NEC 0612-20 User Manual

Cat. No.
No de Cat.
0602-20 0612-20
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
12 AND 14.4 V DRIVER DRILLS PERCEUSE ÉLECTRIQUE DE 12 ET 14,4 V TALADRO DE 12 Y 14,4 V
TO REDUCE THE RISK OF INJURY, USER MUST READ OPERATOR'S MANUAL. AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE LE
DEL OPERADOR.
GENERAL SAFETY RULES-FOR ALL BATTERY OPERATED TOOLS
WARNING
READ ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark areas invite acci­dents.
2. Do not operate power tools in ex-
plosive atmospheres, such as in the presence of fl ammable liquids, gases, or dust. Power tools create sparks which
may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distrac­tions can cause you to lose control.
ELECTRICAL SAFETY
4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodifi ed plugs and matching outlets will reduce risk of electric shock.
5. Avoid body contact with earthed or
grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
7. Do not abuse the cord. Never use the
cord for carrying, pulling, or unplug­ging the power tool. Keep cord away from heat, oil, sharp edges, or mov­ing parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool out-
doors, use an extension cord suitable for outdoor use. Use of a cord suitable
for outdoor use reduces the risk of elec­tric shock.
2 3
PERSONAL SAFETY
9. Stay alert, watch what you are do-
ing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
10. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
11. Avoid accidental starting. Ensure the
switch is in the off-position before plug­ging in. Carrying tools with your nger on
the switch or plugging in power tools that have the switch on invites accidents.
12. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotat­ing part of the power tool may result in personal injury.
13. Do not overreach. Keep proper foot- ing and balance at all times. This enables better control of the power tool in unexpected situations.
14. Dress properly. Do not wear loose
clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery, or long
hair can be caught in moving parts.
15. If devices are provided for the connec-
tion of dust extraction and collection facilities, ensure these are connected and properly used. Use of these de-
vices can reduce dust-related hazards.
POWER TOOL USE AND CARE
16. Do not force the power tool. Use the
correct power tool for your applica­tion. The correct power tool will do the
job better and safer at the rate for which it was designed.
17. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
18. Disconnect the plug from the power
source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preven-
tive safety measures reduce the risk of starting the tool accidentally.
19. Store idle power tools out of the reach
of children and do not allow persons unfamiliar with the power tools or these instructions to operate power tools. Power tools are dangerous in the
hands of untrained users.
20. Maintain power tools. Check for
misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
21. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
22. Use the power tool, accessories and
tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
BA TTER Y T OOL USE AND CARE
23. Ensure the switch is in the off posi­tion before inserting battery pack.
Inserting the battery pack into power tools that have the switch on invites accidents.
24. Recharge only with the charger speci- ed by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fi re when used with another battery pack.
25. Use power tools only with speci cally designated battery packs. Use of any other battery packs may create a risk of injury and fi re.
26. When battery pack is not in use, keep
it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a fi re.
27. Under abusive conditions, liquid may
be ejected from the battery, avoid contact. If contact accidentally oc­curs, fl ush with water. If liquid con- tacts eyes, additionally seek medical help. Liquid ejected from the battery
may cause irritation or burns.
SERVICE
28. Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
SPECIFIC SAFETY RULES
1. Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
2. WARNING! Some dust created by power sanding, sawing, grinding, drill­ing, and other construction activities contains chemicals known to cause cancer, birth defects or other reproduc­tive harm. Some examples of these chemicals are:
lead from lead-based paint
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically­treated lumber.
Your risk from these exposures varies,
depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ven­tilated area, and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles.
3. Hold tools by insulated gripping sur-
faces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Con-
tact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.
4. Keep hands away from all cutting
edges and moving parts.
Symbology
Direct Current Underwriters
Laboratories, Inc., United States and Canada
No Load Revolutions per Minute (RPM)
Capacities
High Speed
Cat. No.
