New Buck Corporation 18 User Manual

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NON-CATALYTIC UNITS
MODEL 18
SAFETY NOTICE
FEATURES
PREPARATIONS INSTALLATION
IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS CONCERNING RESTRICTIONS AND INSTALLATION INSPECTIONS IN YOUR AREA.
MANUFACTURED BY NEW BUCK CORPORATION - SPRUCE PINE, NC 28777
THIS PRODUCT IS LISTED BY WARNOCK-HERSEY INTERNATIONAL, INC. TO THE UL STANDARD NO. 1482.
REVISED AUGUST 2001
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TABLE OF CONTENTS
1 2
Important Instructions............................................................................................................…..3
SECTION I: Introduction....................................................................................................…....4
SECTION II: Masonry Insert Installation...................................................................................5
Installation Preparation-Fireplace...............................................................................................7
Mounting the Trim Panels..........................................................................................….............8
SECTION III: Pre-Fab Insert Installation....................................…..........................................11
SECTION IV: Residential Freestanding Installation.................................................................15
Freestanding Installation Clearances.............................….........................................................17
Alcove Installation Clearances............................................…...................................................23
SECTION V: Freestanding Mobile Home Installation..............................................................25
Installation of Close Clearance Shields............................…......................................................27
SECTION VI: Wood Heater Safety............................................................…...........................32
.
SECTION VII: Operation...........................................................................…...........................33
SECTION VIII: Room air blower operation............................................................................35
SECTION IX: Troubleshooting.........................................................................…....................36
Parts List............................................................................................................…....................39
Warranty..............................................................................................................…..................40
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INSTALLATION, OPERATION, AND
3
MAINTENANCE INSTRUCTIONS
MODEL 18
READ THIS FIRST
IMPORTANT INSTRUCTIONS
WARNING
THESE UNITS GENERATE A LOT OF HEAT, SO TREAT THEM WITH CARE. HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. READ ALL INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCES.
* The New Buck Corp., non-catalytic system has been tested by Intertek Testing Services, Warnock Hersey to ANSI/UL Standards 1482.
* Install and operate your units according to instructions provided in this manual. Local building codes may apply; therefore, contact your local building inspector or fire marshall for necessary installation requirements and permits which may go beyond these instructions.
* If appliance is installed in mobile homes: “DO NOT INSTALL IN SLEEPING ROOMS.”
* Examine the masonry fireplace and chimney prior to installation of the fireplace accessory to
determine that the construction meets the minimum fireplace construction requirements illustrated in the instructions, that it is free from cracks, loose mortar, creosote deposits and other blockage, or other signs of deterioration.
CAUTION
DO NOT USE MORE THAN ONE STOVE TO A CHIMNEY. DO NOT USE A FLUE INTENDED FOR A GAS APPLIANCE. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.
* A factory-built prefabricated chimney may be used for your units when installed in compliance with the manufacturer's specification and uniform building code.
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CAUTION
YOUR CHIMNEY MUST BE CORRECTLY SIZED. A CHIMNEY THAT IS TOO SMALL OR LARGE IN DIAMETER, OR TOO SHORT, CAN CAUSE YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED.
SECTION I
INTRODUCTION
Your Buck Stove is a non-catalytic unit designed to meet the most stringent emissions standards without the use of a catalytic combustor. This effect is achieved through the use of a secondary air which is mixed with primary air in the unit's firebox. For peak performance we suggest the use of hard seasoned wood.
DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS.
The primary air, which is controlled by the user, burns the wood. Secondary air is admitted into the firebox through the secondary air tubes at the top of the firebox. This secon­dary air burns the impurities in the smoke released from the initial wood burning. The temperature necessary for this combustion is maintained through the firebrick refractory. If any more technical information is necessary contact your local dealer.
This heater is equipped with a standard room air blower. For operation and uses of these electrical assemblies, see instructions provided in this manual on page 35.
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SECTION II
5
MASONRY INSERT INSTALLATION
The Model 18 may be installed using an all masonry fireplace built in accordance with the Uniform Building Code and National Fire Protection Association (NFPA). The first step in this type of installation is to determine the acceptability of the fireplace and chimney for use with a woodstove. Both the construction and condition of the fireplace are important consid­erations when installing a woodstove. NOTE: It is not necessary to direct connect this
unit unless installed in improper drawing fireplace or oversized flue. The chimney should extend at least 3' above the roof and at least 2' above any point of the roof within 10'.
CAUTION
REMEMBER TO HAVE YOUR CHIMNEY INSPECTED FOR LEAKS AND BLOCKAGE BEFORE YOU INSTALL YOUR STOVE.
MINIMUM CLEARANCES
E
D
C
A
FIGURE 1
A. Unit to adjust to Side Wall B. Front Floor Protector C. Side Floor Protector D. Side Wood Trim E. Top Wood Trim F. Mantel or Brackets
MODEL 18 10" 16" 8" 9" 14" 21"
B
F
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6
1. The hearth must be of masonry construction and must extend a minimum of 16" in front of the firebox opening and a minimum of 8" to either side of the firebox opening.
2. If there is not minimum hearth protection from the front of the firebox opening and the front of the masonry hearth, a floor protector must be used in front of the hearth to protect combustible materials. The floor protector must be 3/8" minimum thickness non­combustible material or equivalent.
With the floor protector or hearth extension material specified as one layer of 2" thick brick with a K* factor of 5.0, you may use alternate materials as long as the K factor(s) is calculated as follows: FORMULA: Required thickness = (K of alternate material/K of millboard) x (thickness of millboard)
EXAMPLE: An alternate inorganic non-combustible millboard with a K of .9375 would require a thickness as follows: Required thickness = (.9375/5.0) x 2 in. = 3/8 inch
K FACTORS OF ALTERNATE MATERIALS
Material K Required Thickness
Ceroform 126 .21 1/8" Limestone 8.0 3.2" Concrete 8.0 3.2" Sandstone 13.0 5.2" Marble 18.0 7.2"
A hearth extension or floor protector thickness above four (4) inches is generally not acceptable due to cost, floor load capacity, and look. The alternate we recommend is using Ceroform No. 126 millboard 1/8" minimum and putting any type decorative brick or stone (any thickness) on top of it.
