NetSure 7100 Users guide

NetSure™ 7100 DC Power System

1

System Application Guide

SYSTEM OVERVIEW

Description: -48 VDC @ up to 12000 Amperes Power System

The NetSure 7100 DC Power System is an integrated power system containing -48 VDC rectifiers or
converters, optional +24 VDC converters, intelligent control, metering, monitoring, and distribution.

This power system is designed to power a load while charging a positive grounded battery. This power
system is capable of operating in a batteryless installation or off battery for maintenance purposes. The
power system is designed for operation with the positive output grounded.

This system consists of the following components.

Distribution Cabinet

•

The system always includes a minimum of one distribution cabinet, which provides DC distribution
through fuses and/or circuit breakers. The distribution cabinet is factory mounted in a relay rack, on
shipping brackets, or in an enclosure as specified when ordered.

Four different sizes of distribution cabinets are available to accept from one (1) to four (4) distribution
panels. A variety of distribution panels are available that provide load distribution, battery
distribution, and dual voltage load distribution for use with +24 VDC converters. These distribution
panels are configured to accept either bullet nose type circuit breakers and TPS/TLS fuseholders,
TPH fuses, TPL-B fuses, or GJ/218 circuit breakers. A bulk output panel is also available.

The distribution cabinet may be equipped with low voltage load disconnect (LVLD), low voltage
battery disconnect (LVBD), and manual battery disconnect.

Controller

•

NCU (NetSure Control Unit): The controller provides power system control (including optional low
voltage battery disconnect (LVBD) and low voltage load disconnect (LVLD) control), rectifier control
(including a charge control function), converter control, metering functions, monitoring functions, and
local/remote alarm functions. The controller also supports rectifier temperature compensation if the
system is equipped with a temperature probe(s). Temperature probe(s) may also be designated to
monitor ambient temperature and/or battery temperature. The controller also provides data
acquisition, system alarm management, and advanced battery and energy management. The
controller contains a color LCD display and keypad for local access. The controller provides an
Ethernet port and comes with comprehensive webpages for remote access. The controller has SNMP
v3 capability for remote system management. The controller supports software upgrade via its USB
port. Refer to the NCU Controller Instructions (UM1M830BNA) for more information.

Module Mounting Assembly (Spec. No. 588705000)

•

The system may contain one or more Spec. No. 588705000 module mounting assemblies, each of
which houses up to six (6) 3500 watt rectifier modules or six (6) 3500 watt converter modules.

o

Rectifier Modules (for use in Spec. No. 588705000)

The system may contain 3500 watt rectifier modules; which provide load power, battery float
current, and battery recharge current during normal operating conditions. Refer to the Rectifier
Instructions (UM1R483500e) for more information.

Converter Modules (for use in Spec. No. 588705000)

o

The system may contain 3500 watt converter modules; which provide load power, battery float
current, and battery recharge current during normal operating conditions. Refer to the Converter
Instructions (UM1C400483500e) for more information.

Module Mounting Assembly (Spec. No. 588705300)

•

The system may contain one or more Spec. No. 588705300 module mounting assemblies, each of
which houses 2000 watt rectifier modules and optional +24 VDC, 1500 watt DC-DC converter
modules.

Rectifier Modules (for use in Spec. No. 588705300)

o

The system contains 2000 watt rectifier modules; which provide load power, battery float current,
and battery recharge current during normal operating conditions. Refer to the Rectifier
Instructions (UM1R482000e3) for more information.

Optional DC-DC Converter Modules (for use in Spec. No. 588705300)

o

Where +24 VDC load power is also required, 1500 watt DC-DC converter modules are available.
Refer to the Converter Instructions (UM1C48241500) for more information.

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

2

(E/W Spec. No. 588705000

or 588705500 Module
Mounting Assemblies)

(E/W Spec. No. 588705300

or 588705400 Module

Mounting Assemblies)

(Installed in an Enclosure)

Main Bay Supplemental Bay Main Bay

Enclosure

Supplemental Bay

Enclosure

Main Bay Supplemental Bay

System Application Guide

• Module Mounting Assembly (Spec. No. 588705400)

The system may contain one or more Spec. No. 588705400 module mounting assemblies, each of
which houses up to six (6) 3500 watt rectifier modules.

o

Rectifier Modules (for use in Spec. No. 588705400)

The system contains 3500 watt rectifier modules; which provide load power, battery float current,
and battery recharge current during normal operating conditions. Refer to the Rectifier
Instructions (UM1R483500e3) for more information.

Module Mounting Assembly (Spec. No. 588705500)

•

The system may contain one or more Spec. No. 588705500 module mounting assemblies, each of
which houses up to six (6) 4000 watt rectifier modules.

o

Rectifier Modules (for use in Spec. No. 588705500)

The system contains 4000 watt rectifier modules; which provide load power, battery float current,
and battery recharge current during normal operating conditions. Refer to the Rectifier
Instructions (UM1R483500e) for more information.

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

3

System Application Guide

General Specifications

See detailed specifications on page 228.

Family: NetSure

System Spec. No.: 582127000

System Model: 7100

System AC Input Voltage: 582127000 List 40, 41: Nominal 208 VAC, 240 VAC, 277 VAC, single phase, 50 Hz /

582127000 List 42: Nominal 208 VAC, 240 VAC, three-phase (3L+PE), 50 Hz / 60

582127000 List 43: Nominal 277/480 VAC, three-phase (3L+N+PE), 50 Hz / 60 Hz,

582127000 List 100, 101, 102, 103, 203: Nominal 208 VAC, 240 VAC, single phase,

System DC Input Voltage: 582127000 List 45, 46, 47: Input voltage range of 260 VDC to 400 VDC (when used

System Output Capacity:

System: 12000 A maximum distribution and battery charge/discharge capacity, 12000 A

Bay: 2000 A maximum distribution and battery charge/discharge capacity, 2500 A

Distribution Panel: Refer to the individual distribution panels list descriptions under “List Descriptions

1R482000e3 Rectifier Rating: See UM1R482000e3.

1R483500e Rectifier Rating: See UM1R483500e.

1R483500e3 Rectifier Rating: See UM1R483500e3.

1R484000e Rectifier Rating: See UM1R483500e.

1C400483500e Converter Rating: See UM1C400483500e.

1C48241500 Converter Rating: See UM1C48241500.

System Agency Approval: UL 1801 Listed (“c UL”), NEBS

60 Hz, with an operating range of 176 VAC to 305 VAC. Acceptable input
frequency range is 45 Hz to 65 Hz.

Hz, with an operating range of 176 VAC to 275 VAC. Acceptable input frequency
range is 45 Hz to 65 Hz.

with an operating range of 176/305 VAC to 305/528 VAC. Acceptable input
frequency range is 45 Hz to 65 Hz. (For use with 588705000, 588705400, and
588705500 module mounting assemblies.)

50 Hz / 60 Hz, with an operating range of 176 VAC to 275 VAC. Acceptable input
frequency range is 45 Hz to 65 Hz.

with 588705000).

maximum rectifier capacity

maximum rectifier capacity (when used with 588705000, 588705400, or
588705500 shelves)

1500 A @ -48 VDC and 520 A @ +24 VDC, maximum (when used with 588705300,
except List 100, 101, 102, 103, 203)

1000 A @ -48 VDC and 500 A @ +24 VDC, maximum (when used with List 100, 101,
102, 103, 203)

(582127000)” starting on page 24.

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

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System Application Guide

Relay Rack Version:

Framework Type: Relay Rack

Mounting Width: 23 Inches, nominal

Mounting Depth:

Distribution Cabinet: 20.09 Inches

Module
Mounting Assembly: 20.09 Inches

Battery Tray: 22.5 Inches

Enclosure Version:

Framework Type: Enclosure

Enclosure Width: 28 Inches

Enclosure Depth: 28 Inches

Enclosure Height: 84 Inches

Access: Front for installation, operation, and maintenance. Rear for supplemental bay

Supplemental Bay(s) Available: Six (6)

Control: Microprocessor

Color: Enclosure: Textured Dark Gray (P/N 563524) or Textured White (P/N 564881)

Environment: -40 °C to +40 °C (-40 °F to +104 °F)

expansion, rectifier shelf expansion and battery tray installation.

Distribution Cabinet, Relay Racks and Module Faceplates: Dark Gray
Module Mounting Assembly and Module Bodies: Bright Zinc Plating

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

5

System Application Guide

TABLE OF CONTENTS

SYSTEM OVERVIEW ....................................................................................................................................................................................................... 1

MAIN COMPONENTS ILLUSTRATIONS ................................................................................................................................................................. 13

582127000 (Relay Rack) ...................................................................................................................................................................................... 13

582127000 (Relay Rack) ...................................................................................................................................................................................... 14

582127000 (Relay Rack) ...................................................................................................................................................................................... 15

582127000 (Relay Rack) ...................................................................................................................................................................................... 16

582127000 List 100 (Relay Rack) ...................................................................................................................................................................... 17

582127000 List 101 (Relay Rack) ....................................................................................................................................................................... 18

582127000 List 102 (Relay Rack) ...................................................................................................................................................................... 19

582127000 List 103 (Relay Rack) ..................................................................................................................................................................... 20

582127000 List 203 (Relay Rack) ..................................................................................................................................................................... 21

582127000 (Enclosure) ........................................................................................................................................................................................ 22

582127000 (Enclosure) ........................................................................................................................................................................................ 23

LIST DESCRIPTIONS (582127000) ......................................................................................................................................................................... 24

List Numbers (582127000) ................................................................................................................................................................................ 24

List 1: Main Bay Common Equipment (Power and Distribution), For System Mounted in a Relay Rack, on Shipping

Rails, or in an Enclosure ...................................................................................................................................................................................................................... 24

List 2: 1st Supplemental Bay Common Equipment (Power and Distribution or Distribution Only), Located In-Line

with Main Bay, For System Mounted in a Relay Rack Only ............................................................................................................................................. 26

List 3: 3rd through 6th Supplemental Bays Common Equipment (Power and Distribution or Distribution Only),

Located In-Line with Main Bay, For System Mounted in a Relay Rack Only ......................................................................................................... 27

List 4: Distribution Only Bay Distribution Cabinet Bottom Rear Cover .................................................................................................................. 29

List 5: 2nd through 6th Supplemental Bay Common Equipment (Power and Distribution or Distribution Only),

Located Remote from Main Bay ..................................................................................................................................................................................................... 29

List 7: 1st Supplemental Bay Common Equipment (Power and Distribution or Distribution Only), Located In-Line

with Main Bay, Enclosure Mounted Option Only .................................................................................................................................................................... 31

List 8: 3rd through 6th Supplemental Bay Common Equipment (Power and Distribution or Distribution Only),

Located In-Line with Main Bay, Enclosure Mounted Option Only .............................................................................................................................. 33

List 21: One-Row Distribution Cabinet, For System Mounted in a Relay Rack or on Shipping Rails Only ........................................... 35

List 22: Two-Row Distribution Cabinet, For System Mounted in a Relay Rack or on Shipping Rails Only ......................................... 35

List 23: Three-Row Distribution Cabinet, For System Mounted in a Relay Rack, on Shipping Rails, or in an

Enclosure ..................................................................................................................................................................................................................................................... 36

List 24: Four-Row Distribution Cabinet, For System Mounted in a Relay Rack, on Shipping Rails, or in an Enclosure ............... 36

List 28: DC Conduit Box, For System Mounted in a Relay Rack Only ...................................................................................................................... 37

