Page 1
181,122
81,85
71
95,103
O VERHEAD
PRESS
OWNER'S
MANUAL
REVISED: May 19, 2006
SERIAL NO.'S
______________
through
______________
Contents
Parts Manual
CROSSMEMBER & SEAT
1
FRAME ASSEMBLY
SEAT & PAD ASSEMBLY
2
MOVEMENT ARM ASSEMBLY
3
BELT & PULLEY ASSEMBLY
4
WEIGHT STACK ASSEMBLY
5
WEIGHT STACK ASSEMBLY
6
PARTS LIST
7
PARTS LIST
8
73
76
74
P
10
1
6
5
Maintenance
Manual
Follows page 8
See last pages of this manual for 2ST
Strength Circuit Exercise Order Diagram and
2ST Floor Plan Kit.
PARTS AND SERVICE
709 Powerhouse Road
Independence, Virginia 24348
800-235-2233
Fax: 276-773-2298
8
7
2
82
3
19-4928
Page 2
CROSSMEMBER & SEAT FRAME
ASSEMBLY
12
24
4
24
94
1
92
18
24
18
24
29
20
20
92
91,99
120
22
15
36
30
20
98
26
69
66
68
110
63
28
2
22
69
66
68
53
53
63
3
20
70
63
20
20
14
27
53
11
20
90
104
113
20
14
108
116
117
11
118
90
106
98
111
30
36
27
11
13
10
31
36
27
13
11
11
13
27
11
13
27
124
35
1
Page 3
SEAT & PAD ASSEMBLY
174
173
67
34
177
176
175
177
175
176
131
22
125
132
16
131
134
127
132
135
141
138
129
133
ROD. SEAL DAMAGE WILL OCCUR.
HIGH PRESSURE : DO NOT LUBRICATE
EYE AND INJECTION HAZARD EXISTS.
SEAT
BACK
139
142
126
130
128
170
137
171
147
172
9
143
146
124
144
150
148
153
148
150
2
Page 4
MOVEMENT ARM
ASSEMBLY
34
47
34
54A
6
50
48
51
8
49
38
45
45
REVISION 2
40
40
41
34
39
7
43
3
46
42
5
39
48
41
49
Page 5
BELT & PULLEY
ASSEMBLY
53
63
58
53
63
61
54
54
61
52
57
62
65
56
59
61
63
60
59
54
62
55
56
64
54
61
63
53
63
58
53
63
53
58
58
63
53
58
53
4
Page 6
24 WEIGHT STACK
STANDARD.............
REF #....PART # .....200 lb. WEIGHT STACK (20-250)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAP RING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8296.....PIN WEIGHT SELECTOR W/MAGNET 4" LENGTH
M...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIA WHITE
O............09-6135.....BELT ROLLER
P............12-1024.....DECAL WARNING 3"
Q............12-1282.....WEIGHT STACK DECAL 20-310 lbs/kgs
R............17-2204.....1 X 4 X 9.330 TOP WEIGHT STEEL, 10 lbs.
S............17-2206.....1 X 4 X 9.330 SECOND WEIGHT STEEL, 10 lbs.
T............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
V............17-4115.....WEIGHT STACK PIN 24 HOLE
W...........BSF509.....WEIGHT STACK STAND 8"
X............07-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3" HOLE PLUG
WOMEN'S/MEDICAL
REF #....PART #......130 lb. WEIGHT STACK (10-200)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAP RING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8296.....PIN WEIGHT SELECTOR W/MAGNET 4" LENGTH
M...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIA WHITE
O............09-6135.....BELT ROLLER
P............12-1024.....DECAL WARNING 3"
Q............12-1281.....WEIGHT STACK DECAL (WOMEN'S) 10-260 lbs/kgs
R............17-2210.....1 X 4 X 9.330 TOP WEIGHT ALUM., 3.5 lbs.
S............17-2212.....1 X 4 X 9.330 SECOND WEIGHT ALUM., 3.5 lbs.
T............17-2211.....1 X 4 X 9.330 BOTTOM WEIGHT ALUM., 3.5 lbs.
U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.
