New Buck Corporation 1127B User Manual

NEW BUCK CORPORATION
MODEL 1127B VENT-FREE GAS HEATER
WA RN IN G: If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is in­stalled. Provisions for adequate combustion and ventilation air must be provided. Refer to section “ Producing Adequate Ventilation” page 13.
This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appli­ance is not convertible for use with other gases.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Manufacturer: NEW BUCK CORPORATION P.O. Box 69 8000 Highway 226 South Spruce Pine, NC 28777
March 2005
This appliance is intended for sup­plemental heating.
TABLE OF CONTENTS
1 2
Safety Information and Warnings ........................................................................... 3
Product Identification .............................................................................................. 6
Product Features ...................................................................................................... 7
Unpacking ............................................................................................................... 7
Installation ............................................................................................................... 9
Producing Adequate Ventilation (Fresh Air for Combustion and Ventilation) .... 13
Gas Connection ..................................................................................................... 17
Connecting to Gas Supply .................................................................................... 18
Gas Pressure Check………………………………………………………………20
Log Placement……………………………………………………………………21
Lighting Instructions ............................................................................................ 22
Flame Check .................................................................................................... 26-27
Inspecting Pilot ................................................................................................ 26-27
Burner Flame Pattern ....................................................................................... 26-27
Wiring Diagram .................................................................................................... 28
Cleaning and Maintenance .................................................................................... 30
Troubleshooting .................................................................................................... 32
Technical Service .................................................................................................. 29
Parts List & Blown up View ............................................................................ 36-40
Warranty ............................................................................................................... 41
SAFETY INFORMATION
3
WA RN IN GS
IMPORTANT: READ THIS OWNER’S MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING TO ASSEMBLE, OPERATE, OR SERVICE THIS APPLIANCE. IMPROPER USE OF THESE LOGS CAN CAUSE SERIOUS INJURY OR DEATH FROM BURNS, FIRE, EXPLOSION, AND CARBON MONOXIDE POISONING.
Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness, and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have burner serviced. Some people-pregnant women, persons with heart or lung disease, anemia, those under the influence of alcohol, those at high altitudes-are more affected by carbon monoxide than others. Make certain you understand and read all Warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater and logs.
CAUTION: Strong drafts, such as a ceiling fan placed directly in front of the heater
(pulling from either direction) may create sooting. Sooting will discolor walls.
1. The installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA54.
2. This appliance may be installed in an After-Market prohibited by state or local codes.
*
(After-Market: Completion of sale, not for purpose of resale from the manufacturer.)
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
NOTE: See Page 13, for “Producing Adequate Ventilation”.
*
Manufactured (Mobile) Home, where not
IMPORTANT: VENT-FREE HEATERS ADD MOISTURE TO THE AIR. ALTHOUGH
THIS IS BENEFICIAL, INSTALLING HEATER IN ROOMS WITHOUT ADEQUATE VENTILATION MAY CAUSE MILDEW TO FORM FROM TOO MUCH MOISTURE.
3. Never install this heater:
- in a recreational vehicle, bathroom.
- where curtains, furniture, clothing, or other flammable objects are less than 24" from the
front of the heater
-in high traffic areas
- in windy areas
4. Two models are available. One specific model for propane(LP), and one for natural gas. Use the correct type gas for your home. Do not convert from one gas type to another.
WARNING
This appliance is equipped for (natural or propane) gas . Field conversion is not permitted.
5. If this heater is used with propane gas, do not place propane supply tank (s) inside any structure.
4
6. What To Do IF You Smell Gas:
Shut off gas supply.
- Do not try to light any appliance.
- Do not touch any electrical switch; do not use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
- If you cannot reach your gas supplier, call the fire department.
7. When operated for the first time, the logs may emit a “paper burning” smell. This smell will gradually diminish and will be totally eliminated after the first few hours of operation. Run the gas logs with the flue damper open during this time. Do not use blower at this time.
8. “This heater shall not be installed in a confined space or unusually tight tight construction
unless provisions are provided for adequate combustion and ventilation air.” See “Producing Adequate Ventilation”, page 13.
9. Surface of gas logs becomes very hot when operating. Keep children and adults away from hot surface. Gas logs will remain hot for sometime after shutdown. Allow surface to cool before touching.