List 29: Top Shield for Distribution Cabinet, For System Mounted in a Relay Rack Only ............................................................................ 37

List 30: Module Mounting Assembly Interface Components (for Spec. No. 58870500021, 58870500022,

58870500031, 58870500032, 58870500033) ........................................................................................................................................................................ 38

List 31: Module Mounting Assembly Field Expansion Kit (for Spec. No. 58870500022, 58870500031,

58870500032, 58870500033), For System Mounted in a Relay Rack or Enclosure ........................................................................................ 38

List 32: Module Mounting Assembly Interface Components (for Spec. No. 588705300), For System Mounted in a

Relay Rack or on Shipping Rails Only .......................................................................................................................................................................................... 39

List 33: Module Mounting Assembly Field Expansion Kit (for Spec. No. 58870530003), For System Mounted in a

Relay Rack or on Shipping Rails Only .......................................................................................................................................................................................... 39

List 34: Module Mounting Assembly Interface Components (for Spec. No. 58870500040, 58870500041,

58870500042), For System Mounted in a Relay Rack or on Shipping Rails Only ............................................................................................ 40

List 35: Module Mounting Assembly Field Expansion Kit (for Spec. No. 58870500041, 58870500042), For System

Mounted in a Relay Rack or on Shipping Rails Only .......................................................................................................................................................... 40

List 36: Module Mounting Assembly Interface Components (for Spec. No. 588705400) ............................................................................ 41

List 37: Module Mounting Assembly Field Expansion Kit (for Spec. No. 588705400) ................................................................................... 41

List 38: Module Mounting Assembly Interface Components (for Spec. No. 58870550001, 58870550002,

58870550003, 58870550004, 58870550005) ....................................................................................................................................................................... 42

List 39: Module Mounting Assembly Field Expansion Kit (for Spec. No. 58870550002, 58870550003,

58870550004, 58870550005), For System Mounted in a Relay Rack or Enclosure ........................................................................................ 42

List 40: Front Access AC Input Termination Assembly (1 AC Feed per 1 Rectifier, Single Phase) ......................................................... 43

List 41: Front Access AC Input Termination Assembly (1 AC Feed per 2 Rectifiers, Single Phase) ....................................................... 43

List 42: Front Access AC Input Termination Assembly (1 AC Feed per 3 Rectifiers, 3-Phase) ................................................................ 44

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

6

System Application Guide

List 43: Front Access AC Input Termination Assembly (1 AC Feed per 3 Rectifiers, 3-Phase) ................................................................. 44

List 45: Front Access DC Input Termination Assembly (1 DC Feed per 1 Converter, 1 to 5 Module Mounting

Assemblies), For System Mounted in a Relay Rack or on Shipping Rails Only .................................................................................................... 45

List 46: Front Access DC Input Termination Assembly (1 DC Feed per 2 Converters, 2 or 4 Assemblies), For

System Mounted in a Relay Rack or on Shipping Rails Only.......................................................................................................................................... 45

List 47: Front Access DC Input Termination Assembly (1 DC Feed per 3 Converters, 1 to 5 Module Mounting

Assemblies), For System Mounted in a Relay Rack or on Shipping Rails Only ................................................................................................... 46

List 60: Converter Interface Components (for Spec. No. 588705300), For System Mounted in a Relay Rack or on

Shipping Rails Only ............................................................................................................................................................................................................................... 46

List 90: Optional Battery Shunt, 800 A ..................................................................................................................................................................................... 47

List 91: Optional Battery Shunt, 2000 A ................................................................................................................................................................................... 47

List 92: Optional Battery Shunt, 2500 A ................................................................................................................................................................................... 47

List 93: Optional Battery Tray, Pre-Cabled, For System Mounted in a Relay Rack Only, 22.5" Deep .................................................... 47

List 95: Optional Battery Tray, Pre-Cabled, For System Mounted in a Relay Rack Only, 24.79" Deep ................................................ 49

Batteries ...................................................................................................................................................................................................................................................... 50

Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits ...................................................................................................... 51

Optional Battery Tray Front Battery Cover Kits ................................................................................................................................................................... 52

Optional Battery Tray Anderson Battery Connector Kit .................................................................................................................................................. 52

List 100: Power and Distribution Bay (Fully Configured) ................................................................................................................................................ 53

List 101: Power and Distribution Bay (Fully Configured with One Battery Tray) ............................................................................................... 54

List 102: Power and Distribution Bay (Fully Configured with Two Battery Trays) ........................................................................................... 55

List 103: Power and Distribution Bay (Fully Configured with Three Battery Trays) ....................................................................................... 56

List 203: Power and Distribution Bay (Fully Configured with Three Battery Trays) ....................................................................................... 57

Single Voltage Distribution Panels ................................................................................................................................................................... 58

List AA: -48 VDC Distribution Panel (with Return Busbar) and List AB: -48 VDC Distribution Panel (without

Return Busbar), (24) Bullet/TPS/TLS Circuit Breaker/Fuse Positions ..................................................................................................................... 58

List AC: -48 VDC Distribution Panel (with Return Busbar) and List AD: -48 VDC Distribution Panel (without

Return Busbar), (4) GJ/218 Circuit Breaker Positions ....................................................................................................................................................... 59

List AE: -48 VDC Distribution Panel, (2) TPH Fuse Positions (without Shunts) (without Return Busbar) ....................................... 60

List AF: -48 VDC Distribution Panel, (2) TPH Fuse Positions (with Shunts) (without Return Busbar) ................................................ 61

List AG: -48 VDC Distribution Panel, (4) TPH Fuse Positions (without Shunts) (without Return Busbar)........................................ 62

List AH: -48 VDC Distribution Panel, (4) TPH Fuse Positions (with Shunts) (without Return Busbar) ............................................... 63

List AJ: -48 VDC Distribution Panel, (4) TPL-B Fuse Positions (without Shunts) (without Return Busbar) ................................... 64

List AK: -48 VDC Distribution Panel, (4) TPL-B Fuse Positions (with Shunts) (without Return Busbar) ........................................... 65

List AL: -48 VDC Distribution Panel (with Return Busbar) and List AN: -48 V Distribution Panel (without Return

Busbar) (26) Bullet/TPS/TLS Circuit Breaker/Fuse Positions ..................................................................................................................................... 66

List AM: -48 VDC Distribution Panel (with Return Busbar) and List AP: -48 VDC Distribution Panel (without

Return Busbar) (12) GJ/218 Circuit Breaker Positions ....................................................................................................................................................... 68

Dual Voltage Distribution Panels ..................................................................................................................................................................... 70

List DA: -48 VDC / +24 VDC Distribution Panel, (17) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions

(with Return Busbar) and (4) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) ............................. 70

List DB: -48 VDC / +24 VDC Distribution Panel, (13) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions

(with Return Busbar) and (8) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) .............................. 71

List DC: -48 VDC / +24 VDC Distribution Panel, (9) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with

Return Busbar) and (12) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) ........................................ 72

List DD: -48 VDC / +24 VDC Distribution Panel, (5) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with

Return Busbar) and (16) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) ........................................ 73

List DE: -48 VDC / +24 VDC Distribution Panel, (22) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions

(with Return Busbar) and (4) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) .............................

List DF: -48 VDC / +24 VDC Distribution Panel, (18) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions

(with Return Busbar) and (8) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) ............................. 75

List DG: -48 VDC / +24 VDC Distribution Panel, (14) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions

(with Return Busbar) and (12) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) ............................ 76

List DH: -48 VDC / +24 VDC Distribution Panel, (10) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions

(with Return Busbar) and (16) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) ........................... 77

List DJ: -48 VDC / +24 VDC Distribution Panel, (6) -48 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with

Return Busbar) and (20) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions (with Return Busbar) ....................................... 78

List DK: -48 VDC / +24 VDC Distribution Panel, (26) +24 VDC Bullet/TPS/TLS Circuit Breaker/Fuse Positions

(with Return Busbar) ............................................................................................................................................................................................................................. 79

Battery Disconnect Distribution Panels ......................................................................................................................................................... 80

74

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

7

System Application Guide

List BA: Battery Disconnect Distribution Panel (with Return Busbar) and List BB: Battery Disconnect Distribution

Panel (without Return Busbar), (24) Bullet/TPS/TLS Circuit Breaker/Fuse Battery Disconnect Positions ...................................... 80

List BC: Battery Disconnect Distribution Panel (with Return Busbar) and List BD: Battery Disconnect Distribution

Panel (without Return Busbar), (4) GJ/218 Circuit Breaker Battery Disconnect Positions ...........................................................................81

List BE: Battery Disconnect Distribution Panel, (2) TPH Fuse Battery Disconnect Position (without Shunts)

(without Return Busbar) ..................................................................................................................................................................................................................... 82

List BF: Battery Disconnect Distribution Panel, (2) TPH Fuse Battery Disconnect Positions (with Shunts) (without

Return Busbar) ......................................................................................................................................................................................................................................... 83

List BG: Battery Disconnect Distribution Panel, (4) TPH Fuse Battery Disconnect Positions (without Shunts)

(without Return Busbar) .................................................................................................................................................................................................................... 84

List BH: Battery Disconnect Distribution Panel, (4) TPH Fuse Battery Disconnect Positions (with Shunts)

(without Return Busbar) ..................................................................................................................................................................................................................... 85

Return Bar Panel ................................................................................................................................................................................................... 86

List GA: Return Bar Panel ................................................................................................................................................................................................................. 86

Bulk Output Panel ................................................................................................................................................................................................. 87

List EA: Bulk Output Panel ............................................................................................................................................................................................................... 87

Battery Disconnect Contactors ........................................................................................................................................................................ 89

List CA: 600 A Battery Disconnect Contactor ...................................................................................................................................................................... 89

List CB: 1200 A Battery Disconnect Contactor .................................................................................................................................................................... 89

List CC: 2000 A Battery Disconnect Contactor ................................................................................................................................................................... 89

Low Voltage Disconnect Options..................................................................................................................................................................... 90

List LB: Low Voltage Battery Disconnect (LVBD) ............................................................................................................................................................. 90

List LL: Low Voltage Load Disconnect (LVLD) ................................................................................................................................................................... 90

Manual Battery Disconnect Option ................................................................................................................................................................. 90

List MB: Manual Battery Disconnect ......................................................................................................................................................................................... 90

ACCESSORY DESCRIPTIONS ................................................................................................................................................................................... 91

Controller ................................................................................................................................................................................................................. 91

NCU (NetSure Control Unit) Controller, P/N 1M830DNA ................................................................................................................................................ 91

NCU Controller 2nd Ethernet Port Kits ...................................................................................................................................................................................... 92

NCU Controller 2nd Ethernet Port Add-On Kit, P/N 559252 ......................................................................................................................................... 92

NCU Controller 2nd Ethernet Port Retrofit Kit, P/N 559251 ........................................................................................................................................... 92

Optional Second IB2 (Controller Interface Board), P/N 555286 or MA4C5U31 ....................................................................................92

Optional EIB-1 and EIB-2 (Controller Extended Interface Board), P/N 548120 and MA455U41 ....................................................... 93

Optional SM-DU+ Shunt Monitoring, P/N 548078 ....................................................................................................................................... 93

In-Line Fuse and Resistor Pigtail Kits .............................................................................................................................................................. 93

1 A In-Line Fuse Pigtail Kit, P/N 431300200 ............................................................................................................................................................................ 93

1 A In-Line Fuse Pigtail Kit, P/N 431300300 ............................................................................................................................................................................ 93

