New Buck Corporation 80ZC User Manual

The following manual is for
the 80ZC cabinet ONLY. If
you require information on the
Model 80 unit that fits inside
this cabinet, please download
the Model 80 manual from the
“Stove Manuals” section of
our website. Thank you for
choosing Buck Stove!

MODEL

80

ZC

CABINET INSTALLATION

FEATURES:

NEW

BUCK

NARNOCK

INSTALLATION:
SAFETY:

CORPORATION

HERSEY

MAINTENANCE: PREPARATION: OPERATION:

1992

IMPORTANTI

:L~

The Top Panel

_On

~

I

f-

FRONT

Cabinet Before Setting The Cabinet For Framing.

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r

LOUVl:RS

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(#1

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PANEL

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) And Side-Panels (#2) Must Be Installed

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FRONT

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TOP

INSllATION

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FRONT,VIEW

FRONT

S

IDE

PANEL

SIDE

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o

VIEW

CAUTION ­manufacturers

assembly

chimney

follow

proper

bles

parts.
chimney
clearances

and

required.

Refer

and

proper

to

chimney

instructions

disassembly

Be

sure

instructions

to

air

spacing

for

of

to

for

combusti-

-',-

-1-

Chlmnoy

~pp<OvO<l

Cap

ch

.....

y

pipo

Model 80 '

A CAUTION: Vented Root Flashings are

required with certain chimney installa·

tions.

Be

suretouse exacl roor lIashing

as

indicated

2

CAUTION: Do
model

of

listed

not

mix

chimney

Ch

imneyParts

parts

as

completely

a

fire.

for·an

may

resu1

instal~ation.

t.

Use

one

CAUTION:
Follow

install
instructions

A

major
required
of

utmost

dance

The

with

Zero
facilitate
tain

manufacturer's

Normally,

1)

Installation
ciated
BUCK

STOVE

Read

Chimney

the

cause

clearances

importance

these

Clearance

the

the

framing

Model

through

Manufacturer's

Cabinet,

will

of

void

chimney

instructions.

installation

installation

of

and

80

all

Stove,

the

related

(air

that

spaces)

these

Fireplace

clearances

the

Model

mortarwork,

into

the

of

these
Installation

and

Chimney

manufacturer's

fires
to

parts

Cabinet

of

a

BUCK

to

combustible

will

be

ZC-80

and

Hodel

accomplished

Fireplace

2)
ZC-80

instructions

carefully.

exactly.

as

described

warranty.

is

failure

combustible

be

installed

Hodel

ZC80

to

materials.

only

is

designed

STOVE MODEL-80 ONLY.

from

in

cabinet.
two

Cabinet

later

installation

Fireplace

Cabinet.

Failure

in

the

maintain

in

stages:

and

asso­of

to

It

accor-

to

Main-

the

is

3

INSTALLATION PRECAUTIONS
The
A.

following
Compliance

precautions

with

local
mandatory.
B. Be

component

C.

D.
hig'hest

flat
extend
building

14

clearance

tible

E.

down-draft.

for

F.

G.

careful

Use

The

roof

a

1/2

feet.

materials

A

rain

the
Maintain
The

parts

only

listed

chimney

point

or

up
minimum
within

must

cap

Use

type
Fireplace

not

to

damage

and

accessories.
approved

must

where

to

ten

The

be

at

must

chimney

extend

it

a

2/12

of

two

feet
maximum
maintained

all

be

the

factory

being

manufacturer's

Cabinet
homes.
H.

DO

NOT

designed

build

solely

a

for

fire

housing

are
building

unit
chimney

a

penetrates

pitch

feet

of

higher

the

height

between
points.
used

to

approved

installed.

clearances

is

not

directly

the

mandatory

codes

in

minimum

the

roof),

than

chimney:

is

42

terminate

intended
inside

BUCK

for

and
handling
pipes.

of

three

roof

and

any

The

feet.

the

chimney

the

rain

from

the

STOVE

a

safe

regulations

and

(three

the

portion

minimum
A

chimney

cap

cabinet.

for

use

Model

Hodel

installation:

unpacking

feet

feet

chimney

two-inch

and

which

in
ZC-80.

