Page 1
iPC Series & nPC300
Ultra-Thin Industrial
Computers w/ i-Processors
User’s Guide
Nematron Corporation
5840 interface Drive, Suite 100
Ann Arbor, Michigan 48103-9515
USA
Document No. DOC-IPC-003,
User Manual iPC-Series & nPC300, Rev C Rel. 11-2014
Page 2
Revision Number
Description of Change
Release Date
R1
Preliminary Release
8-2012
A
Initial Release
10-2012
B
Added ATOM N2800 and –EN Options
12-2013
C
Added ATEX Zone 2 Info
11-2014
Nematron reserves the right to make changes in specifications described herein at any time without
notice in order to improve design and reliability. Nematron does not assume any responsibility for the
use of any circuitry described; no circuit patent licenses are implied. Nematron assumes no
responsibility for damage caused by misuse or improper use of its products.
Revision List
WARRANTY
Nematron warrants to Customer that the Products will be free from defects in material and
workmanship under normal use and service for a period of two years from date of invoice. Customer’s
exclusive remedy for breach of this warranty is that Nematron will either (i) repair or replace, at its option, any
Product which fails during the warranty period because of such defect (if Customer promptly reported the
failure to Nematron in writing) or, (ii) if Nematron is unable to repair or replace, Nematron will refund the
purchase price of the Product upon its return to Nematron. This warranty does not apply to any Product which
has been subjected to misuse, abnormal service or handling, or which has been altered or modified in design
or construction, or which has been serviced by anyone other than Nematron. The warranty set forth herein is
in lieu of, and exclusive of, all other warranties, express or implied.
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Document No. DOC-IPC-003,
User Manual iPC-Series & nPC300, Rev C Rel. 11-2014 Page 2 of 27
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Chapter 1 - Introduction
The iPC Series products are high performance embedded ultra-thin industrial computers specifically
designed for harsh industrial environments including Class I & II, Division 2 hazardous locations. In addition
there are also ATEX Zone 2/22 certified variations.
The iPC Series offers four versions with 12.1” SVGA (800 x 600), 15” XGA (1024 x 768), 17” SXGA
(1280 x 1024), or 19” SXGA (1280 x 1024) LED backlit TFT Color LCD panels. A stand alone “node” version
without an integrated display is also available (nPC300). These high-performance embedded industrial PCs
offer processor options up to a state of the art Intel Core i7 Processor and DRAM options up to 4 GB. With a
multitude of I/O included on the standard unit many automation applications are ideally suited for use with this
series. The Ultra-Thin panel depth (2.7” to 3.42”) also makes this series ideal for space constrained
applications. With Class I and II Division 2 approvals this industrial PC makes installation in Hazardous
Locations applications simple.
Features
Processor Options up to Intel i7 options
o Intel ATOM N2800 – 1.86 GHz, 1 MB Cache, 2 Cores & 4 Threads, Fanless
o Intel Celeron P4500 – 1.86 GHz, 2 MB Cache, 2 Cores & 2 Threads
o Intel i5-520M – 2.4 GHz, 3 MB Cache, 2 Cores and 4 Threads
o Intel i7-620M – 2.66 GHz, 4 MB Cache, 2 Cores and 4 Threads
DRAM Options up to 4 GB
80 GB (minimum) easily removable SATA solid state drive
o Larger Solid State SATA drive upgrade options
o 500 GB (min) SATA hybrid hard drive with Solid State Adaptive Memory Cache Option
Numerous I/O Ports
o Two Gigabit Ethernet ports
o 6 USB 2.0 ports (4 on N2800 CPU option)
o 2 RS-232 serial port
o 1 RS-422/485 Serial port
o Analog VGA or HDMI port for dual screen applications
UL 508 and ANSI/ISA 12.12.01 listed for Hazardous Locations: Class I, Division 2, Groups A, B, C, D and
Class II, Division 2, Groups F and G, Class III when installed in a suitable enclosure (N/A to Enclosed
Options)
Optional ATEX Zone 2/22 configurations available (24 VDC configurations with appropriate ATEX
markings only)
NEMA 4/4X/12 & IP66 front bezel (does not include –EN or –RM options)
2-Year warranty
European CE mark compliant
Integral 100 -240 VAC power supply
Simplified installation with no studs
Ultra-Thin design – less than 3.25” behind front panel
VESA compliant – all modes up to SXGA, 75Hz (SVGA on 12” and XGA on 15” unit)
Optional 5-wire resistive touch screen
Optional NEMA 1 Enclosure
Optional 304 stainless steel front bezel
Optional iPC1900 Rack Mount front bezel (not NEMA sealed)
Optional 24 VDC input power
Windows 7 Professional 32-bit standard
o Windows XP Professional 32-bit optional
o Windows 7 Ultimate 64-bit (includes multi-language support) optional
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Document No. DOC-IPC-003,
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Page 4
Specifications
Front Panels
The iPC series has NEMA 4/4X/12 (IP66) sealed front panels when mounted in an appropriate NEMA
rated enclosure. The front panels and required cutouts are exactly the same as the appropriate size ePCSeries or M-Series units for easy migration to the iPC-Series from the other units. See Chapter 2 for more
details on installation and selection of an appropriate enclosure. All four sizes have very similar front panels
with different dimensions.
