Neoprobe 2000, 2100 User manual

Page 1
neo2000®Gamma Detection System
6
Service Manual Models 2000 & 2100
Manufacturer: Neoprobe Corporation 425 Metro Place North, Suite 300 Dublin, Ohio 43017-1367 USA Tel: +1 (614) 793 7500 Fax: + 1 (614) 793 7531
008
Medical Electrical Equipment With respect to electrical shock, fire, and mechanical hazards. only.
00-0059 Rev B © 2001 Neoprobe Corporation
Authorized representative: AR-MED, Ltd. Runnymede Malthouse Egham TW20 9BD, UK Tel: +44 (0) 1748 497851 Fax: +44 (0) 1748 497801
“neo2000” is a registered trademark of Neoprobe Corporation. “BlueTip” is a trademark of Neoprobe Corporation.
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Table of Contents
1. Introduction 1-1
1.1 System Warnings, Cautions and Notes 1.1-1
2. Specifications 2-1
3. Technical Overview 3-1
4. Diagnostic Troubleshooting 4-1
5. Disassembly, Service Part Installation and Re-assembly 5-1
6. Performance Verification 6-1
7. Disclaimers 7-1
8. Service Policy 8-1
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Table of Contents (continued)
9. Warranty 9-1
10. Notices 10-1
Appendix A
A.1 neo2000 A.2 neo2000 Grounding & Isolation Diagram A.2-1 A.2 Front Housing Assembly A.3-1 A.3 Rear Housing Assembly A.4-1
Appendix B Neoprobe Authorized Service Parts B-1
Appendix C Service Checklist C-1
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Functional Schematic A.1-1
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Introduction
1
Purpose
This manual provides the necessary information for an experienced biomedical instrumentation technician to perform routine service operations on the Neoprobe neo2000® Gamma Detection System (neo2000) in Model 2000 and 2100 configurations.
Scope
This manual gives instructions for the servicing of the neo2000, including diagnostic sequences to troubleshoot and isolate failures, assembly sequences required to remove and replace suspect service parts, and performance verification sequences to ensure that the performance of the repaired unit meets Neoprobe specifications. This manual does not include any servicing capability for the Neoprobe gamma detection probes, cables or accessories. These items are not serviceable in the field. This manual does not provide detailed repair procedures and technical documentation to isolate failures
to the lowest possible level. It also does not discuss how to perform surgery and procedures for nuclear medicine.
The intent of this manual is not to support the remanufacture and resale of the neo2000 by third parties.
Servicing Personnel
This manual is intended for use by biomedical instrumentation technicians and other individuals who are familiar with the routine servicing and maintenance of medical electronic instrumentation. (For additional information see Chapter 7.) Those individuals should also be thoroughly familiar with the neo2000 Operation Manual.
Customers are not authorized to perform service during the initial one (1) year period.
Training
This manual in conjunction with the neo2000 Operation Manual provides all the information that should be necessary for a competent biomedical instrumentation technician to perform the authorized servicing operations. Neoprobe does not provide any supplemental training in the servicing of the neo2000.
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Introduction (continued)1
Customer Feedback
Neoprobe understands the importance of feedback to continual quality improvement, and encourages users and servicing personnel to provide any suggestions for improving the products and this manual. Please forward any suggestions to:
Neoprobe Corporation 425 Metro Place North, Suite 300 Dublin, OH 43017-1367 Attn: Technical Support
or telephone:
(800) 793 0079 (USA only) or +1 (614) 793 7500
or email:
Note: In the unlikely event of a malfunction or failure, Neoprobe recommends that owners of neo2000 instruments contact Neoprobe for service.
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1.1
Warnings, Cautions and Notes
Overview
Read this section before servicing the neo2000®. Included below are warnings, cautions and notes for safe service of the neo2000.
Definitions
Service Part: Component used in
the neo2000 that is available as a replacement part for order from Neoprobe by registered owners of Neoprobe neo2000 products.
Warning: Specific information provided to the service technician to advise of improper servicing of the device that could present potential harm to the service technician, user or patient and/or could result in irreparable damage to the device or property.
Caution: Specific information provided to the service technician to prevent the incorrect servicing of the device which may affect performance or safety of the device.
Note: General information provided to the service technician to further explain or clarify the proper servicing of the device.
Warnings
• Only biomedical instrumentation
technicians or other individuals who are familiar with the routine servic­ing and maintenance of medical grade electronic instrumentation should service the neo2000.
• Neoprobe shall have no liability for
any incident resulting from improper servicing of the neo2000, or from the use of any service parts that are not obtained by authorized Neoprobe sources of supply. (see chapter 9)
• Before servicing, complete the
necessary cleaning and inspection process. (see chapter 4.2 of the neo2000 Operation Manual)
• Disconnect the power cord from the
power outlet before opening.
• Do not open in the presence of
fluids, flammable anesthetics or other explosive gases.
• The internal electronics of the
neo2000 are sensitive to damage from electrostatic discharge (ESD). Use appropriate precaution when opening and servicing the unit.