V............17-4115.....WEIGHT STACK PIN 24 HOLE
W...........BSF509.....WEIGHT STACK STAND 8"
X............07-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3" HOLE PLUG
Z............12-1048.....WEIGHT STACK DECAL (MEDICAL) #1-30
SUPER STACK
REF#.....PART #......290 lb. WEIGHT STACK (20-365)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAP RING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8297.....PIN WEIGHT SELECTOR W/MAGNET 7" LENGTH
M...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIA WHITE
O............09-6135.....BELT ROLLER
P............12-1028.....DECAL WARNING 6"
Q............12-1283.....WEIGHT STACK DECAL 20-455 lbs/kgs
R............17-2204.....1 X 4 X 9.330 TOP WEIGHT STEEL, 10 lbs.
S............17-2207.....1 X 6 X 9.330 SECOND WEIGHT STEEL, 15 lbs.
T............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
U............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
V............17-4115.....WEIGHT STACK PIN 24 HOLE
W...........BSF509.....WEIGHT STACK STAND 8"
X............07-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3" HOLE PLUG
01-13-99
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !
OPTION 1
NO STAND
2LR, 2PF
F
R
S
T
U
Y
OPTION 2
2AB, 2BP, 2CR, 2IP, 2LCP, 2LE,
2LB, 2OP, 2TP, 2LCS, 210, 2VC
J
J
M
F
O
M
G
K
C
E
A
E
V
B
H
L
Q,Z
D
OPTION 3
Y
X
W
2HAD, 2HAB, 2RT, 2SC
8"
5
Page 7
MINI 24 ADD-ON WEIGHT KIT
REF # PART # DESCRIPTION
AA........02-4108.......3/8-16 X 3/4 ALLEN CAP SCREW
BB........01-1258.......1/2 X 3/4 HEX BOLT BLACK
CC........01-4035 .......1/4 X 1-1/4 WIZ BOLT BLACK
DD........02-4110........3/8 X 1-1/4 ALLEN CAP SCREW
EE........02-9190.......1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
FF ........03-5111........3/8 CLIP NUT
GG.......03-4290 .......1/4 WIZ NUT BLACK ZINC
HH........06-8150 .......1 1/4 EXT. SNAP RING
II...........04-5206.......3/8 SAE FLAT WASHER BLACK
JJ.........04-5214 .......1/2 LOCK WASHERS BLACK
KK........06-7062........450 OD 5" SUPER COIL
LL.........07-8045.......ADD ON WEIGHT SELECTOR PIN & KNOB
MM.......07-9245.......MOLDED WEIGHT STAND INSERT
NN........07-9250 .......MOLDED ADD-ON-WEIGHT BASE
OO.......07-9255 .......MOLDED ADD-ON-WEIGHT LINK
PP........09-3072.......HOLE PLUG 3/8" BLACK
QQ.......12-1117........ADD ON WEIGHT DECAL LBS/KGS
RR........17-5998 .......CAST ADD-ON SECOND PLATE
SS........17-5999.......CAST ONE POUND WEIGHT
TT ........17-6015 .......RECTANGULAR WEIGHT BUSHING
UU........17-6020 .......ANGLE BRACKET
HH
OO
CC
PP
GG
RR
SS
TT
WW
KK
EE
0.5
kg
1.0
LB
0.9
kg
2.0
LB
1.4
kg
3.0
LB
1.8
kg
4.0
LB
2.3
kg
5.0
LB
2.7
kg
6.0
LB
3.2
kg
7.0
LB
3.6
kg
8.0
LB
4.1
kg
9.0
LB
LL
QQ
OPTION 1 - NO WEIGHT STAND:
2LR, 2PF
WW......07-9292.......SHORT MINI WEIGHT STACK PIN
XX........BSF512........SHORT MINI WEIGHT STAND
OPTION 2 - 3" WEIGHT STAND:
2AB, 2BP, 2CR, 2IP, 2LCP, 2LE, 2LB, 2OP, 2TP, 2LC, 210, 2VC
WW......17-4137.......STANDARD MINI WEIGHT STACK PIN
XX........BSF511........STANDARD MINI WEIGHT STAND
OPTION 3 - 8" WEIGHT STAND:
2HAAD, 2HAB, 2RT, 2SC
WW......17-4137.......STANDARD MINI WEIGHT STACK PIN
XX........BSF513........TALL MINI WEIGHT STAND
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !
BB
AA
JJ
NN
UU
I I
XX
FF
DD
MM
OPTION 1
NO STAND
2LR, 2PF
01-13-99
OPTION 2
2AB, 2BP, 2CR, 2IP, 2LCP, 2LE,
2LB, 2OP, 2TP, 2LCS,210, 2VC
OPTION 3
8"
2HAD, 2HAB, 2RT, 2SC
6
Page 8
2ST OVERHEAD PRESS
E.L. CODES:.............
2OPS...FULLY SHIELDED OVERHEAD PRESS
2WOPSFULLY SHIELDED WOMENS' OVERHEAD PRESS
2MOPSFULLY SHIELDED MEDICAL OVERHEAD PRESS
2OP......PARTIAL SHIELDED OVERHEAD PRESS
2WOP .PARTIAL SHIELDED WOMENS' OVERHEAD PRESS
2SOP...PARTIAL SHIELDED SUPER OVERHEAD PRESS
REF#....PART#.........DESCRIPTION.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS, 2OP, 2WOP, 2SOP.............
WL15...........WELDMENT KIT OVERHEAD PRESS
1...........BF501..........BACK FRAME ASSEMBLY
2...........CM524.........TOP CROSSMEMBER ASSEMBLY
3...........CM526.........BOTTOM CROSSMEMBER ASSEMBLY
4...........LK516..........IDLER MOUNT ASSEMBLY
5...........MA529.........RIGHT MOVEMENT ARM ASSEMBLY
6...........MA530.........LEFT MOVEMENT ARM ASSEMBLY
7...........MA531.........RIGHT WEIGHT ARM ASSEMBLY
8...........MA532.........LEFT WEIGHT ARM ASSEMBLY
9...........SE502..........SEAT ASSEMBLY
10.........SF509..........SEAT FRAME ASSEMBLY.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS, 2OP, 2WOP, 2SOP.............
FR13............FRAME KIT OVERHEAD PRESS
11.........04-5145.......PLASTIC BOLT CAP
12.........02-9220.......BOLT HH5 3/8 X 1 1/4
13.........02-9071.......3/8 X 3-3/4 HH5
14.........02-9074.......3/8 X 4 1/4 HH5
15.........01-1271.......1/2 X 1 1/4 HH5
16.........02-4115........1/2 X 3/4 AC
17.........02-9071.......3/8 X 3-3/4 HH5 BLACK
18.........02-9250.......3/8 X 2-1/4 HH5 BLACK
19.........03-1035.......NUT 3/8 NTE
20.........03-1035.......NUT 3/8 BLACK
21.........03-1055.......NUT 1/2 NTE
22.........03-1055.......NUT 1/2 BLACK
23.........04-5213.......3/8 LOC WASH
24.........04-5213.......3/8 LOC WASH BLACK
25.........04-5214.......1/2 LOC WASH
26.........04-5214.......1/2 LOC WASHER BLACK
27.........04-5135.......3/8" BOLT CAP WASHER
28.........09-2010.......FRAME PLUG 1 1/4 SQ
29.........09-2020.......1 1/2 SQ. HOLE PLUG
30.........09-2040.......1 1/2 X 2 HOLE PLUG
31.........09-2060.......1 1/2 X 3 HOLE PLUG
32.........09-2090.......2 X 3 11 GA HOLE PLUG
33.........09-3064.......1/2" WHITE HOLE PLUG
34.........09-4092.......NEOPRENE BUMPERS
35.........09-5030.......FOOTPAD MOLDED ROUND
36.........09-5035.......FOOTPADS MOLDED RECT.
37.........12-1001.......SEAT POSITION ARROW.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS, 2OP, 2WOP, 2SOP.............
LN05............LINKAGE KIT OVERHEAD PRESS
38.........01-2180.......BOLT HH5 5/8 X 1 1/2
39.........03-5114........STANDARD 1/2-20 RIGHT HAND THREAD NUT
40.........03-5115........STANDARD 1/2-20 LEFT HAND THREAD NUT
41.........05-6095.......6203 BNG BUSHINGS
42.........06-9030.......SEALMASTER ROD ENDS DELRIN RH THREADS
43.........06-9032.......SEALMASTER ROD ENDS DELRIN LH THREADS
44.........07-1070.......7510 ROLLER BNGS
45.........07-1250.......30MM ROLLER BNGS
46.........07-5064.......203 PP BEARINGS 17MM
47.........07-9002.......WA SHAFT
48.........07-9283.......DRAG LINKS (RH & LH THREADS)
49.........09-1105........GRIP HAND 1 1/8 X 5 CLOSED END
50.........09-3030.......7/8 DIA HOLE PLUG
51.........09-3040.......1 DIA HOLE PLUG
REF#....PART#.........DESCRIPTION
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS, 2OP, 2WOP, 2SOP.............
