NCR 5953 User Manual

NCR RealPOS™ 5953 USB DynaKey™
6
Release 2.1
User Guide
200
B005-0000-1457 Issue B
The product described in this book is a licensed product of NCR Corporation.
NCR is a registered trademark of NCR Corporation.
It is the policy of NCR Corporation (NCR) to improve products as new technology, components, software, and firmware become available. NCR, therefore, reserves the right to change specifications without prior notice.
All features, functions, and operations described herein may not be marketed by NCR in all parts of the world. In some instances, photographs are of equipment prototypes. Therefore, before using this document, consult with your NCR representative or NCR office for information that is applicable and current.
To maintain the quality of our publications, we need your comments on the accuracy, clarity, organization, and value of this book.
Address correspondence to:
Manager, Information Products NCR Corporation 2651 Satellite Blvd. Duluth, GA 30096
Copyright © 2002 By NCR Corporation Dayton, Ohio U.S.A. All Rights Reserved
i

Preface

Safety Requirements
Caution: This device should only be powered by a power source which meets Safety Extra Low Voltage (SELV) and LPS (Limited Power Source) requirements per UL1950, IEC 950, and EN 60 950. The power source must be certified by the appropriate safety agency for the country of installation.
Audience
This manual is written for hardware installer/service personnel, system integrators, programmers, and field engineers.
ii
iii

Table of Contents

Chapter 1: Overview
Introduction ...........................................................................................1-1
Compatibility .................................................................................. 1-2
Features ..................................................................................................1-2
Controller Board .............................................................................1-2
Multi-Color Power LED ................................................................1-3
Keylock Positions ...........................................................................1-4
External Standard PC Keyboard Connector............................... 1-4
Special PC Setup Keypad Layout.................................................. 1-5
Three-Track MSR or Two-Track JIS MSR.................................... 1-5
Speaker............................................................................................. 1-5
Integrated 2 x 20 Customer Display ............................................1-5
Chapter 2: Site Preparation
Physical Environment ..........................................................................2-1
Operating Range............................................................................. 2-1
Storage Range .................................................................................2-1
Transit Range .................................................................................. 2-1
Electrical Requirements .................................................................2-2
Power Consumption ...................................................................... 2-2
Cable Length Limitations ..............................................................2-2
Dimensions ............................................................................................2-3
Chapter 3: Hardware Installation
Introduction ...........................................................................................3-1
Serial Number Location................................................................. 3-2
Cable Connector Access ................................................................3-3
Mounting Options.......................................................................... 3-3
Installing a USB DynaKey ...................................................................3-4
iv
Installing a Remote Table Top USB DynaKey (5964-K032) .....3-4
Installing an Integrated Customer Display (5972-F040) ........... 3-6
Installing a Checkstand Mounted DynaKey ............................3-11
Installing a 5953-K023 Checkstand Mount...........................3-11
Powering Up ................................................................................. 3-15
Special Keypad Mode.............................................................. 3-15
Normal Operating Mode ........................................................3-18
Screen Saving Feature.................................................................. 3-19
Chapter 4: Programming
Firmware ................................................................................................4-1
USB DynaKey Capabilities............................................................ 4-1
FPGA Firmware Defaults.............................................................. 4-2
Unique POS Capabilities ...............................................................4-2
NCRUsbKeyboardCtl HID usages ..........................................4-2
Programmable Key Matrix .......................................................4-4
Configurable Key Click Tone ................................................... 4-8
NCR Platform Software Components..................................... 4-9
NCR USB DynaKey Control Parameterization Registry
Values ........................................................................................4-11
NCR USB DynaKey Control Data Capture Registry
Values ........................................................................................4-12
12.1-Inch USB DynaKey Video Drivers..................................... 4-15
Chapter 5: 5953 USB DynaKey Migration
Overview................................................................................................5-1
Discussion .............................................................................................. 5-3
LCD 800x600 High-Bright Long-Life Color................................ 5-4
LCD Interface ..................................................................................5-4
Touch option ................................................................................... 5-4
Hot Plug........................................................................................... 5-5
v
POS-Checkout Style Keyboard..................................................... 5-5
Double-High / Double-Wide Keys.............................................. 5-6
Keyboard Programmability .......................................................... 5-7
Keylock ............................................................................................5-8
Key Click.......................................................................................... 5-8
Error Tone........................................................................................ 5-8
MSR ..................................................................................................5-8
Scanner port ....................................................................................5-9
Additional ports .............................................................................5-9
Power LED ......................................................................................5-9
Fingerprint Sensor.......................................................................... 5-9
Smartcard Reader .........................................................................5-10
Key Re-mapping Registry Manipulation Tool................................ 5-11
Chapter 6: Hardware Service
Safety Requirements............................................................................. 6-1
Problem Isolation Procedures....................................................... 6-2
Troubleshooting Table...............................................................6-2
Servicing the DynaKey Module.......................................................... 6-5
Disassembling the DynaKey......................................................... 6-5
Removing the Remote Table Top Mount................................6-6
Removing the Back Cover.........................................................6-7
Removing the MSR .................................................................... 6-8
MSR Cleaning Cards..................................................................6-9
Removing the Speaker Assembly ............................................ 6-9
Removing the Controller Board............................................. 6-10
Removing the LCD ..................................................................6-12
Removing the Keypad............................................................. 6-14
Removing the Keylock Adapter Assembly .......................... 6-15
Replacing the Keylock assembly............................................ 6-16
Re-Assembling the DynaKey......................................................6-16
vi
Controller Board..................................................................................6-17
Connector Identification..............................................................6-17
Connector Pin-Out Information ................................................. 6-18
DVI Connector..........................................................................6-18
Powered USB Connector......................................................... 6-19
USB Connectors........................................................................6-20
Cables....................................................................................................6-21
DVI to DVI..................................................................................... 6-21
Powered USB (12 V) to 2 x 4 Locking Connector.....................6-21
DVI to CHAMP............................................................................. 6-21
DynaKey Cleaning Procedures......................................................... 6-22
Cleaning the Glass........................................................................6-22
vii