*The “K” factor represents the thermal conductivity of a material and is the time rate of heat flow through a homogeneous material under steady-state conditions, through unit area, per unit temperature gradient in the direction perpendicular to a surface.
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POSSIBLE TOOLS NEEDED FOR INSTALLATION
7
If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are readily available at most hardware stores.
Caulking gun Large adjustable wrench (may not be needed) Drop Cloths Vacuum cleaner or whisk broom Flashlight 1 tube of RTV silicone, Code 103 or 106, or high temperature rubber cement rated between 450° F - 600º F 7/32" drill bit and drill Socket/Ratchet Set Insulation (provided in trim kit package)
INSTALLATION PREPARATION
FIREPLACE
1. Locate furniture and other materials away from the front of the fireplace to allow free access to the fireplace.
2. Cover the hearth and adjacent floor areas with the drop cloth to protect from soiling or marring the surface.
3. Remove the existing fireplace damper plate.
4. Thoroughly clean the fireplace of ashes and soot.
5. If the fireplace has an ash dump or outside air provision, these must be sealed off with metal or tightly packed non-combustible insulation to prevent this cold air from entering the fireplace chamber.
CAUTION
CHECK THE CHIMNEY AND SMOKE CHAMBER FOR EXCESSIVE BUILDUP OF CREOSOTE OR SOOT. ALSO CHECK FOR OBSTRUCTIONS, SUCH AS BIRD'S NESTS. IF THE CHIMNEY IS EXCESSIVELY DIRTY, CLEAN IT, OR HAVE SOMEONE CLEAN IT PROFESSIONALLY BEFORE INSTALLING OR USING THE ROOM HEATER.
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INSTALLATION PROCEDURE (Without Direct or Positive Connect Kit)
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POSITIONING THE HEATER
When positioning the heater, the following conditions MUST be met! (See Figure 2.)
1. The front of the damper opening must be positioned BEHIND the rear edge of the lintel to ensure proper draft. (See Figure 2.)
2. The vertical plane of the fireplace front must fall BEHIND the side cold air vent on top of the unit. (In other words, it is possible to have
FIGURE 2
FIGURE 3
the heater too far in as well as not far enough.)
3. Center the heater in the fireplace opening.
MOUNTING THE TRIM PANELS
After the unit is positioned, as shown in Figure 2, mark the mounting position of the trim panels as follows:
1. Set the top (long) trim panel in place on top of the unit. The panel should be flat against the outside face of the fireplace, and standing vertically. Mark along the lower edge of the trim panel with a pencil to make a reference line for mounting.
2. Set the side trim panels in place behind and against the intake covers, again, flat against the face of the fireplace. Mark down the edge of the trim panel to make a vertical reference line.
3. Slide the unit out of the fireplace far enough to work behind the trim panel reference lines.
4. Mount the side trim panels. (See Figure 3.) a. Position the trim panel on the reference line. b. Drill mounting holes in center of trim panels mounting brackets to allow for adjustment in and out if
necessary.
c. Mount the trim panel using the self-tapping screws provided.
5. Place top panel back on reference mark. Mount top trim panel by drilling mounting holes in center of trim panel mounting brackets, with top end side of top panel overlapping side panel.
6. Using insulation provided, peel and stick to back of panels overlapping fireplace dimensions by 1" on each side and top. (See Figure 3.)
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7. Next using high heat silicone or furnace cement, run heavy bead of caulking around where panels meet the
9
stove. (See Figure 4.)
8. Using the brass trim provided with kit, place side brass trim (with straight edge down) over each outer edge of side trim panel. Next place top brass trim over top trim panel. All 45º corners should match. If not, trim to fit with a metal cutting blade.
9. Slide the unit back into the fireplace. Check to be sure that the trim panels (and brass) are properly positioned and lie flat against the front of the fireplace. If panels are out of position, slide the unit out and reset by loosening the mounting screws and repositioning in the slot. With bar, lift stove in front. Place insulation across front and the surface of hearth or bottom of fireplace to make complete seal.
10. To check seal of panels, use candle flame and go around the entire area sealed by silicone and insulation. If flame leans toward inside of fireplace, add additional insulation. This ensures an airtight seal.
WHEN USING DIRECT OR POSITIVE CONNECT KIT FOLLOW STEPS 1-4c.
5. Place top panel back on reference mark. Take top trim panel mounting bracket supplied with unit and position bracket so it overlaps rear lip of top trim panel. Drill mounting holes in top of stove using holes in bracket as guide. Tighten down screws.
6. Now, follow the installation procedures in the listed direct connect or positive connect kit you are using and install the heater and connect kit in the fireplace.
7. Using the brass trim provided with kit, place side brass trim (with straight edge down) over each outer edge of side trim panel. Next place top brass trim over top trim panel. All 45º corners should match. If not, trim to fit with a metal cutting blade.
8. Slide the unit back into the fireplace. Check to be sure that the trim panels are properly positioned and lie flat against the front of the fireplace. If one or more of the panels is out of position, slide the unit out and reset by loosening the mounting screws and repositioning in the slot.
NOTE: If side and top panels gap due to unevenness of fireplace (normally on rock faced fireplaces) you will need to drill a 5/32" hole through both side and top panels near where the panels intersect and install a #10 self­threading screw to eliminate the gap. Paint screws to match.
Figure 4
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FINAL CHECK
10
1. Recheck the specified clearances.
2. Remove all foreign material from the firebox area.
3. Open the primary air draft.
NOTE: Plug the power cord into a 115 VAC outlet. Route the cord to prevent damage to the cord insulation from heat and sharp objects. Keep the cord out of the way of traffic to prevent damage caused by tripping, etc.
