Newport FMS User Manual

Page 1
Linear
Metrology Stages
FMS Series
USERS MANUAL
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EDH0267En1041 — 12/18 ii
FMS Series Linear Metrology Stages
Warranty
Newport Corporation warrants this product to be free from defects in material and workmanship for a period of 1 year from the date of shipment. If found to be defective during the warranty period, the product will either be repaired or replaced at Newport’s discretion.
To exercise this warranty, write or call your local Newport representative, or contact Newport headquarters in Irvine, California. You will be given prompt assistance and return instructions. Send the instrument, transportation prepaid, to the indicated service facility. Repairs will be made and the instrument returned, transportation prepaid. Repaired products are warranted for the balance of the original warranty period, or at least 90 days.
Limitation of Warranty
This warranty does not apply to defects resulting from modification or misuse of any product or part.
This warranty is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular use. Newport Corporation shall not be liable for any indirect, special, or consequential damages.
by Newport Corporation, Irvine, CA. All rights reserved.
Original instructions.
No part of this document may be reproduced or copied without the prior written approval of Newport Corporation. This document is provided for informa ti on only, and pro du ct specifications are subject to change without notice. Any change will be reflected in future publishings.
CAUTION
Warranty does not apply to damages resulting from:
• Incorrect usage:
– Load on the stage greater than maximum specified load.
– Carriage speed higher than specified speed.
–Improper grounding.
¬ Connectors must be properly secured.
¬ When the load on the stage represents an electrical risk, it must
be connected to ground.
– Excessive or improper cantilever loads.
• Modification of the stage or any part thereof.
CAUTION
Please return equipment in the original (or equivalent) packing.
You will be responsible for damage incurred from inadequate packaging if the original packaging is not used.
© 2018
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FMS Series Linear Metrology Stages
Table of Contents
Warranty .................................................................................................................ii
EC Declaration of Conformity...............................................................................v
Definitions and Symbols.......................................................................................vi
Warnings ...............................................................................................................vii
Caution .................................................................................................................viii
1.0 — Introduction.................................................................................1
2.0 — Description ...................................................................................2
2.1 Design Details ............................................................................................2
3.0 — Characteristics............................................................................3
3.1 Definitions ..................................................................................................3
3.2 Mechanical Specifications .......................................................................4
3.3 Load Specification Definitions.................................................................4
3.4 Load Characteristics and Stiffness .........................................................5
3.5 Stage Weights ............................................................................................5
4.0 — Drives and Motors ....................................................................6
4.1 Stepper Drive Versions ............................................................................6
4.2 DC-Servo Drive Version ............................................................................6
4.3 Sensor Position..........................................................................................7
4.4 Feedback Signal Position .........................................................................7
4.5 Pinouts........................................................................................................8
4.6 MCAB-3 Cable ............................................................................................9
4.7 MSCABLE-3 Cable ......................................................................................9
4.8 MSCABLE-10 Cable ....................................................................................9
5.0 — Connection to Newport Controllers ..............................10
5.1 Warnings on Controllers ........................................................................10
5.2 Connection ...............................................................................................11
5.3 Cables .......................................................................................................11
5.4 MSCABLE-3 Cable ....................................................................................12
5.5 MCAB-3 Cable ..........................................................................................12
6.0 — Connection to Non-Newport Electronics ....................13
6.1 Connections .............................................................................................13
7.0 — Dimensions.................................................................................14
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FMS Series Linear Metrology Stages
8.0 — Maintenance ..............................................................................15
8.1 Maintenance ............................................................................................15
8.2 Repair .......................................................................................................15
8.3 Calibration ...............................................................................................15
Service Form .........................................................................................................17
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FMS Series Linear Metrology Stages
FMS Series
EU Declaration of Conformity
following Annex II-1A of Directive 2006/42/EC on machinery
The manufacturer:
MICRO-CONTROLE Spectra-Physics, 9, rue du Bois Sauvage 91055 Évry CEDEX, FRANCE
Hereby declares that the machinery:
y Description: " FMS" y Function: PRECISION LINEAR STAGES y Models: FMS100/200/300/CC/PP/PPHA.
– the technical file of which was compiled by:
Mr Hervé LE COINTE , Quality Director, MICRO-CONTROLE Spectra-Physics, Zone Industrielle - B.P.29 F-45340 Beaune La Rolande France
– complies with all the relevant provisions of the Directive 2006/42/EC on machinery. – complies with all the relevant provisions of the Directive 2014/30/EU relating to electro­magnetic compatibility. – complies with all the relevant provisions of the Directive 2011/65/EU relating to RoHS2.