Revision Record

Issue Date Remarks
A Aug 2002 First issue
B Dec 02 Updated Programming Chapter with firmware
interface information
viii

Radio Frequency Interference Statements

Federal Communications Commission (FCC)

Information to User
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause interference in which case the user will be required to correct the interference at his own expense.
NCR is not responsible for any radio or television interference caused by unauthorized modification of this equipment or the substitution or attachment of connecting cables and equipment other than those specified by NCR. The correction of interference caused by such unauthorized modification, substitution or attachment will be the responsibility of the user. The user is cautioned that changes or modifications not expressly approved by NCR may void the user’s authority to operate the equipment.

Canadian Department of Communications

This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites applicables aux appareils numériques de la classe A prescrites dans le Règlement sur le brouillage radioélectriques édicté par le ministrère des Communications du Canada.

Voluntary Control Council for Interference (VCCI)

ix

Declaration of Conformity

Manufacturer’s Name
Manufacturer’s Address
NCR Corporation
NCR Corporation Retail Systems Group – Atlanta 2651 Satellite Boulevard Duluth, GA 30096-5810
Type of Equipment
Model Number
Electrical Ratings (Input)
Information Technology Equipment
Class 5953
12 V dc, 2.0 A
NCR Corporation, 1700 South Patterson Boulevard, Dayton, OH 45459, USA, declares that the equipment specified above conforms to the referenced EU Directives and Harmonized Standards.
EU Directive Harmonized Standard(s)
89/336/EEC (EMC) EN 55022
EN 55024
73/23/EEC (Low Voltage) EN 60 950: A1 + A2 + A3 + A4 + All
Director of Quality Assurance NCR Corporation Retail Products & Systems — Atlanta 2651 Satellite Boulevard Duluth, GA 30096-5810
European Contact:
International IP Counsel 206 Marylebone Road London, NW1 6LY, England
x

Chapter 1: Overview

Introduction

20064
The NCR RealPOS 5953 USB DynaKey is a Point-of-Sale (POS) keyboard with a built-in 12.1-inch flat panel Liquid Crystal Display (LCD). Unique to the DynaKey is a set of ATM-style keys (DynaKeys), which are located beside the display. The functions of these keys change depending on the software application appearing on the LCD.
Also included is an optional Keylock or Fingerprint recognition, a 3­track ISO or 2-track JIS Magnetic Stripe Reader (MSR), a speaker, and 3 USB Type A connectors for external devices.
The speaker volume is controlled by software.
The 5953 interfaces with the host terminal via two cables.
Powered Universal Serial Bus (USB) for data and power
Digital Visual Interface (DVI) cable for video
1-2 Chapter 1: Overview