10. Do not place clothing or other flammable material on or near the appliance.
11. If equipped, fresh air damper must be closed.
12. Keep appliance area clean and free from combustible materials, gasoline, and other flammable flammable vapors and liquids. .
13. If burner shuts off, do not relight until you provide fresh outside air. If burner continues to shut off, have unit serviced.
14. Do not use this heater if any part has been under water. Immediately call qualified service
technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
15. Turn off the heater and let cool before servicing.
16. These logs are made of bonded fiber. When removing logs and base, do not damage the bonded material. If the material is damaged extensively, loose fiber dust could be emitted into the air.
17. Any safety screen or guard removed for servicing an appliance must be replaced prior to
operating the heater.
18. This appliance is intended for supplemental heating.
18.
“WARNING: Any change to this heater or its controls can be dangerous.”
19. Installation and repairs should be performed by a qualified service person. The appliance
should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
20. All heater screens must be kept clean when operating the gas logs.
5
”WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result
21. . in sooting and property damage.”
22. Do not use this heater for burning trash or cooking. Never place matches, paper, garbage, or any other material on top of logs or into the flames.
23. Do not install or operate this heater in areas where impurities in the air exist (such as tobacco
smoke or heavy cooking grease). Particles from impurities may discolor walls.
24. Due to high temperatures, the appliance should be located out of traffic and away from
furniture and draperies.
25. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
26. Young children should be carefully supervised when they are in the same room with the appliance.
27. An unvented room heater having an input rating of more than 10,000 Btu per hour shall not be installed in a bathroom or bedroom.
28. The appliance and its appliance main gas valve must be disconnected from the gas supply pipping system during any pressure testing of that system at test pressure in excess of 1/2 psi (3.5 kPa).
29. The appliance must be isolated from the gas supply pipping system by closing its equipment shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
30. “
WARNING: Do not allow fans to blow directly into fireplace. Avoid any drafts that alter
burner flame patterns.”
31. “
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not
approved for use with this heater.”
6
PRODUCT IDENTIFICATION
Figure 1
WARNING:Installation and repairs should be performed by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding mate­rial, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
PRODUCT FEATURES
7
SAFETY DEVICE
This heater has a pilot with an Oxygen Depletion Sensor Shutoff System (ODS). The ODS/ pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough (oxygen) fresh air.
PIEZO IGNITION SYSTEM
This heater has a piezo igniter. This system requires no matches, batteries, or other sources to light the heater.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
Model 1127B P* or N*- (Sensing or Modulating Bulb) - This heater has a thermostat sensing bulb. This bulb will modulate the flame up and down on the demand of the heat desired.
*P - Propane or LP (Liquid Petroleum) *N - Natural gas
UNPACKING
1. Remove all protective packaging applied to heater for shipment.
2. Check heater for any shipping damage. If heater is damaged, promptly inform the dealer from whom you made the purchase.
3. Lift heater by each bottom corner.
“WARNING: Any change to this heater or its controls can be dangerous.”
CAUTION
8
THIS HEATER CREATES WARM AIR CURRENTS. THESE CURRENTS MOVE HEAT TO WALL SURFACES NEXT TO HEATER. DO NOT INSTALL HEATER WHERE IMPURITIES IN THE AIR MAY EXIST.
MINIMUM CLEARANCES TO
COMBUSTIBLE CONSTRUCTION
NOTE: FOR GARAGE INSTALLATION
Heater Pilot and Burner must be at least 18" off the floor.
Locate heater AWAY FROM ANY MOVING VEHICLE.
Keep appliance area clear and free from combustible materials, gasoline and other
flammable vapors and liquids.
For convenience and efficiency, install heater:
in easy access locations in coolest part of room near an electrical outlet
Minimum Clearances are as follows:
42” from the top of the appliance to the ceiling. 5” from the right front corner of the appliance to an adjacent side wall, and 5” from the left side of the appliance to an adjacent side wall. 7” from the bottom of the appliance to the top surface of carpeting, tile or other combustible materials in the area described. See figure 2 below.
The installation must conform with local codes or, in the absence of local codes, with the
National Fuel Gas Code, ANSI Z223.1/NFPA 54.