0602-20 0612-20
Steel
3/8" 1/2"
Flat Bit in
Wood
7/8"
1"
Hole Saw
in Wood
1-1/4" 1-3/4"
FUNCTIONAL DESCRIPTION
6
5
1. Speed selector
2. Tool holder
3. Trigger
4. Control switch
5. Keyless chuck
6. Torque selector collar
4
3
ASSEMBLY
WARNING
Recharge only with the charger specifi ed for the battery. For spe- cifi c charging instructions, read the operator’s manual supplied with your charger and battery.
Specifi cations
WARNING
Steel
3/8" 1/2"
Volts DC
12
14.4
Low Speed
Auger Bit
in Wood
1-1/8"
No Load RPM
Low 0 - 400
High 0 - 1400
Low 0 - 400
High 0 - 1400
1"
Screws (dia.)
in Wood
1/4" 1/4"
2
Always lock trigger or remove battery pack before changing or removing accessories. Only use accessories specifically recom­mended for this tool. Others may be hazardous.
Inserting Battery Pack onto Tool
Battery pack can be inserted onto the tool in two ways.
1. For working in restricted spaces, insert the battery pack from the front by sliding battery pack onto the body of the tool. Insert the battery pack until the battery latches lock.
2. For optimum weight distribution and bal­ance, insert the battery pack from the back by sliding the battery pack onto the body of the tool. Insert the battery pack until the battery latches lock.
3. To remove the battery pack, press in both battery latches and slide the battery pack off of the tool.
Clip-Lok
The Clip-Lok system consists of three pieces; the belt clip, the tool holder, and the bit holder. The system is shipped assembled for right-handed use. To change the assembly for left-handed use:
1. Remove battery pack.
2. Remove screws holding the tool holder
3. Lift the holders at the narrow end and
4. Replace the pieces onto the desired
TM
System
and the bit holder.
pull the front tangs out of their slots.
side by sliding the tangs into the slots. Tighten the screws securely.
Cat. No. 0602-20
0612-20
Pathfi nder
Bit
7/8"
1-1/4"
1
4 5
Fig. 1 Tool holder
Front tangs
Belt clip
Stud
Pin
Tool release lever
Attaching the Belt Clip
The belt clip can be mounted to tool belts, bags, buckets, etc. To mount the belt clip:
1. Pull up the clamp release. The clamp will pop out.
2. Slide the clamp over the tool belt, bag, bucket, etc.
3. Press in the clamp to tighten.
Using the Clip-Lok Tool Holder
1. To attach the tool to the belt clip, slide the tool holder over the stud on the belt clip until it is held in place by the protrud­ing pin.
2. To release the tool from the belt clip, grasp the tool handle, push down on the tool release lever with your thumb, and pull up on the tool.
Using the Clip-Lok Bit Holder
The bit holder holds two standard 1/4" hex shank bits up to two inches long.
1. Insert the bit by pressing it into the clip.
2. Remove the bit by lifting the tip of the bit and pulling it out of the clip.
Bit holder
Clamp
release
Clamp
OPERATION
WARNING
To reduce the risk of injury, wear safety goggles or glasses with side shields.
Using Keyless Chucks
Y our cordless tool is equipped with a spindle lock that allows the chuck to be tightened with one hand.
Always remove the battery pack or lock the trigger before inserting or removing bits.
Fig. 2
Open
Close
Sleeve
1. To open the chuck jaws, turn the sleeve in the "OPEN" direction indicated on the chuck.
When using drill bits, allow the bit to
strike the bottom of the chuck. Center the bit in the chuck jaws and lift it about 1/16" off of the bottom.
When using screwdriver bits, insert the
bit far enough for the chuck jaws to grip the hex of the bit.
2. T o close the chuck jaws, turn the sleeve in the "CLOSE" direction indicated on the chuck. The bit is secure when the chuck makes a ratcheting sound and the sleeve can not be rotated any further.