4. Place crumpled pieces of newspaper in the stove. Light it and close the doors. Ensure that the stove draws properly through the primary draft.
NOTE: “Do not use grate or elevate fire. Build wood fire directly on hearth.”
5. Check for smoke leaks around the doors.
6. Open the doors and check for smoke escaping from the front of the stove. Smoking usually indicates a defective or poorly positioned chimney. Some chimneys with a marginal draft can be preheated by lighting newspaper and holding it near the open damper with a poker or fire tong. Once the chimney heats up, a proper draft can usually be obtained.
If a thorough review of the Troubleshooting Guide in the rear of the manual does not reveal the problem, contact your dealer for assistance.
NOTE: The unit is painted with a specially formulated high temperature paint that cures during the first two or three firings. You may notice a slight smoking effect and an odor of burning paint when you build the first fires. This is normal and is not a cause for alarm. In some cases, these fumes will activate a smoke alarm. Opening a window near the unit will allow these fumes to escape. Do not build a large, roaring fire until this curing is complete or the heater finish may be damaged.
The connector and/or chimney should be inspected at least once a month during the heating season to determine if a creosote buildup has occurred.
CAUTION
NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR “FRESHEN UP” A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE!! DON'T TAKE A CHANCE WITH THE SAFETY OF YOUR HOME AND FAMILY.
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SECTION III
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PRE-FAB
ZERO CLEARANCE INSERT INSTALLATION
The Model 18 may be installed into any UL listed prefabricated fireplace that is large enough to accept it.
MINIMUM CLEARANCES
Except for “NOTE(S)”, FOLLOW MASONRY INSTALLATION CLEARANCES FOUND IN YOUR OPERATIONS MANUAL.
INSTALLATION PREPARATION
Pre-Fab Zero Clearance Fireplace
1. Locate furniture and other materials away from the front of the fireplace to allow free access to the fireplace.
2. Cover the hearth and adjacent floor areas with drop cloths to protect from soiling or marring the surface.
3. Remove the existing fireplace damper plate/damper rod assembly.
4. Thoroughly clean the fireplace of ashes and soot.
5. Check the chimney and smoke chamber for excessive buildup of creosote or soot. Also, check for obstructions, such as bird’s nests. If the chimney is excessively dirty, clean it, or have someone clean it professionally BEFORE installing or using the room heater.
6. The Ash Lip, Smoke Baffle and Smoke Shelf may also be removed, if necessary, to provide room for the Model 18. Any other alteration to the unit will void ALL NBC manufacturer’s responsibility and liability. The WARNING label below must be attached to the back of the fireplace.
NOTE: Plug the power cord into a 115 VAC outlet. Route the cord to prevent damage to the cord insulation from heat and sharp objects. Keep the cord out of the way of traffic to prevent damage caused by tripping, etc.
WARNING: This fireplace must be
restored to its original condition for safe use, if the fireplace insert is removed.
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NOTE: DO NOT BLOCK ANY EXISTING LOUVERS OR VENT ON THE EXISTING
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PREFAB WITH ANY TRIM PANELS FOR THE MODEL 18.
NOTE: If the Pre-Fab Zero Clearance Fireplace is not equipped With HT-2100 degree UL Listed pipe, a UL-1777 Liner must be Installed the the Full Length of the chimney, and attached to the Flue Exit of the Insert.
NOTE: If the Pre-Fab Zero Clearance Fireplace is equipped with HT-2100 degree UL Listed pipe, one of the two following methods must be met:
HEATER INSTALLATION
1. There are two listed and tested methods of installation of the Model 18 heater into a zero­clearance or pre-fab fireplace.
A. 6" Increaser
1. The preferred method is to use an increaser made of 24 gauge (minimum) stainless
steel to go from 6" inside diameter to exact diameter of the fireplace throat/chimney. See Figure A.
2. Position the increaser into the throat/chimney of the Zero-Clearance Cabinet at a
height slightly higher than the Model 18 will be after installation. NOTE: The
increaser may be a two part slip connector type, if desired.
B. Ceramic Blanket
1. The second method is to use a 6" stainless steel connector (rigid or flex) and a
ceramic blanket (available from your dealer). See Figure B.
2. Cut the connector at least 18" long and tightly wrap the upper portion of the
connector with the ceramic blanket to almost the size of the fireplace throat/chimney.
3. Insert the connector into the fireplace throat/chimney and use additional ceramic
insulation and tightly pack around the connector and the throat/chimney at a height slightly higher than the Model 18 will be after installation. NOTE: The increaser may
be a two part size connector type if desired.
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MINIMUM CLEARANCE TO COMBUSTIBLES
INCREASER
FIGURE A
FIGURE B
PACK TIGHT WITH CERAMIC WOOL (DO NOT USE GLASS WOOL)
6” FLEX PIPE OR ADJUSTABLE ELBOW
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2. To complete this installation, follow the basic masonry fireplace trim kit
instructions EXCEPT:
The trim kit may have to be cut down in size so as not to block any cooling vents/chambers of the Zero Clearance Fireplace.
3. To complete methods 1 and 2, position the heater into the ZC Fireplace and center
the flue exit under the connection.
4. Slide the connector (or slip connector) down into the flue exit of the heater approx-
imately 3/8". Now, seal the connector to the heater (and fireplace throat if method #1 is used) using refractory cement.
CAUTION: Do not loosen the ceramic brick.
CAUTION: Crimped end of connector must be placed into the heater throat.
5. Check installation minimum clearances and install an approved heater extension
or floor protector to meet at least the minimum clearances.
