NEC 2601-20 User Manual

Cat. No.
No de Cat.
2601-20
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
Not compatible with V™-technology or NiCd systems.
Non compatible avec les systèmes NiCd et de technologie V™.
Incompatible con la tecnología V™ y los sistemas de NiCd.
TO REDUCE THE RISK OF INJURY, USER MUST READ OPERATOR'S MANUAL. AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE LE
MANUEL DE L'UTILISATEUR. PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER EL MANUAL
DEL OPERADOR.
GENERAL SAFETY RULES-FOR ALL BATTERY OPERATED TOOLS
WARNING
READ ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark areas invite acci­dents.
2. Do not operate power tools in ex-
plosive atmospheres, such as in the presence of fl ammable liquids, gases, or dust. Power tools create sparks which
may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distrac­tions can cause you to lose control.
ELECTRICAL SAFETY
4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodifi ed plugs and matching outlets will reduce risk of electric shock.
5. Avoid body contact with earthed or
grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
7. Do not abuse the cord. Never use the
cord for carrying, pulling, or unplug­ging the power tool. Keep cord away from heat, oil, sharp edges, or mov­ing parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool out-
doors, use an extension cord suitable for outdoor use. Use of a cord suitable
for outdoor use reduces the risk of elec­tric shock.
2 3
PERSONAL SAFETY
9. Stay alert, watch what you are do-
ing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
10. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
11. Avoid accidental starting. Ensure the
switch is in the off-position before plug­ging in. Carrying tools with your nger on
the switch or plugging in power tools that have the switch on invites accidents.
12. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotat­ing part of the power tool may result in personal injury.
13. Do not overreach. Keep proper foot- ing and balance at all times. This enables better control of the power tool in unexpected situations.
14. Dress properly. Do not wear loose
clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery, or long
hair can be caught in moving parts.
15. If devices are provided for the connec-
tion of dust extraction and collection facilities, ensure these are connected and properly used. Use of these de-
vices can reduce dust-related hazards.
POWER TOOL USE AND CARE
16. Do not force the power tool. Use the
correct power tool for your applica­tion. The correct power tool will do the
job better and safer at the rate for which it was designed.
17. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
18. Disconnect the plug from the power
source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preven-
tive safety measures reduce the risk of starting the tool accidentally.
19. Store idle power tools out of the reach
of children and do not allow persons unfamiliar with the power tools or these instructions to operate power tools. Power tools are dangerous in the
hands of untrained users.
20. Maintain power tools. Check for
misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
21. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
22. Use the power tool, accessories and
tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
BA TTER Y T OOL USE AND CARE
23. Ensure the switch is in the off posi­tion before inserting battery pack.
Inserting the battery pack into power tools that have the switch on invites accidents.
24. Recharge only with the charger speci- ed by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fi re when used with another battery pack.
25. Use power tools only with speci cally designated battery packs. Use of any other battery packs may create a risk of injury and fi re.
26. When battery pack is not in use, keep
it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a fi re.
27. Under abusive conditions, liquid may
be ejected from the battery, avoid contact. If contact accidentally oc­curs, fl ush with water. If liquid con- tacts eyes, additionally seek medical help. Liquid ejected from the battery
may cause irritation or burns.
SERVICE
28. Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
SPECIFIC SAFETY RULES
1. Use auxiliary handles supplied with the tool. Loss of control can cause
personal injury.
2. Wear ear protectors with impact drills. Exposure to noise can cause hearing loss.
3. Hold tools by insulated gripping sur-
faces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Con-
tact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
4. Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
5. WARNING: Some dust created by power sanding, sawing, grinding, drill­ing, and other construction activities contains chemicals known to cause cancer, birth defects or other reproduc­tive harm. Some examples of these chemicals are:
lead from lead-based paint
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically­treated lumber.
Your risk from these exposures varies,
depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ven­tilated area, and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles.
6. Keep hands away from all cutting
edges and moving parts.
Specifi cations
Symbology
Direct Current Underwriters
Laboratories, Inc., United States and Canada
No Load Revolutions per Minute (RPM)
ASSEMBLY
WARNING
Recharge only with the charger specifi ed for the battery. For spe- cifi c charging instructions, read the operator’s manual supplied with your charger and battery. This tool is not compatible with V™-technology or NiCd systems.
Inserting/Removing Battery Pack Insert the battery pack from the front by
sliding battery pack into the body of the tool. Insert the battery pack until the battery latches lock. To remove the battery pack, press in both battery latches and slide the battery pack off of the tool.
Cat. No. 2601-20
* Cat. No. 2601-20 is not compatible with V™-technology or NiCd systems.
Volts
18 *
DC
High 0 - 1 400
No Load
RPM
Low 0 - 350
Steel
1/2" 1/2"
Flat Bit
1-1/8" 1-1/8"
Capacities
Auger Bit
1"
N/A
Hole Saw
2-1/8" 2-1/8"
FUNCTIONAL DESCRIPTION
1
1. Keyless chuck
2. Torque selector collar
3. Speed selector
4. Tool holder
5. Trigger
6. Control switch
7. LED
2
7
6
5
3
Screws (dia.)