NOTE: A ratcheting sound may be heard when the chuck is opened or closed. This noise is part of the locking feature, and does not indicate a problem with the chuck's operation.
Using Clutch
This tool has an adjustable clutch for driving different types of screws into different materi­als. When properly adjusted, the clutch will slip at a preset torque to prevent driving the screw too deep and to prevent damage to the screw or tool.
T o adjust the clutch, turn the torque selector collar to one of the twenty positions shown on the collar. The number must line up with the arrow on top of the tool.
Fig. 3
The torque specifi cations shown here are approximate values obtained with a fully charged battery pack.
Positions
11 - 15 16 - 20
Drill Low High
NOTE: Because the above settings are only
a guide, use a piece of scrap material to test the different clutch positions before driving screws into the workpiece.
1 - 5
6 - 10
Torque selector
collar
0602-20 Torque
0 - 10 in. lbs. 12 - 21 in. lbs. 24 - 32 in. lbs. 35 - 44 in. lbs.
280 in. lbs.
80 in. lbs.
Position
numbers
0612-20
Torque
0 - 10 in. lbs. 12 - 21 in. lbs. 24 - 32 in. lbs. 35 - 44 in. lbs.
390 in. lbs
100 in. lbs.
Selecting Speed
Fig. 4
The speed selector is on top of the motor housing. Allow the tool to come to a complete stop before changing speeds. See “Ap­plications” for recommended speeds under various conditions.
1. For Low speed (up to 400 RPM), push the speed selector back, displaying the "1" for low.
2. For High speed (up to 1400 RPM), push the speed selector forward, displaying the "2" for high.
Using Control Switch
The control switch may be set to three posi­tions: forward, reverse and lock. Due to a lockout mechanism, the control switch can only be adjusted when the ON/OFF switch is not depressed. Always allow the motor to come to a complete stop before using the control switch.
For forward (clockwise) rotation, push in the control switch from the right side of the tool (Fig. 5). Check the direction of rotation
before use.
Fig. 5
For reverse (counterclockwise) rotation, push in the control switch from the left side of the tool (Fig. 6). Check direction of rota-
tion before use.
Fig. 6
High
Low
Push in
for forward
To lock the trigger, push the control switch to the center position (Fig. 7). The trigger will not work while the control switch is in the center locked position. Always lock the trigger or remove the battery pack before performing maintenance, changing acces­sories, storing the tool and any time the tool is not in use.
Fig. 7
Push to center position to lock trigger
Starting, Stopping & Controlling Speed
1. To start the tool, pull the trigger.
2. To stop the tool, release the trigger and an electric brake stops the tool instantly.
All models feature variable speed control. T o vary the speed, increase or decrease pres­sure on the trigger. The further the trigger is pulled, the greater the speed.
Drilling
Set the torque selector collar to the drill position
Place the bit on the work surface and ap­ply fi rm pressure before starting. Too much pressure will slow the bit and reduce drilling effi ciency. Too little pressure will cause the bit to slide over the work area and dull the point of the bit.
If the tool begins to stall, reduce pressure slightly to allow the bit to regain speed. If the bit binds, reverse the motor to free the bit from the workpiece.
Push in
for reverse
6 7
APPLICATIONS
MAINTENANCE
WARNING
To reduce the risk of electric shock, check work area for hidden pipes and wires before drilling or driving screws.
Drilling in Wood, Composition Materials and Plastic
When drilling in wood, composition materials and plastic, start the drill slowly, gradually increasing speed as you drill. When drilling into wood, use wood augers or twist drill bits. Always use sharp bits. When using twist drill bits, pull the bit out of the hole frequently to clear chips from the bit fl utes. To reduce the chance of splintering, back work with a piece of scrap wood. Select low speeds for plastics with a low melting point.