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SECTION IV
15
RESIDENTIAL FREESTANDING INSTALLATION
MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL
PREPARING THE STOVE FOR INSTALLATION
1. Remove the protective plastic wrapping from the unit.
2. Inspect the unit for any obvious physical damage.
NOTE: Plug the power cord into a 115 VAC outlet. Route the cord to prevent damage to the cord insulation, from heat and sharp objects. Keep the cord out of the way of traffic to prevent damage caused by tripping, etc.
3. Check the primary air draft control to ensure that it slides freely.
4. Remove any items from within the firebox. Spread the dropcloth on the floor behind the heater. Next, tilt the heater so that the back is on the drop cloth.
5. If leg kit is to be used follow steps 1-4. Then obtain legs, bolts, washer & nuts. Attach the legs to holes in bottom of unit. Reposition the heater to the upright position.
6. If pedestal kit is being used follow steps 1-4. Open the corresponding freestanding kit and obtain the stand. Place the stand against the bottom of the heater (angle side to heater) at the marked line. Center the stand left and right and mark screw locations on bottom through outer holes of stand mounting angles. Set stand aside and drill four 7/32" holes in heater bottom. (See Figure 5.)
Figure 5
7. Obtain four 1/4" self-tapping screws and secure the stand to the heater.
8. Reposition the heater to the upright position.
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ALTERNATE FLOOR PROTECTORS MATERIAL
16
Floor protector must be 3/8" minimum thickness non-combustible material or equivalent.
With the floor protector or hearth extension material specified as one layer of 2" thick brick with a K* factor of 5.0, you may use alternate materials as long as the K factor(s) is calculated as follows: FORMULA: Required thickness = (K of alternate material/K of millboard) x (thickness of millboard)
EXAMPLE: An alternate inorganic non-combustible millboard with a K of .9375 would require a thickness as follows: Required thickness = (.9375/5.0) x 2 in. = 3/8 inch
K FACTORS OF ALTERNATE MATERIALS
Material K Required Thickness
Ceroform 126 .21 1/8" Limestone 8.0 3.2" Concrete 8.0 3.2" Sandstone 13.0 5.2" Marble 18.0 7.2"
A hearth extension or floor protector thickness above 4" is generally not acceptable due to cost, floor load capacity, and look. The alternate we recommend is using Ceroform No. 126 millboard 1/8" minimum and putting any type decorative brick or stone (any thickness) on top of it.
*The “K” factor represents the thermal conductivity of a material and is the time rate of heat flow through a homogeneous material under steady-state conditions, through unit area, per unit temperature gradient in the direction perpendicular to a surface.
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CLEARANCES FOR MODEL -18
RESIDENTIAL FREESTANDING INSTALLATION
MINIMUM CLEARANCES TO COMBUSTIBLES
NOTE: All clearances are to combustibles without low clearance shields and using single wall pipe and minimum floor protector. Clearances above may be reduced. Follow
NFPA-211 codes if available or follow instructions on next page.
BACK WALL
A
D
J
A
C
E
N
T
W
A
LL
G
B
C
F
A
A
DJ
CENT W
LL
A
45 DEGREES
SIDE WALL
A
FRONT
E
D
MODEL A B C D E F G MODEL 18 10" 14" 15" 9" 16" 8" 8"
* Floor Protector at rear needed for through-the-wall exit only.
D
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Chimney
18
Ceiling Exits:
These models are designed for connection to:
(1) Simpson Duravent - Dura Black (2) Metal Fab (3) Ameritec - BSR
NOTE: This room heater must be converted to (1) a chimney complying with the requirements for Type HT chimneys in the Standard for chimneys, Factory-Built, Residential, Type and Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with a flue liner. The chimney size should not be less than nor more than 3 times greater than the cross-sectional area of the flue collar.
CAUTION
SPECIAL METHODS ARE REQUIRED WHEN PASSING THROUGH A WALL OR CEILING. SEE INSTRUCTIONS AND BUILDING CODES.
DETERMINING THE CHIMNEY LOCATION
A. CEILING EXIT Using 6" Single Wall Pipe and UL 103 HT type chimney system listed with manufacturer in this section of manual.
1. Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in
the center of the flue exit. (A small weight on a string will serve as a plumb bob.) Mark the ceiling where the string is suspended to locate the center of the chimney.
2. After locating the center of the hole, install the ceiling support box, chimney flashing
and rain cap per the chimney manufacturer's instructions.
3. Now connect the stove and ceiling support box using #24 ga. minimum blued or
black steel connector pipe (DO NOT USE GALVANIZED PIPE). Connect each section so the crimped end faces downward, and secure each section to each other using at least three (3) sheet metal screws or rivets. Also use three (3) sheet metal screws to fasten pipe to collar on heater (See Figure 8) or you may use 3 “Ell” brackets fastened to the top of the heater and fastened to the stove pipe.
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Figure 6
19
CEILING SUPPORT BOX
SINGLE WALL PIPE
Figure 7
B. WALL EXIT INTO METAL TEE-BOX
1. Mark the plumb line on the wall directly behind the center of the heater. (See Figure 7.)
NOTE: When using 24# ga. minimum blue or black steel pipe, maintain 18" between pipe and ceiling.
2. Place the vertical portion of the heater pipe and the elbow in position and project a point onto the plumb line level with the center of the elbow.
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3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe,
20
maintaining clearances to the ceiling as noted in Figure 7. This will give you the center of the hole for the chimney penetration.
4. After locating the center of the penetration, install the tee box and chimney as per the chimney manufacturer's specifications.
5. Connect the chimney collar to the tee-box using #24 ga. minimum blued or black steel connector pipe. DO NOT use galvanized pipe. Connect each section so the crimped end faces downward, and secure each section to each other using three (3) sheet metal screws or rivets.
C. WALL EXIT INTO MASONRY (USING SINGLE WALL PIPE)
1. Before connecting these units to a masonry chimney, determine that the masonry fireplace wall pass-through connector thimble meets the NFPA-211 Code and local building codes and is a minimum of 18" from the ceiling. If the connector thimble does not meet these codes, the pass-through connector must be modified. (See Figure 8.)