Figure 1.0: iPC Series Front Panel Comparison
The standard front panels are powder coated aluminum. The optional Stainless Steel front panel is type 304
and will not contain a logo pocket or logo on the front. The window area is clear polycarbonate when ordered
without a touchscreen (N/A on ATEX Zone 2/22 configurations). The touchscreen option is heat annealed
glass covered by a polyester overlay. The polyester overlay has better resistance to chemicals than the
polycarbonate window. Depending on the chemicals involved in your application consideration should be
given to choosing the proper window material. In addition there is a Rack Mount front panel option for the
iPC1900 (19” unit) only. This front panel is powder coated aluminum and is 9U high with four rack mount
spaced counter-bored mounting holes on each side of the panel. This panel is not NEMA sealed when
installed.
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Document No. DOC-IPC-003,
User Manual iPC-Series & nPC300, Rev C Rel. 11-2014 Page 4 of 27
Page 5
I/O Panel
All four versions of the iPC series and the nPC300 have a common Input/Output configuration. Figure 2.0
shows the base configuration of the iPC-Series (not N2800 Fanless) units.
With N2800 Fanless Option Only
Figure 2.0: iPC Series I/O configuration
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Document No. DOC-IPC-003,
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Page 6
Feature
Description
Analog Video
Port
A standard 15-pin analog VGA is provided. This connection allows a second screen
to be easily added to the iPC. In addition the iPC allows this second screen to be
utilized in an extended desktop configuration. See CPU manual section on
configuring the video for more details on this feature.
HDMI Port
An HDMI port is provided. This connection allows a second screen to be easily
added to the iPC. In addition the iPC allows this second screen to be utilized in an
extended desktop configuration. See CPU manual section on configuring the video
for more details on this feature.
Com 1
Com 1 is a standard 9-pin RS-232 serial port.
Com 2
Com 2 is a standard 9-pin RS-232 serial port.
Com 3
Com 3 utilizes a standard 9-pin serial port. The iPC default configuration for this port
is RS-485 or RS-422. This port automatically switches between 485 and 422
depending on the connections utilized. See CPU manual for more detailed
instructions and information on the configuration of this port.
Gigabit Ethernet
Two Ethernet ports are provided that are both capable of 10/100/1000 Base-T
communications.
USB 2.0
Six ports capable of USB 1.1 and USB 2.0 are provided.
(2 USB 2.0 and 2 USB 3.0 on ATOM N2800 unit only)
Input Power
Input power, whether AC or DC, is supplied via a Phoenix connector. See Chapter 2
on Installation for more details on how to wire this connection.
Easily Removable
SATA Drive
An easily removable high speed Serial ATA drive is provided. The captive retention
hardware, lack of cumbersome cables, and handle make changing hard drives an
easy task.
ePC1200
ePC1500
ePC1700
ePC1900
Display Diagonal
12.1” (307.34mm)
15.0” (381.0mm)
17.0” (431.8mm)
19.0” (482.6mm)
Display Size
(Active Area
HxV)
9.69” x 7.26”
(246.0mm x
184.5mm)
11.97” x 8.98”
(304.0mm x
228.1mm)
13.30” x 10.64”
(337.8mm x
270.3mm)
14.82” x 11.85”
(376.4mm x
301.0mm)
Native Resolution
SVGA, 800 x 600
XGA, 1024 x 768
SXGA, 1280 x
1024
SXGA, 1280 x
1024
Displayable
Colors
16M
16M
16M
16M
Brightness,
Typical
450 Nit
400 Nit
350 Nit
300 Nit
Contrast Ratio,
Typical
600:1
600:1
1000:1
2000:1
Horizon/Vertical
View Angle,
CR>5, Typical
140/120
140/120
170/170
178/178
Backlight Life,
Typical
50,000 hrs
50,000 hrs
50,000 hrs
50,000 hrs
DISPLAY
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Document No. DOC-IPC-003,
User Manual iPC-Series & nPC300, Rev C Rel. 11-2014 Page 6 of 27
Page 7
Touch Screen Technology
5- Wire Analog Resistive
Interface
Internally via USB
Resolution
4096 x 4096
Positional Accuracy (Maximum Error)
0.18” (0.19” ePC1900)
4.57mm (4.83mm ePC1900)
Positional Accuracy (Standard Deviation of Error)
< 0.08” (< 2.0 mm)
Expected Life
>35,000,000 Activations
TOUCH SCREEN (Optional)
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Page 8
PHYSICAL
iPC1200
iPC1500
iPC1700
iPC1900
Over All
Dimensions
(H x W x D)
10.475” x 12.9” x
3.42”
(266.1mm x
327.2mm x
86.75mm)
12.80” x 15.80” x
2.95”
(325.1mm x
401.3mm x
74.9mm)
14.48” x 17.14” x
3.10”
(367.8mm x
442.0mm x
78.7mm)
15.70” x 18.66” x
3.25”
(398.8mm x
474.0mm x
82.6mm)
Panel Mounting
Depth
3.165” (80.4mm)
2.70” (68.6mm)
2.90” (73.7mm)
3.00” (76.2mm)
Cutout
Dimensions
(H x W)
9.68” x 12.10”
(245.9mm x
307.3mm)
12.00” x 15.00”
(305mm x
381mm)
13.70” x 16.35”
(348mm x
415.3mm)
14.90” x 17.75”
(378.5mm x
450.9mm)
Weight
10.5 lbs (4.76kg)
15.0 lbs (6.80kg)
19.0 lbs (8.63kg)
22.5 lbs (10.22kg)
Shipping
Weight
14.0 lbs (6.35kg)
19.5 lbs (8.84kg)
23.5 lbs (10.67kg)
27.5 lbs (12.49kg)
Option Weight
(-SS)
+2.5 lbs (1.13kg)
+3.5 lbs (1.58kg)
+3.75 lbs (1.70kg)
+4.0 lbs (1.81kg)
The nPC300 is essentially the rear of the panel mount versions. It is supplied with mounting brackets so that it
can be easily attached to wall or shelf in a NEMA 1 or better enclosure. The nPC300 is not a standalone
device and must be installed in an enclosure to protect operators.
