New Buck Corporation 261 User Manual

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MODEL 261

NON-CATALYTIC UNIT

BUCK STOVE

TOP EXIT OR REAR EXIT

		FEATURES
PREPARATIONS		INSTALLATION
OPERATION	MAINTENANCE		SAFETY

SAFETY NOTICE

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT THE AUTHORITY HAVE JURISDICTION ( SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU, ect.) SHOULD BE CONSULTED BEFORE INSTALLATION TO DETERMINE THE NEED TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.

TESTED AND LISTED BY: ITS/ WARNOCK HERSEY, MIDDLETON, WI

MANUFACTURED BY NEW BUCK CORPORATION - SPRUCE PINE, NC 28777

Revised 10/2007

TABLE OF CONTENTS

Important Instructions ……………………………………………………………………...…...2

SECTION I: Introduction………………………………………………………………………..3

Cautions………………………………………………………………………………………….5

SECTION II: Residential Freestanding Vertical Installation . ………………..…………...…...6 Minimum Clearances / Floor Protection and Combustibles……………………………………. 6 Preparing Stove For Installation ..………………………………………………………………..7 How to locate chimney exit, and install………………….…………………………………..…..8

A.Vertical Exit Using Single Wall Pipe /Listed 2100° UL 103 HT chimney.. .….…………...….8

B.Vertical Exit Using DVL Close Clearance Pipe /Listed 2100° UL 103 HT chimney .…...…10

C.Vertical Wall Exit Using Single Wall Pipe and Elbow /Listed 2100° UL 103 HT

Chimney and T-BOX assembly. . .………………………………………………...…………12

D.Vertical Wall Exit Using DVL Close Clearance Pipe ,and

Elbow /Listed 2100° UL 103 HT Chimney and T-BOX assembly .………………..……….14

E.Vertical Exit Into Masonry Flue Using Single Wall Pipe and Elbow..……………………..16

F.Vertical Exit Into Masonry Flue Using DVL Close Clearance Pipe and Elbow……..……..18

SECTION III: Residential Freestanding Rear Installation …………….…………………...….20

Minimum Clearances / Floor Protection and Combustibles ………………………………….. 20 Preparing Stove For Installation . .………………………………………………………...…….21

How to locate chimney exit, and install………………….………………………………....…..22

A.Rear Exit Into Masonry Flue Using Single Wall Pipe.. …………………………………........22

B.Rear Exit Into Masonry Flue Using DVL Close Clearance Pipe . .…………………………..24

C.Rear Exit to Vertical then Horizontal DVL Close Clearance Pipe and Elbows... .…………....26

D.Rear Exit Into Masonry Fireplace using Single Wall Pipe ………....……………….……..28

SECTION IV: Alcove Installation Vertical or Horizontal exit……………..……………….....30 Minimum Clearances /Floor Protection and Combustibles …………………………………....30 Preparing Stove For Installation . .………………………………………………………...…….31

How to locate chimney exit, and install………………….………………………………....…..32

(A) Vertical Installation using DVL Close Clearance Pipe.

1.Alcove Installation: Vertical Exit with standard close clearance shield and pipe shield …….32 2.Alcove Installation: Horizontal Exit with standard close clearance shield and pipe shield ….34

(B) Rear Installation using DVL Close Clearance Pipe.

1 Alcove Installation: Rear Exit with standard close clearance shield and pipe shield …..…...36

SECTION V: Freestanding Mobile Home Installation. …..…………………………………….39 Minimum Clearances /Floor Protection and Combustibles …………………………………...39 Preparing Stove For Installation . .………………………………………………………...…….40

Preparing Heater Location……. . .………………………………………………………...…….41

Minimum Clearances to Combustibles …………………………………………………...…...42 How to locate chimney exit, and install………………….………………………………....…..43

Wood Heater Safety. …………………………………………………………………...………46

Operation ……………………………………………………………………………...……….47

Troubleshooting. .……………………………………………………………………...………..48

LIMITED WARRANTY ……………………………………………………………...………50

INSTALLATION, OPERATION, AND

MAINTENANCE INSTRUCTIONS

MODELS 261

READ THIS FIRST

IMPORTANT INSTRUCTIONS

WARNING

THESE UNITS GENERATE A LOT OF HEAT, SO TREAT THEM WITH CARE. HOT WHILE IN OPERATION! KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE. FAILURE TO FOLLOW INSTRUC - TIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES.