Figure 8
Connectors may pass through walls or partitions constructed of combustible material if the
connector is:
(a) Either listed for wall pass-through or is routed through a device listed for wall pass-
through and is installed in accordance with the conditions of the listing.
(b) Selected or fabricated in accordance with the conditions and clearances as stated in
table 6-7.5 of the 2000 NFPA 211 Code. Any unexposed metal that is used as part of a wall pass-through system and is exposed to flue gases shall be constructed of stainless steel or other
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equivalent material that will resist corrosion, softening, or cracking from flue gases at
21
temperatures up to 1800º F.
NOTE: In addition, a connector to a masonry chimney shall extend through the wall to the inner face or liner but not beyond, and shall be firmly cemented to masonry.
Exception: A thimble may be used to facilitate removal of the chimney connector for cleaning, in which case the thimble shall be permanently cemented in place with high­temperature cement.
2. Once the through-the-wall thimble codes are met, simply connect the chimney collar to the wall pass-through connector using #24 ga. minimum, blued or black steel conn­ector pipe as follows:
(a) Maintain 1/4" rise per foot (horizontal length) from the appliance to the chimney.
(b) Connect each section so the crimped end faces downward or back toward the unit.
(c) Secure each section to each other using at least three (3) sheet metal screws or rivets.
(d) Use three (3) sheet metal screws to fasten pipe to connector collar on heater.
D. CEILING EXIT - CLOSE CLEARANCE
1. Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue exit. (A small weight on a string will serve as a plumb bob.) Mark the ceiling where the string is suspended to locate the center of the chimney hole.
2. After locating the center of the hole, install the ceiling support box, chimney flashing and rain cap.
3. Next, install an optional New Buck Corporation chimney connector to the flue exit of the heater or you may use “Ell” brackets to fasten the pipe to the stove. See Figure 9.
4. Install Single Wall Connector and chimney system per manufacturer’s written operating instructions. See manufacturer's list of tested pipes in this manual.
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22
CEILING SUPPORT BOX
SINGLE WALL PIPE
OPTIONAL CHIMNEY CONNECTOR
Figure 9
Close Clearance Installation using: (1) 6" Simpson Dura-Vent single wall chimney connector (Dura Black) and 6" Simpson Dura-Vent 2100 Deg HT (Type DP) chimney or (2) 6" Metal Fab Type single wall connector and 6" Metal Fab 2100 HT chimney or (3) Ameritec. For Minimum Clearances see page 17.
ALCOVE INSTALLATION CLEARANCES
Must use 6" single wall connector and 6" Type HT pipe listed for Close Clearance reduction listed in this manual. For Minimum Clearances see page 23. NOTE: Must also use Close
Clearance shield kit.
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23
ALCOVE INSTALLATION
CLEARANCES
NOTE: Clearances to be used with double wall pipe and low clearance shield.
F
C
B
A
G
E
I
H
D
FIGURE 10
DOUBLE WALL PIPE
A B C D E F G H I MODEL 18 8" 10" 12" 7" 16" 8" 8" 14" 34"
* Floor Protector at rear needed for through-the-wall exit only.
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FINAL CHECK
24
1. Recheck the specified clearances.
2. Remove all foreign material from the firebox area.
3. Open the primary air draft.
NOTE: Plug the power cord into a 115 VAC outlet. Route the cord to prevent damage to the cord insulation from heat and sharp objects. Keep the cord out of the way of traffic to prevent damage caused by tripping, etc.
4. Place crumpled pieces of newspaper in the stove. Light it and close the doors. Ensure that the stove draws properly through the primary draft.
5. Check for smoke leaks around the doors.
CAUTION
Open the doors and check for smoke escaping from the front of the stove. Smoking usually indicates a defective or poorly positioned chimney. Some chimneys with a marginal draft can be preheated by lighting newspaper and holding it near the open damper with a poker or fire tong. Once the chimney heats up, a proper draft can usually be obtained.
If a thorough review of the Troubleshooting Guide in the rear of the manual does not reveal the problem, contact your dealer for assistance.
CAUTION
The unit is painted with a specially formulated high temperature paint that cures during the first two or three firings. You may notice a slight smoking effect and an odor of burning paint when you build the first fires. This is normal and is not a cause for alarm. In some cases, these fumes will activate a smoke alarm. Opening a window near the unit will allow these fumes to escape. DO NOT build a large roaring fire until this curing is complete or the heater finish may be damaged.
Page 27
SECTION V
25
FREESTANDING MOBILE HOME
INSTALLATION
NOTE: See page 26 for clearances for Mobile Home.
FLOOR PROTECTION
Floor protector must be 3/8" minimum thickness non-combustible material or equivalent. With the floor protector or hearth extension material specified as one layer of 2" thick brick with a K* factor of 5.0, you may use alternate materials as long as the K factor(s) is calculated as follows: FORMULA: Required thickness = (K of alternate material/K of millboard) x (thickness of millboard)
EXAMPLE: An alternate inorganic non-combustible millboard with a K of .9375 would require a thickness as follows: Required thickness = (.9375/5.0) x 2 in. = 3/8 inch
K FACTORS OF ALTERNATE MATERIALS
Material K Required Thickness
Ceroform 126 .21 1/8" Limestone 8.0 3.2" Concrete 8.0 3.2" Sandstone 13.0 5.2" Marble 18.0 7.2"
A hearth extension or floor protector thickness above 4" is generally not acceptable due to cost, floor load capacity, and look. The alternate we recommend is using Ceroform No. 126 millboard 1/8" minimum and putting any type decorative brick or stone (any thickness) on top of it.
*The “K” factor represents the thermal conductivity of a material and is the time rate of heat flow through a homogeneous material under steady-state conditions, through unit area, per unit temperature gradient in the direction perpendicular to a surface.
CHIMNEY
These models are designed for connection to Simpson Dura-vent, Metal Fab and Ameritec HT-103 2100º F pipe.
