The information disclosed in this document, including all designs and related materials, is
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The NEC Solutions (America), Inc. product(s) discussed in this document are warranted in
accordance with the terms of the Warranty Statement accompanying each product.
However, actual performance of each product is dependent upon factors such as system
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To allow for design and specification improvements, the information in this document is
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Trademarks
Windows 2000 is a registered trademark of Microsoft Corporation.
Intel is a registered trademark of Intel Corporation.
Xeon is a trademark of Intel Corporation.
All other product, brand, or trade names used in this publication are the trademarks or registered
trademarks of their respective trademark owners.
PN: 456-01673-000 April 2003
Copyright 2003
NEC Solutions (America), Inc
10850 Gold Center Drive, Suite 200,
Rancho Cordova, CA 95670
All Rights Reserved
Contents
Proprietary Notice
Using This Guide
Text Conventions.................................................................................................................. x
Related Documents .............................................................................................................. xi
PIRQ and PCI Device ....................................................................................................... C-2
I/O Port Address .......................................................................................................... C-3
D. Internal Cabling Diagrams
Standard Configuration..................................................................................................... D-2
Disk Array Configuration of Built-in Hard Disks............................................................. D-3
Installing a SCSI File Device............................................................................................ D-4
Glossary
Equipment Log
INDEX
Contents vii
Using This Guide
Welcome to the EXPRESS5800/120Lg Service Guide. This service guide has all the
information found in the System User’s Guide, including disassembly and reassembly
instructions for all field replaceable units (FRUs). This service guide also contains technical
specifications, and a complete parts list, including an exploded view of the system.
If you have any comments regarding this service guide or if you think something needs to
be changed, please contact us. Limit your comments to issues concerning the
documentation only, and indicate which service guide you are referring to. For all other
service related issues, use your normal feedback channels.
This guide contains the following information:
! Chapter 1, “System Overview” provides an overview of your system and describes your
system’s major system components. See this chapter to familiarize yourself with the
features of your system.
! Chapter 2, “Setting Up Your System” tells you how to select a site, unpack the system,
install the system, make cable connections, and power on your system. This chapter also
familiarizes you with your system’s controls and indicators.
! Chapter 3, “Configuring Your System” tells you how to configure the system and
provides instructions for running the BIOS Setup Utility. This chapter also provides
information on system board jumper settings.
! Chapter 4, “Disassembly and Reassembly” provides you with instructions for upgrading
your system with an additional processor, optional memory, options cards, and
peripheral devices. This chapter also provides the disassembly and reassembly
instructions for all field replaceable units (FRUs).
! Chapter 5, “Problem Solving” contains helpful information for solving problems that
might occur with your system.
! Appendix A, “Specifications”includes hardware information about your system.
! Appendix B, “Installing and Configuring Windows 2000
®
” contains instructions to
install and configure hardware and software used with the Microsoft Windows 2000
Operating System.
! Appendix C, “IRQ and I/O Port Addresses” lists the factory-set interrupt requests (IRQs)
and I/O Port addresses.
! Appendix D, “Internal Cabling Diagrams” includes system standard configuration and
RAID cabling information.
! “Glossary” defines the standard acronyms and technical terms used in this manual.
! “Equipment Log” provides you with a sample equipment log for documenting the
system configuration and future updates you may make to your system.
Using This Guide ix
Text Conventions
This guide uses the following text conventions.
Warnings, cautions, and notes have the following meanings:
Warnings alert you to situations that could result in serious personal injury or loss
of life.
Cautions indicate situations that can damage the system hardware or software.
Note: Notes give important information about the material being described.
! Names of keyboard keys are printed as they appear on the keyboard. For example, Ctrl,
Alt, or Enter.
!
WARNING
!
CAUTION
! Text or keystrokes that you enter appear as boldface type. For example, type abc123 and
press ENTER.
! File names are printed in uppercase letters. For example, AUTOEXEC.BAT.
x Using This Guide
Related Documents
In addition to this guide, the following system documentation is included with your server
either as electronic files on EXPRESSBUILDER or as paper copy shipped with your server.
! System Release Notes
Release Notes provide you with the latest information about your system. This
information was not available to be included in your user's guide at the time it was
developed and released.