80.

above

above
must

of

height
any
to

is

mobile

is

the

a

the

is

combus-

prevent
approved

It

is

SELECTING A
There

the
chase
used

are

Hodel

installation,

as

~=::r=--

=====;:;;W~~

=

=====r~~U--.

CHIMNEY

two
80

follol1s:

-.-

•..

___

basic

ZC

Cabinet.

Chimney Cap

Storm

Collar

Flashing
Chimney

Metal

F,restop

Melal

Z

C.

Cabinet

INSTALLATION
types
either

Pipe

Forestop

of

chimney

Straight

outside

AND

LOCATION

installations

up

through

or

inside.

CAUTION:
turers
and
Be
tions

instructions

disassembly

sure

to

for
combustibles
ing

required.

r--------------,

Refer

follow

proper

a

to

and

possible

ceiling,

These

chimney

for

of

chimney

6himney
clearances
proper

-.=::::~-

- Melal

are

assembly

air

Chimney

Storm

Collar

Flashing

F"eslop

Z C

Cabinet

with
and
normally

manufac-

parts.

instruc-

to

spac-

Cap

FIGURE 1
NORMAL

THROUGH

PITCH

CEILING &

ROOF

FIGURE 2
PITCH

ROOF

THROUGH

HIGH

A.

Straight

simple

inside

Refer

installation
an

existing

to

Figure

up

through

room,

3

if

ceiling:

normally

an

offset

and

used

in

iome

to

(See

when

clear

Figures

installing

cases,

an

1

and

in

new

obstruction

a

2).
Hodel

This

construction.

is

is

ZC-80

needed.

a

CAUTION-

instructions
of

ney

combustibles

4~¥--

1-1----

A=::lt'r----

\..>r--

A-"~-Ir---

"7'--::::--""<:''c-

chimney

instructions

Chimney Cap

Chimney
Storm

Collar

Flashing
Elbows
Adjustable

Metal

Fire

Stop

Refer

parts.

Pipe

Chimney

for

and

to

chimney

assembly

for
proper

Be

sure

proper

air

manufacturers
and

disassembly

to

follow
clearances
spacing

Wall

Strap

-f.,.....-1

chim-

to

required.

Chimney

- Flashing
Chase

Chimney Pipe

Z.C.

Cap

Cabinet

FIGURE

B.

Chase

built

is

open

cut

through
outside
through
the

chase,

wall.

stone
flue.
to

a

ant

to

building,

standing
where
building

room.

--w----

3 OFFSET

OBSTRUCTION

Installation:

specifically

from

and
the

with

Chases

or

wood

Occasionally,

stairwell.

read

as

flue

offsets

designs,

the
ceilings
against
wall,

the
are
to

the

chimney

there

that
are

Z.C.

Cabinet

TO

CLEAR

to

Hodel

and

the

and

front

commonly

give

they

When

are

must
used
or

to

(See

house

a

ZC-80

the

exterior

the.

Hodel

of

veneered

the

appearance

are

making

manufacturer's

specific

be

planned

within

locate

Figure
chimney.

to

the

roof.

wall

ZC-80

the

unit

built

a

chase

requirements

a

chase

the

4).
The

roof,

Normally,

of
is
flush

on

the

of

inside

installation,

instructions

for.

to

Hodel

FIGURE

A

chase
interior

eliminating

a

a

home.

located

with

outside

a

conventional

and

for

There

accommodate
ZC-80

4 EXTERIOR

WALL

is

an
of

chase

A

hole

in

the

the

interior

with

boxed

in,

it

prior

bracing

are

also

unusual

further

enclosure

a
the
is

built

is

bottom

brick,

fireplace

similar

is

import-

a

occasions

into

CHASE

chase
need

cut

to

free-

a

to

of

5

FRAMING

CONSTRUCTION

Except

you

as

desire.

noted,

restrictions

sure

to

tion

that

place

than

these

your

to

done.
You

must

the

load
additional
of

plywood

hearth
Good

ensure
of

support,
or

look.

planning
therefore,
ZC-80
the
route,

ivill

be

roof-straight

contact

planning.
CHIMNEY

Position
A.
B.
Figure
C.

INSTALLATIONS

Hodel
Thoroughly
Layout

5).

If

chimney
plumbline,
of
D.

Model

Install

ZC-80

recommendations.