BLT15..........BELT & PULLEY KIT OVERHEAD PRESS
52.........01-1321.......BOLT HH5 1/2 X 2 1/2
53.........01-2180.......BOLT HH5 5/8 X 1 1/2 BLACK
54.........01-4030.......1/4 X 1 WHIZ FLANGE SM PATTERN BLACK
54A ......03-4035 .......1/4-20 X 11/16 THREADED INSERT
55.........03-1055.......1/2 NTE
56.........03-4290.......1/4-20 WHIZ FLANGE L/N SM PATTERN BLACK
57.........04-5214.......1/2 LOK WASHER
58.........06-5045.......ANTI-JUMP ROLLER
58A ......07-5072 .......ANTI-JUMP ROLLER SPACER
59.........07-8363.......IDLER PULLEY SPACER
60.........07-8366.......BELT ANCHOR TUBE
61.........07-8982.......END STRAP CLAMP W/5/16 HOLES
62.........07-9079.......IDLER PLATES
63.........09-8327.......3" PULLEY
64.........24-6030 ......KEVLAR BELT 66"LONG
65.........24-6030 ......KEVLAR BELT 224" LONG.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS, 2OP, 2WOP, 2SOP.............
SH40............SHIELD KIT OVERHEAD PRESS
66.........02-9210.......BOLT HH5 3/8 X 1
67.........03-4040.......1/4-20 X 5/8 REV NUT (BRASS)
68.........04-5135.......3/8" BOLT CAP WASHER
69.........04-5145.......PLASTIC BOLT CAP
70.........07-9148.......SHEET METAL SHIELD
71.........12-2778.......PLACARD OVERHEAD PRESS
72.........12-1026.......KEEP HANDS AWAY
73.........14-2127.......RIGHT MA SHIELD
74.........14-2128.......LEFT MA SHIELD
75.........19-4928.......PARTS DIAGRAM OVERHEAD PRESS
76.........02-4070.......SCREW SHIELD 1/4 X 3/4.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS, 2OP, 2WOP, 2SOP.............
GR01...........GUIDE ROD KIT 1
77.........07-9269.......3" WEIGHTSTACK SPACER
78.........09-2060.......FRAME PLUG 1 1/2 X 3 11 GA
79.........17-1375.......GUIDE RODS 51 15/16 LONG.............
.............
E.L. CODE:..2OPS, 2MOPS, 2OP, 2SOP.............
IN01.............INSPECTION KIT
80.........12-1080.......INSPECTION STICKER DECAL
81.........12-1088.......DECAL NAUTILUS NAMEPLATE 2 1/2 x 9 1/4 long
82.........19-1291.......DECAL SERIAL # BAR CODE
83.........40-7167.......BAG 50 X 46 X 86 X .002 THICK.............
.............
E.L. CODE:..2WOPS,2WOP.............
IN03.............INSPECTION KIT WOMENS
84.........12-1080.......INSPECTION STICKER DECAL
85.........12-1175........NAUTILUS WOMENS NAMEPLATE 2 1/2 x 9 1/4
86.........19-1291.......DECAL SERIAL # BAR CODE
87.........40-7167.......BAG 50 X 46 X 86 X .002 THICK.............
.............
E.L. CODE:..2OP, 2WOP, 2SOP.............
SH02............OUTER PARTIAL SHIELD BF501 KIT
88.........02-4070.......SCREW SHIELD 1/4 X 3/4
89.........02-4074.......SCREW TRUSS 1/4 X 1/2
90.........03-4060.......1/4-20 CLIP NUT
91.........07-9137.......FRONT FRAME WORKBOX BRACKET
92.........07-9138.......UPPER MAIN FRAME SHIELD BRACKET
93.........19-1015.......2" SQ SERIES 170 DUAL LOC
94.........19-1016.......1 X 2 RECT. SERIES 400 DUAL LOC
95.........14-2074.......SHIELD 2ST OUTER BF501.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS.............