1 A In-Line Fuse Pigtail Kit, P/N 535135 ..................................................................................................................................................................................... 94

49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424227900 .................................................................................................................................................... 94

49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424228000 .................................................................................................................................................... 94

49.9 Ohm In-Line Resistor Pigtail Kit, P/N 424228100 ..................................................................................................................................................... 94

Optional Temperature Probes .......................................................................................................................................................................... 94

Optional SM-Temp Temperature Concentrator, P/N 547490 ................................................................................................................. 96

SM-Temp Jumpers, P/N 552888 ................................................................................................................................................................................................... 96

Rectifiers ................................................................................................................................................................................................................. 97

Rectifier Module, P/N 1R483500e3 ............................................................................................................................................................................................... 97

Rectifier Module, P/N 1R482000e3 .............................................................................................................................................................................................. 97

Rectifier Module, P/N 1R483500e ................................................................................................................................................................................................. 97

Rectifier Module, P/N 1R484000e ................................................................................................................................................................................................. 97

Converters.............................................................................................................................................................................................................. 98

DC-DC Converter Module, P/N 1C400483500e .................................................................................................................................................................... 98

DC-DC Converter Module, P/N 1C48241500 ........................................................................................................................................................................... 98

Module Mounting Position Blank Cover Panels ........................................................................................................................................... 98

Module Mounting Position Blank Cover Panel, P/N 21140440 ..................................................................................................................................... 98

Module Mounting Position Blank Cover Panel, P/N SXA1100035/1 ........................................................................................................................... 98

Module Mounting Assembly .............................................................................................................................................................................. 99

588705000 List 21: Rectifier Module Mounting Assembly, 208 VAC / 240 VAC / 277 VAC Input, No AC Input

Terminal Blocks (Factory Input Wiring Only) ........................................................................................................................................................................ 99

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

8

System Application Guide

588705000 List 22: Rectifier Module Mounting Assembly, 208 VAC, 240 VAC Input, Single-Phase, AC Input Line

Cords ............................................................................................................................................................................................................................................................. 99

588705000 List 31: Rectifier Module Mounting Assembly, 208 VAC, 240 VAC, 277 VAC Input, Single-Phase, Rear

Mount AC Input Terminal Blocks .................................................................................................................................................................................................. 99

588705000 List 32: Rectifier Module Mounting Assembly, 208 VAC, 240 VAC Input, Three-Phase , Rear Mount AC

Input Terminal Blocks ....................................................................................................................................................................................................................... 100

588705000 List 33: Rectifier Module Mounting Assembly, 277/480 VAC Input, Three-Phase, Rear Mount AC Input

Terminal Blocks .................................................................................................................................................................................................................................... 100

588705000 List 40: Converter Module Mounting Assembly, 400V DC Input, No DC Input Terminal Blocks

(Factory Input Wiring Only) ........................................................................................................................................................................................................... 100

588705000 List 41: Converter Module Mounting Assembly, 400V DC Input, Rear Mount DC Input Terminal Blocks .............. 101

588705000 List 42: Converter Module Mounting Assembly, 400V DC Input, Rear Mount DC Input Terminal Blocks ............. 101

588705300 List 01: Module Mounting Assembly Configured with Rectifier and -48 VDC to +24 VDC Converter

Module Mounting Positions, 208 VAC, 240 VAC Input, No Rear Covers, and Factory Input Wiring Only ......................................... 101

588705300 List 03: Module Mounting Assembly Configured with Rectifier and -48 VDC to +24 VDC Converter
Module Mounting Positions, 208 VAC, 240 VAC Input, Single Phase, Rear Covers, and Rear Mount Molex Input

Connectors ............................................................................................................................................................................................................................................... 102

588705400 List 01: Rectifier Module Mounting Assembly, 208 VAC / 240 VAC / 277 VAC Input, No Rear Covers,

and Factory Input Wiring Only ...................................................................................................................................................................................................... 102

588705400 List 02: Rectifier Module Mounting Assembly, 208 VAC, 240 VAC, 277 VAC Input, Single-Phase, Rear

Covers, and Rear Mount Molex Input Connectors ............................................................................................................................................................. 102

588705400 List 03: Rectifier Module Mounting Assembly, 208 VAC, 240 VAC Input, Three-Phase, Rear Covers,

and Rear Mount Molex Input Connectors ............................................................................................................................................................................... 103

588705400 List 04: Rectifier Module Mounting Assembly, 277/480 VAC Input, Three-Phase, Rear Covers, and

Rear Mount Molex Input Connectors......................................................................................................................................................................................... 103

588705500 List 01: Rectifier Module Mounting Assembly, 208 VAC / 240 VAC / 277 VAC Input, No AC Input

Terminal Blocks (Factory Input Wiring Only) ...................................................................................................................................................................... 104

588705500 List 02: Rectifier Module Mounting Assembly, 208 VAC, 240 VAC Input, Single-Phase, AC Input Line

Cords ........................................................................................................................................................................................................................................................... 104

588705500 List 03: Rectifier Module Mounting Assembly, 208 VAC, 240 VAC, 277 VAC Input, Single-Phase, Rear

Mount AC Input Terminal Blocks ................................................................................................................................................................................................ 104

588705500 List 04: Rectifier Module Mounting Assembly, 208 VAC, 240 VAC Input, Three-Phase , Rear Mount AC

Input Terminal Blocks ........................................................................................................................................................................................................................105

588705500 List 05: Rectifier Module Mounting Assembly, 277/480 VAC Input, Three-Phase, Rear Mount AC Input

Terminal Blocks .....................................................................................................................................................................................................................................105

588705300 and 588705400 Module Mounting Assembly Rectifier AC Input Cable Assemblies ................................................. 106

Rectifier AC Input Cable Assembly, P/N 535232 ............................................................................................................................................................... 106

Rectifier AC Input Cable Assembly, P/N 547898 ............................................................................................................................................................... 106

Rectifier AC Input Cable Assembly, P/N 553202 ............................................................................................................................................................... 106

588705300 and 588705400 Module Mounting Assembly Rectifier AC Input Line Cords .............................................................. 107

Rectifier AC Input Line Cord, P/N 540946 ............................................................................................................................................................................. 107

Rectifier AC Input Line Cord, P/N 545616 .............................................................................................................................................................................. 107

Rectifier AC Input Line Cord, P/N 545252 .............................................................................................................................................................................. 107

Rectifier AC Input Line Cord, P/N 562046 ............................................................................................................................................................................ 108

Rectifier AC Input Line Cord, P/N 562045 ............................................................................................................................................................................ 108

Converter Interface Components (for Spec. No. 588705300), For System Mounted in a Relay Rack Only .............................. 109

Relay Racks and Shipping Brackets ............................................................................................................................................................... 110

Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries ................................................................................... 111

Enclosure and Enclosure Options .................................................................................................................................................................... 112

Crimp Lugs ............................................................................................................................................................................................................. 113

Standard Crimp Lug Tables ............................................................................................................................................................................................................. 113

Special Application Crimp Lug / Strap Combination Table ...........................................................................................................................................114

Lug Adapters ......................................................................................................................................................................................................... 115

Busbar for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N 520989 ....................................................................................... 115

Busbar for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N 522786 ........................................................................................ 115

Lug Adapter Busbar Kit for 125 A, 150 A, and 200 A Bullet Nose Type Circuit Breaker, P/N 534449 .................................................. 115

Busbar for 225 A through 300 A Bullet Nose Type Circuit Breaker, P/N 514717 ............................................................................................... 115

Lug Adapter Busbar Kit for 225 A through 300 A Bullet Nose Type Circuit Breaker, P/N 514714 .......................................................... 116

Lug Adapter Busbar Kit for 3-Pole GJ/218 Circuit Breaker Installed in a List AM and List AP Distribution Panel,

P/N 562888 ............................................................................................................................................................................................................................................... 116

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

9

System Application Guide

Lug Hardware Kits ...............................................................................................................................................................................................116

1/4-20 Hardware Kit, P/N 541084 ................................................................................................................................................................................................. 116

3/8-16 Hardware Kit, P/N 548184 ................................................................................................................................................................................................. 116

3/8-16 Hardware Kit, P/N 548185.................................................................................................................................................................................................. 116

Battery Busbar Extension Kit (P/N 562364) ................................................................................................................................................. 117

Battery Busbar Extension Kit (P/N 554541) ................................................................................................................................................. 117

Battery Landing Busbar Kit (P/N 553584), For System Mounted in a Relay Rack Only ................................................................... 117

Battery Landing Busbar Kit (P/N 555478), For System Mounted in a Relay Rack Only ................................................................... 118

Distribution Devices ............................................................................................................................................................................................ 118

Bullet Nose Type Circuit Breakers and Bullet Nose Type Fuseholders e/w TPS/TLS Fuses ..................................................................... 118

Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 550224, (6) GMT Fuse Positions .................................. 123

Optional Bullet Nose Type 6-Position GMT Distribution Fuse Block, P/N 549017, (6) GMT Fuse Positions ................................... 123

GMT Type Load Distribution Fuses ........................................................................................................................................................................................... 124

GJ/218 Type Circuit Breakers ........................................................................................................................................................................................................ 125

TPH Type Fuses .................................................................................................................................................................................................................................... 126

TPL-B Type Fuses ................................................................................................................................................................................................................................ 127

User Replaceable Alarm, Reference, and Control Fuses .......................................................................................................................... 128

User Replaceable Components ........................................................................................................................................................................ 128

Replacement Bay-to-Bay Interconnect Cable ............................................................................................................................................. 129

Special Application Rectifier Bus Landing Point Kit P/N 563686 .......................................................................................................... 129

Generator Input Circuit Breaker Kit P/N 564219 ........................................................................................................................................ 130

RECOMMENDED WIRE SIZES, BRANCH CIRCUIT PROTECTION, CRIMP LUGS, AND WIRING ILLUSTRATIONS ............................ 131

Relay Rack and Enclosure Frame Grounding Requirements .................................................................................................................... 131

Field Installed Module Mounting Assembly Shelf Frame Grounding Connection .............................................................................. 131

Spec. No. 588705000 and 588705500 ...................................................................................................................................................................................... 131

Spec. No. 588705300 and 588705400 ...................................................................................................................................................................................... 131

AC Input Connections ........................................................................................................................................................................................ 132

AC Input Branch Circuit Protection and Wire Size Selection for AC Input Termination Assembly List 40, 41, 42, 43

when used with 588705000 Module Mounting Assemblies with Rectifiers ....................................................................................................... 132

AC Input Branch Circuit Protection and Wire Size Selection for AC Input Termination Assembly List 40, 41, 42

when used with 588705300 Module Mounting Assemblies with Rectifiers ........................................................................................................ 136

AC Input Branch Circuit Protection and Wire Size Selection for AC Input Termination Assembly List 40, 41, 42, 43

when used with 588705400 Module Mounting Assemblies with Rectifiers ....................................................................................................... 139

AC Input Branch Circuit Protection and Wire Size Selection for AC Input Termination Assembly List 40, 41, 42, 43

when used with 588705500 Module Mounting Assemblies with Rectifiers ........................................................................................................ 143

AC Input Connections to AC Input Termination Assembly List 40 Illustration when Used with 588705000
(Nominal 208 VAC, 240 VAC, 277 VAC) or 588705300 (Nominal 208 VAC, 240 VAC) or 588705400 (Nominal 208
VAC, 240 VAC, 277 VAC) or 588705500 (Nominal 208 VAC, 240 VAC, 277 VAC) Module Mounting Assemblies

with Rectifiers (1 Feed per 1 Rectifier, Single Phase) ........................................................................................................................................................ 147