There
that

Hodel

be

this

2"

is

at

this
located

the

locate,

the

the

are,

must

clearance

ZC-80

forced

that

unit.

such

x

boards

essential

point

up,

your

Buck

ZC-80
clean

location

is

to

and

chimney

chimney

Hodel

however,

be

to

the

and
or

for
the

be

mark
adapter.

ZC-80

followed.
restrictions
correctly
relocate

floor

If

inadequate,

as

bracing.

is

for

you

the

chase.

Stove

chimney
area
on

the

installed

point

in

accordance

can
a

is

required

a

satisfactory

should

route

If

Dealer

where

floor

be

installed

few

clearance

See

are

at

the

it

after

of

adequate

the

A

wooden

in

have
the

chimney

you

cannot

for

installation

the

unit

and

through
on

ceiling

with

figures

met.
start

much

floor

order

decided

assistance

will

construct
a

ceiling,

directly

chimney

almost

and

framing

1

and

It

is

of

the

of

the

strength

will

base

to

get

constructed

installation,

where

will

follow

decide

with

as

follows:

be

placed.

base

drop

manufacturer's

anywhere

2

to

much

installa­work

to

accept

require

a

raised

the

the

(See

over

make
wiser

is

Hodel

to
best
the

a

center

CAUTION:

building,

maximum

Base

for

finished

must

be

Follow

i.e.,

height

Wooden

FIGURE

Hodel

hearth

recessed

the
straight-up
follow

1

5'

""'1

:::~

Base

ZC-80

height-dimension

2

1/2"

instructions

or

chimney

Finished

Wall

Finished

A

Floorline

16"

__

19'/."

must

be

from

for

chase.

manufacturers

WARNING!
protector
The
extend
front
and

Hearth

mum.

is

~

level

with

(A)

finished

6

the
For

hearth

of

must

(Total

19

3/4"

or

Figure

wall.

type

chimney

minimum

instructions.

Install

only

extension

a minimum

the

fireplace

be

42

area

by

42

slightly

5.

Front

height

the

as

of

1/2"

to

1/2".)

you're

and

hearth

specified.

must

16"

opening
wide
be

covered

higher

of

cabinet

in

mini-

than

Framing
place.
tion
ble.
prior

must
The

is

considerably

Therefore,

to

framing

be

accomplished

chimney

it

when

can

be

more

is

recommended

a

choice

after

installed

difficult

exists.

the

and,

that

Model

after

in

the

ZC-80

framing,

some
chimney

is

but

cases,

be

set

installa-

impossi-

installed

in

FIGURE

Above

sions
urements

1.

Before
etc.)
ing

the

6

(Figure

for

some

so

install

framing,

must

FIGURE 1·A:

16"

be

x

'~

LJ

Atlj<lcelll

Exlclior

6)

are

typical

removed
42

1/2"

Safety

extension.

~t:

±

noom

01

Cha:;e

framing

configurations.

accordingly.

combustible

to

outer

area

shield

for

Attach

shield

sheet

screws

lZ

rr~'Bl.lllzm<f1~mm_"

~

location

for

millboard

safety
using

metal

Locntion

floor
dimension
the

~\~

Interior

hearth

hearth

WARNING!

protector
The

extend
front
and
mum.

:Jl.

examples

These

coverings

of

extension.

hearth

a

of

must

with

are

(carpet,

unit

Install

only

extension
minimum
the

fireplace

be

42

depth

finished

framing,

the

as

specified.

of

1/2"

tiles,

hearth

must

16"

wide

dimen-

meas-

includ-

in

opening

mini-

FIGURE
brick
vertical
height

mum
combustibles

1-B:

or

as

metal

Safety
rock
shield

needed.

being

hearth

on

to

sure
the

shields

(Note:
Fit
Use

to

base.)

for

Cut
Installation
26

'Ga.

cover

Mini-

any

o

"'==~~--7'Attach

shield

sheet

7

safety

using

metal

scews

2.

Set

unit

as
bustible
=.084/BTU/F

3.

Frame

framing.

A.

Adjacent

of

the

Cabinet

B.

The
and
C.

come
ures

41

1/2"

Framing

flush
i-A

Hodel
shown

material

2

the

Some

overall

with

and

ZC-80
in

H0F

ZC

side

high.
must

i-B).