Drilling in Metal
When drilling in metal, use high speed steel twist drills or hole saws. Use a center punch to start the hole. Lubricate drill bits with cut­ting oil when drilling in iron or steel. Use a coolant when drilling in nonferrous metals such as copper, brass or aluminum. Back the material to prevent binding and distortion on breakthrough.
Driving Screws and Nut Running
Drill a pilot hole when driving screws into thick or hard materials. Set the torque se­lector collar to the proper position and set the speed to low. Use the proper style and size screwdriver bit for the type of screw you are using.
With the screwdriver bit in the screw, place the tip of the screw on the workpiece and apply fi rm pressure before pulling the trig- ger. Screws can be removed by reversing the motor.
Overloading
Continuous overloading may cause perma­nent damage to tool or battery pack.
WARNING
High rotational force. To reduce the risk of injury, always hold or brace securely.
Bit Binding
A high rotational force occurs when a bit binds. If the bit binds, the tool will be forced in the opposite direction of the bit rotation. Bits may bind if they are misaligned or when they are breaking through a hole. Wood boring bits can also bind if they run into nails or knots. Be prepared for bit binding situations.
To reduce the chance of bit binding:
Use sharp bits. Sharp bits are less likely to bind when drilling.
• Use the proper bit for the job. There are bits that are designed for specifi c purposes.
Use caution when drilling pitchy, knotty , wet or warped material or when drilling in material that may contain nails, screws, staples, etc.
WARNING
To reduce the risk of injury, always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.
Keep your tool, battery pack and char­ger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
T esting to assure proper mechanical and electrical operation
Maintaining Tool
If the tool does not start or operate at full pow­er with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.
WARNING
To reduce the risk of personal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to fl ow inside them.
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gaso­line, turpentine, lacquer thinner, paint thinner , chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use fl ammable or combustible sol- vents around tools.
Repairs
For repairs, return the tool, battery pack and charger to the nearest service center listed on the back cover of this operator's manual.
ACCESSORIES
WARNING
Always remove battery pack before changing or removing accessories. Only use accessories specifi cally recommended for this tool. Others may be hazardous.
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go on-line to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or a service center listed on the back cover of this operator’s manual.
8 9
FIVE YEAR TOOL LIMITED WARRANTY
Every MILWAUKEE electric power tool (including battery charger) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain ex­ceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of fi ve (5) years* after the date of purchase. Return the electric power tool and a copy of proof of purchase to a MILWAUKEE factory Service/Sales Support Branch location or MILWAUKEE Authorized Service Station, freight prepaid and insured. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.
* The warranty period for Hoists (lever, hand chain, & electric chain hoists), Ni-Cd battery packs, Work Lights (cordless fl ashlights), Job Site Radios, and Trade Titan™ Industrial W ork Carts is one (1) year from the date of purchase.
*There is a separate warranty for V™-technology Li-Ion Battery Packs 18 volts or above that accompany the power tools:
*Every MILWAUKEE V™-technology Li-Ion Battery Pack 18 volts or above is covered by an initial 1000 Charges/2 Years free replacement warranty. This means that for the earlier of the fi rst 1000 charges or two (2) years from the date of purchase/fi rst charge, a replacement battery will be provided to the customer for any defective battery free of charge. Thereafter, customers will also receive an additional warranty on a pro rata basis up to the earlier of the rst 2000 charges or fi ve (5) Years from the date of purchase/fi rst charge. This means that every customer gets an additional 1000 charges or three (3) years of pro rata warranty on the V™-technology Li-Ion Battery Pack 18 volts or above depending upon the amount of use. During this additional warranty period, the customer pays for only the useable service received over and above the fi rst 1000 Charges/2 years, based on the date of fi rst charge and number of charges found on the battery pack via Milwaukee’s V™-technology Service Reader.
Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE product. However, proof of purchase in the form of a sales receipt or other information deemed suffi cient by MILWAUKEE is requested.
ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DE­SCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LI­ABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OR CON­DITIONS, WRITTEN OR ORAL, EXPRESSED OR IMPLIED. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, MILWAUKEE DISCLAIMS ANY IMPLIED W ARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE, AND ALL OTHER WARRANTIES.
This warranty applies to product sold in the U.S.A., Canada and Mexico only.
10 11
RÈGLES GÉNÉRALES DE SÉCURITÉ POUR LES OUTILS
ALIMENTÉS PAR BATTERIE
AVERTISSEMENT
LIRE SOIGNEUSEMENT TOUTES LES INSTRUCTIONS
Le non respect des instructions ci-après peut entraîner des chocs électriques, des incendies et/ou des blessures graves. Le terme «outil électrique» fi gurant dans les avertissements ci-dessous renvoie à l’outil électrique à alimentation par le réseau (à cordon) ou par batterie (sans fi l).
CONSERVER CES INSTRUCTIONS
SÉCURITÉ DU LIEU
DE TRAVAIL
1. Maintenir la zone de travail propre et bien éclairée. Les zones encombrées ou mal
éclairées sont favorables aux accidents.
2. Ne pas utiliser d’outil électrique dans
une atmosphère explosive, telle qu’en en présence de liquides, de gaz ou de poussières infl ammables.
Les outils électriques génèrent des étincelles qui peuvent enfl ammer les poussières ou les fumées.
3. Tenir les enfants et les personnes
non autorisées à l’écart pendant le fonctionnement d’un outil électrique.
Un manque d’attention de l’opérateur risque de lui faire perdre le contrôle de l’outil.
SÉCURITÉ ÉLECTRIQUE
4. La fi che de l’outil électrique doit cor- respondre à la prise d’alimentation. Ne jamais modifier la fiche d’une manière quelconque. Ne pas utiliser d’adaptateur avec les outils élec­triques mis à la terre (à la masse).
Des fi ches non modifi ées et des prises d’alimentation assorties réduisent le risque de choc électrique.
5. Éviter tout contact corporel avec des
surfaces reliées à la masse ou à la terre telles que tuyaux, radiateurs, cuisinières et réfrigérateurs. Un risque
de choc électrique plus élevé existe si le corps est relié à la masse ou à la terre.
6. Ne pas exposer les outils électriques à la pluie ou à l’humidité. Le risque de choc électrique augmente si de l’eau s’infi ltre dans un outil électrique.
7. Prendre soin du cordon. Ne jamais
utiliser le cordon pour transporter, tirer ou débrancher l’outil électrique. Tenir le cordon à l’écart de la chaleur , des huiles, des arêtes coupantes ou des pièces en mouvement. Un cordon
endommagé ou emmêlé présente un risque accru de choc électrique.
8. Se procurer un cordon d’alimentation
approprié en cas d’utilisation d’un outil électrique à l’extérieur.
L’utilisation d’un cordon d’alimentation pour usage extérieur réduit le risque de choc électrique.
SÉCURITÉ INDIVIDUELLE
9. Être sur ses gardes, être attentif et
faire preuve de bon sens en utilisant un outil électrique. Ne pas utiliser un outil électrique en cas de fatigue ou sous l’influence de drogues, d’alcool ou de médicaments. Un
instant d’inattention lors de l’utilisation d’un outil électrique peut entraîner des blessures graves.
10. Utiliser un équipement de sécurité.
Toujours porter des lunettes de pro­tection. Un équipement de sécurité
comprenant masque anti-poussière, chaussures de sécurité anti-dérapantes, casque ou dispositif de protection anti­bruit peut, dans les circonstances appro­priées, réduire le risque de blessure.
11. Éviter tout démarrage accidentel de
l’outil. S’assurer que le commutateur est en position OFF (Arrêt) avant de brancher l’outil. Le port de l’outil avec
un doigt sur le commutateur ou son branchement avec le commutateur en position ON (Marche) sont favorables aux accidents.
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