New Buck Corporation 60, 60ZC, 40, 25 Installation Manual

Gas-Fired

Vented Room Heaters

Models 60, 60ZC, 40 & 25

Installation Manual

New Buck Corporation

Model60ZC

Model

25

Model

60

Model 40

FOR YOUR SAFETY

Do

not store or use gasolineorother flam·
mabie vapors and liquids in the vicinity of
thisorany

other appliance.

FOR YOUR SAFETY

WHATTODOIFYOU

SMELL

GAS

Do not try to light any appliance.
Do not touch any electrical switch;

do

not use any phone in your building.

• Immediately call your gas supplier
from a neighbor's phone, Follow the
gas

supplier's instructions.

•

If

you cannot reach your gas supplier;

call the fire department.

WARNING: Improper installation adjust·
ment, alteration, service or

maintenance
can cause Injuryorproperty damage. Refer
to

this manual.

For

assistanceoradditional
information consult a qualified installer;
service agency

or

the gas supplier

INDEX

INSTALLATION

CAUTIONS 2

FREE

STANDING

INSTALLATIONS.................................

3

POSITIONING

THE

UNIT........................................

3

MINIMUM

CLEARANCES................

. . . . . . . . . . . . . . . . . . • . . . . .

..

3

CHIMNEY

INSTALLATION........................................

4

GLASS

REMOVAL...............................................

5

WIRING.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . • .

..

5

CONNECTING

GAS

LINE.........................................

6

MINIMUM/MAXIMUM GAS

SUPPLY

PRESSURE 6

WALL

SWITCH

INSTRUCTIONS....................................

6

LOG

INSTALLATION............................................

7

LIGHTING

AND

SHUTDOWN

7-10

ALCOVE

INSTALLATION........................................

11

PRE-FAB

FIREPLACE

INSERT

INSTRUCTIONS

12

MASONRY

INSERT

INSTALLATION

15

SAFETY.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

CLEANING

AND

MAINTENANCE

REQUIREMENTS

18

TROUBLE

SHOOTING.........................................

19-

2 0

PEPLACEMENT

PARTS........................................

21

MODEL

60

ZERO

CLEARANCE

INSTRUCTIONS

22-26

GAS

HEATER

MODELS

40,

60

& 25

INSTALLATION INSTRUCTIONS

IMPORTANT:
Read

this

manual

before

installing

and

using

this

gas

heater.

Installation

and/or

repair

of

this

unit

should

only

be

done

by

a

qualified

installer.

This

appliance

has

been

tested

to

and

complies

with

ANSI

Z21.11.1b

(1990).

Installation

must

conform

with

local

building

codes

or,

in

the

absence

of

local

building

codes,

with

national

fuel

gas

code,

ANSI

Z223.1-1988

NFPA

54

(88).

FOR

YOUR

SAFETY

WHAT

TO

DO

IF

YOU

SMELL

GAS

*

*

*

• *

*
*

Do

not

try

to

light

any

appliance

Do

not

touch

any

electrical

switch

Do

not

use

any

phone

in

your

building

Immediately

call

your

gas

supplier

from

a

neighbor's

phone.

Follow

the

gas

supplier's

instructions.

If

you

cannot

reach

your

gas

supplier,

call

the

fire

department

Do

not

store

or

use

gasoline

or

other

flammable

vapors

and

liquids

in

the

vicinity

of

this

or

any

other

appliance

WARNING:

Do

not

use

this

appliance

if

any

part

has

been

under

water.

Immediately

call

a

qualified

service

technician

to

inspect

the

appliance

and

to

replace

any

part

of

the

control

system

which

has

been

under

water.

WARNING:

Improper

installation,

adjustment,

alteration,

service

or

maintenance

can

cause

injury

or

property

damage.

For

assistance

or

additional

information

consult

a

qualified

installer,

service

agency

or

the

gas

supplier.

WARNING:

DO

NOT

REPLACE

THE

BURNER

UNIT

WITH

ANY

OTHER

SIZE

BURNER.

REPLACEMENT

WITH

AN

UNAUTHORIZED

BURNER

CAN

RESULT

IN TEMPERATURES

EXCEEDING

THE

LIMITS

FOR

THIS UNIT,

AND

VOID

YOUR

WARRANTY.