AC Input Connections to AC Input Termination Assembly List 41 Illustration when used with 588705000 (Nominal
208 VAC, 240 VAC, 277 VAC) or 588705300 (Nominal 208 VAC, 240 VAC) or 588705400 (Nominal 208 VAC, 240
VAC, 277 VAC) or 588705500 (Nominal 208 VAC, 240 VAC, 277 VAC) Module Mounting Assemblies with

Rectifiers (1 Feed per 2 Rectifiers, Single Phase) - with Five (5) Shelves Installed ......................................................................................... 148

AC Input Connections to AC Input Termination Assembly List 41 Illustration when used with 588705000 (Nominal
208 VAC, 240 VAC, 277 VAC) or 588705300 (Nominal 208 VAC, 240 VAC) or 588705400 (Nominal 208 VAC, 240
VAC, 277 VAC) or 588705500 (Nominal 208 VAC, 240 VAC, 277 VAC) Module Mounting Assemblies with

Rectifiers (1 Feed per 2 Rectifiers, Single Phase) - with Four (4) Shelves Installed ........................................................................................149

AC Input Connections to AC Input Termination Assembly List 41 Illustration when used with 588705000 (Nominal
208 VAC, 240 VAC, 277 VAC) or 588705300 (Nominal 208 VAC, 240 VAC) or 588705400 (Nominal 208 VAC, 240
VAC, 277 VAC) or 588705500 (Nominal 208 VAC, 240 VAC, 277 VAC) Module Mounting Assemblies with

Rectifiers (1 Feed per 2 Rectifiers, Single Phase) - with Three (3) Shelves Installed .....................................................................................150

AC Input Connections to AC Input Termination Assembly List 41 Illustration when used with 588705000 (Nominal
208 VAC, 240 VAC, 277 VAC) or 588705300 (Nominal 208 V
VAC, 277 VAC) or 588705500 (Nominal 208 VAC, 240 VAC, 277 VAC) Module Mounting Assemblies with

Rectifiers (1 Feed per 2 Rectifiers, Single Phase) - with Two (2) Shelves Installed ......................................................................................... 151

AC Input Connections to AC Input Termination Assembly List 41 Illustration when used with 588705000 (Nominal
208 VAC, 240 VAC, 277 VAC) or 588705300 (Nominal 208 VAC, 240 VAC) or 588705400 (Nominal 208 VAC, 240
VAC, 277 VAC) or 588705500 (Nominal 208 VAC, 240 VAC, 277 VAC) Module Mounting Assemblies with

Rectifiers (1 Feed per 2 Rectifiers, Single Phase) - with One (1) Shelf Installed ................................................................................................ 152

AC, 240 VAC) or 588705400 (Nominal 208 VAC, 240

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

10

System Application Guide

AC Input Connections to AC Input Termination Assembly List 42 Illustration when used with 588705000 or
588705300 or 588705400 or 588705500 Module Mounting Assemblies with Rectifiers (Nominal 208 VAC, 240

VAC) (1 Feed per 3 Rectifiers, Three Phase) ......................................................................................................................................................................... 153

AC Input Connections to AC Input Termination Assembly List 43 Illustration when used with 588705000 or
588705400 or 588705500 Module Mounting Assemblies with Rectifiers (Nominal 277/480 VAC) (1 Feed per 3

Rectifiers, Three Phase) .................................................................................................................................................................................................................... 154

AC Input Connections to AC Input Termination Assembly List 40 Illustration when used with 588705000 or
588705400 or 588705500 Module Mounting Assemblies with Rectifiers (Nominal 208 VAC, 240 VAC, 277 VAC) (1

Feed per 1 Rectifier, Single Phase) .............................................................................................................................................................................................. 155

AC Input Connections to AC Input Termination Assembly List 41 Illustration when used with 588705000 or
588705400 or 588705500 Module Mounting Assemblies with Rectifiers (Nominal 208 VAC, 240 VAC, 277 VAC) (1

Feed per 2 Rectifiers, Single Phase) - with Six (6) Shelves Installed ...................................................................................................................... 156

AC Input Connections to AC Input Termination Assembly List 41 Illustration when used with 588705000 or
588705400 or 588705500 Module Mounting Assemblies with Rectifiers (Nominal 208 VAC, 240 VAC, 277 VAC) (1

Feed per 2 Rectifiers, Single Phase) - with Five (5) Shelves Installed .................................................................................................................... 157

AC Input Connections to AC Input Termination Assembly List 41 Illustration when used with 588705000 or
588705400 or 588705500 Module Mounting Assemblies with Rectifiers (Nominal 208 VAC, 240 VAC, 277 VAC) (1

Feed per 2 Rectifiers, Single Phase) - with Four (4) Shelves Installed ................................................................................................................... 158

AC Input Connections to AC Input Termination Assembly List 41 Illustration when used with 588705000 or
588705400 or 588705500 Module Mounting Assemblies with Rectifiers (Nominal 208 VAC, 240 VAC, 277 VAC) (1

Feed per 2 Rectifiers, Single Phase) - with Three (3) Shelves Installed ................................................................................................................ 159

AC Input Connections to AC Input Termination Assembly List 41 Illustration when used with 588705000 or
588705400 or 588705500 Module Mounting Assemblies with Rectifiers (Nominal 208 VAC, 240 VAC, 277 VAC) (1

Feed per 2 Rectifiers, Single Phase) - with Two (2) Shelves Installed ................................................................................................................... 160

AC Input Connections to AC Input Termination Assembly List 41 Illustration when used with 588705000 or
588705400 or 588705500 Module Mounting Assemblies with Rectifiers (Nominal 208 VAC, 240 VAC, 277 VAC) (1

Feed per 2 Rectifiers, Single Phase) - with One (1) Shelf Installed ............................................................................................................................ 161

AC Input Connections to AC Input Termination Assembly List 42 Illustration when used with 588705000 or
588705400 or 588705500 Module Mounting Assemblies with Rectifiers (Nominal 208 VAC, 240 VAC) (1 Feed per

3 Rectifiers, Three Phase) ................................................................................................................................................................................................................ 162

AC Input Connections to AC Input Termination Assembly List 43 Illustration when used with 588705000 or
588705400 or 588705500 Module Mounting Assemblies with Rectifiers (Nominal 277/480 VAC) (1 Feed per 3

Rectifiers, Three Phase) .................................................................................................................................................................................................................... 163

AC Input Branch Circuit Protection and Wire Size Selection (List 100, 101, 102, 103, 203) (Nominal 208 VAC, 240

VAC) .............................................................................................................................................................................................................................................................164

AC Input Connections to AC Input Termination Assembly in List 100, 101, 102, 103, 203 Illustration (Nominal 208

VAC, 240 VAC) ....................................................................................................................................................................................................................................... 165

400V DC Input ..................................................................................................................................................................................................... 166

DC Input Branch Circuit Protection and Wire Size Selection for DC Input Termination Assembly List 45, 46, 47
when used with 588705000 Module Mounting Assemblies with Converters (input voltage range: 260V DC to

400V DC) .................................................................................................................................................................................................................................................. 166

400V DC Input Connections to DC Input Termination Assembly List 45, 46, 47 Illustration when used with

588705000 Module Mounting Assemblies with Converters ........................................................................................................................................ 169

AC Input Connections to Field Installed Module Mounting Assemblies .............................................................................................. 172

Spec. No. 588705000 List 22 (208 VAC, 240 VAC Input, Single Phase) .............................................................................................................. 172

Spec. No. 588705000 List 31 (208 VAC, 240 VAC, 277 VAC Input, Single Phase) .......................................................................................... 173

Spec. No. 588705000 List 32 (208 VAC, 240 VAC Input, Three Phase) ............................................................................................................... 175

Spec. No. 588705000 List 33 (277/480 VAC Input, Three Phase) ........................................................................................................................... 177

Spec. No. 588705300 List 03 (120 VAC / 208 VAC / 240 VAC Input, Single Phase) ..................................................................................... 179

Spec. No. 588705400 List 02 (208 VAC, 240 VAC, 277 VAC Single Phase, 50 Hz / 60 Hz) ..................................................................... 182

Spec. No. 588705400 List 03 (208 VAC, 240 VAC Input, Three Phase, 50 Hz / 60 Hz) ............................................................................. 185

Spec. No. 588705400 List 04 (277/480 VAC Three Phase Input, 50 Hz / 60 Hz) .......................................................................................... 187

Spec. No. 588705500 List 02 (208 VAC, 240 VAC Input, Single Phase) .............................................................................................................. 189

Spec. No. 588705500 List 03 (208 VAC, 240 VAC, 277 VAC Input, Single Phase) ........................................................................................ 190

Spec. No. 588705500 List 04 (208 VAC, 240 VAC Input, Three Phase) .............................................................................................................. 192

Spec. No. 588705500 List 05 (277/480 VAC Input, Three Phase) ...........................................................................................................................194

DC Input Connections to Field Installed Module Mounting Assemblies .............................................................................................. 196

Spec. No. 588705000 List 41 Module Mounting Assembly (400V DC Input) .................................................................................................... 196

Spec. No. 588705000 List 42 Module Mounting Assembly (400V DC Input) ................................................................................................... 198

External Alarm, Reference, Monitoring (All Lists except List 100, 101, 102, 103, 203) .................................................................... 200

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

11

System Application Guide

External Alarm, Reference, Monitoring, and Control Wire Sizes .............................................................................................................................. 200

External Alarm, Reference, Monitoring, and Control Illustrations ........................................................................................................................... 200

External Alarm, Reference, Monitoring (List 100, 101, 102, 103, 203) .................................................................................................... 210

External Alarm, Reference, Monitoring, and Control Wire Sizes ................................................................................................................................ 210

External Alarm, Reference, Monitoring, and Control Illustrations ............................................................................................................................. 210

Load Distribution ................................................................................................................................................................................................. 214

Load Distribution Wire Sizes and Lugs Selection ............................................................................................................................................................... 214

Load Distribution (Distribution Panels) Illustrations ........................................................................................................................................................ 215

Load Distribution Wiring (Optional Bullet Nose 6-Position GMT Fuse Block) Illustration .......................................................................... 215

Battery Input ........................................................................................................................................................................................................ 216

Battery Input Wire Sizes and Lugs Selection ........................................................................................................................................................................ 216

Battery Input Illustrations ................................................................................................................................................................................................................ 217

Wire Size and Lug Selection Tables for Load and Battery Connections to TPS/TLS Fuses and Bullet Nose Type

Circuit Breakers .................................................................................................................................................................................................. 224

Wire Size and Lug Selection Tables for Load and Battery Connections to TPH Fuses, TPL-B Fuses, and GJ/218

Type Circuit Breakers or Battery Branch Circuits .................................................................................................................................... 226

SPECIFICATIONS ...................................................................................................................................................................................................... 228

1. System ............................................................................................................................................................................................................. 228

1.1 Output Ratings ............................................................................................................................................................................................................................. 228

1.2 Input Ratings ................................................................................................................................................................................................................................. 228

1.3 Environmental Ratings ............................................................................................................................................................................................................ 228

1.4 Compliance Information .......................................................................................................................................................................................................... 228

1.5 IB2 and EIB (Controller Interface Board) Ratings ..................................................................................................................................................... 229

2. 588705000 Module Mounting Assembly ............................................................................................................................................... 229

2.1 Output Ratings ............................................................................................................................................................................................................................. 229