– was designed and built in accordance with the following harmonised standards:
y NF EN 61326-1:2013 « Electrical equipment for measurement, control and laboratory use – EMC requirements – Part 1: General requirements » y NF EN 55011:2010/A1:2011 Class A
– was designed and built in accordance with the following other standards:
y NF EN 61000-4-2 y NF EN 61000-4-3 y NF EN 61000-4-4 y NF EN 61000-4-5 y NF EN 61000-4-6
ORIGINAL DECLARATION
Done in Beaune La Rolande on 16 May 2017 Hervé LE COINTE Quality Director
DC1-EN rev:A
EC Declaration of Conformity
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FMS Series Linear Metrology Stages
Definitions and Symbols
The following terms and symbols are used in this documentation and also appear on the product where safety-related issues occur.
General Warning or Caution
The exclamation symbol may appear in warning and caution tables in this document. This symbol designates an area where personal injury or damage to the equipment is possible.
The following are definitions of the Warnings, Cautions and Notes that may be used in this manual to call attention to important information regarding personal safety, safety and preservation of the equipment, or important tips.
WA RN IN G
Warning indicates a potentially dangerous situation which can result in bodily harm or death.
CAUTION
Caution indicates a potentially hazardous situation which can result in damage to product or equipment.
NOTE
Note indicates additional information that must be considered by the user or operator.
European Union CE Mark
The presence of the CE Mark on Newport Corporation equipment means that it has been designed, tested and certified as complying with all applicable European Union (CE) regulations and recommendations.
Warnings and Cautions
ATTENTIO N
This stage is a Class A device. In a residential environment, this device can cause electromagnetic interference. In this case, suitable measures must be taken by the user.
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FMS Series Linear Metrology Stages
Warnings
W
ARNING
The motion of objects of all types carries potential risks for operators. Ensure the protection of operators by prohibiting access to the dangerous area and by informing the personnel of the potential risks involved.
WA RN IN G
Do not use this stage when its motor is emitting smoke or is unusually hot to the touch or is emitting any unusual odor or noise or is in any other abnormal state.
Stop using the stage immediately, switch off the motor power and then disconnect the electronics power supply.
After checking that smoke is no longer being emitted contact your Newport service facility and request repairs. Never attempt to repair the stage yourself as this can be dangerous.
WA RN IN G
Make sure that this stage is not exposed to moisture and that liquid does not get into the stage.
Nevertheless, if any liquid has entered the stage, switch off the motor power and then disconnect the electronics from power supply.
Contact your Newport service facility and request repairs.
WA RN IN G
Do not insert or drop objects into this stage, this may cause an electric shock, or lock the drive.
Do not use this stage if any foreign objects have entered the stage. Switch off the motor power and then disconnect the electronics power supply.
Contact your Newport service facility for repairs.
WA RN IN G
Do not place this stage in unstable locations such as on a wobbly table or sloping surface, where it may fall or tip over and cause injury.
If this stage has been dropped or the case has been damaged, switch off the motor power and then disconnect the electronics power supply.
Contact your Newport service facility and request repairs.
WA RN IN G
Do not attempt to modify this stage; this may cause an electric shock or downgrade its performance.
WA RN IN G
Do not exceed the usable depth indicated on the mounting holes (see section “Dimensions”). Longer screws can damage the mechanics or cause a short-circuit.
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FMS Series Linear Metrology Stages
Caution
C
AUTION
Do not place this stage in a hostile environment such as X-Rays, hard UV,… or in any vacuum environment.
CAUTION
Do not place this stage in a location affected by dust, oil fumes, steam or high humidity. This may cause an electric shock.
CAUTION
Do not leave this stage in places subject to extremely high temperatures or low temperatures. This may cause an electric shock.
• Operating temperature: +10 to +35 °C
• Storage temperature: -10 to +40 °C (in its original packaging)
CAUTION
Do not move this stage if its motor power is on.
Make sure that the cable to the electronics is disconnected before moving the stage. Failure to do so may damage the cable and cause an electrical shock.
CAUTION
Be careful that the stage is not bumped when it is being carried. This may cause it to malfunction.
CAUTION
When handling this stage, always unplug the equipment from the power source for safety.
CAUTION
When the carriage is in its end-of-run position, it is strongly recommended not to go beyond this point as this may damage the stage mechanism.
CAUTION
Contact your Newport service facility to request cleaning and specification control every year.
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FMS Series Linear Metrology Stages
Linear Metrology Stages FMS Series
1.0 —Introduction
This manual provides operating instructions for the stage that you have purchased in the FMS Series:
3 travel ranges of FMS stages.
RECOMMENDATION
We recommend you read carefully the chapter “Connection to electronics” before using the FMS stage.