SH03............OUTER SHIELD BF501 KIT
96.........02-4070.......SCREW SHIELD 1/4 X 3/4
97.........02-4074.......SCREW TRUSS 1/4 X 1/2
98.........03-4060.......1/4-20 CLIP NUT
7
Page 9
REF#....PART#.........DESCRIPTION
REF#....PART#.........DESCRIPTION
99.........07-9137.......FRONT FRAME WORKBOX BRACKET
100.......07-9138.......UPPER MAIN FRAME SHIELD BRACKET
101.......19-1015.......2" SQ SERIES 170 DUAL LOC
102.......19-1016.......1 X 2 RECT. SERIES 400 DUAL LOC
103.......14-2011........SHIELD OUTER BF501.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS.............
SH17............INNER SHIELD HARDWARE KIT 3
104.......01-1402.......BOLT HH5 1/2 X 2 1/4
105.......02-4134.......1/4 X 1/2 PAN HD. TYPE "F" CUTTING SCREW
106.......03-1055.......1/2 NTE
107.......03-4060.......1/4-20 CLIP NUT
108.......04-5214.......1/2 LOK WASHER
109.......07-9004.......MOUNT SHIELD LEFT LOWER
110.......07-9135.......BRACKET SMALL LOWER BASE SHIELD
111.......07-9136 .......BRACKET LARGE LOWER BASE SHIELD
112.......02-4070.......SCREW SHIELD 1/4 X 3/4.............
.............
E.L. CODE:..2OP, 2WOP, 2SOP.............
SH23............INNER PARTIAL SHIELD KIT 3
113.......01-1402.......BOLT HH5 1/2 X 2 1/4
114.......03-1055.......1/2 NTE
115.......03-4060.......1/4-20 CLIP NUT
116.......04-5214.......1/2 LOK WASHER
117.......07-9004.......SHIELD MOUNT CENTER
118.......07-9274.......16GA SHEET METAL 2ST SHIELD SHROUD
119.......19-1015.......2" SQ SERIES 170 DUAL LOC
120.......19-1016.......1 X 2 RECT. SERIES 400 DUAL LOC
121.......02-4070.......SHIELD SCREWS
122.......14-2078.......INSIDE MAIN SHIELD.............
.............
E.L. CODE:..2OPS, 2OP, 2SOP.............
ST06............SEAT KIT 1
123.......09-3063.......7/16" WHITE HOLE PLUG
124.......09-3080.......1 X 3 HOLE PLUG
125.......12-1001.......SEAT POSITION INDICATOR ARROW
126.......12-1009.......SEAT DECAL 1 BOTTOM -10 TOP (5/8 WIDE)
127.......03-5106.......NUT HEX 10MM
128.......06-8000.......SEAT ADJUSTMENT HANDLE 7/8"
129.......06-8006.......SEAT ADJUSTMENT CABLE, 18"
130.......07-5064.......BEARING 203 PP
131.......07-8027.......PIN CLEVIS 5/16 X 1 3/16
132.......07-8135.......COTTER PIN #RUE-10 mfg. PIVOT POINT
133.......07-9201.......SHOCK LEVER P/N 783234
134.......07-9205.......HEAD THREAD ON CAST ALUM
135.......07-9298.......GAS SPRING COVER TUBE
136.......07-9299.......GAS SPRING COVER PLUG
137.......09-1058.......RUBBER HAND GRIP, 7/8 X 4 1/2
138.......10-3045.......RIGID IN COMPRESSION, 250 N #7613IL
139.......10-4012.......40 MM O.D. WAVE SPRING SSB-0158-S17
140.......12-1109........SEAT SHOCK ADJ. TAG
141.......12-1113........SHOCK WARNING DECAL
142.......19-1235.......NYLON SEAT ROLLERS.............
.............
E.L. CODE:..2WOPS, 2MOPS, 2WOP.............
