New Buck Corporation DV1000 User Manual
DV1000
ZERO CLEARANCE DIRECT VENT GAS FIREPLACE
WITH L.P. (Liquid Propane) or Natural Gas/ Millivolt System
This appliance is not convertible for use with other gases, unless a certified kit is used.
Approved By:
WARNING: If the information in these instructions are not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.
⎯ Do not store or use gasoline or other flammable vapors and liquids in the vicinity of
this or any other appliance.
⎯ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas suppli-
ers instructions.
• If you cannot reach your gas supplier, call the fire department.
⎯ Installation and service must be performed by a qualified installer, service agency
or the gas supplier.
This appliance may be installed in an aftermarket, permanently located, manufactured
home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certified kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
JULY 2006
New Buck Corporation
P.O. Box 69
8000 South 226 Highway
Spruce Pine, NC 28777
TABLE OF CONTENTS
Introduction .......................................................................................................................... 2
Firebox Cover Door Removal……………………………………………………………..3
Specifications……………………………………………………………………………...5
Minimum Framing Dimensions……………………………………………………………6
Vent Terminal Clearance…………………………………………………………………..7
Determining The Location…………………………………………………………………8
Minimum Clearances To Combustible Material…………………………………………..8
Direct Vent Termination Installation Instruction………………………………………….9
Pre Installation Instructions………………………………………………………………10
Pipe Installation…………………………………………………………………………...10
Connecting The Venting System To The DV1000……………………………………….11
Optional Rear Horizontal Vent Termination Fireplace Installation…………….………...12
Standard Horizontal Termination Installation…………………………………………….13
Standard Vertical Chase Termination Installation………………………………………..14
Removable Inner Bottom Instructions……………………………………………………15
Gas Supply Connection……………………………………………………………….…..16
Log Placement…………………………………………………………………………….18
Lighting Instructions……………………………………………………………………...20
Wire Diagram (Optional Blower)………………………………………………………...23
Repair Parts/ Manufacturers Address…………………………………………………….24
Cleaning And Maintenance……………………………………………………………….25
Trouble Shooting………………………………………………………………………….27
Replacement Parts………………………………………………………………….30 & 32
Parts Identification………………………………………………………………………..31
Warranty………………………………………………………………………………….33
DANGER: Carbon monoxide poisoning may lead to death!
Page 1
This appliance is a vented product. This appliance will not produce any gas leakage into
your home if properly installed. This appliance must be properly installed by a qualified service person. The glass door must be properly seated and sealed. If this unit is not properly
installed by a qualified service person with glass door properly seated and sealed, gas leakage can occur.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the flu,
with headaches, dizziness, or nausea. If you have any of these signs, the cast stove with
burner system may not have been installed properly. Get fresh air at once! Have this appliance and venting system inspected and serviced by a qualified service person. Some people
are more affected by carbon monoxide than others. These include pregnant women, people
with heart or lung disease or anemia, those under influence of alcohol, and those at high altitudes.
Propane/LP gas and natural gas are both odorless. An odor-making agent is added to each of
these gases. The odor helps you detect a gas leak. However, the odor added to these gases
can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is
your guide to safe and proper operation of this cast stove and burner system.
The Model DV1000 Direct Vent Fireplace must be vented using only Magnaflex venting
system (Type: DV4-F.
A manufactured home (USA only) or mobile home OEM installation must confirm
with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part
3280, or, when such a standard is not applicable, the Standard for Manufactured Home
Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.
NOTE: If you have a standard ON/OFF Remote Control or an Optional Thermostat
Remote Control System follow the installation instructions provided with the individual package.
INTRODUCTION AND SAFETY FOR
Page 2
INSTALLATION AND OPERATION
This instruction manual will help you obtain a safe, efficient, dependable installation for your appliance
and vent system. Please read and understand these instructions before beginning your installation.