Page 28
CLEARANCES FOR MODEL -18
26
RESIDENTIAL FREESTANDING INSTALLATION
AND MOBILE HOME INSTALLATIONS MINIMUM
CLEARANCES TO COMBUSTIBLES USING
SINGLE WALL PIPE AND LOW CLEARANCE SHIELDS
B
C
G
F
D
D
A
E
Figure 11
A B C D E F G
MODEL 18 8" 10" 12" 7" 16" 8" 8"
NOTE: All clearances are to combustibles using single wall pipe and all optional low clearance shields and minimum floor protector.
*Floor protector at rear needed for through-the-wall exit only.
Page 29
INSTALLATION OF CLOSE
27
CLEARANCE SHIELDS (Optional)
Take rear close clearance shield and align it with the pre-punched holes in the rear skin of stove. Insert self-tapping screws through the shields into the stove.
Next, take side shield (end with the holes goes toward the rear of the stove) and insert the screws through the holes in the side shield into the rear shield. Before tightening the screws insert the front end of the shield behind the side angle on the front side of the stove. Use the same step to install the other side shield on the opposite side of the stove.
Next loosen two top screws holding side shield at rear top. Insert pipe shield where back shield and top rear side shield meets. Tighten screws.
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TOOLS FOR INSTALLATION
28
Drop cloth 3/32" Metal drill bit 5/16" magnetic socket chuck adapter, 5/16" wrench (box or socket) or adjustable wrench Jigsaw with masonry, metal and wood blades
WARNING: DO NOT INSTALL IN A SLEEPING ROOM.
PREPARING THE HEATER FOR INSTALLATION
1. Remove the protective plastic wrapping from the unit.
2. Inspect the unit for any obvious physical damage.
NOTE: Plug the power cord into a 115 VAC outlet. Route the cord to prevent damage to the cord insulation from heat and sharp objects. Keep the cord out of the way of traffic to prevent damage caused by tripping, etc.
3. Check the primary air draft control to ensure it operates freely.
4. Remove any items from within the firebox. Spread the drop cloth on the floor behind the heater. Next, tilt the heater so that the back is on the drop cloth.
5. Open the proper outside air freestanding kit and obtain the stand. Place the stand against the bottom of heater (angle side to heater). Center the stand left and right front to back and mark screw locations on bottom through outer holes of stand mounting angles. Set stand aside and drill four 3/32" holes in heater bottom.
6. Obtain four (4) 3/16" self-tapping screws and secure the stand to the heater.
7. Reposition the heater to the upright position.
PREPARING THE ROOM HEATER LOCATION
1. Select an installation location that will give the best airflow from the front of the heater to the remainder of the home.
2. Place the protective floor pad in position.
3. Place the unit on the pad making sure the minimum clearance specifications are met.
4. Lightly mark with a pencil the location of the pedestal on the protective pad.
5. Next, remove the four (4) screws holding the heater to the stand. Position heater out of the way of the installation area.
Page 31
6. Check that the pedestal stand is still aligned with the marks. Mark the outside air opening
29
of the stand on the pad.
7. Next, mark the center line of the outside air opening. Set stand aside.
8. Next, cut a 4 1/4" diameter hole in the pad and continue through the floor.
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR MUST BE MAINTAINED. (MOVE OPENING AND/OR REPOSITION HEATER LOCATION IF NECESSARY).
9. Now, reposition the pedestal stand and set on the pad being sure to line the stand up with the reference marks.
10. Using an electric drill and 3/8" masonry bit, drill four (4) holes in the protective pad using the holes in the bottom side lips of the pedestal stand as a guide. Be careful to drill only through the pad and not into the floor. Change the bit to a 1/4" metal bit and drill through the floor.
11. Using the four (4) 3/8" x 1-1/2" lag bolts provided, secure the pedestal stand and pad to the floor of the mobile home.
CAUTION
IF A THICK FLOOR PROTECTOR IS USED, YOU MAY HAVE TO USE LONGER LAG BOLTS.
12. Set the heater back onto the stand and resecure using the screws.
13. Obtain the outside air duct from the box in the pedestal kit marked FA 0A41.
14. From under the mobile home, slip the duct up through the 4-1/4" hole. Push up until the face of the outside air duct contacts the underside of the floor of the mobile home. For certain floor thicknesses, you may have to shorten the length of the outside air duct.
15. Secure the outside air duct to the floor using the four (4) #10x1 screws provided. See Figure 12.
Page 32
24" min.
30
(610 mm)
RAIN CAP
FLASHING
36" TYP.
24" min. (610 mm)
RAIN CAP
36" TYP.
FLASHING
RADIATION SHIELD
20 FT. MAX.
OUTSIDE AIR DUCT THROUGH FLOOR WHEN MOBLE HOME IS NOT UNDERPENNED
OUTSIDE AIR DUCT THROUGH UNDERPENNED
RADIATION SHIELD
Figure 12
For ceiling exit using close clearance listed chimney
1. Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue exit. (A small weight on a string will serve as a plumb bob.) Mark the ceiling where the string is suspended to locate the center of the chimney hole.
2. After locating the center of the hole install the ceiling support box, chimney, flashing and rain cap using listed chimney only. Only use pipe listed in this manual.
CAUTION
REFER TO CHIMNEY MANUFACTURER’S INSTRUCTIONS FOR ASSEMBLY AND DISASSEMBLY OF CHIMNEY PARTS. BE SURE TO FOLLOW CHIMNEY INSTRUCTIONS FOR PROPER CLEARANCES TO COMBUSTIBLE AND PROPER AIR SPACING REQUIRED.
3. Add additional pipe until both of the following are met:
(a) Chimney pipe is 3 feet higher than roof at the point where it penetrates the roof and
Page 33
(b) Chimney pipe height is at least 2 feet higher than any part of the roof within 10 feet of
31
the chimney. (See Figure 12.)
