
4.7 IDL165-LM Cable Wirings .........................................................................9
4.8 Air Tube....................................................................................................10
5.0 — Stage Installation.....................................................................11
5.1 Unpacking ................................................................................................11
5.2 Setting Up.................................................................................................11
5.3 Mounting Conditions ..............................................................................13
5.4 Air Blowing...............................................................................................13
iii EDH0360En1022 — 12/18
IDL165-LM Series Long Travel Industrial Linear Stages
6.0 — Connection to Newport Controllers ..............................14
6.1 Warnings on Controllers ........................................................................14
6.2 Connection...............................................................................................15
6.3 Cables .......................................................................................................15
6.4 Adapter for the XPS-D Newport Controller..........................................15
7.0 — Connection to Non-Newport Controllers ....................16
8.0 — Dimensions.................................................................................17
9.0 — Maintenance ..............................................................................17
9.1 Maintenance ............................................................................................17
9.2 Repair .......................................................................................................18
9.3 Calibration ...............................................................................................18
Service Form .........................................................................................................19
EDH0360En1022 — 12/18 iv
IDL165-LM Series Long Travel Industrial Linear Stages
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Declaration of Incorporation
v EDH0360En1022 — 12/18
IDL165-LM Series Long Travel Industrial Linear Stages
The following terms and symbols are used in this documentation and also
appear on the product where safety-related issues occur.
General Warning or Caution
The exclamation symbol may appear in warning and caution tables in this
document. This symbol designates an area where personal injury or
damage to the equipment is possible.
The following are definitions of the Warnings, Cautions and Notes that may
be used in this manual to call attention to important information regarding
personal safety, safety and preservation of the equipment, or important
tips.
WA RN IN G
Warning indicates a potentially dangerous situation which can result in
bodily harm or death.
CAUTION
Caution indicates a potentially hazardous situation which can result in
damage to product or equipment.
NOTE
Note indicates additional information that must be considered by the
user or operator.
Warnings and Cautions
ATTENTION
This stage is a Class A device. In a residential environment, this device
can cause electromagnetic interference. In this case, suitable measures
must be taken by the user.
Definitions and Symbols
EDH0360En1022 — 12/18 vi
IDL165-LM Series Long Travel Industrial Linear Stages
WA RN IN G
The motion of objects of all types carries potential risks for operators.
Ensure the protection of operators by prohibiting access to the dangerous
area and by informing the personnel of the potential risks involved.
ARNING
W
When the IDL165-LM stage is installed or combined with other instruments
in a machine, additional testing to directive 2006/42/EC may be required.
t is the responsibility of the end-user or integrator to perform a risk-
I
analysis and the necessary tests to conform to the EC directives.
Newport is not liable for damages caused by not executing this
responsibility.
Warnings
Improper use of an IDL165-LM can cause material damage, shock, injury,
or death. Read and understand this User's Manual before operating an
IDL165-LM stage.
If the IDL165-LM is used in a condition not specified by Newport, the
safety features provided by the stage can be impaired.
WARNING
Very fast moving parts of the stage or any attachments can cause
crushing or shearing injuries. All personnel must remain clear of any
moving parts.
WARNING
The connection of electrical devices must meet safety and electrical
standards. Grounding methods indicated in this manual must be
applied.
WARNING
Due to the nature of this stage, the installation, use and maintenance of
this stage must be performed by trained personnel who are familiar
with safety regulations that are applicable to this product.
vii EDH0360En1022 — 12/18
IDL165-LM Series Long Travel Industrial Linear Stages
WA RN IN G
Do not use this stage when its motor is emitting smoke or is unusually
hot to the touch or is emitting any unusual odor or noise or is in any
other abnormal state.
Stop using the stage immediately, switch off the motor power and then
disconnect the electronics power supply.
After checking that smoke is no longer being emitted contact your
Newport service facility and request repairs. Never attempt to repair the
stage yourself as this can be dangerous.
WA RN IN G
Make sure that this stage is not exposed to moisture and that liquid does
not get into the stage.
Nevertheless, if any liquid has entered the stage, switch off the motor
power and then disconnect the electronics from power supply.
Contact your Newport service facility and request repairs.
WA RN IN G
Do not insert or drop objects into this stage, this may cause an electric
shock, or lock the drive.
Do not use this stage if any foreign objects have entered the stage.
Switch off the motor power and then disconnect the electronics power
supply.
Contact your Newport service facility for repairs.
WA RN IN G
Do not place this stage in unstable locations such as on a wobbly table or
sloping surface, where it may fall or tip over and cause injury.
If this stage has been dropped or the case has been damaged, switch off
the motor power and then disconnect the electronics power supply.
Contact your Newport service facility and request repairs.
WA RN IN G
Do not attempt to modify this stage; this may cause an electric shock or
downgrade its performance.
WA RN IN G
Do not exceed the usable depth indicated on the mounting holes (see
section “Dimensions”). Longer screws can damage the mechanics or
cause a short-circuit.
W
ARNING
The magnetic channel included in this device has the potential to disrupt
pacemakers. Consequently, it is r ecommended that individuals maintain a
d
istance of 1 meter or more from the stage as a precautionary measure.
WARNING
Do not exceed speed and load limitations as specified in this manual.
EDH0360En1022 — 12/18 viii
IDL165-LM Series Long Travel Industrial Linear Stages
C
AUTION
Do not place this stage in a hostile environment such as X-Rays, hard
UV,… or in any vacuum environment.
CAUTION
Do not place this stage in a location affected by dust, oil fumes, steam or
high humidity. This may cause an electric shock.
CAUTION
Do not leave this stage in places subject to extremely high temperatures
or low temperatures. This may cause an electric shock.
• Operating temperature: +10 to +35 °C
• Storage/Operating altitude: 1000 m
• Storage/Operating humidity: 85%
• Storage temperature: -10 to +40 °C (in its original packaging)
CAUTION
Do not move this stage if its motor power is on.
Make sure that the cable to the electronics is disconnected before
moving the stage. Failure to do so may damage the cable and cause an
electrical shock.
CAUTION
Be careful that the stage is not bumped when it is being carried. This
may cause it to malfunction.
CAUTION
When handling this stage, always unplug the equipment from the power
source for safety.
CAUTION
When the carriage is in its end-of-run position, it is strongly recommended
not to go beyond this point as this may damage the stage mechanism.
CAUTION
Contact your Newport service facility to request cleaning and
specification control every year.
Caution
ix EDH0360En1022 — 12/18
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