• Neoprobe Corporation does not
support the remanufacture and resale of the neo2000 by third
parties.
• Returned products must be properly
decontaminated in accordance with all applicable regulations for biohazardous material.
• Proper configuration of grounding
required for safety.
Cautions
• Replace wire ties and reroute wires
as they were initially found.
• Do not leave loose hardware inside
the console.
• Conduct normal in-house product
safety testing for the neo2000 after servicing and before returning the
unit for use on patients.
1.1-1
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Warnings, Cautions and Notes (continued)1.1
Notes
• The volume knob may be damaged
by mechanical shock.
• In the unlikely event of a malfunc-
tion or failure, Neoprobe recom­mends that owners of neo2000 instruments contact Neoprobe for service.
• Calibration & Preventive Mainte-
nance: The neo2000 is shipped set to factory specifications. Preventive maintenance is limited to external cleaning of the neo2000, fuse replacements and functional diagnostics.
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• Replacement of certain items will
require reprogramming of the unit. Contact Neoprobe to arrange for reprogramming of the unit.
• Regarding Year 2000 compliance,
the neo2000 Gamma Detection System does not use a Real Time Clock, and subsequently is not adversely affected by Year 2000.
• “Error 1” or “Error No Probe” is a
normal operating message when no probe is present. Check probe and cable connections.
1.1-2
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Specifications2
Product Specifications
The neo2000® complies with the following specifications. Service replacement parts ordered through Neoprobe also comply with the appropriate specifications listed. Personnel performing service on the neo2000 must understand these specifications and must ensure that all servicing activities performed on the neo2000 do not compromise any of these specifications.
Product Classification Standard or Regulation
System: Class I, Exempt USA, 21 CFR § 892.1320
Class IIa Europe, Medical Device Directive Class II Canada, Therapeutic Device Regulation
Class II Australia, Therapeutic Device Regulation Model 2000 Type B EN 60601-1/2 Model 2100 Type BF EN 60601-1/2
(1)(2)
(2)
Console: Explosion Equipment not suitable for use in the
presence of Flammable ANASTHETIC MIXTURE WITH AIR or OXYGEN or
NITROUS OXIDE Fluid Ingress Ordinary Equipment Mode of Operation Continuous Operation Degree of Mobility Stationary, non-mobile Protection against Fused and removable power cable electrical shock
BlueTip
TM
Fluid Ingress IPX4
Probes
(1)
The degree of protection from electrical shock is based on the system configured with reusable metal encased probes (Model 1017). When used with the BlueTipTM Probes (Model 2001, 2002, & 2003), the system is Type BF due to the mechanical isolation barrier the plastic material provides.
2)
Product safety testing of the initial design is certified through laboratory testing conducted by a certified third party testing laboratory. Ongoing production testing assures that each device continues to comply with these criteria.
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2 Specifications (continued)
IPX4
Neoprobe Corporation logo
In the U.S.A., Caution: Federal Law restricts this device to sale by or on the order of a physician
Use by
Do not reuse
Sterile using Ethylene Oxide
Type BF
Not for use in the presence of flammable
anesthetics
Splash-proof equipment
Underwriters Laboratory (UL) recognized
symbol component
UL Classified device
CE Mark, Class I
CE Mark, Class II, Class I Sterile
Date of manufacture
Storage and Transit Temperature
Storage and Transit Pressure
Storage and Transit Humidity
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2 Specifications (continued)
Serial number
Batch code
Catalog number
Alternating current
Caution: consult accompanying documents
Consult instructions for use
Standby (push-push) (power on: connections to mains; power off: disconnection from mains)
Equipotentiality
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Technical Overview
3
Overview
This section describes the basic technical features of the neo2000® console. Refer to Appendix A.
Processing Architecture
The neo2000® contains two processors with distinct functions: the central processing unit (CPU) and the digital signal processor (DSP). The CPU controls the operator interface and some higher level processing functions. The DSP performs a majority of the processing of the probe input signals including many of the formatting and statistical processes associated with counting input pulses. The processors are located on separate circuit boards and use a standard bus structure with the CPU as the master of the bus.
Operator Inputs
Operator control over the console is accomplished through the use of momen­tary pushbuttons. Most buttons have only one function within a single operat­ing mode.
Figure 3-1. neo2000 Console (Left: Model 2100; Right: Model 2000)
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Technical Overview (continued)
3
Volume control is accomplished through use of a rotary input. To maximize flexibility, this rotary input is readable by the software and does not directly control the audible output level. Audible feedback of button presses is provided electroni­cally rather than mechanically.
Operator Outputs
Data from the console is presented to the operator using both visual and audible means. Operational state indicators are provided to clearly indicate the operating mode of the system to the user. Numeric displays present quantitative data for evaluation by the operator. A graphics display and an audio speaker present information in a qualitative manner. Audible data is presented in order to allow the surgeon to keep visually focused on the patient. The audible output produces data and status information simulta­neously.
Electronic Input/Output (I/O) Ports
There are two serial I/O ports on the rear of the console. These are used at the factory to program the unit and for future expansion.