• FMS-PP
• FMS-PPHA
• FMS-CC
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EDH0267En1041 — 12/18 2
FMS Series Linear Metrology Stages
2.0 —Description
The FMS series of precision linear stages is Newport’s latest innovation in h
igh precision motion control technology. It addresses the unique needs of surface metrology applications for smooth motion, low noise, high straightness and flatness. The FMS linear stages run highly flat and straight and combined with steel construction, enable higher accuracy performance. Travel options include 100 mm, 200 mm and 300 mm and can b
e ordered with either a DC or stepper motor. As with all Newport motorized stages, there is a wide choice of integrated controller/driver products, ranging from the single axis SMC100, to the 3-axis ESP301 and high-performance 8-axis XPS Universal Controller.
Featuring steel construction, the FMS linear stages have a very distinct advantage over other stages made with aluminum. It is well known that steel expands less than aluminum when subjected to temperature fluctuations in the operating environment. In addition, a combination of steel and aluminum in the construction of a stage introduces a phenomenon called bi-metallic bending, caused by the different thermal expansion coefficients of metals. Both these reasons led to the use of steel exclusively in the base and other components of the FMS stages. Since all FMS components are made from steel, all these components are expected to expand at the same rate when the operating temperature fluctuates, thereby eliminating bi-metallic bending and the associated inaccuracies and non-flat behavior.
The cross roller bearings in the FMS come standard with an anti-creep feature that ensures high reliability by eliminating bearing cage migration and the need for re-centering the bearings. Moreover, this enables optimum bearing contact that results in superior repeatability of straightness, flatness, pitch and yaw over the life of the FMS.
The FMS stages have a nominal speed of up to 100 mm/s, easily improving throughput compared to other products in the market. Controlling with Newport integrated motion controllers and drivers like the SMC100 and ESP301 (CC and PP versions) or the XPS (all versions), adds more flexibility in gathering metrology data.
The FMS linear stages are exceptional solutions for applications in surface metrology, surface profilometry and tribology.
2.1 Design Details
Base Material Stainless Steel
Bearings Crossed Roller Bearings
Drive Mechanism 8 mm, precision ground ball screw
Drive Screw Pitch (mm) 2
Feedback DC: Screw mounted rotary encoder, 4000 cts/rev, index pulse
PP: No feedback
PPHA: Steel scale, 50 nm
Origin PP: optical, located ~9.5 mm from negative software limit
CC & PPHA: Optical, located ~10.5 mm from negative software limit
Drive Type DC Servo
Stepper
Cable (m) 3 (included)
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FMS Series Linear Metrology Stages
3.0 —Characteristics
3.1 Definitions
Specifications of our products are established in reference to ISO 230 standard part II “Determination of accuracy and repeatability of positioning numerically controlled axes”.
T
his standard gives the definition of position uncertainty which depends
on the 3 following parameters:
Absolute Accuracy
Difference between ideal position and real position.
Accuracy
Difference between ideal position and real position after the compensation of linear errors.
Linear errors include: cosine errors, inaccuracy of screw or linear scale pitch, angular deviation at the measuring point (Abbe error) and thermal expansion effects. All Newport motion electronics can compensate for linear errors.
The relation between absolute accuracy and on-axis accuracy is as follows:
Absolute Accuracy = Accuracy + Correction Factor
x Travel
Repeatability
Ability of a system to achieve a commanded position over many attempts.
Reversal Value (Hysteresis)
Difference between actual position values obtained for a given target position when approached from opposite directions.
Minimum Incremental Motion (MIM or Sensitivity)
The smallest increment of motion a device is capable of delivering consistently and reliably.
Resolution
The smallest increment that a motion device can theoretically move and/or detect. Resolution is not achievable, whereas MIM, is the real output of a motion system.
Yaw, P itch
Rotation of carriage around the Z axis (Yaw) or Y axis (Pitch), when it moves.
The testing of accuracy, repeatability, and reversal error are made systematically with test equipment in controlled environment (20±1°C).
A linear cycle with 21 data points on the travel and 4 cycles in each direction gives a total of 168 points.
Guaranteed and Typical Specifications
Guaranteed maximum performance values are verified per Newport's A167 metrology test procedure. For more information, please consult the metrology tutorial section in the Newport catalog or at www.newport.com
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FMS Series Linear Metrology Stages
3.2 Mechanical Specifications
CAUTION
To reach the specifications stated, stages must be fixed on a plane with a flatness better than the stage flatness guaranteed value or fixed using the 4 washers (Ø 16 mm and thickness 0.1 mm) delivered with the stage. The M6 screws torque to fix the stage must be 5 Nm.
3.3 Load Specification Definitions
Normal Load Capacity (Cz)
Maximum load a stage can move while maintaining specifications.