! Getting Started Sheet
The Getting Started Sheet provides several easy-to-follow steps to become familiar with
your server documentation and to complete your installation successfully.
Using This Guide xi
Safety Notices
! Caution: To reduce the risk of electric shock which could cause personal injury, follow
all safety notices. The symbols shown are used in your documentation and on your
equipment to indicate safety hazards.
! Warning: Lithium batteries can be dangerous. Improper handling of lithium batteries
may result in an explosion. Dispose of lithium batteries as required by local ordinance or
as normal waste if no local ordinance exists.
! Warning: The detachable power supply cord is intended to serve as the disconnect
device.
! Warning: This equipment has a 3-wire, grounded power cord. To prevent electrical
hazards, do not remove or defeat the ground prong on the power cord. Replace the
power cord if it gets damaged. Contact your dealer for an exact replacement.
! Warning: The DC push-button on/off switch on the front panel does not turn off the
system AC power. Also, +5vdc is present on the system board whenever the AC power
cord is connected between the system and an AC outlet. Before doing the procedures in
this manual, make sure that your system is powered off and unplug the AC power cord
from the back of the chassis. Failure to disconnect power before opening your system
can result in personal injury and equipment damage.
!
In the U.S.A. and Canada, the power cord must be a UL-listed detachable power cord (in
Canada, CSA-certified), type ST or SJT, 16 AWG, 3-conductor, provided with a molded-on
NEMA type 5-15 P plug cap at one end and a molded-on cord connector body at the other
end. The cord length must not exceed 9 feet (2.7 meters).
Outside the U.S.A. and Canada, the plug must be rated for 250 VAC, 10 amp minimum,
and must display an international agency approval marking. The cord must be suitable for
use in the end-user country. Consult your dealer or the local electrical authorities if you are
unsure of the type of power cord to use in your country. The voltage change occurs via a
switch in the power supply.
! Warning: Under no circumstances should the user attempt to disassemble the power
supply. The power supply has no user-replaceable parts. Inside the power supply are
hazardous voltages that can cause serious personal injury. A defective power supply
must be returned to your dealer.
xii Using This Guide
Safety Notices for Users Outside of the U.S.A. and Canada
! PELV (Protected Extra-Low Voltage) Integrity: To ensure the extra-low voltage
integrity of the equipment, connect only equipment with mains-protected electricallycompatible circuits to the external ports.
! Remote Earths: To prevent electrical shock, connect all local (individual office)
computers and computer support equipment to the same electrical circuit of the building
wiring. If you are unsure, check the building wiring to avoid remote earth conditions.
! Earth Bonding: For safe operation, only connect the equipment to a building supply
that is in accordance with current wiring regulations in your country. In the U.K., those
regulations are the IEE.
Using This Guide xi ii
Care and Handling
Use the following guidelines to properly handle and care for your system.
Protect the system from extremely low or high temperatures. Let
the system warm (or cool) to room temperature before using it.
Keep the system away from magnetic forces.
Keep the system dry. Do not wash the system with a wet cloth or
pour fluid into it.
Protect the system from being bumped or dropped.
Check the system for condensation. If condensation exists, allow it
to evaporate before powering on the system.
Keep the system away from dust, sand, and dirt.
xiv Using This Guide
System Overview
! Overview
! System Features
! System Chassis Features
! Standard Features
! Power Supplies
! Peripheral Bays
! System Functions
! Security
1
Overview
Your server is a modular, multiprocessing server based on the Intel® Xeon
microprocessor family. It is a solid performer and offers the latest technology. The
combination of compute performance, memory capacity, and integrated I/O provides a
high performance environment for many server market applications. These range from
large corporations supporting remote offices to small companies looking to obtain basic
connectivity capability such a file and print services, e-mail, web access, web site
server, etc.
This server is conveniently housed and available as a tower-based system
(see Figure 1-1) or as a rack-mount system (fits into a standard EIA 19-inch rack
assembly).
Figure 1-1 Tower System Front View
Your server may include hot-swap SCSI hard disk drive bays. The hot-swap SCSI hard
disk drive bays hold up to six 1.0-inch SCSI hard disk drives that can be swapped in or
out of the system without powering it down, if RAID is configured in the system.