Figure

3/4"
inches
Cabinet

minor

walls

trim

opening

protrude

the

unit

thick
minimum.

framing

panel.

back

in

place

i-A

and

millboard

usng

2"x

restrictions

must

be

dimensions

2

1/2"

of

the

i-B.

4"

at

to

ZC

and

You

studs

least

must

allow

Cabinet

attach

must

or

be

safety

place

equivalent

or

local

are

6"

from

at

for

trim

building

required:

the

least

finished

panel

shield
a

noncom-

K

outer

47

(See

Factor

1/2"

wall

to

code

edge

Hide

to

Fig-

8

Chimney Cap

CAUTION!

Refer
manufacturers
assembly

chimney
follow

proper
bles

and

parts.

chimney

clearances

and

required.

disassembly

proper

to

chimney

instructions

Be

sure

instructions

to

combusti-

air

spacing

for

of

to

for

//?~--

Chimney Pipe

"Y~

.....

4-'::;"':~--

-+1----

2"

x."

Siudding

A Double
load
12" above

Singi. H

A Single Header
of
must

NOTE:

2"
Cabinet

Doubl. H

Header

cabinet.

der

Finished

(without

must

of

must

face

wall

bearing wall. This

••

front Iraming, vertical2"....

be turned flat.

in

front

••

der

be usedona

mustbedone

be used as

must

of

Z.C.

hood

panell.

part

·s

be

FIGURE 7 EXTERIOR

ROOF

OR

CHASE

WARNING!

protector
The

hearth

extend

front
and

must

mum.

9

a

of

Install

only

extension

minimum

the

fireplace

be

47

the

as

of

1/2"

hearth

specified.

must

16"

opening

wide

in

mini-

ffi---

Chimney

Cap

CAUTION!

manufacturers
assembly
chimney
follow
proper
bles

parts.

chimney

clearances

and

required.

Refer

and

proper

to

chimney

instructions

disassembly

Be

sure

instructions

to

air

for

of

to

for

combusti-

spacing

0--\.--1-

---:f--

-+

Storm

Collar

Roof

Flashing

Chimney Pipe

,.....e;~~"'-7"'5..-s-'lt-ttt1--

-"'C-~7"''-?.-s-'S1'f--i-H-tt+f--

"-':H+f--t-+++H+--

Use

Fire

Metal Fire

A Double
load bearong
F.gure

Header

3.

2"

•

4"

A

Single
above
Vert.cal2"•

cabinet.

Code

Sheet

Slop

NOTE:

mustbeusedona

....

allasillustrated

Studding

Header

mustbeInstalled

4'''s

mustbeturned

Rock

in

flat.

FIGURE

8

CORNER

LOCATION FRAMING

Finished

in

Cabinet

trim

WARNING!

protector
The

hearth
extend
front
and

must

10

front

attached)

a

of

NOTE:

wall

must

of

face

(without

.

Install

only

extension

minimum

the

fireplace

be

47

of
hood

as

1/2"

be

2"

Z.C.

the

specified.

of

hearth
must

16"
wide

in

opening

mini-

Install

down

on

the

over

pipe

ZC

to

the

~tarter

Cabinet.

cabinet

by

section

pushing

of

pipe

NOTE:
first
use
bottom

Maintain a 2

minimum

To

section

a

pipe

of

inch

clearance

ease

crimping

the

installation

of

pipe

inside

to

tool

chimney

the
and

of

the
Cabinet
crimp

liner.

the

Install

pushing
section
Cabinet.

Attach
ea.)
assure

pipe

down
of

sheet

to

stability.

pipe

pipe

to
over

metal

and

cabinet

the

on

the

clips

cabinet

by

starter

ZC

top

(2

to

WARNING!

air

spaces

around

with

rials.

11

Do

pipe

insulation

not

on

starter

top

pack

or

of

other

required
cabinet

section

or

mate-

INSTALLING
tion

least

Shield

two

FIRESTOP

to'

the

8-penny

RADIATION

bottom

nails

per

of

SHIELD:

the

side.

framed

Nail

ceiling

the

firestop
opening

Radia-

using

at

CHIMNEY

ROOF
Frame

roof
clearance

between
opening

INSULATION

FIRES

SHIELD
Provides

2"

clearance

Clearance

and

INSTALLATION

CLEARANCE

a

square

maintaining

the
and

TOP

enclosing

opening

to

combustible
chimney
roofing

RADIATION

RADIATION

proper

between

clearance.

does

wall

INFORMATION

the

required

and

material.

not

app~y.

chimney

2".

in

materials

the

2"

framed

ROOF

/'

rr=

ATTIC

CEILING

ROOM

8"

Chimney

fits

between

12

standard

16"

OC

joists.