The dimensions of the nPC300 unit are as follows:
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Document No. DOC-IPC-003,
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Page 9
AC Input Voltage
(N/A for ATEX Certified Units)
100 – 240 VAC, 50/60 Hz
AC Input Current
(N/A for ATEX Certified Units)
1.0 A Maximum
DC Input Voltage (Optional)
18 – 36 VDC
DC Input Current (Optional)
6.0 A Max
Input Power
nPC300 – 60 W Typical* (40 W for N2800 Option)
iPC1200 - 70 W Typical* (50 W for N2800 Option)
iPC1700 – 80 W Typical* (60 W for N2800 Option)
iPC1700 – 85 W Typical* (65 W for N2800 Option)
iPC1900 – 90 W Typical* (70 W for N2800 Option)
Operating Temperature
0C to 55C
(0C to 50C for Enclosed Options
Non-Operating Temperature
-20C to 60C
Operating & Non-Operating Humidity
20% to 80% RH, non-condensing
Operating Shock*
15g peak acceleration, 11msec
Non-Operating Shock
30g peak acceleration 11msec
Operating Vibration (5-2000 Hz) 1
0.006” peak to peak displacement,
1g maximum acceleration
Non-Operating Vibration (5-2000 Hz) 1
0.015” peak to peak displacement,
2.5g maximum acceleration
Operating Altitude 2
Sea level – 10,000 feet
Non-Operating Altitude 2
Sea level – 40,000 feet
ELECTRICAL
* Typical Power is measured without any additional I/O or expansion options. Any additional I/O installed
during application can increase this value.
ENVIROMENTAL
1 Shock and Vibration specifications are established using Solid State drives and non-rotating media.
2 Altitude Specification is established by using all internal component specifications.
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Document No. DOC-IPC-003,
User Manual iPC-Series & nPC300, Rev C Rel. 11-2014 Page 9 of 27
Page 10
Front Panel NEMA Rating
NEMA 4/4X/12, IP66
FCC
47 CFR, Part 15, Class A
European Union CE Marking Compliance
CE, EN 55022: CISPR 11, Group 1, Class A,
EN 61326-1, EN 60950-1
North American Safety Agency Approvals (panel mount
and nPC300 versions only)
UL 508 Listed, cUL Listed CSA C22.2, #142,
ANSI/ISA 12.12.01 UL Listed* & CSA C22.2,
#213* cUL Listed*
European Union ATEX Zone 2/22 Approvals (optional
configurations)*
Certificate Number: DEMKO 14 ATEX 1374X
Note: Not all variations of the iPC-Series and nPC300 are
ATEX zone 2/22 certified, only those with the appropriate
ATEX markings on the label are certified for use in ATEX
hazardous locations.
All ATEX Certified iPC-Series & nPC300
Models:
EN 60079-0:2012+A11:2013
EN 60079-15:2010
ATEX Certified iPC-Series Models Only:
EN 60079-11:2012
EN 60079-31:2009
iPC-Series:
II 3G Ex ic nA IIC T4 Gc IP66
II 3D Ex tc IIIC T67°C Dc IP66
0°C ≤ T
AMB
≤ 55°C
nPC300:
II 3G Ex nA IIC T4 Gc
0°C ≤ T
AMB
≤ 55°C
North American Safety Agency Approvals (enclosed
versions only)*
UL 508 Listed, cUL Listed CSA C22.2 #142
AGENCY CERTIFICATIONS AND APPROVALS
* See appropriate note below for the applicable unit or option being utilized.
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Document No. DOC-IPC-003,
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Page 11
WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT
WHILE THE CIRCUIT IS LIVE OR UNLESS THE AREA IS KNOW TO BE FREE
OF IGNITABLE CONCENTRATIONS.