2.2 Input Ratings ................................................................................................................................................................................................................................. 229

2.3 Environmental Ratings ............................................................................................................................................................................................................ 229

2.4 Compliance Information .......................................................................................................................................................................................................... 230

3. 588705300 Module Mounting Assembly ............................................................................................................................................... 230

3.1 Input and Output Ratings ...................................................................................................................................................................................................... 230

3.2 Environmental Ratings ............................................................................................................................................................................................................ 230

3.3 Compliance Information ........................................................................................................................................................................................................... 231

4. 588705400 Module Mounting Assembly ................................................................................................................................................ 231

4.1 Output Ratings .............................................................................................................................................................................................................................. 231

4.2 Input Ratings ................................................................................................................................................................................................................................. 232

4.3 Environmental Ratings ............................................................................................................................................................................................................ 232

4.4 Compliance Information .......................................................................................................................................................................................................... 232

5. 588705500 Module Mounting Assembly ............................................................................................................................................... 232

5.1 Output Ratings ............................................................................................................................................................................................................................. 232

5.2 Input Ratings ................................................................................................................................................................................................................................. 232

5.3 Environmental Ratings ............................................................................................................................................................................................................ 233

5.4 Compliance Information .......................................................................................................................................................................................................... 233

6. Rectifier ........................................................................................................................................................................................................... 233

7. Converter ........................................................................................................................................................................................................ 233

8. Controller ........................................................................................................................................................................................................ 233

MECHANICAL SPECIFICATIONS .......................................................................................................................................................................... 234

Overall Dimensions ............................................................................................................................................................................................ 234

Relay Racks ............................................................................................................................................................................................................................................. 234

Enclosure, P/N 563524 or P/N 564881 .................................................................................................................................................................................... 234

List 21 (One-Row Distribution Cabinet) .................................................................................................................................................................................. 235

List 22 (Two-Row Distribution Cabinet) ................................................................................................................................................................................. 235

List 23 (Three-Row Distribution Cabinet) .............................................................................................................................................................................. 236

List 24 (Four-Row Distribution Cabinet) ................................................................................................................................................................................ 236

582127000100 ....................................................................................................................................................................................................................................... 237

582127000101 ......................................................................................................................................................................................................................................... 238

582127000102 ........................................................................................................................................................................................................................................ 239

582127000103/582127000203 ..................................................................................................................................................................................................... 240

List 28 (DC Conduit Box) .................................................................................................................................................................................................................. 241

List 93 (Battery Tray) ........................................................................................................................................................................................................................ 242

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

12

System Application Guide

List 95 (Battery Tray) ........................................................................................................................................................................................................................ 243

588705000 Module Mounting Assembly (List 21 and List 40) ................................................................................................................................. 244

588705000 Module Mounting Assembly (List 22, 31, 32, 33, 41, and 42) ............................................................................................................. 245

588705300 Module Mounting Assembly (List 01) ............................................................................................................................................................ 246

588705300 Module Mounting Assembly (List 03) ........................................................................................................................................................... 247

588705400 Module Mounting Assembly (List 01) ........................................................................................................................................................... 248

588705400 Module Mounting Assembly (List 02, 03, 04) .......................................................................................................................................... 249

588705500 Module Mounting Assembly (List 01) ............................................................................................................................................................ 250

588705500 Module Mounting Assembly (List 02, 03, 04, and 05) .......................................................................................................................... 251

Weights ................................................................................................................................................................................................................. 252

RELATED DOCUMENTATION ................................................................................................................................................................................ 256

BATTERY MANUFACTURER INFORMATION .................................................................................................................................................... 256

REVISION RECORD ................................................................................................................................................................................................... 257

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

13

Distri bution Row 1

Distri bution Row 2

Distri bution Row 3

Distri bution Row 4

DISTRIBUTION CABINET

FRONT ACCESS AC TERMINATION ASSEMBLY

Other Options

Controller (Main Bay)

Module Mounting Assembly:

List 30: Module Mounting

System Application Guide

MAIN COMPONENTS ILLUSTRATIONS

582127000 (Relay Rack)

COMMON EQUIPMENT

List 1: Main Bay
List 2: 1st Supplemental Bay, In-

Line w/ Main Bay

rd

List 3: 3

through 6th
Supplemental Bay, In-Line w/
Main Bay

nd

List 5: 2

through 6th
Supplemental Bay, Remote
Location

List 40: 1 AC Feed per 1 Rectifier (1 to 5 Assemblies), Single Phase
List 41: 1 AC Feed per 2 Rectifiers (1 to 5 Assemblies), Single Phase
List 42: 1 AC Feed per 3 Rectifiers (1 to 5 Assemblies), 3-Phase, 3-Wire
List 43: 1 AC Feed per 3 Rectifiers (1 to 5 Assemblies), 3-Phase, 4-Wire

DISTRIBUTION PANELS

Single Voltage
Distribution Panels

Battery Disconnect
Distribution Panels

Return Bar Panel
Bulk Output Panel

(4-Row Cabinet Shown)

List 24 (4-Row)

List 23 (3-Row)
List 22 (2-Row)

List 21 (1-Row)

1M830DNA

SM-DU (Supplemental Bays):

(located behind blank panel)

Assembly Interface

or

List 38: Module Mounting

Assembly Interface

58870500021, 58870500022,
58870500031, 58870500032,

or 58870500033

Rectifier Module:

1R483500e

or

Module Mounting Assembly:

58870550001, 58870550002,

58870550003, 58870550004,

or 58870550005
Rectifier Module:

1R484000e

BATTERY DISCONNECT
CONTACTORS

List CA: 600A
List CB: 1200A
List CC: 2000A

LOW VOLTAGE
DISCONNECT OPTIONS

List LB: Low Voltage Battery

Disconnect (LVBD)

List LL: Low Voltage Load

Disconnect (LVLD)

List 4: Distribution Only Bay

Distribution Cabinet Bottom Rear
Cover

List 28: DC Conduit Box

List 29: Distribution Cabinet

Top Shield

List 31: Module Mounting Assembly

Field Expansion Kit

List 90: Battery Shunt, 800A

List 91: Battery Shunt, 2000A

List 92: Battery Shunt, 2500A

List MB: Manual Battery Disconnect

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

List 93: Optional Battery Tray

or

List 95: Optional Battery Tray

NetSure™ 7100 DC Power System

14

DISTRIBUTION CABINET

FRONT ACCESS DC TERMINATION ASSEMBLY

Other Options

Converter Module:

List 34: Module Mounting

Controller (Main Bay)

Module Mounting Assembly:

Distri bution Row 1

Distri bution Row 2

Distri bution Row 3

Distri bution Row 4

System Application Guide

582127000 (Relay Rack)

COMMON EQUIPMENT

List 1: Main Bay
List 2: 1st Supplemental Bay, In-

Line w/ Main Bay

rd

List 3: 3

through 6th
Supplemental Bay, In-Line w/
Main Bay

nd

List 5: 2

through 6th
Supplemental Bay, Remote
Location

List 45: 1 DC Feed per 1 Converter (1 to 5 Assemblies)
List 46: 1 DC Feed per 2 Converters (2 or 4 Assemblies)
List 47: 1 DC Feed per 3 Converters (1 to 5 Assemblies)

DISTRIBUTION PANELS

Single Voltage
Distribution Panels

Battery Disconnect
Distribution Panels

Return Bar Panel
Bulk Output Panel

(4-Row Cabinet Shown)

List 24 (4-Row)

List 23 (3-Row)
List 22 (2-Row)

List 21 (1-Row)

1M830DNA

SM-DU (Supplemental Bays):

(located behind blank panel)

Assembly Interface

58870500040, 58870500041,

or 58870500042

1C400483500e

BATTERY DISCONNECT
CONTACTORS

List CA: 600A
List CB: 1200A
List CC: 2000A

LOW VOLTAGE
DISCONNECT OPTIONS

List LB: Low Voltage Battery

Disconnect (LVBD)

List LL: Low Voltage Load

Disconnect (LVLD)

List 4: Distribution Only Bay

Distribution Cabinet Bottom Rear
Cover

List 28: DC Conduit Box

List 29: Distribution Cabinet

Top Shield

List 35: Module Mounting Assembly

Field Expansion Kit

List 90: Battery Shunt, 800A

List 91: Battery Shunt, 2000A

List 92: Battery Shunt, 2500A

List MB: Manual Battery Disconnect

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

List 93: Optional Battery Tray

or

List 95: Optional Battery Tray

NetSure™ 7100 DC Power System

15

DISTRIBUTION CABINET

FRONT ACCESS AC TERMINATION ASSEMBLY

Other Options

Optional DC-DC

Rectifier Module:

List 32: Module Mounting

Controller (Main Bay)

Module Mounting Assembly:

List 60: DC-DC

Distri bution Row 1

Distri bution Row 2

Distri bution Row 3

Distri bution Row 4

System Application Guide

582127000 (Relay Rack)

COMMON EQUIPMENT

List 1: Main Bay
List 2: 1st Supplemental Bay, In-

Line w/ Main Bay

List 3: 3

Supplemental Bay, In-Line w/
Main Bay

List 5: 2

Supplemental Bay, Remote
Location

rd

through 6th

nd

through 6th

(4-Row Cabinet Shown)

List 24 (4-Row)

List 23 (3-Row)
List 22 (2-Row)

List 21 (1-Row)

1M830DNA

SM-DU (Supplemental Bays):

(located behind blank panel)

Assembly Interface

58870530001, 58870530003

List 40: 1 AC Feed per 1 Rectifier (1 to 5 Assemblies), Single Phase
List 41: 1 AC Feed per 2 Rectifiers (1 to 5 Assemblies), Single Phase
List 42: 1 AC Feed per 3 Rectifiers (1 to 5 Assemblies), 3-Phase, 3-Wire

DISTRIBUTION PANELS

Single Voltage
Distribution Panels

Dual Volage
Distribution Panels

Battery Disconnect
Distribution Panels

Return Bar Panel
Bulk Output Panel

BATTERY DISCONNECT
CONTACTORS

List CA: 600A
List CB: 1200A
List CC: 2000A

LOW VOLTAGE
DISCONNECT OPTIONS

List LB: Low Voltage Battery

Disconnect (LVBD)

List LL: Low Voltage Load

Disconnect (LVLD)

1R482000e3

Converter Module:

1C48241500

Converter Option

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

List 4: Distribution Only Bay

Distribution Cabinet Bottom Rear
Cover

List 28: DC Conduit Box

List 29: Distribution Cabinet

Top Shield

List 33: Module Mounting Assembly

Field Expansion Kit

List 90: Battery Shunt, 800A

List 91: Battery Shunt, 2000A

List 92: Battery Shunt, 2500A

List MB: Manual Battery Disconnect

List 93: Optional Battery Tray

or

List 95: Optional Battery Tray

NetSure™ 7100 DC Power System

16

DISTRIBUTION CABINET

FRONT ACCESS AC TERMINATION ASSEMBLY

Other Options

Rectifier Module:

List 36: Module Mounting

Controller (Main Bay)

Module Mounting Assembly:

Distri bution Row 1

Distri bution Row 2

Distri bution Row 3

Distri bution Row 4

System Application Guide

582127000 (Relay Rack)

COMMON EQUIPMENT

List 1: Main Bay
List 2: 1st Supplemental Bay, In-

Line w/ Main Bay

List 3: 3

Bay, In-Line w/ Main Bay

List 5: 2

Supplemental Bay, Remote
Location

58870540003, 558870540004

rd

and 6th Supplemental

nd

through 6th

(4-Row Cabinet Shown)