Enclosure
The enclosure design complies with the following regulatory require­ments: 1) EN 60601-1­1 drop test; 2) EN 60601-1-2 electromagnetic susceptibility and emissions tests. To meet these design requirements, a two piece clamshell enclosure is used.
The enclosure has interlocking ribs combined with a tongue and groove joint to provide strength to pass the drop test. Rigidity of the housing is obtained by screwing the front and rear housings
together.
The walls of the housings are
angled to allow fluids to flow off
of the console. The tongue and
groove allows the placement of
a gasket to prevent liquid
ingress at the location of the
seam. The buttons are
designed to prevent liquid
entry without sacrificing tactile feedback. External
components are resistant to
most common disinfectants used
to clean devices outside of the sterile
field.
Connectors and Cabling
The console contains both externally accessible connectors as well as internal cabling. Connectors and cables meet applicable regulatory requirements and environmental conditions.
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Technical Overview (continued)
3
A
E
B
Figure 3-2. A. DSP Board B. PDM Board C. I/O Board D. CPU Board
E. PIM Board(Model 2100 only)
D
C
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Technical Overview (continued)
3
Technical Overview (continued)
neo2000® Components
CPU Board (P101)
The main CPU board is a 100/133 MHz 486DX based PC/104 board with onboard programming of Flash memory, floppy/IDE interface, serial ports, parallel port, and serial boot loader capability.
I/O Board (P105)
The I/O board provides digital expansion channels to meet the total I/O require­ments for the neo2000.
DSP Board (P102)
The DSP is a Starburst DSP board containing a DSP running at 32 MHz. This processor is capable of both 32-bit floating point and 32-bit fixed point operations and has two timers. This board also provides the necessary analog and discrete I/O channels to control and interface with the probe input circuitry.
PDM Board (P103* or P104**)
The pulse descriminator module (PDM) board contains the interface circuitry for the external probe. The major components of the PDM board are the signal condition­ing circuitry, the power circuitry and the Pulse Discriminator.
PIM Board (P107**)
The probe isolation module (PIM) board provides isolation circuits for the interface to the external probe.
Main Board (P100)
The Main board serves as a mounting point for most of the displays and switches in the console and also serves as the motherboard for the console.
Auxiliary Board (P106)
The auxiliary board serves as a junction box for the rear enclosure half and acts as a mounting point for the I/O connectors and the radionuclide switch.
Power Supplies (P140, P141)
The +5V and +12V power supplies are medical grade universal input supplies which accept single phase power between 85 and 264 VAC and 47 to 63 Hz.
Cabling
There are a total of eleven cables and four ground wires in the console. Refer to A.3. The cables consist of:
Serial port cables (P120, P121) I/O cables (2) (P122) Auxiliary board cable (P132) Line Filter cable (P124) Power converter cable (P126) Probe input cable (P128* or P129**) PIM to PDM cable (P123**) Speaker cable (P131) Fan cable assembly (P150) Line filter ground cable (P125) Power converter ground cable (2 xP127) Probe input ground cable (P130*)
* Specific to Model 2000 ** Specific to Model 2100
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Technical Overview (continued)
3
Figure 3-3. Top View of the neo2000® Front Assembly (Model 2000)
Figure 3-4. Top View of the neo2000 Front Assembly (Model 2100)
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Technical Overview (continued)
3
Safety Design
The neo2000 meets the applicable requirements of the electrical safety and electromagnetic compatibility regulations listed in the Specifications chapter (2.0) of this service manual.
The neo2000 Gamma Detection System is classified as Class I, Type B (Model 2000) or Type BF (Model 2100) equipment.
The Type B classification is broadly applied to the Model 2000 system, especially when the Model 2000 console is operated with the 14 mm stainless steel (Model 1017) probe. When configured with one of the BlueTipTM Probes (Models 2001, 2002, 2003), the Model 2000 system is classified as Type BF meaning that no earth connection exists between the patient and the equipment. The Model 2100 is classified as Type BF when used with any Neoprobe probes.
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Gamma Detection System
Electromagnetic Compatibility
The inside surface of the neo2000 enclosure is covered with a conductive coating to serve as a shield to electromag­netic radiation. The probe cable and the probe are also shielded to meet emissions and susceptibility requirements at the system level.
Spring finger EMI gaskets are used to bridge the enclosure seam between the front and rear housings without exceeding electrical safety creepage and clearance requirements.
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Technical Overview (continued)
3
Personnel performing service on the neo2000® must be familiar with the requirements contained in the applicable regulations for electrical safety. The following features of the design must be maintined after any servicing operation to ensure compliance with these regulations:
Electrical Safety Checklist
Green/yellow wires securely fastened
Over insulation on all wiring
All connectors fully mated
Fluid ingress gasket properly installed in housing joint
No conductive items protruding from the device
(e.g. housing joint, speaker or fan vent)
Neoprobe Corporation recommends that those servicing the neo2000 use this list as an Electrical Safety Checklist prior to reassembling the unit.