NOTE FOR CLASS I DIVISION 2 INSTALLATIONS (RACK MOUNT VERSIONS):
SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C AND D
HAZARDOUS LOCATIONS, OR NONHAZARDOUS LOCATIONS ONLY
FOR RACK MOUNT INSTALLATION ON A TYPE 1 ENCLOSURE WITH
PROVISIONS FOR CLASS I DIVISION 2 WIRING METHODS
TEMPERATURE CODE: T6 (T4A FOR N2800 OPTION)
NOTE FOR CLASS I DIVISION 2 INSTALLATIONS (NP300 UNITS):
SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C AND D
HAZARDOUS LOCATIONS, OR NONHAZARDOUS LOCATIONS ONLY
FOR USE ON A FLAT SURFACE OF A TYPE 1 ENCLOSURE WITH
PROVISIONS FOR CLASS I DIVISION 2 WIRING METHODS
TEMPERATURE CODE: T6 (T4A FOR N2800 OPTION)
WARNING – EXPLOSION HAZARD – SUBSTITUTION OF ANY COMPONENTS
MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2
NOTE FOR CLASS I DIVISION 2 INSTALLATIONS (PANEL MOUNT VERSIONS):
SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C AND D, CLASS II
DIVISION 2, GROUPS F AND G, CLASS III HAZARDOUS LOCATIONS, OR
NONHAZARDOUS LOCATIONS ONLY
FOR USE ON A FLAT SURFACE OF A TYPE 1, 4, 4X, OR 12 ENCLOSURE WITH
PROVISIONS FOR CLASS I DIVISION 2 WIRING METHODS
TEMPERATURE CODE: T6 (T4A FOR N2800 OPTION)
NOTES FOR CLASS I DIVISION 2 INSTALLATIONS:
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User Manual iPC-Series & nPC300, Rev C Rel. 11-2014 Page 11 of 27
Page 12
NOTE – NOT ALL VARIATIONS OF THE IPC-SERIES AND NPC300 ARE ATEX
ZONE 2/22 CERTIFIED, ONLY THOSE WITH THE APPROPRATE ATEX
MARKINGS ON THE LABEL ARE CERTIFIED FOR USE IN ATEX HAZARDOUS
LOCATIONS.
CONDITIONS FOR SAFE USE IN ATEX GROUP IIIC (ZONE 22)
INSTALLATIONS ONLY -
FOR THE PURPOSE OF ESD PROTECTION –
IPC-SERIES MODELS WITH TOUCHSCREEN OPTION INSTALLED -
THE TOUCHSCREEN MUST BE WIPED WITH A DAMP CLOTH PRIOR
TO USE.
CONDITIONS FOR SAFE USE IN ATEX ZONE 2/22 INSTALLATIONS IPC-SERIES MODELS - EQUIPMENT IS NOT INTENDED TO BE USED IN
AREAS THAT CAN RESULT IN SEVERE IMPACT TO THE WINDOW.
WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT THE USB PORTS
UNLESS THE POWER HAS BEEN SWITCHED OFF AND THE AREA IS KNOWN
TO BE NON-HAZARDOUS
ATTENTION: RISQUE D'EXPLOSION - NE PAS BRANCHER OU DÉBRANCHER
LE PORTS USB À MOINS QUE L'ALIMENTATION À ÉTÉ COUPÉE OU SI LA
ZONE N'EST PAS HAZARDEUSE.
ADVERTENCIA: PELIGRO DE EXPLOSIÓN - NO CONECTE O DESCONECTE
LOS PUERTOS USB A MENOS QUE LA COMPUTADORA SE ENCUENTRE
APAGADA O EL ÁREA SE CONSIDERE NO PELIGROSA.
WARNUNG: EXPLOSIONSGEFAHR - USB PORTS NUR ANSCHLIEßEN ODER
TRENNEN, WENN KEINE SPANNUNG ANLIEGT ODER DER BEREICH NICHT
EXPLOSIONGEGEFÄHRDET IST.
NOTES FOR ATEX ZONE 2/22 INSTALLATIONS (ATEX MARKED UNITS
ONLY):
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Page 13
CONDITIONS FOR SAFE USE IN ATEX GROUP IIC (ZONE 2)
INSTALLATIONS ONLY -
UNITS NEED TO BE INSTALLED IN AN APPROVED ATEX RATED
ENCLOSURE ACCORDING TO THE FOLLOWING CRITERIA:
INSTALLATION WITHIN END-EQUIPMENT THAT PROVIDES AN INTERNAL
“MICRO-ENVIRONMENT” * OF POLLUTION DEGREE 2 OR BETTER:
FOR THIS INSTALLATION OPTION, THE OPEN-TYPE IPC-SERIES AND NPC300
INDUSTRIAL COMPUTERS SHALL BE INSTALLED WITHIN END-EQUIPMENT
THAT COMPLIES WITH ALL OF THE FOLLOWING CONDITIONS:
1. THE ENCLOSURE OF THE END-EQUIPMENT SHALL PROVIDE A DEGREE
OF PROTECTION NOT LESS THAN IP 64 IN ACCORDANCE WITH IEC/EN
60079-15; AND
2. THE END-EQUIPMENT SHALL PROVIDE AN INTERNAL ENVIRONMENT OF
POLLUTION DEGREE 2 OR BETTER, AS DEFINED IN IEC/EN 60664-1; AND
3. TRANSIENT PROTECTION SHALL BE PROVIDED THAT IS SET AT A LEVEL
NOT EXCEEDING 140 % OF THE PEAK RATED VOLTAGE VALUE AT THE
SUPPLY TERMINALS TO THE END-EQUIPMENT; AND
4. ENCLOSURE MUST UTILIZE A TOOL REMOVABLE COVER, DOOR, OR
PANEL.