•The New Buck Corp. non-catalytic MODEL 261 has been tested by ITS, Warnock Hersey to ANSI/UL Standards 1482.

•Install and operate your units according to instructions provided in this manual. Local building codes may apply; therefore, contact your local building inspector or fire marshal for necessary installation requirements and permits which may go beyond these instructions.

•If appliance is installed in mobile homes: “DO NOT INSTALL IN SLEEPING ROOMS.”

•Examine the masonry fireplace and chimney prior to installation of the fireplace accessory to determine that the construction meets the minimum fireplace construction requirements illustrated in the instructions, that it is free from cracks, loose mortar, creosote deposits and other blockage, or other signs of deterioration.

CAUTION

“DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.” DO NOT USE A FLUE INTENDED FOR A GAS APPLIANCE.”DO

NOT CONNECT TO ANY DISTRIBUTION DUCT OR SYSTEM.”

CAUTION

YOUR CHIMNEY OR FLUE MUST BE CORRECTLY SIZED. A CHIMNEY OR FLUE THAT IS TOO SMALL OR LARGE IN DIAMETER, OR TOO SHORT, CAN CAUSE YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED.

SECTION I

INTRODUCTION

Your new MODEL 261 is a non-catalytic unit designed to meet the most stringent emissions standards without the use of a catalytic combustor. This effect is achieved through the use of secondary air which is mixed with primary air in the unit’s firebox. For peak performance, we suggest the use of hard seasoned natural wood, loading wood length way from front to rear. You should not burn trash or garbage, artificial or paper logs, gift wrapping, treated or painted wood or any type of coal.

“DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE.” “DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS.”

The primary air, which is controlled by the user, burns the wood. Secondary air is admitted into the firebox through the secondary air tubes at the top of the firebox. This secondary air burns the impurities in the smoke released from the initial wood burning. The temperature necessary for this combustion is maintained through the firebrick refractory. If any more technical information is necessary, contact your local dealer.

Under specific test conditions this heater has been shown to deliver heat at rates ranging from approximately 11,800 to 40,900 BTU/HR.

These unit may also be used with optional room air blower. To order optional motor assembly you must specify the stove model number and give the following part number:

*Model 26-261 Motor Assembly—MA 5126715

For operation and use of this electrical assembly, see instructions provided with the motor assembly kit.

POSSIBLE TOOLS NEEDED FOR INSTALLATION

If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are readily available at most hardware stores.

Caulking gun

Large adjustable wrench (may not be needed) Drop cloths or newspapers

Vacuum cleaner or whisk broom Flashlight

1 tube of RTV silicone, Code 103 or 106, or high temperature rubber cement rated between 450o F- 600o F

7/32” drill bit and electric drill Socket/Ratchet Set

Wrench Electric Sawzall

INSTALLATION PREPARATION

1.Locate furniture and other materials away from the area stove will be to allow free access .

2.Cover the adjacent floor areas with the drop cloths to protect from soiling or marring the surface.

3.If using an existing flue clean it of ashes and soot.

4.Check the flue for excessive build up of creosote or soot. Also, check for obstructions, such as bird’s nests. If the flue is excessively dirty, clean it, or have someone clean it professionally BEFORE installing or using the room heater.

5.If the flue is not used , seal off with metal or tightly packed non-combustible insulation .

	CAUTION

THE	UNIT IS PAINTED WITH A SPECIALLY FORMULATED
HIGH	TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR
THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN
ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS
NORMAL AND IS NOT A CAUSE FOR ALARM. IN SOME CASES, THESE FUMES
WILL ACTIVATE A SMOKE ALARM. OPENING A WINDOW NEAR THE UNIT

WILL ALLOW THESE FUMES TO ESCAPE. DO NOT BUILD A LARGE, ROARING FIRE UNTIL THIS CURING IS COMPLETE OR THE HEATER FINISH MAY BE DAMAGED.

The connector and/or chimney should be inspected at least once a month during the heating season to determine if a creosote buildup has occurred.

CAUTION

NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR "FRESHEN UP" A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE!! DON'T TAKE A CHANCE WITH THE SAFETY OF YOUR HOME AND FAMILY.