This value is given with speed and acceleration specified for each stage, and with a load perpendicular to bearings.
Axial Load Capacity (±Cx)
Maximum load along the direction of the drive train.
Off-Centered Load (Q)
Maximum cantilever-load a stage can move.
FMC-CC FMC-PP FMC-PPHA
Travel Range (mm) 100; 200; 300
Minimum Incremental Motion (µm) 0.5 0.1
(1)
0.1 Uni-directional Repeatability, Typical (Guaranteed) (µm)
±0.40 (±0.75) ±0.35 (±0.75) ±0.06 (±0.10)
Bi-directional Repeatability
(2)
,
Typical (Guaranteed) (µm)
±0.8 (±1.5) ±1.3 (±2.25) ±0.15 (±0.25)
Maximum Speed (mm/s) 100 20 50
FMS100 FMS200 FMS300
Accuracy
(2)
, -CC and -PP ±1.5 (±3.0) ±2.0 (±5.0) ±2.5 (±6.5) Typical (Guaranteed) (µm) -PPHA ±0.2 (±0.5) ±0.4 (±1.0) ±0.5 (±1.5) Straightness, Flatness
(2)
, Typical (Guaranteed) (µm) ±0.25 (±0.75) ±0.5 (±1.5) ±1.0 (±3.0) Pitch
(2) (3)
, Typical (Guaranteed) (µrad) ±15 (±40) ±20 (±50) ±30 (±60)
Yaw
(
2) (3)
, Typical (Guaranteed) (µrad) ±4.0 (±10) ±5.0 (±15) ±6.0 (±20)
1
)
0.1 µm with XPS; 0.5 µm with SMC100PP and ESP301.
2
)
For the definition of Typical and Guaranteed specifications see “Motion Basics Terminology & Standards” Tutorial at www.newport.com
3
)
To obtain arcsec units, divide µrad value by 4.8.
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FMS-PP PPHA FMS-CC
Specified Speed (mm/s) 20 50 100 Specified Acceleration (mm/s2) 80 200 400
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FMS Series Linear Metrology Stages
3.4 Load Characteristics and Stiffness
3.5 Stage Weights
Weights indicated into the below table are average values for stages with a typical drive unit installed.
The stage weight below does not include the cable.
The weight difference between drive units is not significant.
Weight [lb (kg)] FMS100 14.3 (6.5) FMS200 17.0 (7.7) FMS300 19.6 (8.9) 3-meter MSCABLE-3 Cable 0.66 (0.3) 3-meter MCAB-3 Cable 1.32 (0.6)
Cz, Normal center load capacity on bearings 150 N ±Cx, Axial load capacity <30 N
(1)
kax, Compliance in roll 3 µrad/Nm kay, Compliance in pitch 2 µrad/Nm kaz, Compliance in yaw 2 µrad/Nm Q, Off-center load Q Cz ÷ (1 + D/80) with D = Cantilever distance (mm)
1)
Note Reversible drive chain: Not recommended for vertical use unless counterweighed.
k
α
y
Q
D
k
α
z
X
Z
C
z
k
α
x
Y
+
C
x
C
x
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EDH0267En1041 — 12/18 6
FMS Series Linear Metrology Stages
4.0 —Drives and Motors
4.1 Stepper Drive Versions
FMS-PP: This version is not equipped with an encoder.
T
he micro-step is equivalent to 1/100 of the full-step.
FMS-PPHA: This version is equipped with a steel scale encoder.
For these stages, the micro-step is equivalent to 1/200 of the full-step.
Stepper Motor Performance Specifications and Characteristics
Command Signals for the Stepper Motors
4.2 DC-Servo Drive Version
One DC-motor configurations is available: FMS-CC.
This version is equipped with a 4000 cts/rev. rotary encoder located directly on the screw.
DC-Motor Performance Specifications and Characteristics
Command Signals for the DC-Motors
In the above drawings, + Motor signal is referred to – Motor signal.
When the stage moves in + Direction, the + Motor voltage is higher than – Motor voltage.
When the stage moves in – Direction, the + Motor voltage is lower than – Motor voltage.
0 2
-1
1
10.5 1.5
Step 1 2 3 4 5 8 7 8
+
Phase 1
+ + – – + + – –
Phase 1
– – + + – – + +
+
Phase 2
– + + – – + + –
Phase 2
+ – – + + – – +
D
irection
MOTION
+
+ Phase 1
– Phase 1
+ Phase 2
– Phase 2
Direction +
Resolution Speed Nominal Max RMS Max. Peak Resistance Inductance Tachometer (µm) (mm/s) Voltage (V) Current (A) Current (A) (Ω) (mH) Const. (V/krpm)
FMS-CC 0.5 100 48 0.9 1.6 2.52 0.51 –
Direction +
+V
+ Motor
– Motor
–V
MOTION Direction +
MOTIONDirection –
Resolution Speed Angle by Step RMS Current Resistance Inductance
(µm) (mm/s) (°) per Phase (A) (Ω) (mH)
FMS-PP 0.1 20 1.8 0.71 1.7 2.8 FMS-PPHA 0.05 50 1.8 0.71 1.7 2.8
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FMS Series Linear Metrology Stages
4.3 Sensor Position
NOTES
• End-of-Run and Mechanical Zero are 5 V open collector type.