Compatibility

Features

The USB DynaKey is designed for the following terminals:
NCR 7452 (Release 4.0 or later)
NCR 7456
DVI Communications - industry standard video communications
USB Communications - Three Type A connectors for external
devices
Field Programmable Gate Array (FPGA) - Controls the Keylock,
Speaker, LED, MSR, and Keypad. It communicates to the host terminal through the USB Hub.
12.1-Inch active-matrix (TFT) color LCD - SVGA, 800 x 600, 262,144
colors
Multi-color power status LED
Keylock
Three-track ISO MSR and JIS two-track MSR (optional)
Speaker (separate from the PC speaker)
Scanner interface (USB)
Integrated 2 x 20 Customer Display (optional)
Integrated keypad

Controller Board

The Controller Board contains a Field Programmable Gate Array (FPGA) and configuration Flash memory. Except for video, all communications from the 5953 to the host terminal are through the Universal Serial Bus (USB) hub.
Chapter 1: Overview 1-3

Multi-Color Power LED

On the face of the USB DynaKey is a multi-color power LED. The status and condition indicated by the LED are shown as follows.
Status Condition
Green DynaKey power on
Orange* LCD in standby mode (or see note below)
Red FPGA reporting an error condition
Flashing (red/green)
Off DynaKey powered off
Note: The LED may also be orange for a few seconds on power-up before display is active.
DynaKey keypad in PC Setup mode (See Special Keypad mode in Installation)
1-4 Chapter 1: Overview

Keylock Positions

The USB DynaKey includes a standard NCR Keylock, accessible through the FPGA.
There are four positions: Exception, Locked, Retail, and Supervisor. They are explained in the following table.
Abbreviation Position Description
Ex Exception Used by the customer or service representative
to perform low level programming such as workstation diagnostics, configuring the workstation, or loading the workstation.
L Locked Used to lock keyboard input to prohibit use of
normal functions.
R Retail Used when performing normal retail mode
functions.
S Supervisor Used by the supervisor to provide highest level
of workstation control in cases such as refunds and running totals.

External Standard PC Keyboard Connector

An external keyboard can be connected to the 5953 through one of the external USB ports. This permits alphanumeric entry via a standard computer keyboard. Data is simply passed through to the host via the Powered USB connector.
Chapter 1: Overview 1-5

Special PC Setup Keypad Layout

On power-up, the operator can switch the DynaKey into an alternate keypad layout that can be used with many PC BIOS setup and configuration routines. The alternate layout contains keys such as ESC, TAB, END, “+”, “-” and arrow keys which are not available in the normal keypad layout. The alternate layout allows the operator to configure a PC without an external alphanumeric keyboard. (See the Installation chapter.)

Three-Track MSR or Two-Track JIS MSR

The 5953 includes an optional integrated International Organization for Standardization (ISO) three-track analog MSR head or a two-track JIS MSR head.

Speaker

The 5953 includes a built-in speaker. By default, it sounds key clicks, but it can be programmed to sound tones under control of the application program. The speaker is tied to the speaker control of the host terminal so that whenever the terminal speaker sounds, so does the 5953 speaker.

Integrated 2 x 20 Customer Display

The Model 5953 supports an optional integrated 2 x 20 VFD customer display. The display is installed using the 5964-K032 Remote Table Top Mount and the 5972-F040 Integrated Post Mount.
1-6 Chapter 1: Overview

Chapter 2: Site Preparation

Physical Environment

Operating Range

Condition Range
Temperature 5° to 45°C
Relative Humidity 10% to 90% (Non-condensing)
Atmospheric Pressure 3000 meters (max.)