The model DV1000 is a sealed combustion, air circulating gas appliance designed for residential and
mobile home applications. The appliance must be installed with Magnaflex DV4-F vent system that is
routed to outside atmosphere. It is also listed for bedroom installations.
This appliance is designed to operate on natural or propane gas. A millivolt gas control valve with piezo
ignition system provides safe, efficient operation. No external electrical power is required to operate the
gas valve and burner. 115V AC is required to operate the room air fan.
This appliance complies with National Safety Standards and is tested and listed to ANSI Z21.88-2005
and CSA 2.33-2005.
Installation must conform to local codes. In the absence of local codes, installation must comply with
the current
Installation Code, CSA b149.1...
National Fuel Gas Code, ANSI Z223.1/NFPA54, or the National gas and Propane
“WARNING”: Improper installation, adjustment, alteration, service or maintenance can
cause injury or property damage.
SPECIFICATIONS - MODEL DV1000
RATE: NAT. L.P.
MAX. 25,000 BTU 24,000 BTU
MIN. 20,000 BTU 20,000 BTU
GAS SUPPLY PRESSURE: NAT. L.P.
MAX. INPUT 10.5" W.C. 13.0" W.C.
MIN. INPUT *4.0" W.C. 11." W.C.
MANIFOLD PRESSURE: NAT. L.P.
3.5" W.C. 10.0" W.C.
EFFICIENCY:(With Blower “ON”)
NATURAL GAS 88%
L.P. GAS 88%
FLUE VENT 4" INNER, 7" OUTER; Magnaflex
SAFETY CSA CERTIFIED PILOT GENERATOR, MILLIVOLT
SYSTEM ACTIVATED WITH SWITCH OR THERMOSTAT.
“WARNING”: This appliance must not be connected to a chimney flue serving a separate
solid-fuel burning appliance.
“Do not use this appliance if any part has been under water. Immediately call a qualified
service technician to inspect the appliance and to replace any part of the control system
and any gas control which has been under water.”
NOTE: the appliance are be kept clear and free from combustible materials, gasoline and
other flammable vapors and liquids.
The flow of combustible and ventilation air not be obstructed.
Page 3
NOTE: Installation and repair should be performed by a qualified service person. The
appliance should be inspected before use and at least annually by a professional service
person. More frequent cleaning may be required due to excessive lint from carpeting,
bedding material, et cetera. It is imperative that control compartments, burners and
circulating air passageways of the appliance be kept clean.
When choosing a location for your DV1000 in your home be sure to provide the following:
Adequate accessibility clearances for servicing and proper operation.
Children and adults should be alerted to the hazards of high surface temperature and
should stay away to avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the
appliance.
Clothing or other flammable material should not be placed on or near the appliance.
“WA RN I N G: Do not operate appliance with the glass front removed, cracked or
broken. Replacement of the glass should be done by a licensed or qualified service
person.”
“WARNING: Only Logs and Embers supplied with this appliance may be used. No
substitute materials may be used at any time.”
“WARNING: Do not use abrasive cleaners on this appliance. Abrasive
cleaners can damage the painted and glass surfaces of the appliance.”
DV1000 FIREBOX COVER DOOR
REMOVAL INSTRUCTIONS
Glass Care: This appliance has a large cover door bolted to the front area of the firebox. This
cover door must be in place at all times when the appliance is in operation. For the most visual
performance with your appliance it is good to maintain a clean glass on the cover door. To
clean the glass first make sure the glass is cool (not hot), trying to clean the glass when it is hot
can cause personal injury, or damage your cleaning device and the glass. With the glass at room
temperature and the door attached to the appliance, spray the glass are with household glass
cleaner and wipe clean with a lint-free towel. If the inside of the glass needs cleaning follow the
directions on page 4 for removing the cover door, and then clean as you did the front side of the
glass.
“WARNING: Do not abuse the glass cover door such as striking or slamming
shut. The glass can break and cause personal injury.”