• Use of the Index Pulse provides a repeatable Home Position at ±1 step.
• There is no index pulse on the FMS-PP.
• On the FMS-CC, there is one index pulse every 2 mm and homing will use the first pulse to the right of the Mechanical Zero. It is adjusted to about 1 mm.
• There is one index pulse every 25 mm on FMS-PPHA. Homing will use the first pulse to the right of the Mechanical Zero and is adjusted to about 1 mm.
CAUTION
“End-of-Run” and “Mechanical Zero” are active signals and should not be connected to any other source.
4.4 Feedback Signal Position
On FMS-CC stages, the incremental sensor operates following the photoelectric measurement principle, with a disk including slides.
S
tage Travel Range
N
egative Software Limit Positive Software Limit
Home Position (Origin) near the – end-of-run
Motion Direction +
EOR Limit
M
echanical
Z
ero
Index Pulse
I
ndex Pulse
+ EOR Limit
1
mm
0.5 mm 0.5 mm
F
MSCC: 2 mm
F
MSPPHA: 25 mm
Direction +
0
1
Encoder Phase A
0
1
Encoder Phase A
1234
0
1
Encoder Phase B
0
1
Encoder Phase B
Direction – MOTION Direction +
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EDH0267En1041 — 12/18 8
FMS Series Linear Metrology Stages
When the sensor shaft turns, the sensor generates square signals in quadrature, sent to pins #19, #20, #23 and #24 of the 25-pin Sub-D connector.
“Encoder” and “Index Pulse” are “differential pair” (type RS-422) type output signals. Using these signals permits a high immunity to noise. Emission circuits generally used by Newport are 26LS31 or MC3487. Reception circuits to use are 26LS32 or MC3486.
4.5 Pinouts
The pinout diagrams for the FMS stages SUB-D connector are shown below.
SUD-D25 OR SUB-D15
Encoder Phase A 19 13
Encoder Phase A 23 6
Encoder Phase B 20 14
Encoder Phase B 24 7
Index Pulse Phase I 15 15
Index Pulse Phase I 25 8
21 12
22 5
N
EWPORT
S
TAGE
U
SER
C
ONNECTOR PIN #
O
utput Signals
Encoders & Sensors Power Supply
+5 V 5% 150 mA max.
0 V
}
13
25
14
1
FMS-PPHA
1 + Phase 1 2 + Phase 1 3 – Phase 1 4 – Phase 1 5 + Phase 2 6 + Phase 2 7 – Phase 2 8 – Phase 2 9 N.C. 10 N.C. 11 N.C. 12 N.C. 13 Mechanical Zero 14 Ground 15 Index Pulse I 16 0 V 17 + End-of-Run 18 – End-of-Run 19 Encoder Phase A 20 Encoder Phase B 21 +5 V 22 0 V 23 Encoder Phase /A 24 Encoder Phase /B 25 Index Pulse /I
FMS-CC
1 N.C. 2 + Motor 3 Mechanical Zero 4 – End-of-Run 5 0 V 6 Encoder Phase /A 7 Encoder Phase /B 8 Index Pulse /I 9 N.C. 10 – Motor 11 + End-of-Run 12 +5 V 13 Encoder Phase A 14 Encoder Phase B 15 Index Pulse I
FMS-PP
1 + Phase 1 2 + Phase 2 3 Mechanical Zero 4 – End-of-Run 5 0 V 6 N.C. 7 N.C. 8 N.C. 9 – Phase 1 10 – Phase 2 11 + End-of-Run 12 +5 V 13 N.C. 14 N.C. 15 N.C.
8
15
9
1
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FMS Series Linear Metrology Stages
4.6 MCAB-3 Cable
T
his cable is supplied with each FMS-PPHA stages.
4.7 MSCABLE-3 Cable
This cable is supplied with each FMS-PP and FMS-CC stage.
4.8 MSCABLE-10 Cable
Optional 10-meter cable for FMS-PP or FMS-CC stages.