Electrical
electrician
using
with

1.

2.

3.
through
net.

4.

5.

mounting

6.

local

Remove
Remove
Run

Tighten
Wire

Replace

No.

No.
the

Leave

procedures:

must

14

AWG

wiring

receptacle
receptacle

14

Field

4-6

Field

receptacle

box.

receptacle

wire

(with

AWG

inches

the

ground

codes.

cover.
from

wire

Connector

of

Connector

(black,

cover.

The

Cabinet

(See

mounting

directly

wire

ZC-80

wiring)
Figure

in

the

extending
around
white,

Cabinet

into

box.

from

lower

wire.
and

as

9)

house

is

the

home

minimum

right
out

ground)

not

wiring

side

of

and

pre-wired;

wiring.

in

accordance

in

of

the

box.

resecure

system

the

an

Cabi-

to

FIGURE 9

GROUND HOUSE WIRING TO STUD

POI'lER

HOOK-UP

TO

HOUSE

WIRING

13

FINISHING
Finishing

can

accordance

CAUTION: Do

allowed
grilled
this
Cabinet

to
trim

area.

cannot

now

with

not

escape

panel

Also,

local

be

be

cover

from

is

the

blocked.

completed

building

any
the

provided

grilled

using
and

opening

openings

with

opening

Optional

Fire Code

Sheet Rock

the
fire
on

the
designed
the

at

desired

codes.

Cabinet;

trim

the

material

into
package
bottom

heat

the

unit.

to

front

in

must

cover

of

be

A

the

A

hearth

must

extend
minimum
front

place

of
opening.

mantel

tioned

14"

above

the

trim

Use

a

non-combusti-

ble

millboard
thermal
of

K=0.84

2HOFor

floor
millboard
protector

covered

combustible

such

as

tile,

extension

of

16"

the

must
a

minimum

the

kit

conductivity

BTUin./ft.

a

listed

protector.

or
may

with

marble,

etc.

to

a

in

fire-

The

be

posi-

top

hood.

having

floor

be

a

non-

material

of

of

The

slate,

a

Do

not

his

cover

opening

-R".,...:.<:"".l-o

t

ALL DIMENSIONS
MINIMUM

ALLOWED

SHOWN

FOR

ARE

WARRANTY

INSTALLING

THE

MODEL

80

BUCK

STOVE

Install

A.

Carefully

cabinet

B.

Thoroughly

surrounding

C.

Ensure

cess.

D.

Remove

E.

Inspect

F.

Slide

way

to

under

G.

to

Turn

be

stack.

lowered.

within

unit

air

the

the

as

reinspect

intakes

environment.

that

protective

motor_and

the

back

stack

flue

follows:

clean

Cabinet

Buck

so

Stove
that

positioning

Push

exit

chimney

after

all

has

plastic

associated

the

downward
opening

finishing

masonry

not

Model

flue

nuts

connections,

is

mud

and

been

damaged

wrapping

hardware

80

into

exit

counter-clockwise

and

fit

(containing

completed.

debris

from

for

the

Cabinet

of

stove

evenly

the

vent

during

stove.

damage.

lines

until
damper).

outputs

from

allowing

cabinet

masonry

all

the

up

recessed

and

and

pro-

stack

lS

H.

it
by

Install
to
using

panels
I.

Remove

exposing
cord

Plug

so
in

place

the

1"

in

receptacle.

it

pOHer

cover

the

Cabinet

screws

place.

cover

will

cord

plate.

trim

plate

fit

~

or

to

in

. ....

kit
finished

secure

from

Roll

inside

receptacle.

(See

attaching

framing

the

Cabinet

up

pOHer

of

cover

Figure

trim

box.

Re-

10).

Cover

Plate

o /

""",

Sheet

Metal

Screws

/

FIGURE

10

/

16