List 24 (4-Row)

List 23 (3-Row)
List 22 (2-Row)

List 21 (1-Row)

1M830DNA

SM-DU (Supplemental Bays):

(located behind blank panel)

Assembly Interface

58870540001, 58870540002,

List 40: 1 AC Feed per 1 Rectifier (1 to 5 Assemblies), Single Phase
List 41: 1 AC Feed per 2 Rectifiers (1 to 5 Assemblies), Single Phase
List 42: 1 AC Feed per 3 Rectifiers (1 to 5 Assemblies), 3-Phase, 3-Wire
List 43: 1 AC Feed per 3 Rectifiers (1 to 5 Assemblies), 3-Phase, 4-Wire

DISTRIBUTION PANELS

Single Voltage
Distribution Panels

Dual Volage
Distribution Panels

Battery Disconnect
Distribution Panels

Return Bar Panel
Bulk Output Panel

BATTERY DISCONNECT
CONTACTORS

List CA: 600A
List CB: 1200A
List CC: 2000A

LOW VOLTAGE
DISCONNECT OPTIONS

List LB: Low Voltage Battery

Disconnect (LVBD)

List LL: Low Voltage Load

Disconnect (LVLD)

1R483500e3

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

List 4: Distribution Only Bay

Distribution Cabinet Bottom Rear
Cover

List 28: DC Conduit Box

List 29: Distribution Cabinet

Top Shield

List 37: Module Mounting Assembly

Field Expansion Kit

List 90: Battery Shunt, 800A

List 91: Battery Shunt, 2000A

List 92: Battery Shunt, 2500A

List MB: Manual Battery Disconnect

List 93: Optional Battery Tray

or

List 95: Optional Battery Tray

NetSure™ 7100 DC Power System

17

DISTRIBUTION CABINET

FRONT ACCESS

Other Features

Optional DC-DC

Rectifier Module:

NCU Controller

Module Mounting Assemblies:

10009902 Relay Rack

System Application Guide

582127000 List 100 (Relay Rack)

(3-Row)

DISTRIBUTION PANELS

582127000 List DJ
582127000 List AL
582127000 List AL

1M830DNA

BATTERY DISCONNECT
CONTACTOR

AC TERMINATION ASSEMBLY
1 AC Feed per 2 Rectifiers,
Single Phase (both sides)

58870530021
58870530001
58870530001
58870530001

1R482000e3

Converter Module:

1C48241500

Battery Shunt: 1500 A, 25 mV
Manual Battery Disconnect
System Interface Board
IB4 Board (second Ethernet port)
IB2 Board
Optional EIB Board

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

18

DISTRIBUTION CABINET

FRONT ACCESS

Other Features

Optional DC-DC

Rectifier Module:

NCU Controller

Module Mounting Assemblies:

564169 Relay Rack

System Application Guide

582127000 List 101 (Relay Rack)

(3-Row)

DISTRIBUTION PANELS

582127000 List DJ
582127000 List AL
582127000 List AL

1M830DNA

BATTERY DISCONNECT
CONTACTOR

AC TERMINATION ASSEMBLY
1 AC Feed per 2 Rectifiers,
Single Phase (both sides)

58870530021
58870530001
58870530001
58870530001

1R482000e3

Converter Module:

1C48241500

Battery Shunt: 1500 A, 25 mV
Manual Battery Disconnect
System Interface Board
IB4 Board (second Ethernet port)
IB2 Board
Optional EIB Board

Battery Tray
(with 200 A Circuit Breakers)

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

19

DISTRIBUTION CABINET

FRONT ACCESS

Other Features

Optional DC-DC

Rectifier Module:

NCU Controller

Module Mounting Assemblies:

564127 Relay Rack

System Application Guide

582127000 List 102 (Relay Rack)

(3-Row)

DISTRIBUTION PANELS

582127000 List DJ
582127000 List AL
582127000 List AL

1M830DNA

BATTERY DISCONNECT
CONTACTOR

AC TERMINATION ASSEMBLY
1 AC Feed per 2 Rectifiers,
Single Phase (both sides)

58870530021
58870530001
58870530001
58870530001

Battery Tray
(with 200 A Circuit Breakers)

1R482000e3

Converter Module:

1C48241500

Battery Tray
(with 200 A Circuit Breakers)

Battery Shunt: 1500 A, 25 mV
Manual Battery Disconnect
System Interface Board
IB4 Board (second Ethernet port)
IB2 Board
Optional EIB Board

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

20

DISTRIBUTION CABINET

FRONT ACCESS

Other Features

Optional DC-DC

Rectifier Module:

NCU Controller

Module Mounting Assemblies:

10009902 Relay Rack

System Application Guide

582127000 List 103 (Relay Rack)

(3-Row)

DISTRIBUTION PANELS

582127000 List DJ
582127000 List AL
582127000 List AL

1M830DNA

BATTERY DISCONNECT
CONTACTOR

AC TERMINATION ASSEMBLY
1 AC Feed per 2 Rectifiers,
Single Phase (both sides)

58870530021
58870530001
58870530001
58870530001

1R482000e3

Converter Module:

1C48241500

Battery Shunt: 1500 A, 25 mV
Manual Battery Disconnect
System Interface Board
IB4 Board (second Ethernet port)
IB2 Board
Optional EIB Board

Battery Trays
(with 150 A Circuit Breakers)

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

21

DISTRIBUTION CABINET

FRONT ACCESS

Other Features

Optional DC-DC

Rectifier Module:

NCU Controller

Module Mounting Assemblies:

10009902 Relay Rack

System Application Guide

582127000 List 203 (Relay Rack)

(3-Row)

DISTRIBUTION PANELS

582127000 List DJ
582127000 List AL
582127000 List AL

1M830DNA

BATTERY DISCONNECT
CONTACTOR

AC TERMINATION ASSEMBLY
1 AC Feed per 2 Rectifiers,
Single Phase (both sides)

58870530021
58870530001
58870530001
58870530001

1R482000e3

Converter Module:

1C48241500

Battery Shunt: 1500 A, 25 mV
Manual Battery Disconnect
System Interface Board
IB4 Board (second Ethernet port)
IB2 Board
Optional EIB Board

Battery Trays
(with 200 A Circuit Breakers)

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

22

DISTRIBUTION CABINET

FRONT ACCESS AC TERMINATION ASSEMBLY (Inside Distribution Cabinet)

Other Options

List 30: Module Mounting

Controller (Main Bay)

(located behind blank panel)

Enclosure

Module Mounting Assembly:

System Application Guide

582127000 (Enclosure)

COMMON EQUIPMENT

List 1: Main Bay
List 7: 1st Supplemental Bay, In-

Line w/ Main Bay

List 8: 3

Bay, In-Line w/ Main Bay

rd

and 6th Supplemental

(4-Row Cabinet Shown)

List 24 (4-Row)

List 23 (3-Row)

List 40: 1 AC Feed per 1 Rectifier (1 to 6 Assemblies), Single Phase
List 41: 1 AC Feed per 2 Rectifiers (1 to 6 Assemblies), Single Phase
List 42: 1 AC Feed per 3 Rectifiers (1 to 6 Assemblies), 3-Phase, 3-Wire
List 43: 1 AC Feed per 3 Rectifiers (1 to 6 Assemblies), 3-Phase, 4-Wire

DISTRIBUTION PANELS

Single Voltage
Distribution Panels

Battery Disconnect
Distribution Panels

Return Bar Panel
Bulk Output Panel

BATTERY DISCONNECT
CONTACTORS

List CA: 600A
List CB: 1200A
List CC: 2000A

SM-DU (Supplemental Bays):

Assembly Interface

List 38: Module Mounting

Assembly Interface

58870500021, 58870500022,
58870500031, 58870500032,

Module Mounting Assembly:

58870550001, 58870550002,

58870550003, 58870550004,

1M830DNA

or

or 58870500033

Rectifier Module:

1R483500e

or

or 58870550005

Rectifier Module:

1R484000e

LOW VOLTAGE
DISCONNECT OPTIONS

List LB: Low Voltage Battery

Disconnect (LVBD)

List LL: Low Voltage Load

Disconnect (LVLD)

List 4: Distribution Only Bay

Distribution Cabinet Bottom Rear
Cover

List 31: Module Mounting Assembly

Field Expansion Kit

List 92: Battery Shunt, 2500A

List MB: Manual Battery Disconnect

(563524 or 564881)

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

23

DISTRIBUTION CABINET

FRONT ACCESS AC TERMINATION ASSEMBLY (Inside Distribution Cabinet)

Other Options

Rectifier Module Positions:

List 36: Module Mounting

Controller (Main Bay)

Module Mounting Assembly:

Enclosure

System Application Guide

582127000 (Enclosure)

COMMON EQUIPMENT

List 1: Main Bay
List 7: 1st Supplemental Bay, In-

Line w/ Main Bay

List 8: 3

Bay, In-Line w/ Main Bay

rd

and 6th Supplemental

(4-Row Cabinet Shown)

List 24 (4-Row)

List 23 (3-Row)

List 40: 1 AC Feed per 1 Rectifier (1 to 6 Assemblies), Single Phase
List 41: 1 AC Feed per 2 Rectifiers (1 to 6 Assemblies), Single Phase
List 42: 1 AC Feed per 3 Rectifiers (1 to 6 Assemblies), 3-Phase, 3-Wire
List 43: 1 AC Feed per 3 Rectifiers (1 to 6 Assemblies), 3-Phase, 4-Wire

DISTRIBUTION PANELS

Single Voltage
Distribution Panels

Battery Disconnect
Distribution Panels

Return Bar Panel
Bulk Output Panel

BATTERY DISCONNECT
CONTACTORS

List CA: 600A
List CB: 1200A
List CC: 2000A

1M830DNA

SM-DU (Supplemental Bays):

(located behind blank panel)

Assembly Interface

58870540001, 58870540002,

58870540003, 558870540004

1R483500e3

LOW VOLTAGE
DISCONNECT OPTIONS

List LB: Low Voltage Battery

Disconnect (LVBD)

List LL: Low Voltage Load

Disconnect (LVLD)

List 4: Distribution Only Bay

Distribution Cabinet Bottom Rear
Cover

List 37: Module Mounting Assembly

Field Expansion Kit

List 92: Battery Shunt, 2500A

List MB: Manual Battery Disconnect

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

(563524 or 564881)

NetSure™ 7100 DC Power System

24

System Application Guide

LIST DESCRIPTIONS (582127000)

List Numbers (582127000)

List 1: Main Bay Common Equipment (Power and Distribution), For System Mounted in a Relay Rack, on Shipping Rails, or in
an Enclosure

Features

♦ Provides common equipment for one “power and distribution” bay rated for up to 2000 amperes of distribution. System

components factory mounted in a relay rack, on shipping rails, or in an enclosure as specified when ordered.

♦ Accepts one (1) distribution cabinet (options are 1-row, 2-row, 3-row, or 4-row cabinet). 1-row and 2-row distribution

cabinets are only available in the relay rack or shipping rails option.

♦ Accepts one (1) controller.
♦ Includes the IB2 controller interface board (provides eight (8) programmable form C- relay outputs, eight (8)

programmable binary inputs, and two (2) temperature inputs).

♦ Accepts a second optional IB2 controller interface board. See Restrictions. See page 92.
♦ Accepts the optional EIB controller extended interface board (provides five (5) programmable form-C relay outputs, two

(2) temperature inputs, three (3) shunt inputs. and eight (8) battery midpoint inputs).