C
ONNECTED
T
O THE CAP
C
ONNECTED
T
O THE CAP
S
UB-D25M
C
ONNECTOR
1 2 3 4
5 6 7 8
1
4
2
2
2
1
1
6
1
9
2
3
2
0
2
4
1
5
2
5
1
7
1
8
1
3
S
UB-D25F
C
ONNECTOR
1 2 3 4
5 6 7 8
1
4
2
2
2
1
1
6
1
9
2
3
2
0
2
4
1
5
2
5
1
7
1
8
1
3
(0.6 MM2) WHITE 1 (
0.6 MM
2
)
WHITE 2
(0.6 MM
2
) WHITE 3
(0.6 MM2) WHITE 4
(0.6 MM2) WHITE 6 (
0.6 MM
2
)
WHITE 7
(0.6 MM
2
) WHITE 8
(0.6 MM2) WHITE 9
(0.6 MM2) WHITE 5
(0.6 MM2) WHITE 10 (0.6 MM2) WHITE 11 (
0.6 MM
2
)
WHITE 12
(0.09 MM
2
) WHITE (0.09 MM2) BROWN (0.09 MM2) GREEN (
0.09 MM
2
)
YELLOW
(0.09 MM
2
) GREY (0.09 MM2) PINK (0.09 MM2) BLUE (0.09 MM2) RED (
0.09 MM
2
)
BLACK
(0.09 MM
2
) PURPLE (0.09 MM2) ORANGE (0.09 MM2) BLUE
(AWG20) WHITE 1 (
AWG20) WHITE 2 (AWG20) WHITE 3 (AWG20) WHITE 4
(AWG20) WHITE 6 (
AWG20) WHITE 7 (AWG20) WHITE 8 (AWG20) WHITE 9
(AWG20) WHITE 5
(AWG20) WHITE 10 (AWG20) WHITE 11 (
AWG20) WHITE 12
(AWG28) WHITE (AWG28) BROWN (AWG28) GREEN (
AWG28) YELLOW (AWG28) GREY (AWG28) PINK (AWG28) BLUE (AWG28) RED (
AWG28) BLACK (AWG28) PURPLE (AWG28) ORANGE (AWG28) BLUE
SUB-D25M
CONNECTOR
1 3 5 7
21 22 13 17 18 19 23 20 24 15 25
SUB-D15F
CONNECTOR
1 9 2 10
12 5 3 11 4 13 6 14 7 15 8
(
0.25 MM
2
)
WHITE
(0.25 MM
2
) BROWN (0.25 MM2) YELLOW (0.25 MM2) GREEN
(
0.14 MM
2
)
PINK
(0.14 MM
2
) GRAY (0.05 MM2) BROWN (0.05 MM2) YELLOW (0.05 MM2) GREEN (
0.05 MM
2
)
RED
(0.05 MM
2
) BLUE (0.05 MM2) PINK (0.05 MM2) GRAY (0.05 MM2) BLACK (0.05 MM
2
) WHITE
(
AWG23) WHITE (AWG23) BROWN (AWG23) YELLOW (AWG23) GREEN
(
AWG26) PINK (AWG26) GRAY (AWG30) BROWN (AWG30) YELLOW (AWG30) GREEN (
AWG30) RED (AWG30) BLUE (AWG30) PINK (AWG30) GRAY (AWG30) BLACK (AWG30) WHITE
CONNECTED
TO THE CAP
CONNECTED TO THE CAP
CONNECTED
TO THE CAP
CONNECTED TO THE CAP
SUB-D25M
CONNECTOR
1 2 3 4
5 6 7 8
14
13 21 22 17 18 19 23 20 24 15 25
SUB-D15F
CONNECTOR
1
9
2
10
3 12 5 11 4 13 6 14 7 15 8
(0.34 MM2) WHITE (0.34 MM2) BROWN (0.34 MM2) GREEN (0.34 MM2) YELLOW
(0.34 MM2) WHITE (0.34 MM2) BROWN (0.34 MM2) GREEN (0.34 MM2) YELLOW
(0.14 MM
2
) WHITE (0.14 MM2) GREEN (0.14 MM
2
) ORANGE (0.14 MM2) WHITE/BLACK (0.14 MM2) YELLOW (0.14 MM2) PURPLE (0.14 MM2) BLUE (0.14 MM2) GRAY (0.14 MM2) BROWN (0.14 MM2) NATURAL (0.14 MM2) RED (0.14 MM2) BLACK
(AWG22) WHITE (AWG22) BROWN (AWG22) GREEN (AWG22) YELLOW
(AWG22) WHITE (AWG22) BROWN (AWG22) GREEN (AWG22) YELLOW
(AWG26) WHITE (AWG26) GREEN (AWG26) ORANGE (AWG26) WHITE/BLACK (AWG26) YELLOW (AWG26) PURPLE (AWG26) BLUE (AWG26) GRAY (AWG26) BROWN (AWG26) NATURAL (AWG26) RED (AWG26) BLACK
Page 18
EDH0267En1041 — 12/18 10
FMS Series Linear Metrology Stages
5.0 —Connection to Newport Controllers
N
OTE
Visit www.newport.com for compatible Newport controllers.