2

FREE

STANDING

INSTALLATION

A)

POSITION

THE

UNIT

1.

Determine

the

exact

position

of

your

gas

heater.

If

possible

place

the

heater

in

such

a

manner

that

the

piping

will

be

placed

between

two

wall

studs

so

additional

framing

is

not

necessary.

Also,

try

to

place

unit

where

flue

pipe

exit

is

between

two

ceiling

joist.

NOTE:

Maintain

minimum

clearances.

(See

Figure

1)

DO

NOT

allow

the

combustion

and

ventilation

air

to

be

obstructed.

Air

enters

at

the

bottom

of

these

units.

NOTE:

DUE

TO

HIGH TEMPERATURES, THESE UNITS

SHOULD

BE

LOCATED

OUT

OF

TRAFFIC

AREAS

AND

AWAY

FROM

FURNITURE

AND

DRAPERIES.

o

WALL

//

/3"

~3"

3"

//

,----------~

WALL/

/

o

WALL

4

11

-L..----

UN

=IT:-:F=RO=NT=------>

WALL

Figure

1

UNITFRONT

NOTE: When

the

appliance

is

installed

directly

on

carpeting,

tile

or

other

combustible

material,

the

appliance

shall

be

installed

on

a

listed

metal

panel

extending

the

full

width

and

depth

of

the

appliance.

WARNING:

"Operation

of

this

heater

when

not

connected

to

a

properly

installed

and

maintained

venting

system

or

tampering

with

the

vent

safety

shutoff

system,

can

result

in

carbon

monoxide

(co)

poisoning

and

possible

death."

3

B)

INSTALL

THE

CHIMNEY

SYSTEM:

WARNING:

This

gas

appliance

must

not

be

connected

to

a

chimney

flue

serving

another

type

of

appliance.

This

heater

must

be

properly

connected

to

a

venting

system.

Class

"B"

-

4"

flue

vent

vent

pipe

manufacturer's

for

proper

installation.

to

roof.

is

required

for

this

unit.

Follow

the

instruction

or

NFPA

54 (ANSI

Z223.1

1988)

Also

see

Figure

2

for

minimum

clearances

CAUTION:

The

installation

must

conform

to

local

codes.

In

the

absence

of

local

codes,

installation

must

conform

with

the

National

Fuel

Gas

Code

ANSI

Z223.1a-1988.

NOTE:

This

unit

is

equipped

with

a

safety

spill

switch.

This

switch

will

shut

off

the

unit

if

there

is

any

problem

with

the

chimney.

12'

_ LlSTED

CLASS

'E'

CHIMNEY

CAP

MIN,

l'

CLEARANCE

STANDOFF

SLEEVE

------------.'.r-,........".

__

FIRESTOP

__

4'

'B'

VENT

PIFE

CLASS

'B'

VALL

THIMBLE

1/2'

R1SE

PER

FOOT

-------

OF

LENGTH

-----.-+-'c-t-

Fifllre

2

4

HET

AL

FLASHIt~G

\,fOOD

CHA$E

C)

REMOVE

THE

GLASS

FRONT

1.

The

glass

front

is

attached

with

four

screws

set

into

key

slots,

cut

into

the

face.

2.

Push

up

on

the

entire

framework

approximately

1/4"

and

remove

by

pulling

outward.

3.

Set

glass

enclosure

aside

where

it

will

not

be

broken.

D)

WIRING -

ROOM

AIR

BLOWER

(See

Figure

3)

1.

Adjust

the

speed

control

knob

to

the

desired

air

flow.

NOTE:

The

fan

will

not

operate

unless

the

speed

control

knob

has

been

turned

on.

The

fan

will

automatically

turn

on

when

the

air

temperature

of

your

unit

reaches

110

degrees.

2.

This

appliance,

when

installed

must

be

electrically

grounded

in

accordance

with

local

codes,

or,

in

the

absence

of

local

codes,

with

the

National

Electrical

Code,

ANSI/NFPA

70-1987.

WARNING:

Electrical

Grounding

Instructions:

This

appliance

is

equipped

with

a

three

prong

(grounding)

plug

for

your

·protection

against

shock

hazard

and

should

be

plugged

directly

into

a

properly

grounded

three-prong

receptacle.