SECTION II RESIDENTIAL FREESTANDING

VERTICAL EXIT INSTALLATION

For optional vertical exit installation locations refer back to table of contents Section II

MINIMUM CLEARANCES TO FLOOR AND COMBUSTIBLES

See minimum floor protector measurements ,and also for minimum clearances to combustibles, See Pages, and Figures below

A.Vertical Exit Single Wall Pipe( Page9, Figure3 )

B.Vertical Exit DVL ( Page11, Figure5 )

C.Vertical Wall Exit ,Single Wall Pipe, Elbow,103 HT Chimney and T-BOX(Page13, Figure7)

D.Vertical Wall Exit , DVL Pipe, Elbow,103 HT Chimney and T-BOX( Page15, Figure9 )

E.Vertical Exit to Masonry Flue Single Wall Pipe and Elbow( Page17, Figure11)

F.Vertical Exit to Masonry Flue DVL Pipe and Elbow( Page19, Figure13 )

Floor Protection:

When installing freestanding heater ,a floor protector must be use. Floor protection must be 3/8” minimum thickness non-combustible material or equivalent .R=0.06

How to use alternate materials and how to calculate equivalent thickness.

An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure:

1. Convert specification to R-value:

R-value is given—no conversion is needed.

K– factor is given with a required thickness (T) in inches: C-factor is given: R=1/C

2. Determine the R-value of the proposed alternate floor protector.

Use the formula in step (1) to convert values not expressed as “R”

For multiple layers, add R-values of each layer to determine the overall R-value.

3.If the overall R-value of the system is grater than the R-value of the specified floor protector, the alternate is acceptable.

Example:

The specified floor protector should be 3/4” thick material with a K-factor of 0.84.

The proposed alternate is 4” brick with a C-factor of 1.25 over 1/8” mineral board with a K-factor of 0.29.

Step (a): Use formula above to convert specification to R-value. R= 1/K x T = 1/0.84 x .75 = 0.893

Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefore Rbrick = 1/C = 1/1.25 =0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431

Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed system R is greater than required , the system is acceptable.

Definitions:
Thermal conductance	= C =	Btu	=	W
		(hr)(ft²)(°F)		(m²)(°K)
Thermal conductance	= K = (Btu)(inch) =			W =	(Btu)
		(hr)(ft²)(°f)		(m)(°K)	(hr)(tf)(°F)
Thermal conductance	= R =	(ft²)(hr)(°F) = (m²)(°K)
		Btu		W

Select an installation location that will give the best airflow from the front of the heater to the remainder of the home.

PREPARING THE STOVE FOR INSTALLATION

1.Inspect the unit for any obvious physical damage.

2.Plug the power cord into a 115V AC outlet to test the motor and fan when optional motor is being used. “Do not run power cord under unit or in high traffic areas”.

3.Check the primary air draft control to ensure that it slides freely.

4.Remove any items from within the firebox. Spread a dropcloth on the floor behind the heater. Next, tilt the heater so that the back is on the drop cloth.

5.Then obtain four legs, attach the legs to holes in bottom of unit with bolts and washers supplied with the leg kit. (See Figure 1).

Figure 1.

6.Reposition the heater to the upright position.

7.Next fasten New Buck’s Cast Collar part number MA6CHIMCNB to the flue exit of stove to be used, using the J hook’s provided. Position collar with gasket towards the unit, tighten the J hook’s Firmly . (See Figure 2).

8.Fasten New Buck’s Flue Collar Plate to the exit not used for burning stove. Firmly secure the Flue Collar Plate Bracket with the nut and washer provided .(See Figure 2).

NEW BUCK

CAST COLLAR

TOP EXIT # MA6CHIMCNB

J - HOOK

FLUE COLLAR PLATE BRACKET

FLUE

COLLAR PLATE

Figure 2.

9 . Now the stove is ready to be positioned in the predetermined location.

PREPARING THE ROOM HEATER LOCATION

1.Select an installation location that will give the best airflow from the front of the heater to the remainder of the home.

2.Place the protective floor pad in position.

3.Place the unit on the pad making sure the minimum clearance specifications are met.

4.If connecting to an existing masonry flue, first ensure that the flue conforms to the NFPA211 Code and/or consult your local code for proper procedures.

NOTE: This model is designed for connection to: any Listed 2100° UL 103 HT. TYPE chimney also any Listed UL DVL Close Clearance Pipe or Shielded Single wall Pipe. Follow pipe manufactures instructions carefully.

CHIMNEY

This room heater must be converted to (1) a chimney complying with the requirements for Type HT chimneys in the Standard for Chimneys, Factory-Built, Residential, Type and Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with flue liner.