ST07............SEAT KIT 2
143.......01-1121........3/8 X 2 HH5
144.......03-1035.......3/8 NTE
145.......04-5213.......3/8 LOC WASH
146.......04-5135.......3/8" BOLT CAP WASHER
147.......04-5145.......PLASTIC BOLT CAP
148.......09-1106.........938 ID X 9 OPEN END GRIP
149.......09-3080.......1 X 3 HOLE PLUG
150.......09-3094.......1.25 OD X .75 ID X .75 L HOLE PLUG
151.......12-1001.......SEAT POSITION INDICATOR ARROW
152.......12-1009.......SEAT DECAL 1 BOTTOM -10 TOP (5/8 WIDE)
153.......SE510..........WOMEN'S FOOTREST ASSEMBLY
154.......03-5106.......NUT HEX 10MM
155.......06-8000.......SEAT ADJUSTMENT HANDLE 7/8"
156.......06-8006.......SEAT ADJUSTMENT CABLE, 18"
157.......07-5064.......BEARING 203 PP
158.......07-8027.......PIN CLEVIS 5/16 X 1 3/16
159.......07-8135.......COTTER PIN #RUE-10 mfg. PIVOT POINT
160.......07-9201.......SHOCK LEVER P/N 783234
161.......07-9205.......HEAD THREAD ON CAST ALUM
162.......07-9298.......GAS SPRING COVER TUBE
163.......07-9299.......GAS SPRING COVER PLUG
164.......09-1058.......RUBBER HAND GRIP, 7/8 X 4 1/2
165.......10-3045.......RIGID IN COMPRESSION, 250 N #7613IL
166.......10-4012.......40 MM O.D. WAVE SPRING SSB-0158-S17
167.......12-1109........SEAT SHOCK ADJ. TAG
168.......12-1113........SHOCK WARNING DECAL
169.......19-1235.......NYLON SEAT ROLLERS.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS, 2OP, 2WOP, 2SOP.............
UPH17.........BELTED OVERHEAD PRESS UPHOLSTERY KIT
170.......UP8015........SEAT PAD
171.......02-9220.......BOLT HH5 3/8 X 1 1/4 BLACK
172.......04-5213.......WASHER INT LOK 3/8 BLACK
173.......UP8210........BACK PAD
174.......UP720..........SLIPCOVER
175.......01-1551.......BOLT HH5 3/8 X 3 1/4 BLACK
176.......04-5135.......3/8" BOLT CAP WASHER
177.......04-5145.......PLASTIC BOLT CAP.............
.............
E.L. CODE:..2OP, 2WOP, 2SOP
178.......09-3063.......PLUG HOLE 7/16 WHITE
179.......09-3065.......9/16" WHITE HOLE PLUG
180.......09-3067.......PLUG HOLE 1/4 WHITE.............
.............
E.L. CODE:..2OPS, 2WOPS, 2MOPS
181.......14-2091.......INSIDE MAIN SHIELD MADE FROM 14-2077
8
Page 10
Kevlar™ Belt Adjustment
TWO
QUARTERS
FOR SHIMS
TOP
WEIGHT
STACK
WEIGHT-PIN
BOLTS
KG.
LB.
20
9
KG.
LB.
30
14
KG.
LB.
40
18
KG.
LB.
50
23
KG.
LB.
60
27
KG.
LB.
70
32
LB.
80
TM
®
Instructions
Belts require tightening when a lack of resistance and
uneven feel is noticed at the beginning of an exercise. USE
CAUTION AROUND THE WEIGHT STACK WHEN
TIGHTENING KEVLAR™ BELTS.
To adjust belt:
1. Remove the Shielding.
2. Remove the Tethered Weight-Pin from weight stack hole.
See Figure 3.
3. Lift top weight using the appropriate lifting mechanism
- in most cases the moving arms for exercising.
4. While top weight is suspended, insert a shim between
the first and second weight (two quarters will suffice).
5. Release top weight so the first stack is resting on the
shim.
6. Loosen the two bolts at the end of the belt and pull
through excess belting until tight.
7. Tighten belt bolts and lift top weight to remove the shim.
8. Lower the mechanism to rest on the weight stack.
9. If belt is still loose, repeat this procedure until there is
no looseness at the beginning of an exercise.
10. If you experience difficulties in tightening the belts,
please contact your Nautilus service professional or call
1-800-NAUTILUS (1-800-235-2233), Parts & Service
Department, for assistance.
Figure 3
Store indoors only. Do not subject
machine to high humidity or damp
WARNING
conditions.