Personnel performing service on the neo2000 must be familiar with the requirements contained in the applicable regulations for EMC compliance. The following features of the design must be maintained after any servicing to ensure compliance with EMC regulations:
EMC Compliance Checklist
EMI fingers securely fastened and not broken
No wires or EMI fingers protruding from housing
Neoprobe Corporation recommends that those servicing the neo2000 use this list as an EMC Compliance Checklist while reassembling the unit.
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Diagnostic Troubleshooting
4
Proper System Configuration
The table below gives solutions to correct some problems if the neo2000® Gamma Detection System is not operating properly. (Also, see chapters 4.1 & 5 of the neo2000 Operation Manual)
Failure Sympton
Blank screen on power-up
Potential Cause
Power cord failed or not connected
Fuse blown (Note: system requires both fuses for operation)
Action
Confirm power cord is connected; replace if necessary
Confirm continuity of fuses; replace if necessary
Failed power switch
Failed line filter
Failed +12v power supply
Failed +5V power supply
Failed Power Converter Cable
Failed Line Filter Cable
Failed CPU board
Confirm power-on LED not illuminated and cooling fan not operating; replace power switch if necessary
Confirm continuity through line filter; replace if necessary
Confirm power-on LED illuminated (operates directly from +12V supply) Confirm operation of cooling fan (operates directly from +5V supply) Confirm continuity of power converter cable; replace if necessary Confirm continuity of line filter cable; replace if necessary
Replace CPU board
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Diagnostic Troubleshooting (continued)4
Failure Sympton
“Error 1“ condition on power-up or during operation with probe connected
Potential Cause
Failed Probe
Failed probe cable
Failed Probe Supply voltage from
neo2000
Failed PDM Board
Failed I/O Board
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Action
Confirm performance with another probe; replace if necessary
Confirm performance with another probe cable Confirm continuity, check for shorts Replace if necessary
Confirm +12V output at probe input connector If no +12V output observed: Check for physical damage to probe input connector; replace if necessary
Confirm continuity, check for shorts of internal probe input cable, replace if necessary
Check +12V output from PIM board (2100)
Confirm +12V ouput from PDM board (2000); replace if necessary
Confirm +12V input to PIM board; replace PIM to PDM cable if necessary
Replace PDM board
Replace I/O board
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4 Diagnostic Troubleshooting (continued)
Failure Symptom neo2000® fails to
display “Error 1” condition when probe not connected
*“Error 2” or *“Error 3” conditions on power-up or during operation
*“Error 4” conditions on power-up or during operation
*“Error 5” condition on power-up or during operation
*“Error 5.2” condition during operation
* If error persists, contact Neoprobe Corporation for additional technical support.
Potential Cause
Failed PIM board (2100)
Failed PDM board
Failed I/O board
Failed CPU or Main board
Failed DSP board
Failed Main board
Failed DSP board
Failed Main board
CPU stack over-flow
Action
Replace PIM board (2100)
Replace PDM board
Replace I/O board
Cycle power to unit. Return for service if condition persists.
Replace DSP board
Replace Main board
Replace DSP board
Replace Main board
Cycle power to reset CPU; if condition persists, replace CPU board
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4 Diagnostic Troubleshooting (continued)
Failure Symptom
*“Error 6” condition on power-up or during operation
Display shows “Idle BLE” on power-up
Display freezes or locks-up during operation
No response from
neo2000® input
control buttons
Potential Cause
Failed DSP board
Failed Main board
Application not properly pro­grammed
Failed CPU board
Failed Main Board
Failed Main Board (front panel buttons)
Failed Auxiliary Board (Radionu­clide button)
Auxiliary Board Cable failure (Radionuclide button)
Failed I/O Cable
Failed I/O Board
Action
Replace DSP board
Replace Main board
Return unit to Neoprobe for programming
Replace CPU board
Replace Main board
Replace Main board
Replace Auxiliary board
Confirm connections, continuity and no shorts in auxiliary board cable; replace if necessary
Confirm connections, continuity and no shorts in I/O cable(s); replace if necessary
Replace I/O board
* If error persists, contact Neoprobe Corporation for additional technical support.