CAUTION: Certain installation types require the use of certain chimney types. Please follow these instructions exactly.

HOW TO LOCATE CHIMNEY EXIT, AND INSTALL

A. Vertical Exit using (6" Single Wall minimum 24 ga. blued or black pipe, and any Listed 2100° UL 103 HT chimney).

With standard close clearance shield and pipe shield NOTE: For minimum clearances (See Page 9, Figure 3).

1.Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue exit. (A small weight on a string will serve as a plumb bob.) Mark the ceiling where the string is suspended to locate the center of the chimney hole.

2.After locating the center of the hole, install the ceiling support box, chimney or chimney connector, flashing, and rain cap per the chimney manufacturer’s instructions, and local building codes for installation through combustible walls or ceilings.

3.Now connect the stove and ceiling support box using minimum #24 ga. blued or black steel connector pipe (DO NOT USE GALVANIZED PIPE). Connect each section so the crimped end faces downward, and secure each section to each other using at least three

(3) sheet metal screws or rivets. Single wall pipe is to be connected with (3) sheet metal screws or rivets to New Buck Cast Collar , after New Buck Cast Collar

Part# MA6CHIMCNB has been attached to stove. ( See Page 9, Figure 4 ).

Page 8.

A. Vertical exit using (6" Single Wall pipe minimum 24 ga. blued or black pipe and any listed 2100° UL 103 HT. TYPE Chimney).

With standard close clearance shield and pipe shield. Model 261 minimum clearance to combustibles.

		Figure 3.
		BACK WALL
		B	D FF
		B	G
SIDE WALL	EE	PROTECTOR	D G
	EE		D G
	A

CC CC

A B C D E F G

MODEL 261 13” 8" 13" 12" 8" 3" 16"

Figure 4.

CONTEMPORARY CAP

LISTED 2100° UL 103 HT

TYP. CHIMNEY

CAULK

STORM COLLAR

DO NOT OBSTRUCT

FLASHING

RADIATION SHIELD

LISTED 2100° UL 103 HT TYPE

INSTALLATION

CEILING SUPPORT

CEILING

SINGLE WALL

CONNECTOR PIPE

SIDE

NEW BUCK

WALL

CAST COLLAR

Part# MA6CHIMCNB

NEW BUCK

BUCK STOVE

NOTE: All clearances are to combustibles with low clearance shields, and using single wall pipe and minimum floor protector . The clearances above may be reduced. Follow NFPA-211 codes if available or follow instructions on (Pages 10 ,and 11).

NOTE: Model 261 comes standard with low clearance shields.

HOW TO LOCATE CHIMNEY EXIT, AND INSTALL

B.Vertical Exit using (6" DVL Close Clearance pipe, or Shielded Single wall pipe, and any Listed 2100° UL 103 HT chimney).

With standard close clearance shield and pipe shield. NOTE: For minimum clearances (See Page 11, Figure 5).

3.Now connect the stove and ceiling support box using DVL close clearance pipe or Shielded Single wall pipe. Connect each section per manufacturer’s instructions, and secure each section to each other using minimum (3) sheet metal screws or rivets. DVL close clearance pipe or Shielded Single wall pipe is to be connected with (3) sheet metal screws or rivets to New Buck Cast Collar, after New Buck Cast

Collar Part# MA6CHIMCNB has been attached to stove. ( See Page 11, Figure 6).

B. Vertical exit using (6" DVL Close Clearance pipe or Shielded Single wall pipe, and any listed 2100° UL 103 HT. TYPE Chimney).

With standard close clearance shield and pipe shield. Model 261 minimum clearance to combustibles.

Figure 5.

Figure 6.

SIDE WALL

BACK WALL

	B	D FF
	B	G
EE	PROTECTOR
EE		D G

CONTEMPORARY CAP

LISTED 2100° UL 103 HT TYP.

CAULK

STORM COLLAR

DO NOT OBSTRUCT

FLASHING RADIATION SHIELD

LISTED 2100° UL 103 HT TYPE

CC CC

A B C D E F G MODEL 261 14” 4" 14" 7" 8" 3" 16"

INSTALLATION

CEILING

CEILING SUPPORT BOX

DVL CLOSE CLEAR-

ANCE PIPE OR

SHIELDED

SIDE

NEW BUCK

CAST COLLAR

WALL

Part# MA6CHIMCNB

NEW BUCK

BUCK STOVE

NOTE: All clearances are to combustibles with all low clearance shields and double wall pipe or shielded single wall pipeand minimum floor protector.