As application requirements increase, you can expand your server with an additional
processor, additional memory, add-in boards and peripheral devices; tape devices, CDROM, and hard disk drives.
1-2 System Overview
System Features
Your system features the following major components:
! Single or dual high-performance Intel™ Xeon™ 1.80GHz or 2.66GHz
processors.
! 256 MB to 4 GB of ECC SDRAM two way interleaved memory, using up to four
DIMMs.
! Six PCI expansion slots for add-in boards (four 64-bit/100MHz PCI slots and
two 32-bit/33MHz PCI slots).
! A maximum of six hot-swap SCSI hard disk drive bays accessible from the front
of the chassis.
! Hot-swap SCSI disk drive backplane; a failed drive can be removed and replaced
with a new drive without system power being turned off (if an optional
Redundant Array of Independent Disks (RAID) controller is installed.)
! High degree of SCSI disk fault tolerance and advanced disk array management
features through the use of RAID technology, if an optional RAID controller is
installed.
! Embedded PC-compatible support (serial, parallel, mouse, keyboard, diskette,
USB, LAN, and video).
! Integrated onboard ATI RAGE XL Video Graphics Array (VGA) controller with
LAN controller supporting 10Base-T/100Base-TX/1000Base-T network systems.
! Dual channel enhanced IDE controller.
! Four slot, 5.25-inch removable media device bay.
! IDE CD-ROM drive and 3 ½-inch diskette drive.
! Three integrated Universal Serial Bus (USB) ports, one located at the front panel
and two located at the rear panel.
! Hardware monitors (temperature, fans, and voltage) and software monitors to
indicate failures.
! Chassis that supports up to two power supply modules. The additional power
supply is needed to provide hot-swappable redundant power (i.e., the system will
continue to operate with a single power supply failure). With two power modules
installed, one power module can be easily removed or installed from the back of
the chassis without turning the system power off.
! Fully lockable front bezel including Server Management software that monitors
the front bezel intrusion switch.
System Overview 1-3
System Chassis Features
Figure 1-2 shows the system front view features seen with the front door closed.
Front View
4
567
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3
2
1
1 Front door
Open this door to access the POWER switch, 5.25-inch devices, the CD-ROM drive, or the
floppy disk drive, or to install/remove hard disks to 3.5-inch bays. You can lock the front door
using the provided security key.
2 Key lock
When locked, secures the front door not allowing access to the front system controls.
3 Stabilizers (4)
Use the stabilizers to prevent the server from falling down.
4 LAN ACCESS lamp (green)
Lights in green while the server is connected to the network. Blinking in green indicates the
network activity. Numbers printed near the lamps indicate the LAN port number.
5 DISK ACCESS lamp (green/amber)
Lights in green while the internal hard disk is in access. When any one of the internal hard
disks fails, this lamp lights in amber.
6 POWER/SLEEP lamp (green)
Lights in green when the server is powered on. Off when the server is powered off. Blinks
when the system is placed in the sleep mode.
7 STATUS lamp (green/amber)
Lights in green while the server is in successful operation. When any error is detected, this
lamp lights in amber.
1-4 System Overview
Figure 1-2. Front View (Door closed)
Front View (Door Opened)
Figure 1-3 shows the system front view features seen with the front door opened.
12
8
9
10
127
8
2-1 2-22-32-42-52-6
6
5
CD-ROM DriveFloppy Disk Drive
Figure 1-3. Front View (Door opened)
43
5-1
5-2
5-3
System Overview 1-5
15.25-inch device bay
Backup tape drives may be installed in the 5.25-inch device bay.
2CD-ROM drive
The CD-ROM drive reads data from the inserted CD-ROM.
2-1Headphone jack
2-2Volume control
2-3Access lamp (lights in amber while being accessed)
2-4CD-ROM slot
2-5Emergency hole
2-6Open/Close button
3Disk lamp (green/amber)
The disk lamp is lit green if a hard disk installed in the server is accessed. If a hard disk is
defected, the lamp is lit amber. During the rebuild processing, the lamp is lit green or amber
alternately. (This occurs only in the disk array configuration.)
43.5-inch hard disk drive bay
The 3.5-inch hard disk drive bay contains up to six hard disks. Hard disks having the
thickness of 1 inch can be inserted into the slots.