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4 Diagnostic Troubleshooting (continued)
Failure Symptom
No response or intermittent response to known radiation source
Potential Cause
Incorrect energy threshold selected
Failed probe
Failed probe cable (external cable)
Failed Probe Input Cable (internal cable) Failed Probe Bias Voltage
Action
Confirm that proper radionuclide is selected on neo2000
Confirm performance with another probe; replace probe if necessary Ensure cable connectors are dry Confirm performance with another probe cable Confirm continuity, check for shorts Replace probe cable if necessary
Confirm continuity, check for shorts
Confirm >50V output at probe input connector
If bias voltage <50V observed: Check for physical damage to probe input connector; replace if necessary
Confirm continuity, check for shorts of internal probe input cable; replace if necessary
Check for >50V output from PIM board; replace PIM board if necessary (2100)
Check for >50V output from PDM board; replace PDM board if necessary (2000)
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4 Diagnostic Troubleshooting (continued)
Failure Symptom
No response or intermittent response to known radiation source (contin­ued)
Probe gives unexpected high counts without a known radioac­tive source present
Potential Cause
Failed PIM board
Failed PDM board
Failed DSP board
Unknown radiation source present
Failed probe (high electronic noise)
Failed PIM Board
Failed PDM Board
Failed DSP Board
Action
Replace PIM board (2100)
Replace PDM board
Replace DSP board
Check for radioactive material on probe Check for radioactivity on user glove Decontaminate per Operation Manual if necessary Check for persons undergoing radiation therapy
Check for similar readings using Confirm performance with another probe Replace probe if necessary
Replace PIM board
Replace PDM board
Replace DSP board
125
I radionuclide setting
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4 Diagnostic Troubleshooting (continued)
Failure Symptom
Probe gives unexpected high counts with a known radioactive source present
LED not illumi­nated when expected
Volume Encoder not functional
No audible response when system detects radiation
Potential Cause
Wrong radionuclide selected on
neo2000
Failed LED
Volume Encoder Damaged
System is muted
Background count set above level of detected radiation
Speaker Cable failure
Failed Speaker
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Action
Select correct radionuclide
Confirm LED operation during power-up Confirm LED operation using Diagnostic Menu Replace Main board if necessary
Replace Main board or replace volume encoder
Press and release mute (mute icon is flashing) button to turn sound on Confirm background count setting
Confirm connections, continuity and no shorts in speaker cable; replace if necessary
Replace speaker if necessary
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Diagnostic Troubleshooting (continued)4
Failure Symptom
No audible response when system detects radiation (contin­ued) Cooling fan not operating
Potential Cause
Auxiliary Board Cable failure
Main Board Failure
Failed Cooling Fan
Auxiliary Board Cable failure
Internal cabling/wiring
Action
Confirm connections, continuity and no shorts in auxiliary board cable; replace if necessary
Replace Main board
Confirm +5V at cooling fan terminals Confirm fan blades are properly engaged and turn freely Replace cooling fan if necessary
Confirm connections, continuity and no shorts in auxiliary board cable; replace if necessary
Confirm internal cabling/wiring is properly positioned and does not impede fan movement.
4-8
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Disassembly, Service Part Installation and Re-assembly
5
Overview
This section gives a pictorial step by step instruction of disassembling, repairing, and re-assembling your neo2000®. Neoprobe recommends that the servicing technician complete the Service Checklist prior to returning a neo2000 to operation (see Appendix C).
Step 1.
Remove 5 screws from the rear of the unit with a No. 1 or No. 2 Phillips head screwdriver. Gently pull off volume knob.
Step 2.
Gently separate the front and rear housings. Be careful not to damage the EMI fingers.
Step 3.
Disconnect the auxiliary cable to allow separation of the front and rear assem­blies.
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Disassembly, Service Part Installation and Re-assembly (continued)
5
Step 4.
After disconnecting the auxiliary cable, support the corners of the front housing to avoid damage to the volume encoder.
Hint: Use two rolls of tape to support front housing.
Caution: The volume encoder may be damaged by mechanical shock.
Step 5.
Using the service manual as a guide, identify the problematic part which needs replacement. Order a replacement part using the Authorized neo2000® Parts list (see appendix B).
Now that the part has been replaced, gently reconnect the front housing to the rear housing making sure that nothing protrudes.
Step 6.
Holding the housings together, turn the console to its rear. Reinstall the 5 Phillips head screws which were initially removed.
Warning: The internal electronics of the neo2000 are sensitive to damage from electrostatic discharge (ESD). Use appropriate precaution when opening and servicing the unit.
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Performance Verification
6
Overview
Neoprobe Corporation recommends servicing technicians complete the pre-closure checklists prior to completing the following perfor­mance verification checklist for the neo2000®. The performance verification checklist is necessary to determine proper operation of the unit. If any problems observed in performance after servicing indicate that the unit is not working, it should be returned to Neoprobe Corporation for evaluation. (See Appendix C for a complete service checklist.)
Operation
Power-Up unit
Verification Observation
Verify LEDs All LEDs lit
Plug in probe and cable No probe error disappears (see Chapter 1.1 of the neo2000 Operation Manual)
Diagnostic test
(see Chapter 4.1 of the
neo2000 Operation Manual)
Electrical Safety Tests
Operational - Dynamic Pitch Mode
VITM - top half display All indicators lit
VITM - bottom half display All indicators lit
ICTM - button press All buttons respond
per Institute procedure Complies with institute’s procedure
Select Dynamic Pitch/Tc-99m/1000cps Target Count display active
Position probe over Tc-99 or Co-57 source Verify display counts and audible response to get 250cps - 1000cps
Activate Target Count over source (Tc-99 or Co-57) Verify response to source
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Performance Verification (continued)
6
Operational - Dynamic Mode
(Continued)
Repeat Target Count Verify consistent operation and resulting cps
Without moving source select Verify LED, display count, and audio over range Dynamic Pitch/Tc-99m/100cps
Without moving source select Verify no response to source Dynamic Pitch/I-131/100cps
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Disclaimers
7
Authorized Service Representatives
Service of the Neoprobe neo2000 Gamma Detection System to the extent described in this service manual may be performed by autho­rized service representatives of Neoprobe Corporation. Any unau­thorized servicing operations performed on the neo2000 shall automatically void the warranty.