NOTE: Model 261 comes standard with low clearance shields.

HOW TO LOCATE CHIMNEY EXIT, AND INSTALL

C.Vertical Wall Exit using (6" Single Wall pipe minimum 24 ga. blued or black with elbow, and any Listed 2100° UL HT chimney and Listed 2100° UL HT

T-Box assembly).

With standard close clearance shield and pipe shield NOTE: For minimum clearances (See Page 13, Figure 7).

1.Mark the plumb line on the wall directly behind the center of the heater. (See Page 13, Figure 8).

NOTE: When using 24# ga. minimum blue or black steel pipe,“maintain 18"minimum clearances" between pipe and ceiling.

2.Place the vertical portion of the heater pipe and the elbow in position and project a point onto the plumb line level with the center of the elbow.

3.Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe, maintaining clearances to the ceiling as noted in (Page 13,Figure 8). This will give you the center of the hole for the chimney penetration.

4.After locating the center of the penetration, install the tee-box and chimney as per the chimney manufacturer's specifications.

5.Connect the chimney collar to the tee-box using #24 ga. minimum blued or black steel connector pipe. DO NOT use galvanized pipe. Connect each section so the crimped end faces downward, and secure each section to each other using three (3) sheet metal screws or rivets. Single wall pipe is to be connected with (3) sheet metal screws or rivets to New Buck Cast Collar , after New Buck Cast Collar Part# MA6CHIMCNB has been attached to stove. ( See Page 13, Figure 8).

C. Vertical wall exit using (6" Single Wall Pipe minimum 24 ga. blued or black pipe and elbow pipe, and any listed 2100° UL 103 HT. TYPE Chimney and Listed 2100° UL HT T-Box assembly).

With standard close clearance shield and pipe shield. Model 261 minimum clearance to combustibles.

BACK WALL

Figure 7.

B	H D FF
B	G

SIDEWALL	PROTECTOR
EE	D G

CC CC

A B C D E F G H

MODEL 261 13” 7" 13" 12" 8" 3" 16" 10"

NOTE: All clearances are to combustibles with all low clearance shields and single wall pipe with elbow, and minimum floor protector.NOTE: Floor protector must extend length of horizontal flue pipe to wall. NOTE: Model 261 comes standard with low clearance shields.

LISTED 2100° UL 103 HT TYPE

CEILING

NOTE:

CHIMNEY REEFER TO

Maintain 18"Minimum Clearance

MANUFACTURERS

SINGLE WALL

INSTALLATION INSTRUCTION

CENTER LINE

CONNECTOR

OF ELBOW

ELBOW PIPE

MARK PLUMB

LISTED 2100° UL 103 HT

LINE ON WALL

TYPE CHIMNEY T-BOX

Figure 8.

ASSEMBLY REEFER TO

NEW BUCK CAST COLLAR

MANUFACTURES

Part # MA6CHIMCNB

INSTALLATION

INSTRUCTION

WALL

PASS-THROUGH

CONNECTOR

SIDE

WALL

HOW TO LOCATE CHIMNEY EXIT, AND INSTALL

D.Vertical Wall Exit using (6" DVL Close Clearance Pipe and Elbow, and any Listed 2100° UL HT chimney and Listed 2100° UL HT T-Box assembly).

With standard close clearance shield and pipe shield NOTE: For minimum clearances (See Page 15, Figure 9).

1.Mark the plumb line on the wall directly behind the center of the heater. (See Page 15, Figure 10.)

NOTE: When using DVL Close Clearance Pipe , “maintain manufacturers minimum clearances" between pipe and ceiling.

2.Place the vertical portion of the heater pipe and the elbow in position and project a point onto the plumb line level with the center of the elbow.

3.Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe, maintaining clearances to the ceiling as noted in (Page 15,Figure 10). This will give you the center of the hole for the chimney penetration.

4.After locating the center of the penetration, install the tee-box and chimney as per the chimney manufacturer's specifications.

5.Connect the DVL close clearance pipe to the tee-box per manufacturer’s instructions,. DVL close clearance pipe is to be connected with (3) sheet metal screws or rivets to New Buck Cast Collar, after New Buck Cast Collar Part# MA6CHIMCNB

has been attached to stove. ( See Page 15 ,Figure 10.).

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