♦ Accepts a second optional EIB controller extended interface board. See Restrictions. See page 93.
♦ Accepts up to six (6) module mounting assemblies Spec. No. 588705000 or 588705400 or 588705500 (including

expansion assemblies).
or
Accepts up to six (6) module mounting assemblies Spec. No. 588705300 (including expansion assemblies). Relay rack or
shipping rails option only.

Restrictions

System components factory mounted in a relay rack, on shipping rails, or in an enclosure as specified when ordered.

Cannot put a system installed in an enclosure next to a system installed in a relay rack.

When the system is equipped with a List 40, 41, 42, 43, 45, 46, or 47 front access input termination assembly, refer to the
restrictions under these list descriptions. List 45, 46, 47 available with relay rack option only.

The system can contain a maximum of three (3) Interface Boards, (1) IB2 and (2) EIB or (2) IB2 and (1) EIB.

Cannot include List 93 and List 95 battery tray option if it is to be used in conjunction with a List 2 adjacent supplemental bay.

Ordering Notes

1) Order a relay rack or shipping brackets per “Relay Racks and Shipping Brackets” on page 110 if desired. If required, order

relay rack transition plates per “Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries” on page 111.
A relay rack, shipping rails, or enclosure must be specified when ordered.

2) Order an enclosure per “Enclosure” on page 112 if desired. A relay rack, shipping rails, or enclosure must be specified

when ordered.

3) Order one (1) List 21, 22, 23, or 24 distribution cabinet. List 21 and List 22 distribution cabinets are only available in the

relay rack or shipping rails option.

a) Order up to four (4) (per the capacity of the distribution cabinet ordered) distribution panels, battery disconnect

panels, return bar panel, and/or bulk output panel as required per “Single Voltage Distribution Panel”, “Dual Voltage

Distribution Panel”, “Battery Disconnect Distribution Panel”, “Return Bar Panel”, and “Bulk Output Panel” starting on

page 56. Dual voltage panels are not available in the enclosure option.

b) Order battery disconnect contactors and low voltage disconnect options as required per “Battery Disconnect

Contactors” and “Low Voltage Disconnect Options” starting on page 89.

c) Order one (1) NCU controller (P/N 1M830DNA).
d) Order optional second IB2 controller interface board as required. See Restrictions. See page 92.
e) Order the optional EIB controller extended interface board as required (see page 93).
f) Order optional second EIB controller interface board as required. See Restrictions. See page 93.
g) Order fuses and/or circuit breakers as required per “Distribution Devices” starting on page 118.
h) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Recommended Wire

Sizes, Branch Circuit Protection, Crimp Lugs, and Wiring Illustrations” starting on page 131.

i) Order a DC conduit box as required per List 28. Not available in the enclosure option.

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

25

System Application Guide

j) Order a distribution cabinet top shield as required per List 29. Not available in the enclosure option.
k) Order a battery shunt as required per List 90, 91, or 92.
l) Refer to “In-Line Fuse and Resistor Pigtail Kits” on page 93 for in-line resistor pigtails for use with shunt inputs and

in-line fuse pigtails for use with battery midpoint inputs connected to an IB2 or EIB.

4) 1R483500e Rectifier Option: Order interface components for module mounting assembly(s) Spec. No. 588705000 as

required per List 30. Order field expansion module mounting assembly(s) per List 31. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870500021,
58870500022, 58870500031, 58870500032, 58870500033).

a) Order the front access AC Input Termination Assembly per List 40, 41, 42, or 43 if module mounting assembly

58870500021 ordered (or order module mounting assemblies with AC line cords or terminal blocks; 58870500022,
58870500031, 58870500032, 58870500033). See “Module Mounting Assembly” starting on page 99.)

b) Order rectifier modules as required, P/N 1R483500e.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the

system, as desired.

5) 1C400483500e Converter Option: Order interface components for module mounting assembly(s) Spec. No. 588705000

as required per List 34. Order field expansion module mounting assembly(s) per List 35. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870500040,
58870500041, 58870500042).

a) Order the front access DC Input Termination Assembly per List 45, 46, or 47 if module mounting assembly

58870500040 ordered (or order module mounting assemblies with terminal blocks; 58870500041, 58870500042.
See “Module Mounting Assembly” starting on page 99).

b) Order converter modules as required, P/N 1C400483500e.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the

system, as desired.

6) 1R482000e3 Rectifier / 1C48241500 Converter Option: Order interface components for module mounting assembly(s)

Spec. No. 588705300 as required per List 32. Order field expansion module mounting assembly(s) per List 33. Order
module mounting assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are
58870530001, 58870530003). Not available in the enclosure option.

a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 if module mounting assembly

58870530001 ordered (or order module mounting assemblies that accommodate AC input cable assemblies or line
cords; 58870530003. See “Module Mounting Assembly” starting on page 99).

b) Order rectifier modules as required, P/N 1R482000e3.
c) Order optional converter interface components per List 60.
d) Order optional DC-DC converter modules as required, P/N 1C48241500.
e) Order a module mounting position blank cover panel, P/N SXA1100035/1, for each empty module mounting position

in the system, as desired.

7) 1R483500e3 Rectifier Option: Order interface components for module mounting assembly(s) Spec. No. 588705400 as

required per List 36. Order field expansion module mounting assembly(s) per List 37. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870540001,
58870540002, 58870540003, 58870540004).

a) Order the front access AC Input Termination Assembly per List 40, 41, 42, or 43 if module mounting assembly

58870540001 ordered (or order module mounting assemblies that accommodate AC input cable assemblies or line
cords; 58870540002, 58870540003, 58870540004. See “Module Mounting Assembly” starting on page 99).

b) Order rectifier modules as required, P/N 1R483500e3.
c) Order a module mounting position blank cover panel, P/N SXA1100035/1, for each empty module mounting position

in the system, as desired.

8) 1R484000e Rectifier Option: Order interface components for module mounting assembly(s) Spec. No. 588705500 as

required per List 38. Order field expansion module mounting assembly(s) per List 39. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870550001,
58870550002, 58870550003, 58870550004, 58870550005).

a) Order the front access AC Input Termination Assembly per List 40, 41, 42, or 43 if module mounting assembly

58870550001ordered (or order module mounting assemblies with AC line cords or terminal blocks; 58870550002,
58870550003, 58870550004, 58870550005). See “Module Mounting Assembly” starting on page 99.)

b) Order rectifier modules as required, P/N 1R484000e.

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

26

System Application Guide

c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the

system, as desired.

9) Order battery trays as required per List 93 or List 95. Not available in the shipping rails option.
a) Order batteries as required per “Batteries” on page 50.
b) Order “Optional Battery Tray Battery Disconnect Circuit Breaker and Housing Kits” as required.
c) Order “Optional Battery Tray Front Battery Cover Kits” as required.

List 2: 1
Bay, For System Mounted in a Relay Rack Only

st

Supplemental Bay Common Equipment (Power and Distribution or Distribution Only), Located In-Line with Main

Features

♦ Provides common equipment for one bussed “power and distribution or distribution only” bay rated for up to 2000

amperes of distribution. Includes interbay power busbars and communications cable. System components factory
mounted in a relay rack as specified when ordered.

♦ Mounts to either left or right side of List 1 Main Bay.
♦ Accepts one (1) distribution cabinet (options are 3-row or 4-row cabinet).
♦ Includes SM-DU (provides bay interface to the system controller).
♦ Accepts up to six (6) module mounting assemblies Spec. No. 588705000 or 588705300 or 588705400 or 588705500

(including expansion assemblies).

Restrictions

System components factory mounted in a relay rack as specified when ordered. Not available with enclosure or shipping rails.

When the system is equipped with a List 40, 41, 42, 43, 45, 46, or 47 front access input termination assembly, refer to the
restrictions under these list descriptions.

Will not accept List 21 and 22 distribution cabinet.
(List 21 and 22 are not provided with connection points for interbay busbars.)

Will not accept List 60 converter interface components.
Will not accept dual voltage distribution panels.

Will not accept List 93 and List 95 battery trays option.

Order maximum of one (1) List 2.

Rear access required for installation of inter-bay busbars.

If low voltage disconnect (List LL) is to be included, the Main Bay (List 1) of the system must also have low voltage disconnect
(List LL or List LB).

Ordering Notes

1) Order a relay rack per “Relay Racks and Shipping Brackets” on page 110.

2) Order one (1) List 23 or 24 distribution cabinet.
a) Order up to four (4) (per the capacity of the distribution cabinet ordered) distribution panels, battery disconnect

panels, return bar panel, and/or bulk output panel as required per “Single Voltage Distribution Panel”, “Battery

Disconnect Distribution Panel”, “Return Bar Panel”, and “Bulk Output Panel” starting on page 56.

b) Order low voltage disconnect options as required per “Low Voltage Disconnect Options” starting on page 90.
c) Order fuses and/or circuit breakers as required per “Distribution Devices” starting on page 118.
d) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Recommended Wire

Sizes, Branch Circuit Protection, Crimp Lugs, and Wiring Illustrations” starting on page 131.

e) Order a DC conduit box as required per List 28.
f) Order a distribution cabinet top shield as required per List 29.
g) If distribution only, order a bottom rear distribution cabinet cover per List 4.
h) Order a battery shunt as required per List 90, 91, or 92.

3) 1R483500e Rectifier Option: Order interface components for module mounting assembly(s) Spec. No. 588705000 as

required per List 30. Order field expansion module mounting assembly(s) per List 31. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870500021,
58870500022, 58870500031, 58870500032, 58870500033).

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

27

System Application Guide

a) Order the front access AC Input Termination Assembly per List 40, 41, 42, or 43 if module mounting assembly

58870500021 ordered (or order module mounting assemblies with AC line cords or terminal blocks; 58870500022,
58870500031, 58870500032, 58870500033. See “Module Mounting Assembly” starting on page 99).

b) Order rectifier modules as required, P/N 1R483500e.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the

system, as desired.

4) 1C400483500e Converter Option: Order interface components for module mounting assembly(s) Spec. No. 588705000

as required per List 34. Order field expansion module mounting assembly(s) per List 35. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870500040,
58870500041, 58870500042).

a) Order the front access DC Input Termination Assembly per List 45, 46, or 47 if module mounting assembly

58870500040 ordered (or order module mounting assemblies with terminal blocks; 58870500041, 58870500042.
See “Module Mounting Assembly” starting on page 99).

b) Order converter modules as required, P/N 1C400483500e.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the

system, as desired.

5) 1R482000e3 Rectifier Option: Order interface components for module mounting assembly(s) Spec. No. 588705300 as

required per List 32. Order field expansion module mounting assembly(s) per List 33. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870530001,

58870530003).

a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 if module mounting assembly

58870530001 ordered (or order module mounting assemblies that accommodate AC input cable assemblies or line
cords; 58870530003. See “Module Mounting Assembly” starting on page 99).

b) Order rectifier modules as required, P/N 1R482000e3.
c) Order a module mounting position blank cover panel, P/N SXA1100035/1, for each empty module mounting position

in the system, as desired.

6) 1R483500e3 Rectifier Option: Order interface components for module mounting assembly(s) Spec. No. 588705400 as

required per List 36. Order field expansion module mounting assembly(s) per List 37. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870540001,
58870540002, 58870540003, 58870540004).

a) Order the front access AC Input Termination Assembly per List 40, 41, 42, or 43 if module mounting assembly

58870540001 ordered (or order module mounting assemblies that accommodate AC input cable assemblies or line
cords; 58870540002, 58870540003, 58870540004. See “Module Mounting Assembly” starting on page 99).

b) Order rectifier modules as required, P/N 1R483500e3.
c) Order a module mounting position blank cover panel, P/N SXA1100035/1, for each empty module mounting position

in the system, as desired.