®
Service by Owners of the neo2000
Neoprobe authorizes owners of the neo2000 , and other independent entities authorized by owners of the neo2000, to service the neo2000 Gamma Detection System to the extent described in this manual. Service of the neo2000 by owners or other entities may, at Neoprobe’s sole discretion, void any remaining warranty on the unit. Neoprobe Corporation shall not be liable for any
claim for damages resulting from servicing operations performed on the neo2000 by owners or other entities authorized by owners.
Parts
Replacement parts used in the repair of the neo2000 must be obtained through Neoprobe. Neoprobe can not ensure the proper performance of the unit if any replacement parts are obtained from any other source. Use of any unauthorized parts in the repair of a neo2000 shall automatically void the warranty.
Neoprobe Corporation shall not be liable for any claim for damages resulting from the use of unauthorized parts in the
neo2000.
Safety
The neo2000 incorporates safety features in the internal construction and wiring that are necessary to maintain the required electrical safety rating. Personnel
servicing the neo2000 must be familiar with these safety features, and must not compromise any of these safety features. Use of any unauthorized wiring or other compro­mise of the neo2000 safety features shall automatically void the war­ranty.
Neoprobe Corporation shall not be liable for any claim for damages resulting from unauthorized wiring or other compromise to the safety features of the neo2000.
Unauthorized Service
Neoprobe Corporation shall not be liable for any claim for damages resulting from unauthorized service of the neo2000. This shall include attempts by any person to perform modifications to the product’s design such as, but not limited to, rewiring, use of unauthorized parts, and tampering, alteration or abuse of parts or accessories such as cables, wire har­nesses, probes, line filters, etc.
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Service Policy
8
Overview
This section describes how to obtain warranty and out-of warranty service on the neo2000® Gamma Detection System. All service on the neo2000 must be performed by an authorized service representative of Neoprobe Corporation (“the Company”).
Warning: Returned products must be properly decontaminated in accordance with all applicable regulations for biohazardous material.
Warranty Service
To obtain service under your warranty, do the following: Obtain advance authorization prior to returning any products to the Company. Before returning any equipment, either write or call Neoprobe Corporation at 800­793-0079 or 614-793-7500.
Providethepart number and serial number for the defective product (if applicable), a technical description of the defect or malfunction, a no­charge purchase order, and your appropriate shipping and billing addresses. At the same time, obtain a returned merchandise authorization (RMA) number from Neoprobe.
Return the entire neo2000 or other product in its original packing. The shipment must be clearly labeled with the RMA number and prepared in accordance with good commercial practices. Shipment to the Company shall be at Buyer’s expense. Repaired or replacement equipment will be shipped by the Company to the Buyer with shipping and insurance costs paid for by the Company (C.I.P.). Nonverified problems or defects are subject to an evaluation charge.
Out-of-Warranty Service
To obtain out-of-warranty service, do the following:
Obtain advance authorization and estimate of the service cost prior to returning the product to the Com­pany. Before returning any equip­ment, either write or call Neoprobe Corporation at 800-793-0079 or 614-793-7500. Provide the part number and serial number for the defective equipment (if applicable), a technical description of the malfunction, a purchase order number covering the Company’s estimate of the repair cost, and shipping and billing addresses for the Buyer. At the same time, obtain a returned merchandise authorization (RMA) number.
Return the entire neo2000 or other product in its original packing. The shipment must be clearly labeled with the RMA number and prepared in accordance with good commercial practices. Shipment to Company shall be at Buyer’s expense. Repaired or replacement equipment will be shipped by the Company to the Buyer with shipping and insurance costs paid for by the Company (C.I.P.). Nonverified problems or defects are subject to an evaluation charge.
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Warranty
9
Service Warranty. Service and service parts provided by Neoprobe Corporation (“the Company”) are warranted against defects in workmanship and materials for a period of 90 days from the date of shipment by Company to Buyer, subject to the limitations hereinafter set forth. Should any defects be found and reported during that period, Company, at its option, will repair or replace such defective equipment provided that Buyer ship the product containing the defect to Company, transportation charges prepaid, with notice of the defect and representation that the equipment has been properly installed, maintained, and operated within the limits of rated and normal usage. The repaired or replacement equipment will be shipped C.I.P. (carriage and insurance paid) from the Company’s plant.
This warranty shall not apply to any service parts where the installation or servicing of such service parts is improper, or where service parts are operated above rated load capacity, or subjected to accident, tampering, alteration, or abuse. THE
COMPANY’S LIABILITY UNDER THIS WARRANTY OR ANY OTHER WARRANTY WHETHER EXPRESS OR IMPLIED IN LAW OR FACT SHALL BE LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE MATERIAL AND WORKMANSHIP, AND IN NO EVENT SHALL THE COMPANY BE LIABLE FOR CONSEQUENTIAL OR INDIRECT DAMAGES.