5.1 Warnings on Controllers
Controllers are intended for use by qualified personnel who recognize shock hazards and are familiar with safety precautions required to avoid possible injury. Read the controller user’s manual carefully before operating the instrument and pay attention to all written warnings and cautions.
WA RN IN G
Disconnect the power plug under the following circumstances:
• If the power cord or any attached cables are frayed or damaged in any way.
• If the power plug is damaged in any way.
• If the unit is exposed to rain, excessive moisture, or liquids are spilled on the unit.
• If the unit has been dropped or the case is damaged.
• If you suspect service or repair is required.
• Whenever you clean the electronics unit.
CAUTION
To protect the unit from damage, be sure to:
• Keep all air vents free of dir t and dust.
• Keep all liquids away from the unit.
• Do not expose the unit to excessive moisture (85% humidity).
• Read this manual before using the unit for the first time.
WA RN IN G
All attachment plug receptacles in the vicinity of this unit are to be of the grounding type and properly polarized.
Contact your electrician to check your receptacles.
WA RN IN G
This product is equipped with a 3-wire grounding type plug.
Any interruption of the grounding connection can create an electric shock hazard.
If you are unable to insert the plug into your wall plug receptacle, contact your electrician to perform the necessary alterations to ensure that the green (green-yellow) wire is attached to ear th ground.
Page 19
11 EDH0267En1041 — 12/18
FMS Series Linear Metrology Stages
5.2 Connection
There is a label on every stage indicating its part and serial numbers.
WARNING
Always turn the controller's power OFF before connecting to a stage.
NOTE
These stages are ESP compatible. Enhanced System Performance is Newport's exclusive technology that enables Newport ESP motion controllers to recognize the connected Newport ESP stage and upload the stage parameters. This ensures that the user can operate the motion system quickly and safely.
5.3 Cables
All FMS stages are delivered with 3-meter cables with a SUB-D25M connector for direct connection to Newport Controllers.
• FMS-PP and FMS-CC: MSCABLE-3 cable.
• FMS-PPHA: MCAB-3 cable.
WA RN IN G
This product operates with voltages that can be lethal.
Pushing objects of any kind into cabinet slots or holes, or spilling any liquid on the product, may touch hazardous voltage points or short out parts.
Page 20
EDH0267En1041 — 12/18 12
FMS Series Linear Metrology Stages
5.4 MSCABLE-3 Cable
5.5 MCAB-3 Cable
CABLE
CONNECTOR
S
TAGE
BENDING
STATIC CABLE: .94 (24) CABLE IN MOTION: 2.76 (70)
L
OCKING
K
NOBS
2
.24 (57)
D
ISCONNECTED
ø.24
(6)
S
UB-D15 CONNECTOR SHOWN
DIMENSIONS IN INCHES (AND MILLIMETERS)
WA RN IN G
This cable is shielded correctly. For a correct operation, make sure to lock connectors (ground continuity provided by the cable).
For applications where the standard 3-meter cable (MSCABLE-3) included with your stage is not adequate, Newport offers a 10-m longer length cable (MSCABLE-10) designed to ensure the integrity of your positioning application.
REMARK
The cross section of the MSCAB-10 cable is different from the one of the MSCABLE-3 cable to allow a longer length. The MSCAB-10 cable has the same mechanical properties as the MCAB-10 cable.
These cables are specially shielded and terminated with Newport’s standard SUB-D15 and SUB-D25 connectors.
WA RN IN G
Keep the motor cables at a safe distance from other electrical cables in your environment to avoid potential cross talk.
CABLE
CONNECTOR
STAGE
LOCKING
KNOBS
BENDING
STATIC CABLE: 1.50 (38) CABLE IN MOTION: 3.78 (96)
2.28 (58)
DISCONNECTED
ø.39 (10)
SUB-D25 CONNECTOR SHOWN
DIMENSIONS IN INCHES (AND MILLIMETERS)
WA RN IN G
This cable is shielded correctly. For a correct operation, make sure to lock connectors (ground continuity provided by the cable).
Page 21
13 EDH0267En1041 — 12/18
FMS Series Linear Metrology Stages
6.0 —Connection to Non-Newport Electronics
6.1 Connections
WARNING
Newport is not responsible for malfunction or damage of FMS stages when used with non-Newport controllers.
WARNING
Newport guarantees
“”compliance of FMS stages only if used with
Newport cables and controllers.