7) 1R484000e Rectifier Option: Order interface components for module mounting assembly(s) Spec. No. 588705500 as

required per List 38. Order field expansion module mounting assembly(s) per List 39. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870550001,
58870550002, 58870550003, 58870550004, 58870550005).

a) Order the front access AC Input Termination Assembly per List 40, 41, 42, or 43 if module mounting assembly

58870550001ordered (or order module mounting assemblies with AC line cords or terminal blocks; 58870550002,
58870550003, 58870550004, 58870550005). See “Module Mounting Assembly” starting on page 99.)

b) Order rectifier modules as required, P/N 1R484000e.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the

system, as desired.

List 3: 3
with Main Bay, For System Mounted in a Relay Rack Only

rd

through 6th Supplemental Bays Common Equipment (Power and Distribution or Distribution Only), Located In-Line

Features

♦ Provides common equipment for one bussed “power and distribution or distribution only” bay rated for up to 2000

amperes of distribution. Includes interbay power busbars and communications cable. System components factory
mounted in a relay rack as specified when ordered.

♦ Mounts to either left or right side of List 2 Supplemental Bay or another List 3 Supplementary bay.

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

28

System Application Guide

♦ Accepts one (1) distribution cabinet (options are 3-row or 4-row cabinet).
♦ Includes SM-DU (provides bay interface to the system controller).
♦ Accepts up to six (6) module mounting assemblies Spec. No. 588705000 or 588705300 or 588705400 or 588705500

(including expansion assemblies).

Restrictions

System components factory mounted in a relay rack as specified when ordered. Not available with enclosure or shipping rails.

When the system is equipped with a List 40, 41, 42, 43, 45, 46, or 47 front access input termination assembly, refer to the
restrictions under these list descriptions.

Will not accept List 21 and 22 distribution cabinet.
(List 21 and 22 are not provided with connection points for interbay busbars.)

Will not accept List 60 converter interface components.
Will not accept dual voltage distribution panels.

Order maximum of five (5) List 3.

Will not accept List 93 and List 95 battery trays option.

Rear access required for installation of inter-bay busbars.

If low voltage disconnect (List LL) is to be included, the Main Bay (List 1) of the system must also have low voltage disconnect
(List LL or List LB).

Ordering Notes

1) Order a relay rack per “Relay Racks and Shipping Brackets” on page 110.

2) Order one (1) List 23 or 24 distribution cabinet.
a) Order up to four (4) (per the capacity of the distribution cabinet ordered) distribution panels, battery disconnect

panels, return bar panel, and/or bulk output panel as required per “Single Voltage Distribution Panel”, “Battery

Disconnect Distribution Panel”, “Return Bar Panel”, and “Bulk Output Panel” starting on page 56.

b) Order low voltage disconnect options as required per “Low Voltage Disconnect Options” starting on page 90.
c) Order fuses and/or circuit breakers as required per “Distribution Devices” starting on page 118.
d) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Recommended Wire

Sizes, Branch Circuit Protection, Crimp Lugs, and Wiring Illustrations” starting on page 131.

e) Order a DC conduit box as required per List 28.
f) Order a distribution cabinet top shield as required per List 29.
g) If distribution only, order a bottom rear distribution cabinet cover per List 4.
h) Order a battery shunt as required per List 90, 91, or 92.

3) 1R483500e Rectifier Option: Order interface components for module mounting assembly(s) Spec. No. 588705000 as

required per List 30. Order field expansion module mounting assembly(s) per List 31. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870500021,
58870500022, 58870500031, 58870500032, 58870500033).

a) Order the front access AC Input Termination Assembly per List 40, 41, 42, or 43 if module mounting assembly

58870500021 ordered (or order module mounting assemblies with AC line cords or terminal blocks; 58870500022,
58870500031, 58870500032, 58870500033. See “Module Mounting Assembly” starting on page 99).

b) Order rectifier modules as required, P/N 1R483500e.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the

system, as desired.

4) 1C400483500e Converter Option: Order interface components for module mounting assembly(s) Spec. No. 588705000

as required per List 34. Order field expansion module mounting assembly(s) per List 35. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870500040,
58870500041, 58870500042).

a) Order the front access DC Input Termination Assembly per List 45, 46, or 47 if module mounting assembly

58870500040 ordered (or order module mounting assemblies with terminal blocks; 58870500041, 58870500042.
See “Module Mounting Assembly” starting on page 99).

b) Order converter modules as required, P/N 1C400483500e.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the

system, as desired.

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

29

System Application Guide

5) 1R482000e3 Rectifier Option: Order interface components for module mounting assembly(s) Spec. No. 588705300 as

required per List 32. Order field expansion module mounting assembly(s) per List 33. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870530001,

58870530003).

a) Order the front access AC Input Termination Assembly per List 40, 41, or 42 if module mounting assembly

58870530001 ordered (or order module mounting assemblies that accommodate AC input cable assemblies or line
cords; 58870530003. See “Module Mounting Assembly” starting on page 99).

b) Order rectifier modules as required, P/N 1R482000e3.
c) Order a module mounting position blank cover panel, P/N SXA1100035/1, for each empty module mounting position

in the system, as desired.

6) 1R483500e3 Rectifier Option: Order interface components for module mounting assembly(s) Spec. No. 588705400 as

required per List 36. Order field expansion module mounting assembly(s) per List 37. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870540001,
58870540002, 58870540003, 58870540004).

a) Order the front access AC Input Termination Assembly per List 40, 41, 42, or 43 if module mounting assembly

58870540001 ordered (or order module mounting assemblies that accommodate AC input cable assemblies or line
cords; 58870540002, 58870540003, 58870540004. See “Module Mounting Assembly” starting on page 99).

b) Order rectifier modules as required, P/N 1R483500e3.
c) Order a module mounting position blank cover panel, P/N SXA1100035/1, for each empty module mounting position

in the system, as desired.

7) 1R484000e Rectifier Option: Order interface components for module mounting assembly(s) Spec. No. 588705500 as

required per List 38. Order field expansion module mounting assembly(s) per List 39. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870550001,
58870550002, 58870550003, 58870550004, 58870550005).

a) Order the front access AC Input Termination Assembly per List 40, 41, 42, or 43 if module mounting assembly

58870550001ordered (or order module mounting assemblies with AC line cords or terminal blocks; 58870550002,
58870550003, 58870550004, 58870550005). See “Module Mounting Assembly” starting on page 99.)

b) Order rectifier modules as required, P/N 1R484000e.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the

system, as desired.

List 4: Distribution Only Bay Distribution Cabinet Bottom Rear Cover

Features

♦ Bottom rear cover shield for use when a supplemental

bay is configured for “distribution only” (no module
mounting assembly).

Restrictions

Module mounting assembly(s) cannot be mounted in a bay
when List 4 is installed.

Ordering Notes

1) Order when a supplemental distribution bay is configured for “distribution only” (no module mounting assembly).

List 5: 2
from Main Bay

nd

through 6th Supplemental Bay Common Equipment (Power and Distribution or Distribution Only), Located Remote

Features

♦ Provides common equipment for one remote “power and distribution or distribution only” bay rated for up to 2000

amperes of distribution. Includes interbay communications cabling. System components factory mounted in a relay rack,
on shipping rails, or in an enclosure as specified when ordered.

♦ Accepts one (1) distribution cabinet (options are 1-row, 2-row, 3-row, or 4-row cabinet).
♦ Includes SM-DU (provides bay interface to the system controller).

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020

NetSure™ 7100 DC Power System

30

System Application Guide

♦ Accepts up to six (6) module mounting assemblies Spec. No. 588705000 or 588705300 or 588705400 or 588705500

(including expansion assemblies).

Restrictions

System components factory mounted in a relay rack, on shipping rails, or in an enclosure as specified when ordered.

When the system is equipped with a List 40, 41, 42, 43, 45, 46, or 47 front access input termination assembly, refer to the
restrictions under these list descriptions.

Will not accept List 60 converter interface components.
Will not accept dual voltage distribution panels.

Order maximum of five (5) List 5 per Power System.

Interbay power cabling is not included, and must be separately provided per site requirements.

If low voltage disconnect (List LL) is to be included, the Main Bay (List 1) of the system must also have low voltage disconnect
(List LL or List LB).

Optional battery shunt will not read battery current properly (due to cabling to bays tied to battery input termination bars)
and should be disabled. Battery current can be calculated by controller.

Ordering Notes

1) Order a relay rack or shipping brackets per “Relay Racks and Shipping Brackets” on page 110. If required, order relay

rack transition plates per “Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries” on page 111. A
relay rack, shipping rails, or enclosure must specified when ordered.

2) Order an enclosure per “Enclosure” on page 112 if desired. A relay rack, shipping rails, or enclosure must specified when

ordered.

3) Order one (1) List 21, 22, 23, or 24 distribution cabinet.
a) Order up to four (4) (per the capacity of the distribution cabinet ordered) distribution panels, battery disconnect

panels, return bar panel, and/or bulk output panel as required per “Single Voltage Distribution Panel”, “Battery

Disconnect Distribution Panel”, “Return Bar Panel”, and “Bulk Output Panel” starting on page 56.

b) Order low voltage disconnect options as required per “Low Voltage Disconnect Options” starting on page 90.
c) Order fuses and/or circuit breakers as required per “Distribution Devices” starting on page 118.
d) Order input and load distribution lugs, lug adapters, and lug hardware kits as required per “Recommended Wire

Sizes, Branch Circuit Protection, Crimp Lugs, and Wiring Illustrations” starting on page 131.

e) Order a DC conduit box as required per List 28.
f) Order a distribution cabinet top shield as required per List 29.
g) If distribution only, order a bottom rear distribution cabinet cover per List 4.
h) Order a battery shunt as required per List 90, 91, or 92.

4) 1R483500e Rectifier Option: Order interface components for module mounting assembly(s) Spec. No. 588705000 as

required per List 30. Order field expansion module mounting assembly(s) per List 31. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870500021,
58870500022, 58870500031, 58870500032, 58870500033).

a) Order the front access AC Input Termination Assembly per List 40, 41, 42, or 43 if module mounting assembly

58870500021 ordered (or order module mounting assemblies with AC line cords or terminal blocks; 58870500022,
58870500031, 58870500032, 58870500033. See “Module Mounting Assembly” starting on page 99).

b) Order rectifier modules as required, P/N 1R483500e.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the

system, as desired.

5) 1C400483500e Converter Option: Order interface components for module mounting assembly(s) Spec. No. 588705000

as required per List 34. Order field expansion module mounting assembly(s) per List 35. Order module mounting
assembly(s) as required. See “Module Mounting Assembly” starting on page 99 (choices are 58870500040,
58870500041, 58870500042).

a) Order the front access DC Input Termination Assembly per List 45, 46, or 47 if module mounting assembly

58870500040 ordered (or order module mounting assemblies with terminal blocks; 58870500041, 58870500042.
See “Module Mounting Assembly” starting on page 99).

b) Order converter modules as required, P/N 1C400483500e.
c) Order a module mounting position blank cover panel, P/N 21140440, for each empty module mounting position in the

system, as desired.

Spec. No: 582127000 SAG582127000
Model No: 7100 Revision BJ, August 21, 2020