THIS WARRANTY ALONG WITH ANY APPLICABLE PRODUCT WARRANTY(SEE OPERATION MANUAL) CONTAINS THE ENTIRE OBLIGATION OF NEOPROBE CORPORATION AND NO OTHER WARRANTIES INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE OR OTHER WARRANTIES EXPRESSED, IMPLIED, OR STATUTORY ARE GIVEN.
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Page 33
Notices10
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10-1
Page 34
neo2000® Functional SchematicA.1
Probe Inpu t
Connect or
(See Figure A.1-3 )
Sw it ch
Pow e r
Pow e r
PDM B oard
J2
Main Board
Upper Wind ow
Comparat or
Low er Window
Comparat or
Upper
Windo w Th reshol d
Low er
Window Thr eshold
Bias
z
z
Supply
J1
J10
LED
J17
J2
+12v Pow er
Supply
J1
Lin e
Fil t er
PE
Puls e Det ect Logi c
Supply
+ 12v Probe
DSP Boa rd
Flas h
D S P
Dual Port Memory
SRAM
PC104
PC104
J5
J3
J3
Analog I/O
J4
J4
J6, J7
J6, J7
J4, J6
J3
J20
CPU Boar d
Flash
DRAM
Seri al Port
Buff er
486 CPU
CPU BU S
PC104
J1, J2
PC104
J1, J2
J3, J5
PC 104 BUS
Sound
Gener at or
J21
J2
+5v Pow e r Supply
Audio
Amp
I/O Board
Digi t ial I /O
24 Channel s
J9
Seri al Por t
Digital I/O
24 Channels
J5
J19
J1
J18
J1
Cooling Fan
(+ 5 v DC)
(2)
Ser ia l Por t
(2)
Seri al Por t
J6
J2
Display Driver s
Auxillary Board
Audio
Speaker
J3
J4
Input Switches
Volume Encoder
Numeric Display
LED Indicat ors
(x8 )
(x3)
(x17 )
Serial Port 2
RJ4 5
Serial Port 1
Input Switch
DB9
(x1)
Figure A.1-1. Model 2000 Configuration.
A.1-1
Page 35
A.1 neo2000® Functional Schematic (continued)
Probe Input
Connect or
(See Figure A.1-4 )
Pow er
LED
Pow er Sw it ch
PIM Boar d
J2
z
z
+ 12 V
PS
Bias
Main Board
Line
Fil t er
PE
PDM B oard
J1
J2
Upper Wind ow
Comparat or
Low er Window
z
z
Supply
J1
J10
Comparat or
Bias
Detect
Upper
Window Threshold
Low er
Window Thresh old
Pulse
Logic
+ 12v Probe
Supply
DSP Boar d
Flas h
D S P
Dual Por t
Memory
SRAM
PC104
PC104
J6, J7
J6, J7
J4, J6
Fla sh
DRAM
J3
J20
J5
J3
J3
Analog I /O
J4
J4
CPU Bo ard
486 CPU
CPU BUS
Buffer
PC104
Ser ial Por t
J1, J2
PC104
J1, J2
J3, J5
PC 10 4 BUS
Sound
Generat or
J17
J2
+12v Pow er Supply
J1
J21
J2
+5v Pow er Supply
Audio
Amp
I/O Board
Digi t ial I /O
24 Channel s
J9
Ser ial Por t
Dig it al I/ O
24 Channel s
J5
J19
J18
J1
Cooling Fan
(+ 5v DC)
(2)
Serial Port
(2)
Serial Port
J6
J2J1
Disp lay Drivers
Auxi llary B oard
Audio
Speaker
J3
J4
Input Switches
(x8)
Volume Encoder
Numeric Display
(x3)
LED Indicat ors
(x17)
Serial Por t 2
Serial Por t 1
RJ4 5
DB9
Input Switch
(x1)
Figure A.1-2. Model 2100 Configuration.
A.1-2
Page 36
A.1 neo2000® Functional Schematic (continued)
Probe Input Connector Pin Assignments
1 ISOCOM
1 COM
2 SIG Input Impedance 10kV-30kV
3 +12V 11.4v-12.6v
4 BIAS
5 CTL 1 5v
CTL 2
6
Figure A.1-3. Model 2000 (frontal view of unit) Figure A.1-4. Model 2100 (frontal view of unit)
Common
>50v
5v
2 CTL 2 12v
3 CTL 1 12v
4 BIAS
5 +12V 11.4v-12.6v
SIG
6
7 ISOGND Common
Input Impedance 10kV-30kV
Common
>50v
A.1-3
Page 37
A.2
neo2000® Grounding & Isolation Diagram
Probe
(Model 1017)
Warning: Proper configuration of grounding required for safety.