INSTALLATION WITHIN AREAS THAT PROVIDE AN EXTERNAL “MACRO-
ENVIRONMENT” ** OF POLLUTION DEGREE 2 OR BETTER:
FOR THIS INSTALLATION OPTION, THE OPEN-TYPE IPC-SERIES AND NPC300
INDUSTRIAL COMPUTERS SHALL BE INSTALLED WITHIN END-EQUIPMENT
THAT COMPLIES WITH ALL OF THE FOLLOWING CONDITIONS:
1. THE END-EQUIPMENT SHALL BE USED IN A POLLUTION DEGREE 2 OR
BETTER AREA, AS DEFINED IN IEC/EN 60664-1; AND
2. THE ENCLOSURE OF THE END-EQUIPMENT SHALL PROVIDE A DEGREE
OF PROTECTION NOT LESS THAN IP 54 IN ACCORDANCE WITH IEC/EN
60079-15; AND
3. TRANSIENT PROTECTION SHALL BE PROVIDED THAT IS SET AT A LEVEL
NOT EXCEEDING 140 % OF THE PEAK RATED VOLTAGE VALUE AT THE
SUPPLY TERMINALS TO THE END-EQUIPMENT; AND
4. ENCLOSURE MUST UTILIZE A TOOL REMOVABLE COVER, DOOR, OR
PANEL.
*THE TERM “MICRO-ENVIRONMENT”, PER IEC 60664-1, IS DEFINED AS THE
“IMMEDIATE ENVIRONMENT OF THE INSULATION WHICH PARTICULARLY
INFLUENCES THE DIMENSIONING OF THE CREEPAGE DISTANCES” (INSIDE
ENCLOSURE).
**THE TERM “MACRO-ENVIRONMENT”, PER IEC 60664-1, IS DEFINED AS AN
“ENVIRONMENT OF THE ROOM OR OTHER LOCATION IN WHICH THE
EQUIPMENT IS INSTALLED OR USED” (OUTSIDE ENCLOSURE).
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Page 14
CONDITIONS FOR SAFE USE IN ATEX (ZONE 22) INSTALLATIONS ONLY-
FOR GROUP IIIC ENVIRONMENTS - THE ENCLOSURE OF THE END-
EQUIPMENT SHALL PROVIDE A DEGREE OF PROTECTION NOT LESS
THAN IP 64 IN ACCORDANCE WITH IEC/EN 60079-31.
FOR GROUP IIIA AND IIIB ENVIRONMENTS - THE ENCLOSURE OF THE
END-EQUIPMENT SHALL PROVIDE A DEGREE OF PROTECTION NOT
LESS THAN IP 54 IN ACCORDANCE WITH IEC/EN 60079-31.
NOTE: (ENCLOSED IPC VERSIONS):
A LISTED VESA STYLE MOUNT SUITABLE WITH A MINIMUM LOAD RATING
OF 40 POUNDS SHALL BE USED IN THE END INSTALLATION
FOR USE IN NON-HAZARDOUS (ORDINARY) LOCATIONS ONLY
TYPE 1 ENCLOSURE
NOTE FOR ENCLOSED UNIT INSTALLATIONS:
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Page 15
Chapter 2 - Installation of Computer
iPC1200
iPC1500
iPC1700
iPC1900
Cutout
Dimensions
(H x W)
9.68” x 12.10”
(245.9mm x
307.3mm)
12.00” x 15.00”
(305mm x
381mm)
13.70” x 16.35”
(348mm x
415.3mm)
14.90” x 17.75”
(378.5mm x
450.9mm)
Panel Mount iPC-Series Unit installation
The panel mount versions of the iPC-Series are intended to be mounted in and used where NEMA 1,
NEMA 4/4x and NEMA 12 type enclosures are employed. Enclosures made of heavier gauge metal work
better because they won’t deform or bend as easily when the monitor’s sealing gasket is compressed. The
monitor meets NEMA 4/12 sealing specifications when properly installed in an approved NEMA enclosure
constructed from 14-gauge or heavier steel. The computer uses “U”-shaped clips and a special gasket to
achieve the proper seal.
When selecting an enclosure remember to allow adequate space around the rear of the computer for
good air flow. Do not block air flow from below or above the monitor. If possible mount the computer in a
vertical orientation. The unit is designed to work in environments up to 50 degrees Centigrade ambient
temperature inside the enclosure. Remember to account for heat dissipated from other equipment that may be
installed inside the same enclosure.
To install the computer, make a cutout according to the diagrams below in one of the walls of your
NEMA enclosure. Next hold the unit in place while you install the mounting clips. Tighten the clips to the
point were the back of the unit’s front bezel just begins to contact the front of the NEMA enclosure. The use of
an adjustable torque driver is recommended. The screws should be tightened to 8 inch-pounds. Tighten the
clips in a cross pattern. This will help to develop an even pressure on the sealing gasket. DO NOT OVER
TIGHTEN AS DAMAGE CAN RESULT IN THE COMPUTER CAUSING LOSS OF SEALING INTEGRITY.