Warranty Information
Nautilus® Variable Resistance Warranty Limited
Warranty Terms & General Specifications
Nautilus warrants only to the original purchaser
that Nautilus® exercise equipment from the
manufacturer is free from defects in material and
workmanship under normal use and service. Our
obligation under this warranty shall be limited to the
repair or exchange at our plant (a) of any part or parts
of the structural frame, moving weldments or weight
stacks which may thus prove defective under normal
use and service for the lifetime of the product from
delivery to the original purchaser; (b) of any moving
part or parts not otherwise disclosed within this
warranty which thus may prove defective under
normal use and service within one (1) year from
delivery to the original purchaser; and (c) of any
upholstery, pads, grips or tethered weight pin
connectors which thus may prove defective under
normal use and service within 120 days from delivery
to the original purchaser. This warranty only applies
to those parts that our own examination discloses to
our satisfaction to be thus defective.
This warranty is expressly in lieu of all other
warranties, express or implied, including the
warranties of merchantability and fitness for use and
of all other obligations or liabilities on our part, and
we neither assume nor authorize any other person to
assume for us any other liability in connection with
the sale of this NAUTILUS® exercise equipment. This
warranty shall not apply to this NAUTILUS® exercise
equipment or to any part thereof which has been
subject to accident, negligence, alteration, abuse, misuse,
or a lack of maintenance in accordance with our
recommended maintenance instructions. We make no
warranty whatsoever in respect to accessories or parts
not manufactured by us and disclaim all warranties,
express or implied, as to such accessories and parts. The
term “original purchaser”, as used in this warranty, shall
be deemed to mean that person or entity for whom this
NAUTILUS® exercise equipment is originally installed.
This warranty shall apply only within the boundaries of
the continental United States.
NAUTILUS® shall not be liable for any loss or
damage, including incidental or consequential damages
resulting directly or indirectly from the use or loss of use
of our NAUTILUS® exercise equipment. Without
limiting the generality of the foregoing, this exclusion
from liability embraces the purchaser’s expenses for
downtime or for making up downtime, damages for
which the purchaser may be liable to other persons,
damages to property, and injury to or death of any
persons. We neither assume not authorize any person to
assume for us any liability in connection with sale or use
of our equipment. There are no oral agreements or
warranties collateral to or affecting this agreement.
4
Page 11
TM
®
Contents
Maintenance
INSTRUCTIONS
For Variable Resistance Strength Training Equipment
Getting maximum results from Nautilus
machines depends on proper maintenance
of equipment.
Welcome
®
Welcome ...........................................................1
Parts & Service ..................................................2
Safety/Before Exercising...................................2
Maintenance Schedule...................................2
General Maintenance.....................................2
Cleaning............................................................3
Lubrication.........................................................3
Hydraulic Unit Adjustment ...............................3
Kevlar Belt Adjustment Instructions.................4
Warranty Information........................................4
Parts & Services
Regular and scheduled maintenance will prolong the life
of your Nautilus equipment. Should you have to replace
parts, use only genuine Nautilus parts. The Nautilus
Customer Service Team invites you to call in your order
for replacement parts. They’re never too busy to discuss
or offer a tip on your maintenance tasks.
Nautilus machines -- the culmination of years of research
and refinement -- are made from the highest quality
materials, under exacting conditions. The quality control
tag attached to each machine before shipping ensures that
each unit has been thoroughly inspected to meet Nautilus'
strict requirements.
Should you, the owner of a Nautilus machine, need to
replace any parts because of normal wear and tear, or should
your machine ever need maintenance, Nautilus invites you
to call our Virginia Headquarters office for information on
parts and service.
Nautilus has available: detailed isometric drawings on
the website @ www.nautilus.com for each machine
manufactured, genuine Nautilus Upholstery Pads,
Naugahyde® Spray Cleaner/Conditioner recommended for
Nautilus upholstery pads and TFL #50 Wet Lubricant
recommended for the care of the guide rods of Nautilus
selectorized resistance machines.
Nautilus’ concern for the customer does not end with
the purchase of equipment. Your comments are always
welcomed. In the unlikely event that a problem occurs, call
us toll free:
Congratulations on choosing Nautilus® Variable
Resistance strength training equipment. The addition
of several exciting new features to the Nautilus® line,
as outlined in these instructions, ensures that your
equipment will operate with little scheduled
maintenance. We know this is important to you and
your customers, so please take a few minutes to read
the following instructions for keeping your Nautilus®
equipment in the best working condition.
Nautilus
TM
Customer Service
1-800-235-2233
Fax: 276-773-2298
1
Page 12
Before Exercising
Safety
1. Supervision is necessary when the machine is
used by or near children, invalids, or disabled
persons.
2. Follow the instructions for specific exercises on
each machine
3. Get in and out of the equipment carefully.
4. Never operate the machine without shields in
place.