1/4" 1/4"
OPERATION
WARNING
Always lock trigger or remove battery before changing or removing accessories. Only use accessories specifi cally recommended for this tool. Others may be hazardous.
WARNING
To reduce the risk of injury, wear safety goggles or glasses with side shields.
Using Keyless Chucks
This tool is equipped with a spindle lock. The chuck can be tightened with one hand, creat­ing higher grip strengths on the bit.
Always remove the battery pack or lock the trigger before inserting or removing bits.
Fig. 1
1. To open the chuck jaws, turn the sleeve in the counterclockwise direction.
When using drill bits, allow the bit to
strike the bottom of the chuck. Center the bit in the chuck jaws and lift it about 1/16" off of the bottom.
When using screwdriver bits, insert the
bit far enough for the chuck jaws to grip the hex of the bit.
2. T o close the chuck jaws, turn the sleeve in the clockwise direction. The bit is se­cure when the chuck makes a ratcheting sound and the sleeve can not be rotated any further.
3. To remove the bit, turn the sleeve in the counterclockwise direction.
NOTE: A ratcheting sound may be heard when the chuck is opened or closed. This noise is part of the locking feature, and does not indicate a problem with the chuck's operation.
4
Sleeve
4 5
Using the Adjustable Clutch
This tool has an adjustable clutch for driving different types of screws into different materi­als. When properly adjusted, the clutch will slip at a preset torque to prevent driving the screw too deep and to prevent damage to the screw or tool.
T o adjust the clutch, turn the clutch adjusting ring so that the desired setting (1-23) lines up with the arrow on the motor housing, as shown.
Fig. 2
Driving
Fig. 3
Drilling
The torque specifi cations shown here are approximate values obtained with a fully charged battery pack.
Clutch
Setting
NOTE: Because the settings shown in the
table are only a guide, use a piece of scrap material to test the different clutch settings before driving screws into the workpiece.
10 12 14 16 18 20 22
(in. lbs.)
2 4 6 8
9.5
10.5
15.5
18.5 22
24.5
28.5 32 35
38.5 56
Applications
Small screws in soft­wood.
Medium screws in softwood or small screws in hardwood.
Large screws in softwoods. Medium screws in hardwood or large screws in hard­wood with pilot hole.
Selecting Speed
Fig. 4
Low = 1 High = 2
The speed selector is on top of the motor housing. Allow the tool to come to a complete stop before changing speeds. See “Ap­plications” for recommended speeds under various conditions.
1. For Low speed (up to 350 RPM), push the speed selector to the left ("1" is displayed).
2. For High speed (up to 1400 RPM), push the speed selector to the right ("2" is displayed).
Using Control Switch
The control switch may be set to three posi­tions: forward, reverse and lock. Due to a lockout mechanism, the control switch can only be adjusted when the ON/OFF switch is not pressed. Always allow the motor to come to a complete stop before using the control switch.
For forward (clockwise) rotation, push in the control switch from the right side of the tool (Fig. 5). Check the direction of rotation
before use.
Fig. 5
Push in
for forward
For reverse (counterclockwise) rotation, push in the control switch from the left side of the tool (Fig. 6). Check direction of rota-
tion before use.
Fig. 6
Push in
for reverse
6 7
To lock the trigger, push the control switch to the center position (Fig. 7). The trigger will not work while the control switch is in the center locked position. Always lock the trigger or remove the battery pack before performing maintenance, changing acces­sories, storing the tool and any time the tool is not in use.
Fig. 7
Push to center position to lock trigger
Starting, Stopping and Controlling Speed
1. To start the tool, grasp the handle fi rmly and pull the trigger.
NOTE: An LED is turned on when the
trigger is pulled. It will go off when the trigger is released.
2. To vary the speed, increase or decrease the pressure on the trigger. The further the trigger is pulled, the greater the speed.
3. To stop the tool, release the trigger. Make sure the bit comes to a complete stop before laying the tool down.
APPLICATIONS
WARNING
To reduce the risk of electric shock, check work area for hidden pipes and wires before drilling or driving screws.
Drilling in Wood, Composition Materials and Plastic
When drilling in wood, composition materials and plastic, start the drill slowly, gradually increasing speed as you drill. When drilling into wood, use wood augers or twist drill bits. Always use sharp bits. When using twist drill bits, pull the bit out of the hole frequently to clear chips from the bit fl utes. To reduce the chance of splintering, back work with a piece of scrap wood. Select low speeds for plastics with a low melting point.
Drilling
Set the torque selector collars to the drill position.
Place the bit on the work surface and ap­ply fi rm pressure before starting. Too much pressure will slow the bit and reduce drilling effi ciency. Too little pressure will cause the bit to slide over the work area and dull the point of the bit.
If the tool begins to stall, reduce pressure slightly to allow the bit to regain speed. If the bit binds, reverse the motor to free the bit from the workpiece.