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Document No. DOC-IPC-003,
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Page 16
UPMENU DOWNSELECT POWER
FRONT PANEL
OF NEMA
ENCLOSURE
TIGHTEN TO 8
INCH-POUNDS
COMPRESSABLE NEMA
SEALING GASKET
.25" THICK MONITOR
FRONT BEZEL
MAXIMUN ALLOWABLE
PANEL THICKNESS
CUT AWAY
.325"
FRONT PANEL OF
NEMA ENCLOSURE
MOUNTING CLIP
WITH 10x32 SCREW
Mounting Clip Installation
NOTE: WHEN INSTALLING THE MOUNTING CLIPS TIGHTEN THE SCREWS
TO 8-10 INCH-POUNDS MAXIMUM. OVERTIGHTENING THE SCREWS WILL
RESULT IN A COMPRIMISED NEMA SEAL AND MAY CAUSE TOUCH SCREEN
BREAKAGE.
REAR VIEW OF PANEL
MOUNTED ePC
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Page 17
nPC300 Unit Installation
The nPC300 is intended to be mounted on the flat surface on the inside of a NEMA Type 1, 4/4x or
NEMA 12 enclosure. See the specifications section for the dimensions and mounting dimensions required for
mounting this unit.
When selecting an enclosure remember to allow adequate space around the computer for good air
flow. Do not block air flow around the unit except for the mounting surface. The computer can be mounted on
a horizontally or vertically to a wall or shelf within the enclosure. The unit is designed to work in environments
up to 50 degrees Centigrade ambient temperature inside the enclosure. Remember to account for heat
dissipated from other equipment that may be installed inside the same enclosure.
Rack Mount Unit Installation
The iPC1900 with a rack mount front panel is intended to be mounted to a 19.0” wide rack in a NEMA
Type 1 or better enclosure. The unit can be mounted using standard rack mount hardware (not supplied) via
the eight (4 each side) counter-bored holes in the front of the panel. The front panel is intended to be mounted
in a vertical height of 9 U (16.0”) on the rack. This unit is not NEMA sealed when mounted like the panel
mount versions.
When selecting an enclosure remember to allow adequate space around the rear side of the computer
for good air flow. The unit is designed to work in environments up to 50 degrees Centigrade ambient
temperature inside the enclosure. Remember to account for heat dissipated from other equipment that may be
installed inside the same enclosure.
Enclosed Unit Installation
The enclosed iPC-Series products are intended to be stand-alone NEMA Type 1 units. These are
required to be mounted to a VESA style mount with a minimum load rating of 40 pounds. A desktop stand,
wall mount, or articulating arms are examples of VESA style mounts that can be utilized. These units are
vented for air flow and are not dust or water proof. Care should be taken to not utilize these units in areas
where high concentration of particulate matter or moisture are present. If these conditions do exist then the
use of the panel mount versions in an appropriate NEMA 4, 4x, or 12 enclosure should be considered. The
warranty may be voided if high levels of moisture or particulate matter are determined to be the cause of a
failure. The ePC-Series –EN units (except fanless version) have a filter over the CPU fansink to filter incoming
air. This filter should be carefully removed and cleaned periodically depending on service conditions. In some
applications this may need to be checked and cleaned often.
These units are designed to work in environments up to 50 degrees Centigrade ambient temperature
around the enclosure. Impeding the airflow around this unit or clogged filters will severely affect the reliability of
the unit by raising the internal temperature. Assure that there is adequate airflow around the unit.
NEMA Type 1 is not sealed against water and/or dust; it is simply provides protection from operators
shocking themselves. It also offers a certain amount of fire containment it the event of a catastrophic failure
inside the unit. As stated previously NEMA 1 is not waterproof or dust proof and is not intended to be utilized
in environments exhibiting high levels of these conditions.
Example of an Enclosed Unit Mounted
To an Articulating Arm
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Page 18
321
31 2
TOP VIEW
FRONT VIEW
PHOENIX CONTACT P.N. 1777992
FRONT VIEW
PIN NUMBER
100 VAC – 240 VAC INPUT
18 VDC – 36 VDC INPUT
1
AC Line Input
+ DC Input
2
AC Neutral Return
- DC Return
3
Protective Earth Ground
Protective Earth Ground
31 2
Connecting Power to the iPC-Series
Connecting power to the Panel Mount, Rack Mount, and nPC300 units:
The iPC-Series and nPC300 units are powered from 100-240 VAC, 50/60 Hz or optionally from 24
VDC. Damage will occur if 100-240 VAC power is connected to an iPC-Series unit equipped with the 24
VDC input power option. iPC-Series equipped units with the 24 VDC option will have a “-DC” suffix in their
model number (such as iPC1500T-i5-4GB-80SS-W7-DC)
Because the iPC-Series (not –EN option) is UL 1604 listed for Hazardous Location use, (Class I
Division2, Groups A, B, C, D; Class II Division 2 Groups F and G: Temperature Code T6 or T4A), the units do
not have a power switch for switching off supplied power. Consideration should be give to the installation of an
appropriately rated external power switch if the application requires powering off the iPC-Series unit.
Power is connected to the units through a removable Phoenix Contact plug (Phoenix Contact P.N.