CAUTION: If the glass in your appliance becomes broken or cracked,
remove the glass with caution. Wear safety glasses, gloves, shoes and other
protective clothing as needed. See your dealer or the manufacturer for replacement glass cover door.
1. The top louver assembly must be removed first. To remove the top louver assembly you must
Page 4
place your hands one at the bottom left corner and the other at the bottom right corner of the louver assembly. Then with both hands lift up and outwards to release the louver clips from the
stove body. After removing the louver assembly place it in a safe place until time to reinstall.
2. The bottom louver assembly must be in the open position to access the firebox cover door fasteners. The bottom louver assembly is hinged to the bottom of the stove. Place one hand on the
center of the top louver and pull slowly out and downward to open.
3. Before removing the firebox cover door you must remove the six (6) 1/4-20 nuts located across
the top of the door and the bottom of the door. After removing the nuts you must slowly pull the
door outward and completely off the studs. Place the door in a safe place until time to reinstall,
the glass is breakable.
NOTE: The Firebox Cover Door must be removed to access the pilot assembly located in the right
rear corner of the firebox area, and to access the burner pan located in the bottom center of the
firebox area. The door must also be removed when placing the logs and embers.
4. To replace the cover door, reverse steps 3 thru 2.
1. TOP LOUVER ASSEMBLY
3. FIREBOX COVER DOOR
2. BOTTOM LOUVER ASSEMBLY
FIGURE 1
LEFT SIDE
#1
#3
#2
RIGHT SIDE
FRONT
#1 SIDE VIEW OF
LOUVER ASSEMBLY
AND CLIP.
SLOT IN STOVE BODY FRONT FOR LOUVER ASSEMBLY CLIP TO SECURE TO
STOVE BODY.
1/4-20 NUTS
WARNING: “Do not operate
appliance with the glass front
removed, cracked or broken.
Replacement of the glass should be
done by a licensed or qualified
service person.”
Replace the entire cover door assembly if glass
becomes defective with part # PO COVDOR1.
Page 5
DV1000 SPECIFICATIONS
38-1/8”
36”
33-1/2”
2-1/2”
16-15/16”
6”
TOP STANDOFF(S)
SIDE STANDOFF(S)
27-1/8”
13-9/16”
10-5/32”
24-1/4”
FIGURE 2
REAR STANDOFF
16-1/2”
15-1/8”
NOTE: When the appliance is installed directly on carpeting, tile or
other combustible material other than wood flooring, the appliance
shall be installed on a metal or wood panel extending the full width
and depth of the appliance.
MINIMUM FRAMING DIMENSIONS
Page 6
40-1/8”
”
7
1
RIGHT
SIDE *
16
2-1/2”
37-7/16” (Framing*)
”
38-1/8” (Fi
ished) *
n
56-
3/4”
”
/8
1
-
6
3
”
2
/
1
-
6
/
7
-
7
3
Note: “Front side and top standoff (s) are permanently attached
17” *
to the front trim panels. The
front trim panels are attached by
the manufacturer and must not
FRONT *
37-7/16” *
LEFT
SIDE *
be removed or altered in anyway
for any reason.”
17” *
Combustible Adjacent
Side Wall.
37-7/16”*
FIGURE 3
6”
Note: “Only trim kit(s) supplied by the manufacturer shall be used in the installation of
this appliance.”
VENT TERMINAL CLEARANCES
Page 7
FIGURE 4
DETERMINING THE LOCATION FOR DV1000
Page 8
Note: The installation must conform with local codes or, in the absence of local codes, with
the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Instal-
lation Code, CSA B149.1.
This appliance may be installed in an aftermarket, permanently located, manufactured
home (USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
The appliance, when installed, must be electrically grounded in accordance with local codes
or, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code CSA C22.1.
The Model DV1000 Direct Vent Fireplace must be vented using only Magnaflex DV4-F venting
system. All warranties will be voided and tech service suspended and serious fire, health or
safety hazards may result from using any other venting system than the tested and approved
Magnaflex DV4-F system with this appliance.