Note: Front Corner of heater
to an adjacent sidewall with or without CSA listed optional wooden mantel.
5"
42"
CAUTION: Do Not obstruct
air openings around appliance. Improper operation will occur.
Left Side
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Figure 2
Right Side
7"
INSTALLATION
9
NOTE: This heater may be installed three different ways:
1. Wall Mounted
2. Freestanding heater (with optional pedestal)
3. Freestanding (with optional wooden mantel)
WALL MOUNT INSTALLATION:
1. After determining the location for the heater, unfold the template provided and place the bottom of the template a minimum of 7" from bottom of unit to floor.
NOTE: Be sure to level the template before punching the holes.
2. With the template in place and the four black dots centered on studs, punch the four centers marked in the black dots with a sharp pointed object. Insert the four wood screws provided with the unit into the four punched holes.
NOTE: Leave 5/8" of the screw projecting from the finished wall.
Figure 3
5/8" or 15.875 mm
For sheet rock walls, use wing nuts or anchor wings. Remove the wing nut from the bolt. Place a nut and washer with the same thread and size on the bolt. Push the wing nut through the wall surface allowing the wings to spread. Tighten the nut that you placed on the bolt, leaving the required 5/8" between the back of the bolt head and the finished wall.
FINISHED WALL
Washer
Figure 4
Nut
Toggle Bolt
5/8" or 15.875 mm
Sheet Rock
Stud Wall
Wing Nut
3. Lift heater by each bottom corner and place the round part of the tear drop punch out over each
10
screw head. Gently push down until the body of the screw is at the end of the slot.
NOTE: Make sure unit is level.
4. Now you are ready to hook up the gas line. The Model 1127 allows for a rear or bottom connection for the gas line. See “Gas Connection” on page 17 for details.
CLEANING INFORMATION:
Cleaning is a vital part of the life of your stove. In order to properly clean the unit, remove the front. To remove: use Phillips screwdriver to loosen four screws in the sides of the front. You will find that the front is easily removed in one piece. Next you must remove the log(s) from the burner base. Gently place your hands, one on each side of the log(s) and lift upward. Do not apply to much force on the log(s), this may cause damage to the fiber material.
Figure 5
A vacuum cleaner works well for removal of dust and debris from around the burner and logs. To remove the burner, use a tool with an extension to loosen the screw in the base. The screw is located between the log and the actual base. Simply slide the base out of the unit. NOTE: Do not use a pin or any sharp object to clean the pilot.
NOTE: Any parts that are removed while cleaning must be replaced before operating the appliance.
Figure 6
11
FREESTANDING WITH OPTIONAL PEDESTAL INSTALLATION
1. Place heater on backside and center the pedestal on the bottom. Mark the 4 pre-punched holes in the pedestal angle. Use the 4 self-tapping screws provided with the pedestal to drill the 4 marked spots. Secure the pedestal to the bottom of the unit.
NOTE: If the gas line is run through the floor, you may want to drill a hole in the bottom of the pedestal.
2. The pedestal must be secured to the floor. One option is to drill holes in the top side of the bottom of the pedestal. Use screws or “Ell” brackets to fasten pedestal to the floor.
IMPORTANT: THE 1127 FREESTANDING UNIT MUST BE INSTALLED ON A FLAT SURFACE (SUCH AS A WOOD PANEL, METAL OR HARDWOOD FLOORS.)
FREESTANDING OPTIONAL WOODEN MANTEL INSTALLATION
Use the two (2) metal mounting Z-Brackets provided to secure the 1127 into the wooden mantel, wood screws provided to secure the brackets in place.
IMPORTANT! The Z-Brackets must be properly installed. Failure to install the Z-Brackets may cause property damage or personal injury.
Use the four (4) sheet metal screws provided to secure the mounting brackets to the rear of the stove. Insert the screws into the back of the unit.
With the brackets secured to the unit. From the rear slide the unit into the opening of the mantel, cen­tering from left to right.
With the four (4) wood screws provided secure the brackets to the rear of the mantel. See Figure 7, page 12.
NOTE: Connect gas line and check for leaks before placing the heater and mantel against the wall. See “Gas Connection” on page 17.
OPTION: Fasten the wooden mantel to the wall. Use “Ell” brackets at top or bottom corners.
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