The SCSI IDs are defined as follows:
ID0 to ID5 from bottom to top.
53.5-inch floppy disk drive
Insert a 3.5-inch floppy disk to the 3.5-inch floppy disk drive to read data from the disk or write
data to the disk.
5-1: Eject button
5-2: Disk inserting section
5-3: Floppy disk access lamp (lit green during accessing)
6Cover open sensor
The cover open sensor detects the open of the front door.
7Power switch
The power switch is used to turn on/off the power. If you press the switch once, then the
POWER/SLEEP lamp goes on and the power is turned on. If you press the switch again, the
power is turned off. The system is forcibly shut down when the power switch is pressed
continuously for four seconds or longer.
8Lamps (see the figure on the prev ious page)
9Reset switch
The reset switch is used to reset the server.
10Dump switch (NMI switch)
Non-maskable Interrupt switch.
The dump switch is used to collect the event logs having occurred in the server.
Figure 1-3. Front View (Door opened)
1-6 System Overview
Rear View
Figure 1-4 shows the system rear view features.
11
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14
1
910
2345
6
15
16-1
17-1
15
16-2
7
17-2
8
System Overview 1-7
1Power supply
The power unit supplies DC powers to the server.
2AC inlet
The AC inlet is connected with the power cord.
3DC power lamp
The AC power lamp blinks green if the power supply receives the AC power through the power
cord. The lamp goes on green when the power of the server is turned on.
4Power status lamp
The lamp goes on if the power is defected.
5AC power lamp
If the power cord is plugged to the AC inlet to supply AC power to the power supply unit, this
lamp goes on.
6Additional power supply slot
An optional power supply may be installed on the slot.
7Serial port B connector
The serial port B connector is used to connect the server to a device with the serial interface.
The server cannot be directly connected to a leased line through the connector.
8Additional PCI board slots
Optional PCI boards may be inserted into the slots.
9Mouse connector
The mouse connector is connected with the mouse coming with the server.
10USB-1 - USB-3 connectors
The USB-1 to USB-3 connectors are connected with devices accepting the USB interface.
Connector 1 to connector 3 are assigned from right to left.
11Keyboard connector
The keyboard connector is connected with keyboard coming with the server.
12Serial port A connector
The serial port A connector is connected with a device having the serial interface.
13Printer port connector
The printer port connector is connected with a printer with the Centronics interface.
14Monitor connector
The monitor connector is connected with the display unit.
15Link/ACT lamp
The Link/ACT lamp shows the LAN access status.
16LAN connector
The LAN connector is connected with a network system on LAN. The value following the boldfaced number indicates the port number.
16-1 LAN2 supports 1000BASE-T/100BASE-TX/10BASE-T network subsystem.
16-2 LAN1 supports 100BASE-TX/10BASE-T network subsystem.
17Speed lamp
Indicates the LAN transfer rate.
17-1 1000/100/10 lamp
17-2 100/10 lamp
Figure 1-4. Rear View
1-8 System Overview
Internal View
Figure 1-5 shows an internal view of your system with the air duct covers removed.
123 4
11
10
1Power supply
2DIMMs (factory-instal led in slots #1A and #1B.)
3
4CPU2
55.25-inch device bays (4 slots)
63.5-inch floppy disk drive
73.5-inch hard disk drive bay
8Cooling fan (Fan 5: option)
9Cooling fan (Fan 3: option)
10Mother board
11Cooling fan (Fan 1)
(factory-installed)
CPU1
A standard CD-ROM drive is installed in slot #3. The device bay can include a maximum of
two optional file devices.
The hard disk drive bay can hold up to six 1.0-inch SCSI hard disk drives.
789
5
6
Figure 1-5. Internal View
System Overview 1-9
System Board Features
Figure 1-6 shows details of the system board.