1777992) that allows for screw termination of field wiring. This plug is included with each unit and is keyed to
prevent installation in a unit with the wrong input voltage rating. When Field Wiring to these terminals the
use of 18 AWG or greater (12 AWG maximum) copper wire with 60ºC or 60/75ºC wire insulation and the
terminal tightening torque of 7.0 lb/in. (0.79 Nm) is required. The terminal screws are shown in “Top View”
below. Connect the field wiring according to the appropriate voltage in the table below. Strip the wire insulation
back on each conductor 6.5 mm (0.26 in) and assure that the remaining wire is twisted together, not frayed,
and clean. If an outer jacket over each conductor is utilized then strip the outer jacket back an additional 19.0
mm (0.75 in) as shown in figure below. When installing the conductors take care that there are not any stray
strands of wire that can contact an adjoining connection. Tinning of each lead can be utilized to prevent frays if
desired. Optionally the included protective cover can be utilized to prevent electrical shocks when handling the
power connector and provide strain relief for each conductor connection (see the following section for
installation instructions). After the connections are made, make sure the plug retention screws (the two screws
shown in the “Front View” below) are securely tightened. This will prevent the plug from pulling out. The use of
these screws is mandatory when the unit is utilized in applications requiring hazardous locations approvals.
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Page 19
WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT THE USB PORTS
UNLESS THE POWER HAS BEEN SWITCHED OFF AND THE AREA IS KNOWN
TO BE NON-HAZARDOUS
ATTENTION: RISQUE D'EXPLOSION - NE PAS BRANCHER OU DÉBRANCHER
LE PORTS USB À MOINS QUE L'ALIMENTATION À ÉTÉ COUPÉE OU SI LA
ZONE N'EST PAS HAZARDEUSE.
ADVERTENCIA: PELIGRO DE EXPLOSIÓN - NO CONECTE O DESCONECTE
LOS PUERTOS USB A MENOS QUE LA COMPUTADORA SE ENCUENTRE
APAGADA O EL ÁREA SE CONSIDERE NO PELIGROSA.
WARNUNG: EXPLOSIONSGEFAHR - USB PORTS NUR ANSCHLIEßEN ODER
TRENNEN, WENN KEINE SPANNUNG ANLIEGT ODER DER BEREICH NICHT
EXPLOSIONGEGEFÄHRDET IST.
WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT
WHILE THE CIRCUIT IS LIVE OR UNLESS THE AREA IS KNOW TO BE FREE
OF IGNITABLE CONCENTRATIONS.
NOTE: TO PREVENT INADVERTENT DISCONNECTION OF VIDEO AND/OR
SERIAL TOUCHSCREEN CABLES ASSURE THAT THE THUBSCREWS ARE
SUFFICIENTLY TIGHTENED.
NOTE: WHEN USING USB CONNECTIONS THE USE OF THE USB RETENTION
BRACKET IS REQUIRED FOR HAZARDOUS LOCATIONS AND HIGHLY
RECOMMENDED FOR NONHARDAOUS LOCATIONS.
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Page 20
Protective Cover Installation
(Optional if desired)
Step 1: Gather the parts of the protective cover; top shell,
bottom shell, label insert, and wire tie. The picture
shows wire tie (top), label insert (right), bottom
shell (left), and top shell (lower right).
Step 2: Insert your pre-wired connector (with the screws facing
up) into the bottom shell. (See manual for cable
wiring instructions).
Step 3: Insert the wire tie from the bottom shell, loop around the
cable and come back out of the opposite hole in the
bottom shell.
Step 4: Tighten the wire tie around the cable and the bottom
shell.
Step 5: Seat the top shell onto the bottom as shown. Insert label
strip (if desired) in slot on top shell and bottom shell.
Step 6: Snap the top and bottom shells together.
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Page 21
Connecting Power to Enclosed (-EN) units:
The enclosed iPC-Series are powered from 100-240 VAC, 50/60 Hz only. Because these are stand
alone Type 1 devices and do not require an additional NEMA type enclosure, a different type power connection
is required. These units use a more standard IEC type power cord like found on most computers. There is a
retention clip that can be utilized to help retain the cord from falling out. A US three prong cord is supplied. If
another country connection method is required then an appropriate UL recognized power cord can be chosen
locally (not supplied by Nematron). Optionally available is an IEC type connector that can be directly wired to
for field wiring. This can be ordered separately from Nematron and is part number PWR-AC-EN
Enclosed ePC-Series IEC Power Cable Power Cable Retention Clip Installed
I/O Cable Management
The iPC-Series units include retention mechanisms for securing USB and HDMI cable connections.
USB and HDMI connections are not secure and can easily fall out. Use of the brackets is suggested for all
applications, and is required for any hazardous locations installations. Simply remove the bracket(s) insert
your USB and/or HDMI cables through the bracket. Connect your cables to the unit and move the bracket into
position. Snugly push the bracket toward the USB and/or HDMI connector and secure with the screws
provided.
On the iPC panel mount and Rack Mount units, the USB and HDMI brackets are simple L shaped
brackets with cutouts to retain up to six USB cables and one HDMI connector. On the nPC300 the there are
three pieces; one (flat piece) is secured to the bottom of the unit using two #4-40 screws and then the other
two brackets are the same as on the iPC unis.
nPC300 USB and HDMI Retention Brackets
iPC-Series HDMI & USB Retention Bracket
With HDMI & USB Cables Installed
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Page 22
WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT
UNLESS THE POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN
TO BE NON-HAZARDOUS USB AND HDMI CONNECTIONS MUST BE
SECURED WITH INCLUDED RETENTION BRACKETS – SEE INSTALLATION
INSTRUCTIONS
WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT
WHILE THE CIRCUIT IS LIVE OR UNLESS THE AREA IS KNOW TO BE FREE
OF IGNITABLE CONCENTRATIONS.