4. Next, install a New Buck Corporation chimney connector to the flue of the heater or use 3 “ELL” brackets and secure to the top of the heater and pipe.
5. Using single wall chimney connector, connect the heater to the chimney by following manufacturer's installation instructions exactly. (See Figure 13.)
CEILING SUPPORT BOX
CHIMNEY CONNECTOR
SINGLE WALL PIPE
Figure 13
FINAL CHECK
1. Recheck the specified clearances.
2. Remove all foreign material from the firebox area.
3 . Open the primary air draft.
NOTE: Plug the power cord into a 115 VAC outlet. Route the cord to prevent damage to the cord insulation from heat and sharp objects. Keep the cord out of the way of traffic to prevent damage caused by tripping, etc.
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32
4. Place crumpled pieces of newspaper in the stove. Light it and close the doors. Ensure that the stove draws properly through the primary draft.
5. Check for smoke leaks around the doors.
6. Open the doors and check for smoke escaping from the front of the stove. Smoking usually indicates a defective or poorly positioned chimney. Some chimneys with a marginal draft can be preheated by lighting newspaper and holding it near the open damper with a poker or fire tong. Once the chimney heats up, a proper draft can usually be obtained.
If a thorough review of the Troubleshooting Guide in the rear of the manual does not reveal the problem, contact your dealer for assistance.
CAUTION
THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS NORMAL AND IS NOT A CAUSE FOR ALARM. IN SOME CASES, THESE FUMES WILL ACTIVATE A SMOKE ALARM. OPENING A WINDOW NEAR THE UNIT WILL ALLOW THESE FUMES TO ESCAPE. DO NOT BUILD A LARGE ROARING FIRE UNTIL THIS CURING PROCESS IS COMPLETE OR THE HEATER FINISH MAY BE DAMAGED.
SECTION VI
WOOD HEATER SAFETY
Certain safety hazards are inherent in any wood heater installation. You should be aware of these so that a safe and proper installation can be made.
1. FAULTY CHIMNEY: An older masonry chimney should be thoroughly checked to be sure there are no holes or weak spots which could allow sparks or hot gases to escape.
2. HEAT CONDUCTION: Placing combustible materials too close to a heater or chimney can be a fire hazard.
By keeping these particular hazards in mind as you install and use your room heater you can ensure a safe, reliable installation.
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The chimney and chimney connector should be inspected once every two months. Any build-
33
up of soot should be removed to prevent the risk of a chimney fire. To remove chimney or chimney connector: Remove screws or fasteners. Remove pipe and clean with steel brush. Replace chimney or chimney connector, and replace screws and/or fasteners.
CAUTION
NEVER USE GASOLINE, GASOLINE TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR "FRESHEN UP" A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE!! DON'T TAKE A CHANCE WITH THE SAFETY OF YOUR HOME AND FAMILY.
DISPOSAL OF ASHES: Ashes should be placed in a metal container with a tight fitting lid.
The closed container of ashes should be placed on a non-combustible floor or on the ground, well away from all combustible materials pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.
CREOSOTE - FORMATION AND NEED FOR REMOVAL: When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire.
SECTION VII
OPERATION
This section of the manual is to help you get the maximum efficiency and maximum smoke (particulate) reduction from your heater. If you should experience any difficulty or have any questions concerning your heater, contact your dealer for assistance. The manufacturer recommends for maximum performance burn seasoned hard wood.
Build a fire for maximum efficiency. This model burns wood and extracts heat so efficiently, a large fire is not necessary. A large fire not only wastes energy, it usually results in the home being too warm for comfort.
The following steps will serve as a guide for operating your stove.
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BUILDING A FIRE
34
1. Open the door.
2. Open the primary air control located on right side of stove under hearth. To close push all the way in. To open pull all the way out. Use air setting, located on primary air handle, for low, low-medium, medium-high, and high.
3. Twist two pieces of non-colored newspaper into a roll and place them on the floor of the firebox.
4. This model is not designed for the use of grates, andirons or other methods of supporting the fuel.
5. Lay several pieces of dry kindling on top of the newspaper.
6. Place three or four small pieces of firewood, 2-3" in diameter, on top of the kindling.
7. Light the newspaper in the front, close and latch the door. Don't leave the fire unattended at this point. The draft system of the heater should start quickly. It may be necessary to preheat the chimney to get the draft started. To do this, open the door and add newspaper to the top rear of the wood. Light or let this paper ignite and allow to burn while holding the door slightly cracked. Once the draft has started, close and lock the door. You are over­heating the unit if the chimney and or connector glows red.
8. After embers and a coal bed have been established, load the heater with wood.
NOTE: THE FUELING AND ASH REMOVAL DOORS MUST REMAIN CLOSED DURING OPERATION.
9. Your unit does not have a damper. You must use the primary air lever for your control of the fire. To open pull the lever out and to close push the lever in.
Page 37
SECTION VIII
35
ROOM AIR BLOWER OPERATION
Your heater is equipped with a room air blower. For operation and wiring see below.
NOTE: Plug the power cord into a 115 VAC outlet. Route the cord to prevent damage to the cord insulation from heat and sharp objects. Keep the cord out of the way of traffic to prevent damage caused by tripping, etc.
Page 38
SECTION IX
36
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE SOLUTION
Sluggish heater Obstruction in chimney Check for and remove obstruction
Improperly sealed trim kit or (a) Check trim kit gasketing direct connect kit seal to fireplace and gasket as necessary to seal unit. Check gasket under front bottom of stove if needed. (b) Check seal if direct connect and correct.
Wet or unseasoned wood Burn dry seasoned wood. being burned.
or wrong size flue is being used. Cooler temperatures caused by external chimney.
Poor chimney draft Improper chimney height
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37
PROBLEM POSSIBLE CAUSE SOLUTION
High fuel consumption
Backpuffing
Smoke rollout when heater door is opened.