Figure A.2-1. Model 2000 Configuration.
Cable
(Model 202 1)
Bi as
+ 12V
Signal
Con t r ol 1/ 2
Co mmo n
PE
RS232 DB9
RS232 RJ 4 5
Z
Con t r ol Uni t
(Model 200 0)
Z
P/ S
P/ S
3 Pin IEC Li ne Fil ter
P/ S
Ground
PE
A.2-1
Page 38
A.2 neo2000® Grounding & Isolation Diagram (continued)
Pr o b e
(Model 1017)
Cab l e
(Model 2024)
Warning: Proper configuration of grounding required for safety.
Figure A.2-2. Model 2100 Configuration.
Bi as
+ 12V
Signal
Contr ol 1/2
Comm o n
ISO
ZZ
RS232 DB9
RS232 RJ 4 5
P/ S
Control Unit
(Model 2100)
Isolation
Bar ri er
P/ S
ISO
P/ S
3 Pin IEC
Line Filter
Ground
PE
A.2-2
Page 39
A.3
1. Front Housing
2. Main Board
3. I/O Board
4. CPU Board
5. 5V Converter
6. PIM Board (Model 2100 only)
7. PDM Board
8. DSP Board
9. 12V Converter
Front Housing Assembly
1
2
Figure A.3-1. Exploded view.
3
5
4
6
9
8 7
A.3-1
Page 40
A.3 Front Housing Assembly (continued)
1. Front Housing
2. Main Board
3. I/O Board
4. CPU Board
5. 5V Converter (positioned under PIM Board)
6. PIM Board (Model 2100 only)
7. PDM Board
8. DSP Board
9. 12V Converter
9
6
5
8
7
Left Side View (Model 2100)
Figure A.3-2. Assembled view.
1
2
Right Side View (Model 2100)
4
3
A.3-2
Page 41
A.4
1. Rear Housing
2. Line Filter
3. Auxiliary Board
4. Fan
5. Speaker
Rear Housing Assembly
Figure A.4-1. Exploded view.
2
4
5
1
3
A.4-1
Page 42
A.4 Rear Housing Assembly (continued)
1. Rear Housing
2. Line Filter
3. Auxiliary Board
4. Fan
5. Speaker
1
2
3
Figure A.4-2. Assembled view.
5
4
A.4-2
Page 43
B Neoprobe Authorized Service Parts
To order Neoprobe Authorized Service Parts contact Neoprobe Technical Support at 800-793-0079 or 614-793-
7500. Please make sure to identify your neo2000® Model Number and Serial Number and the service parts that you require. Below is a categorized checklist for your convenience when placing an order.
neo2000 Model Number: Model 2000
Model 2100
BOARDS
P100Main Board P101* CPU Board (V1.03) P108 CPU Board (V2.01) P102* DSP Board (V1.03) P109 DSP Board (V2.01) P103 PDM Board (2000) P104 PDM Board (2100) P105 I/O Board P106 Auxiliary Board P107 PIM Board (2100)
KITS
P145 Labeling Kit (2000) P146 Labeling Kit (2100)
P120 CPU1 Cable P121 CPU2 Cable P122 I/O Cable P123 PIM to PDM Cable (2100) P124 Line Filter Cable P125 Line Filter Ground Cable P126 Power Converter Cable P127 Power Converter Ground Cable P128 Probe Input Cable (2000) P129 Probe Input Cable (2100) P130 Probe Input Ground Cable P131 Speaker Cable P132 Auxiliary Board Cable Assembly
neo2000 Serial Number Software Version
CABLES
* Indicate software version required or contact Neoprobe.
POWER SUPPLY
P140 12V Power Supply P141 5V Power Supply
OTHER
P150 Cooling Fan Assembly P151 Fuses (2) P152 Speaker P153 Fluid Ingress Gasket P154 Front Housing Shell (2000) P155 Front Housing Shell (2100) P156 Rear Housing Shell P157 Power Switch P158 Line Filter P159 Volume Encoder
B-1
Page 44
C neo2000® Service Checklist
Neoprobe recommends that servicing technicians complete the following checklist prior to returning a neo2000 to operation. The completed form should be retained in your files for tracking service history.
Pre-closure Checklist
Electrical Safety (See chapter 3) EMC Compliance (See chapter 3)
Green Yellow wires securely fastened EMI fingers securely fastened and not broken Over insulation on all wiring No wires or EMI fingers protruding All connectors fully mated Fluid ingress gasket properly installed in housing joint No conductive items protruding from openings in the
device (e.g. housing joint, speaker or fan vent)
Post-closure Checklist
Performance Verification (See chapter 6)
Power up unit Operational - Dynamic Mode
All LEDs lit Target count display activePlug in probe and cable Verify display counts and audible responseNo probe error disappears Verify response to source
Diagnostic test Verify consistent operation and resulting cps (4 times)
All indicators lit Verify LED, display count, and audio over rangeAll buttons respond
Electrical Safety Tests (per institute procedure)
All indicators lit
Verify no response to source
Parts replaced:
C-1
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