NOTE: TO PREVENT INADVERTENT DISCONNECTION OF VIDEO AND/OR
SERIAL TOUCHSCREEN CABLES ASSURE THAT THE THUBSCREWS ARE
SUFFICIENTLY TIGHTENED.
NOTE: WHEN USING USB OR HDMI CONNECTIONS THE USE OF THE
RETENTION BRACKETS IS REQUIRED FOR HAZARDOUS LOCATIONS AND
HIGHLY RECOMMENDED FOR NONHARDAOUS LOCATIONS.
Video and the Serial connections have jack screws in the connectors that can be utilized to secure
your cable end to the unit. Ethernet connections have a plastic tab that prevents the connection from falling
out.
See the connecting power section for details on securing the power connections. In addition to the
USB and HDMI Brackets there is an additional cable management bracket at the bottom of the units (N/A on
iPC1200 or nPC300) that can be utilized to strain relief cables. This is a flat bracket attached by 2 screws
which can be utilized to hold down cables or provides an attachment point for a cable tie to be used for
securing cables. Care should be taken to provide an adequate radius for any cable being utilized. Too tight a
radius can damage the conductors. When tightening this securing bar care should be taken not to over crush
cables; this can damage conductors.
Cable Securing Bar Installed
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Page 23
Drive Removal and Replacement
These products are equipped with an easily removable SATA drives. They are designed so that there
is no need to remove the cover on these units to change a drive. There is no reason to remove the rear cover
from the unit. The drive is simply removed by loosening the two thumbscrews and pulling the drive out.
Remove all power to the unit before removing the drive.
There are no cables to remove when pulling the drive from the chassis. Once the drive is removed
there are four screws on the back of the bracket that hold the drive. If the drive is being replaced these screws
secure the drive to the plate. To reinstall the drive simply insert the bracket with drive attached into the chassis
and slide forward. Completely push the drive in and secure the thumbscrews before reapplying power to the
unit.
Solid State Drives mount directly to the bracket; however a thin plastic insulator is required to be
inserted between the bracket and a standard rotating media hard drive. When the unit is ordered with a
rotating hard drive these insulators are pre-installed.
Various drive options with a mounting bracket pre-installed are available for purchase from Nematron.
If a spare drive is required these are recommended. These spare drives can be used with third party software
to create complete system backups for your installation.
Drive Removal
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Page 24
Installing the Touch Screen Driver Software
If your iPC is ordered with a touchscreen and an operating system the drivers will be pre-installed.
The iPC-Series utilizes a USB connection for the touchscreen, therefore the touchscreen will only function with
operating systems that can recognize and utilize USB connections. The driver included with these units
functions with Windows 2000, XP, VISTA, and Windows 7. If using the nPC300 with a touchscreen monitor
the appropriate driver will be included with the monitor.
Operating System Recovery
If for some reason your operating system needs to be reinstalled Nematron provides an Operating
System or Recovery disk. The procedure for this is dependent on the operating system. Because this series
does not have an integrated DVD you will need a USB DVD-ROM drive. In some cases you will also need the
“Documentation and Driver” disk that is included with each unit.
The iPC-Series products are shipped with Windows XP Professional SP3, Windows 7 Professional 32bit, or Windows 7 Ultimate 64-bi. The units can also be ordered with No Operating Systems installed. Use of
other operating systems is not recommended and not supported.
Windows XP Professional SP3 for Embedded Systems
Standard Windows XP operating system disks are no longer available from Microsoft. In order to
continue shipping Windows XP for Automation applications, Nematron had to switch to a different license
scheme, Windows XP Professional SP3 for Embedded Systems. This is not Embedded XP it is simply a
different license procedure. By switching to this license Nematron had to create a system recovery disk. This
disk is very specific to the platform and options that are included on your unit. Do not attempt to use a
recovery from one type of unit on another, it may not work. This recovery disk installs the factory image with
all drivers installed. On these units you will need an USB DVD-ROM. Follow the instructions on the recovery
DVD for installation. When installing the image from this DVD it will not be “Activated”, unlike when you
received the unit. You may need to set the video resolution after loading the image depending on the unit you
are loading.
Windows 7 Professional (32-bit) and Windows 7 Ultimate (64-bit)
Windows 7 Professional and Ultimate are also supplied with a recovery disk as is done with Windows
XP (see XP section above). This recovery disk installs the factory image with all drivers installed. On these
units you will need an USB DVD-ROM. Follow the instructions on the recovery DVD for installation. When
installing the image from this DVD it will not be “Activated”, unlike when you received the unit. You may need
to set the video resolution after loading the image depending on the unit you are loading.
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Page 25
Chapter 3. – iPC CPU and BIOS
Consult the appropriate iPC-Series CPU Board User manuals for more detailed specifications of the CPU
board and BIOS details. This section will concentrate on the features of the iPC-Series units that are
externally accessible.
External I/O Connections
The following figure shows the externally accessible connections.
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Page 26
Pinouts (With Celeron, i5 and i7 Options)
Pinouts (With Intel N2800 Option Only)
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