Improper regulation of draft or inlet air
Improper door fitting
Gusts of Wind
Wind gusts blowing down the chimney
Opening heater door too fast
( a) Close inlet air control as much as possible to maintain desired heat output. (b) Check gaskets, reinstall fiberglass gasketing around doors and glass as necessary
Check door gasket, check adjustment of door latch, check door hinges.
a) Smoke shelf in chimney is filled with creosote & ash b) Chimney may need wind diverter. Raise chimney for better draft.
a) Smoke shelf in chimney is filled with creosote & ash b) Chimney may need wind diverter. Raise chimney for better draft.
Open air control, crack door for 15 seconds before fully opening door.
Page 40
EPA COMPLIANCE STATUS
38
The Model 18 heater meets the U.S. Environmental Protection Agency’s Emission limits for wood heaters sold after July 1, 1992. Under specific conditions this heater has been shown to deliver heat at rates ranging from approximately 10,000 to 45,000 BTU/Hr for the Model 18.
MODEL 18
WOOD STOVE
32
1 11
5
34
4
13
14
33
18
29
8
19
12
1. Secondary air tubes
2. Blower Air Chamber
3. Primary air control
4. Warm air outlets
5. Baffles (interior of stove)
6. Air inlet
7. Door
8. Hearth extension
9. Power cord
10. Legs
11. Stainless steel plate
12. Secondary Air Channel
13. Brass cap
14. Hinge Block
15. Brass overlays
25
6 10
16. Brass overlay mounting screws
17. Door glass & logo
18. Glass clips
19. Hearth Brass
20. Door Gasket
21. Side glass
22. Leveling screws
23. Firebrick
24. Motor
25. Shot gun air box
23
20
27
24
22
26. Disc thermostat
27. Door handle & brass spring handle
28. Air wash screen
29. Glass gasket
30. Door latch
31. Door latch screw
32. Blanket
33. Hinge pins
34. 6" Flue exit
2
16
7
15
30 & 31
16
9
21
26
3
Page 41
REPLACEMENT PARTS
39
FOR THE MODEL 18
Description Part No.
1. Air Control Bar MF 810084
2. Door Handle Assembly PA 910096
3. Door Roping 3/4" RP FR2LD.750G
4. Glass Gasket RP FTV125X1.00GA
5. Inside Motor Plate Blanket PO 180102
6. Outdoor Motor Plate Blanket PO 180100
7. Door Gold PC 212400G
8. Door Black PC 212400
9. Thermostat 110 disc PE 400132
10. Power Cord PE 400240
11. Strain Relief PE 400320
12. Motor - Non-cat PE SBRO84
13. Firebrick PR 900050
14. Glass PG 2124GL
15. Glass, Bay side PG 810100
16. Glass clip PO 210767
17. 1/4" plain washer-pltd. PH 14FLWSP
18. Cotter Pin PH 182CPSS
19. Door Hinges PH 516HINGE
20. 5/16" LK washer-gr5 PH 516LKWS5
21. Spring Handle PO 100150
22. “U” Drive Screw 5/16" x 1/2" PO 516U
23. Top Firebox Blanket PO 180110
24. Mid & Rear Secondary Air Tube PO 180106
25. Front Secondary Air Tube PO 180104
26. Hearth Brass PO 810705
27. Primary Air Block MF 180084
27. Side Brass Overlay PO 810104
28. Top Baffle Plate PS 180032
For replacement parts use only manufacturer’s specified parts.
Page 42
NEW BUCK CORPORATION (NBC)
40
"LIMITED WARRANTY" FOR THE BUCK STOVE
PLEASE READ THIS WARRANTY CAREFULLY
PRODUCTS COVERED
This warranty covers the new Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
PRODUCTS NOT COVERED
This warranty does not cover the following: Glass; Refractory material such as refractory cement or firebrick; Gaskets.
This Warranty will also not cover any damage and/or failure caused by abuse or improper installation of the products covered.
WARRANTY TIME PERIODS
(A) Period I For one year from the date of purchase, NBC will replace or repair, at its option, any part defective in materials or workmanship. The costs of parts only are included. The customer pays any labor or transportation charges required. Thereafter (B) Period II For the period after the first year from the date of purchase and extending for 5 years as long as the Buck Stove is owned by the original purchaser, NBC will repair or replace, at its option, any part defective in materials or workmanship, with the exception of: electrical motors, wiring, switches, and components: optional and standard accessories; and all parts not permanently attached to the heating unit. Parts not permanently attached to the heating unit are defined as those items designed to be removed from the stove, including those removable with common hand tools. The costs of parts only are included. The customer pays any labor or transportation charges required. .
PROCEDURE
Should you feel that your BUCK STOVE is defective, you should contact any Buck Stove dealer for the name of your nearest authorized Buck Stove service representative, who will instruct you on the proper procedure, depending on which Warranty Time Period (Period I or Period II) applies.
Page 43
If for any reason you are dissatisfied with the suggested procedures, you may contact us
41
in writing at: New Buck Corporation P. O. Box 69
Spruce Pine, NC 28777
CONDITIONS AND EXCLUSIONS
A. Replacement of parts may be in the form of new or fully reconditioned parts, at NBC's
option.
B. There is no other express warranty. All implied warranties of merchantability and
fitness for use are limited to the duration of the Express Warranty.
C. New Buck Corporation is not liable for indirect, incidental, or consequential damages in
connection with the use of the product including any cost or expense of providing substitute equipment or service during periods of malfunction or non-use. Some states do not allow the exclusion of incidental or consequential damages, so the above exclusion may not apply to you.
D. All warranty repairs under this warranty must be performed by an
authorized Buck Stove service representative. Repairs or attempted repairs by anyone other than an authorized service representative are not covered under this warranty. In addition, these unauthorized repairs may result in additional malfunctions, the correction of which is not covered by warranty.
OTHER RIGHTS
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
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