You must check the Vent Termination Clearance requirements from decks, windows, soffits, gas
regulators, air supply inlets, and public walkways, etc. as shown in these instructions and specified by local building codes (see figure 4, page 7). This gas appliance must be vented directly to
the outside of the building. This gas appliance must not be connected to a chimney flue serving a
separate solid-fuel burning appliance. Preparation for electrical connection and gas supply must
be made before the appliance is located. (see figure 3, page 6 for framing dimensions)
MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL FROM FIREPLACE AND
VENT SURFACES:
Sides, Back, Bottom and Top of appliance (standoffs) 0 inch
Recessed depth to back of front trim 17 inches
Recessed depth to front of front trim 17-1/2 inches
Diameter of vent pipe 2 inches
Top of appliance to ceiling 54 inches
MANTEL CLEARANCES……
DRYWALL
WALL BOARD
W
STUD
H
STANDOFF
DV1000
W=Width (@) H=Height
3/4” ——————–2”
2”———————–2”
4”———————–10”
6”———————–12”
8”———————–14”
10”———————16”
12”———————18”
TOP EDGE OF
UNITS TRIM
NOTE: Adequate clearances around air openings
into the combustion chamber. Do Not cover any of
the louvered areas on this
appliance front, or the glass
cover door.
FIGURE 5
DV1000
Page 9
DIRECT VENT TERMINATION
INSTALLATION INSTRUCTIONS
(MAGNAFLEX)
Read the instructions in this manual completely before installing the DV1000 appliance with
the Magnaflex vent system. Magnaflex Venting systems are packaged with installation instructions, the instructions must be followed exactly for your safety and to prevent voiding the war-
ranty of your appliance and venting system.
The DV1000 will operate safely when installed in accordance with this instruction manual.
Read all instructions before starting installation, then follow these instructions carefully to
maximize fireplace performance and safety. Report damaged parts to your dealer.
Any common venting of the gas appliance using DV vent kit with other gas appliances is not
allowed. Do not connect this appliance to a chimney flue serving a separate solid fuel-burning
appliance.
WA RN I N G: Always maintain minimum clearances around vent systems. The minimum
clearance to combustibles for horizontal vent pipe is 3 inches at the top and 1 inch at the
bottom of the vent system until the flue penetrates the nearest vertical wall.
FOR WALL FIRESTOPS AND VERTICAL RUNS ONLY, maintain a 1 inch minimum
clearance from all sides of the vent. Do not pack the open air spaces around the fireplace
or flue with insulation or other materials. Any horizontal run must have a 1/4” rise for
every one (1) foot of run towards the vent termination. Never install the vent level or
downward.
WA RN I N G: Contact your Local Building and Fire Officials about restrictions and in-
stallation inspections in your area.
IMPORTANT SAFETY INFORMATION
∗ The termination cap MUST be vented directly to the outside. The termination kit MUST
NEVER be connected to a chimney flue(s) servicing a separate solid-fuel burning appliance
or any other appliance.
∗ Termination cap MUST NOT be recessed into a wall or siding.
∗ The flexible vent pipe cannot be intermingled with any of the rigid vent pipe section. DO
NOT connect two sections of flexible vent pipe together to achieve a longer length without
approved connectors.
∗ Horizontal runs must be supported every 3 feet using wall straps. Vertical runs must be sup-
ported every 8 feet using wall straps. Slip wall straps loosely on to pipe. Attach straps to
framing members using nails or screws. Tighten nut/bolt to secure pipe.
∗ The fireplace and venting system should be inspected before initial use and at least annually
by a qualified field service person. Inspect external vent cap on a regular basis to make sure
that no debris is interfering with the airflow. Inspect entire venting system to ensure proper
function.
∗ Vent connections should overlap a minimum of 1” for proper sealing.
∗ Always stretch and secure venting with metal strapping secured with nails (nails and strap-
ping not supplied) to ensure that the horizontal runs remain true.
Loading...