Storage Range

Transit Range

Condition Range
Temperature -10° to 50°C
Relative Humidity 10% to 90%
Condition Range
Temperature -40° to 60°C (One week max.)
Relative Humidity 5% to 95%
2-2 Chapter 2: Site Preparation

Electrical Requirements

Voltage Tolerance Current (Max)
5953 Module
(from Host)
External USB Port
External USB Port
External USB Port
Fingerprint Board (Optional)

Power Consumption

Typical Maximum
5953 Module

Cable Length Limitations

Configuration Length
Connected to a host terminal 4 m (13 ft)
+12 V Supply Voltage
+5V
+5V
+5V
+5V
16.0 W 19.2 W
±10%
±5%
±5%
±5%
±5%
1600 mA
500 mA
500 mA
500 mA
100 mA
Chapter 2: Site Preparation 2-3

Dimensions

470 mm (18.5 in.)
300 mm (11.7 in.)
255 mm
(10.0 in.)
20051
470 mm (18.5 in.)
263 mm
(10.3 in.)
420 mm (16.5 in.)
255 mm
(10.0 in.)
366 mm
(14.5 in.)
20052
2-4 Chapter 2: Site Preparation
5953-K023 Checkstand Mount
The Checkstand Mount is fully adjustable between the minimum and maximum dimensions that are illustrated below. The DynaKey can also be rotated right and left of center (shown) by approximately 90 degrees, as well as tilted from a vertical position to approximately 45 degrees (shown).
330 mm
(13.0 in.)
370 mm
(14.5 in.)
38 mm
1.5 in.
70 mm
2.75 in.
114 mm
4.25 in.
89 mm
3.5 in.
7.6.mm
0.30 in.
480 mm
(19.0 in.)
216 mm
(8.5 in.)
400 mm
(15.75 in.)
213 mm
(8.4 in.)
19909
Chapter 2: Site Preparation 2-5
There are two positions to install the post to the back of the DynaKey.
270 mm
(10.75 in.)
200 mm
(8.0 in.)
140 mm
5.5 in.
105 mm
4.13 in.
19908
2-6 Chapter 2: Site Preparation

Chapter 3: Hardware Installation

Introduction

Caution: This device should only be powered by a power supply source which meets Safety Extra Low Voltage (SELV) and LPS (Limited Power Source) requirements per UL1950, IEC 950, and EN 60 950. The power source must be certified by the appropriate safety agency for the country of installation.
Caution: Use a grounding strap when installing this feature.
The DynaKey is fully assembled at the factory. This section describes:
Serial number locations
Cable Connector Access
Mounting Options
Installing a USB DynaKey
Installing an Integrated Customer Display
Powering Up
Screen Saving Features
3-2 Chapter 3: Hardware Installation

Serial Number Location

The serial number is located on the bottom edge of the DynaKey module.
Serial Number Label
19940
Chapter 3: Hardware Installation 3-3

Cable Connector Access

The cable connectors are located on the bottom of the 5953 assembly. Tilt display to access the cable connectors.

Mounting Options

The 5953 USB DynaKey can be installed various configurations:
5964-K032 Remote Table-top Mount
DVI
(Video In)
Powered USB
(Data/Power In)
Dual USB (External)
Single USB
(External)
19905a
7401-K533 Wall Mount
5952-K024 Checkstand Mount w/Base
5953-K023 Checkstand Mount
3-4 Chapter 3: Hardware Installation

Installing a USB DynaKey

Installing a Remote Table Top USB DynaKey (5964-K032)
This section discusses how to install the USB DynaKey hardware configurations. See the terminal Hardware User’s Guide for specific procedures about how to connect the USB DynaKey to the host terminal.
1. Route the Powered USB Cable and DVI Cable down through
mount and out the back of the base.
19942a
Chapter 3: Hardware Installation 3-5
2. Connect the cables to the DynaKey.
Connect the terminal DVI cable to the DynaKey DVI connector.
Connect the terminal Powered USB cable to the DynaKey
Powered USB connector.
Connect external USB devices to the DynaKey USB connectors
(optional).
DVI
(Video In)
Powered USB
(Data/Power In)
Dual USB (External)
Single USB
(External)
19905a
3-6 Chapter 3: Hardware Installation

Installing an Integrated Customer Display (5972-F040)

The Integrated 5972 2 x 20 Display is mounted to the 5953 using feature 5972-F040.
Integrated Display Swivel
Telescoping Post
Telescoping Post Adapter
Customer Display Post Base
Screw (4)
20050
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