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13
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2122
1617181920
1-10 System Overview
1
Power signal connector
2
Power connector
3
DIMM sockets (slots #1A, #1B, #2A, and #2B from top to bottom)
4
CPU1 socket
5
CPU2 socket
6
Floppy disk drive connector
7
Cooling fan connector (Fan 5)
8
Cooling fan connector (not used)
9
Power connector
10
HSBP (B) connector (not used)
11
HSBP (A) connector (not used)
12
USB connector
13
IDE connector (for CD-ROM drive)
14
Cooling fan connector (not used)
15
Cooling fan connector (Fan 3: option)
16
Front panel interface connector
17
IDE connector (not used)
18
Jumper switch for clearing CMOS/p assword
19
Lithium battery
20
Ultra320 (A) connector (for built-in hard disk)
21
DAC LED connector
22
Serial (COM B) connector
23
PCI board slots
(slots PCI #1, PCI #2, PCI #3, PCI #4, PCI #5, and PCI #6 arranged from top to bottom)
PCI #1 to #4: 64-bit/100 MHz
PCI #5, #6:32-bit/33 MHz
Depending on system configuration, each system includes one or two Intel Xeon
1.80GHz or 2.66GHz processors. Each processor plugs into a INT3/FCPGA socket
package. The processor includes a 512K cache. When two processors are installed, both
processors must be of identical bus and core speed.
The processor external interface operates at a maximum of 400MHz. The second-level
cache is located on the substrate of the processor cartridge. The cache includes burst
pipelined synchronous static RAM (BSRAM).
System Memory
The system board contains four 168-pin DIMM sockets. Memory is partitioned as two
banks of registered SDRAM DIMMs (DDR200 compatible) that must be populated in
pairs, each providing 72 bits of buffered two-way interleaved memory (64-bit main
memory plus ECC). Your system may include from 256 MB to 4 GB of memory, using
up to four DIMMs.
System memory begins at address 0 and is continuous (flat addressing) up to the
maximum amount of DRAM installed (exception: system memory is noncontiguous in
the ranges defined as memory holes using configuration registers). The system
supports both base (conventional) and extended memory.
PCI Riser Slots
The server's expansion capabilities meet the needs of file and application servers for
high performance I/O by providing PCI expansion slots.
The system board has four full-length, full height 64-bit/100MHz PCI slots and two 32bit/33MHz PCI slots.
Video Controller
The system board uses an ATI RAGE XL PCI graphics accelerator with 8 MB of video
SDRAM. The embedded SVGA video subsystem supports:
! Resolutions up to 1600 x 1200 under 2D and 1024 x 768 under 3D
! CRT and LCD monitors up to 100 Hz vertical refresh rate.
The system board supports disabling of the onboard video through the BIOS setup
menu or when a plug in video card is installed in any of the PCI slots.
SCSI Controller
The system board includes an embedded Adaptec AIC7901W SCSI controller. The
AIC7901W provides Ultra-320/160 SCSI functions. As implemented on the system
board, the interface attaches to an Ultra-320/160 SCSI backplane that supports up to six
Ultra-320/160 SCA drives.
Network Controller
The system board uses a dual-channel Ethernet Controller and supports 10BaseT/100Base-TX/1000Base-T network subsystems.
System Overview 1-13
The Network controller supports the following features:
! IEEE 820.3u auto-negotiation support
! Chained memory structure similar to the 82557, 82558, 82559 and 82596
! Full duplex support at 10 Mbps, 100 Mbps, and 1000 Mbps operation
! Low power +3.3 V devices.
On the system board, NIC1 can be used as both a network interface and server
management interface.
Keyboard and Mouse
The keyboard/mouse controller is PS/2-compatible.
RJ-45 Serial Port
The rear RJ-45 serial port is a fully functional serial port that supports any standard
serial device and provides support for serial concentrators. For server applications that
use a serial concentrator to access the server management features of the mother board,
a standard 8-pin CAT-5 cable from the serial concentrator is plugged directly into the
rear RJ-45 serial port. The 8 pins of the RJ-45 connector can be configured to match
either of two pin-out standards used by serial port devices.
ACPI
To accommodate either standard, the J5A2 jumper block located directly behind the
rear RJ-45 serial port must be jumpered appropriately according to the desired standard.
An Advanced Configuration and Power Interface (ACPI) aware operating system can
place the system into a state where the hard drives spin down, the system fans stop, and
all processing is halted. However, in this state the power supply is still on and the
processors are still dissipating some power such that the power supply fan and
processor fans are still running.
Note: ACPI requires an operating system that supports its
feature.
!
CAUTION
Only when the AC power is disconnected is the system completely
off.
The sleep states are defined as follows:
! s0: Normal running state.
1-14 System Overview
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