DO

NOT

cut

or

remove

the

grounding

from

this

plug.

THERMOSTAT

MOTOR

LACI;

POWU(

CORD

5

E)

CONNECT

THE

GAS

LINE

CAUTION:

Installation

of

the

gas

line

must

only

be

done

by

a

qualified

person

in

accordance

with

local

building

codes.

1.

Connect

gas

line.

An

accessible

shut

off

valve

must

be

installed

up

stream

from

the

unit.

NOTE:

DO

NOT

run

the

incoming

gas

line

in

a

manner

that

would

obstruct

the

operation

or

removal

of

the

fan.

NOTE:

The

minimum

inlet

gas

supply

pressure

is

4.0

inches

W.C.

The

maximum

inlet

gas

supply

pressure

is

10.5

inches

W.C.

2.

This

unit

is

designed

to

accept

either

a

3/8"

or

1/2"

gas

line

approved

for

gas

appliances.

Consult

local

building

codes

to

properly

size

the

gas

supply

line

leading

to

a

3/8"

reduction.

3.

A

gas

line

knockout

is

positioned

on

either

side

of

the

unit

for

gas

line

connection.

4.

Attach

proper

fittings

to

the

regulator

board

for

easier

installation.

5.

Complete

installation

of

the

gas

line.

F)

WALL

SWITCH INSTALLATION

(optional)

1.

If

desired,

a

wall

switch

may

be

used

to

turn

unit

off

and

on.

NOTE:

Installation

of

a

wall

switch

should

only

be

done

by

a

qualified

installer.

NOTE:

The

lower

plug-in

receptacle

is

included

for

the

optional

remote

control

unit.

See

your

dealer

for

details.

2.

Run

low-voltage

(doorbell)

wire

from

the

on/off

switch,

to

the

desired

~ocation

of

the

wall

switch.

Heat

Sensor

CAP

- C

Black

On/Off

Switch

Terminal

J)

Tl1erT1lostnt

01-

HeT1loto

C()lltrol

Pilot

Figure

4

WitholIt

the

thermost<lt

or

remntr.

control

wireAwill

be

connected

at

termlnal

n.

To

hook

up

a

tllCrll10stllt

or

remote

control

take

wire

A

0((

terminal

U

and

conllect

it

to

the

thermostat

or

rpnlote

cOlltrol.

Then

run

a

wire

from

tIle

thermost.1t

or

remote

control

to

termini1l

n.

Note:

If

your

pilot

has

one

copper

wire

running

out

of

it

removo

the

cap-c

and

screw

the

copper

wire

from

the

pilot

in

where

C<1P-C

was

located.

G)

COMPLETE

THE

INSTALLATION

1.

Position

the

logs,

either

Model

40,

60

or

25

as

illustrated

below.

c

Model

60

Figure

5

2.

Replace

the

glass

enclosure.

H)

LIGHTING

AND

SHUTDOWN

NOTE:

Prior

to

lighting,

check

all

fittings

for

leakage.

This

is

accomplished

by

applying

soapy

water

on

all

connections

made.

If

there

is

any

leakage

bubbles

will

appear

at

the

point

of

connections.

If

bubbles

occur,

tighten

the

fittings

until

the

bubbles

no

longer

appear.

All

connections

made

at

the

factory

have

been

previously

tested.

NOTE:

The

appliance

and

its'

individual

shut

off

valve

must

be

disconnected

from

the

gas

supply

piping

system

during

any

pressure

testing

of

the

system

at

test

pressures

in

excess

of

1/2

psig

(3.5

kPa)

.

The

appliance

must

be

isolated

from

the

gas

supply

piping

system

by

closing

its

individual

manual

shut

off

valve

during

any

pressure

testing

of

the

gas

supply

piping

system

at

test

pressures

equal

to

or

less

than

1/2

psig

(3.

5kPa)

.

An

1/8"

NPT

plugged

tap

is

located

on

the

right

side

of

regulator,

immediately

upstream

of

the

gas

supply

connection

to

the

appliance.

This

is

used

for

test

gauge

connection.

7