Battery Pack Protection
T o protect itself from damage and extend its life, the battery pack’s intelligent circuit moni­tors current draw and temperature.
In extremely high torque, binding, stalling, and short circuit situations, the battery pack will turn OFF the tool if the current draw be­comes too high. In these situations, the tool will "buzz" for about 5 seconds before it turns OFF. To reset, pull and release the trigger. If this happens repeatedly, the battery pack will shut down and need to be placed on the charger to reset.
Under extreme circumstances, the internal temperature of the battery could become too high. If this happens, the battery pack will shut off. Remove the battery pack from the tool and place it on the charger to reset it.
Drilling in Metal
When drilling in metal, use high speed steel twist drills or hole saws. Use a center punch to start the hole. Lubricate drill bits with cut­ting oil when drilling in iron or steel. Use a coolant when drilling in nonferrous metals such as copper, brass or aluminum. Back the material to prevent binding and distortion on breakthrough.
Driving Screws and Nut Running
Drill a pilot hole when driving screws into thick or hard materials. Set the torque selector col­lar to the proper position and set the speed to low. Use the proper style and size screwdriver bit for the type of screw you are using.
With the screwdriver bit in the screw, place the tip of the screw on the workpiece and apply fi rm pressure before pulling the trig- ger. Screws can be removed by reversing the motor.
MAINTENANCE
FIVE YEAR TOOL LIMITED WARRANTY
WARNING
To reduce the risk of injury, always unplug the charger and remove the battery from the charger or tool before performing any mainte­nance. Never disassemble the tool, battery or charger. Contact a MILWAUKEE service facility for ALL repairs.
Keep your tool, battery and charger in good repair by adopting a regular main­tenance program. After six months to one year, depending on use, return the tool, battery and charger to a MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
T esting to assure proper mechanical and electrical operation
Maintaining Tool
If the tool does not start or operate at full power with a fully charged battery, clean the contacts on the battery. If the tool still does not work properly, return the tool, charger and battery, to a MILWAUKEE service facil- ity for repairs.
WARNING
To reduce the risk of personal injury and damage, never immerse your tool, battery or charger in liquid or allow a liquid to fl ow inside them.
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gaso­line, turpentine, lacquer thinner, paint thinner , chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use fl ammable or combustible sol- vents around tools.
Repairs
For repairs, return the tool, battery and charger to the nearest service center listed on the back cover of this operator's manual.
ACCESSORIES
WARNING
Always remove battery before chang­ing or removing accessories. Only use accessories specifi cally recom- mended for this tool. Others may be hazardous.
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go on-line to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or a service center listed on the back cover of this operator’s manual.
Every MILWAUKEE electric power tool (including battery charger) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain excep­tions, MILWAUKEE will repair or replace any part on a electric power tool which, after examina- tion, is determined by MILWAUKEE to be defective in material or workmanship for a period of ve (5) years* after the date of purchase. Return the electric power tool and a copy of proof of purchase to a MILWAUKEE factory Service/Sales Support Branch location or MILWAUKEE Authorized Service Station, freight prepaid and insured, are requested for this warranty to be effective. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.
* The warranty period for Hoists (lever, hand chain, & electric chain hoists), all Ni-CD battery packs, Work Lights (cordless fl ashlights), Job Site Radios, and Trade Titan™ Industrial W ork Carts is one (1) year from the date of purchase. *The warranty period for Li-Ion battery packs that do not contain V™-technology – 4.0 volts through 18.0 volts - is two (2) years from the date of purchase.
*There is a separate warranty for V™-technology Li-Ion Battery Packs V™18 volts and above that accompany V™-technology cordless power tools:
*Every MILWAUKEE V™-technology Li-Ion Battery Pack 18 volts or above is covered by an initial 1000 Charges/2 Years free replacement warranty. This means that for the earlier of the fi rst 1000 charges or two (2) years from the date of purchase/fi rst charge, a replacement battery will be provided to the customer for any defective battery free of charge. Thereafter, customers will also receive an additional warranty on a pro rata basis up to the earlier of the rst 2000 charges or fi ve (5) Years from the date of purchase/fi rst charge. This means that every customer gets an additional 1000 charges or three (3) years of pro rata warranty on the V™-technology Li-Ion Battery Pack 18 volts or above depending upon the amount of use. During this additional warranty period, the customer pays for only the useable service received over and above the fi rst 1000 Charges/2 years, based on the date of fi rst charge and number of charges found on the battery pack via Milwaukee’s V™-technology Service Reader.
Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE product. However, proof of purchase in the form of a sales receipt or other information deemed suffi cient by MILWAUKEE, is requested.
ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DE­SCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LI­ABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OR CON­DITIONS, WRITTEN OR ORAL, EXPRESSED OR IMPLIED. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, MILWAUKEE DISCLAIMS ANY IMPLIED W ARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE, AND ALL OTHER WARRANTIES.
This warranty applies to product sold in the U.S.A., Canada and Mexico only.
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