It is the customer’s responsibility to modify the cable and take care of sensor signal connections, when using the stage with non-Newport controllers.
End-of-Runs and Mechanical Zero are open collector type with a 5.6 V protective Zener diode.
For applications where the standard 3-meter cable (MCAB-3) included with your stage is not adequate, Newport offers longer length cables designed to ensure the integrity of your positioning application.
These cables are specially shielded and terminated with Newport’s standard SUB-D25 connectors. They are available in 5-m (MCAB-5), 7-m (MCAB-7) or 10-m (MCAB-10) lengths.
WA RN IN G
Keep the motor cables at a safe distance from other electrical cables in your environment to avoid potential cross talk.
Iin max.: 16 mA V max.: 5.25 V
NEWPORT
STAGE
5.6 V
Page 22
EDH0267En1041 — 12/18 14
FMS Series Linear Metrology Stages
7.0 —Dimensions
1.57
(40)
1.54
(39)
4.69
(119)
3.31
(84)
.63
(16)
3.54
(90)
FMS-CC
& FMS-PP:
5.63
(143)
FMS-PPHA:
6.34
(161)
FMS100: 6.42 (163)
FMS200: 8.39 (213)
FMS300: 10.35 (263)
FMS100: 12.4 (315)
FMS200: 16.3 (415)
FMS300: 20.3 (515)
MALE CONNECTOR
FMS-PP & FMS-CC: SUB-D15M
FMS-PPHA: SUB-D25M
MODEL SHOWN: FMS300CC
DIMENSIONS IN INCHES (AND MILLIMETERS)
FMS200 AND FMS300:
4 HOLES ø.26 (6.6) C’BORED ø.43 (11)
4 HOLES ø.26 (6.6)
C’BORED ø.43 (11) ON SQR 1.97 (50)
4 HOLES M6 THD
(1)
ON SQR 1.97 (50)
4 HOLES M6 THD
(1)
ON SQR 2.95 (75)
1)
DEPTH: .24 (6)
HOLE M6 THD
(1)
FMS-CC
& FMS-PP
FMS-PPHA
FMS200: 5.91 x 1.97 (150 x 50)
FMS300: 9.84 x 1.97 (250 x 50)
4 ACCESS HOLES
FOR FIXING SCREW
Page 23
15 EDH0267En1041 — 12/18
FMS Series Linear Metrology Stages
8.0 —Maintenance
R
ECOMMENDATION
Please contact Technical Sales Support team for recommendations on application specific maintenance.
8.1 Maintenance
The FMS stage requires no particular maintenance. Nevertheless, this is a precision mechanical device that must be kept and operated with caution.
PRECAUTIONS
The FMS stage must be used or stocked in a clean environment, without dust, humidity, solvents or other substances.
RECOMMENDATION
It is recommended to return the stage to Newport for re-lubrication after 2000 hours of use.
If the FMS stage is mounted on a workstation and cannot be easily removed, please contact Newport's After Sales Service for further instructions.
8.2 Repair
CAUTION
Never attempt to disassemble a component of the stage that has not been covered in this manual.
To disassemble a non specified component can cause a malfunction of the stage.
If you observe a malfunction in your stage, please contact us immediately to arrange for a repair.
CAUTION
Any attempt to disassemble or repair a stage without prior authorization will void your warranty.
8.3 Calibration
CAUTION
It is recommended to return your FMS stage to Newport once a year for recalibration to its original specifications.
Page 24
EDH0267En1041 — 12/18 16
FMS Series Linear Metrology Stages
Page 25
17 EDH0267En1041 — 12/18
Your Lo ca l Rep re se nt at iv e
Tel .: F
ax:
N
ame:
Company:
Address:
Country:
P. O . N u m b e r :
Item(s) Being Returned:
Model #:
Description:
Reasons of return of goods (please list any specific problems):
R
eturn authorization #:
(Please obtain prior to return of item)
Date:
Phone Number:
Fax Number:
Serial #:
Service Form
Page 26
Visit Newport Online at:
www.newport.com
North America & Asia
Newport Corporation 1791 Deere Ave.
Irvine, CA 92606, USA
Sales
Tel.: (800) 222-6440 e-mail: sales@newport.com
Technical Support
Tel.: (800) 222-6440 e-mail: tech@newport.com
Service, RMAs & Returns
Tel.: (800) 222-6440 e-mail: service@newport.com
Europe
MICRO-CONTROLE Spectra-Physics S.A.S 9, rue du Bois Sauvage
91055 Évry CEDEX France
Sales & Technical Support
Tel.: +33 (0)1.60.91.68.68 e-mail: france@newport.com
Service & Returns
Tel.: +33 (0)2.38.40.51.55
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