5. Use only Nautilus selector pins in weight stack.
Never drop or insert any other object into
machine opening.
6. Use this machine only as intended or described
in this manual.
7. Do not operate equipment with loose or damaged
parts. If machine fails to operate correctly, do not
attempt to repair. Notify authorized personnel of
the problems.
8. Keep hands and feet clear of weights and other
moving parts when in use. Keep hands and feet
only on the hand grips and foot pads provided.
9. Failure to comply with these instructions may
result in personal injury.
To guard against injury, all equipment users
should follow these instructions.
■ Check with your physician and get approval
before beginning a training routine.
■ Become familiar with the equipment before
beginning a training routine.
■ Always warm-up before and cool down after
exercising.
■ Move slowly during each exercise. Do not jerk
or "throw" the weight.
■ Breathe freely. Do not hold your breath while
lifting or lowering weight.
■ Hold movement arms and handles firmly, do
not squeeze or grip tightly.
■ Structure each workout to exercise the largest
muscles first. Suggested routines are found in
the Nautilus Total Fitness Program.
■ Experiment to find the exact weight you need
for each exercise. Select a resistance that allows
you to perform eight to twelve slow repetitions.
Take two seconds to lift the weight. Pause briefly,
and take four seconds to lower the weight.
Stop exercising immediately if you experience a sharp
nerve or joint pain, and seek medical advice.
Maintenance Schedule
EVERY 6
DAILY WEEKLY MONTHLY MONTHS
General Maintenance
Check Safety & Warning Decals ✿✿✿✿✿✿✿✿✿✿✿✿✿■
Inspect Belts & Cables ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Belt ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Nuts and Bolts ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check All Pegs and Stops _______________________________________________________■
Examine Rotation Points _________________________________________________________________________■
Cleaning
Clean Upholstery _____________________________________■
Use Nautilus Disinfectant Cleaner.
Clean Surface Area _________________________________________________■
Remove Dust___________________________________________________________________________________■
Lubrication
Lubricate and Clean Guide Rods Using TFL 50___________________________■
Do not lubricate hydraulic cylinders.
2
Page 13
3. SHIELD REMOVAL
HANDLE
NUT
ADJUSTMENT
BARREL
HANDLE HOUSING
HANDLE
LEVER
1/4" free play
Detergent/
Disinfectant-Odor
Counteractant
Detergente/
Desinfectante
y Neutralizante
de Olores
Keep out of Reach of
Children • For Industrial
Use Only
HEALTH
FIRE
REACTIVE
Nautilus® 2ST machines are equipped with quickrelease shield fasteners. To remove Quick-Release
shielding, gently pull shielding away from the frame.
Use a proper screwdriver to remove front shielding,
which is attached to the frame with screws.
Cleaning
1. UPHOLSTERY CLEANING AND PROTECTION
A. Keep pads free of perspiration at all times.
B. Clean and disinfect upholstery at the end of each
day, especially areas where perspiration and scalp
oil collect.
C. Clean all outside surfaces with non-abrasive, non-
chlorinated household cleaners. Nautilus
Disinfectant Cleaner is an effective upholstery care
product.
2. CLEANING AND CARE OF PAINTED
SURFACES
A. Wipe painted surfaces with a
damp cloth and car wax.
B. Let dry and buff with a dry
cloth.
3. CLEANING AND CARE OF ABS PLASTIC
SHIELDING
PART
NUMBER
19-1175
A. Clean with non-abrasive, non-
chlorinated household cleaners.
B. Vacuum or wipe dust from
recessed areas and surfaces
QUI K FILL A-
33
Detergent/Disinfectant Odor Counteractant
Lubrication
MOVING PARTS
A. To clean and lubricate guide rods, apply TFL#50
Wet Lubricant to a clean cloth then use to wipe
rods.
Hydraulic Unit Adjustment
Note: The hydraulic unit only needs adjustment if the
seat will not stay in position.
1. Remove CLEVIS and COTTER PINS. Remove
CIRCULAR COTTER PINS by lifting up the wire that crosses
over straight end of pin, see Figure 1. Save all PINS.
2. Use a flat blade screwdriver to gently unsnap CABLE
from LEVER MECHANISM. Be careful not to break cable
fitting.
3. Remove hydraulic unit from machine, loosen NUT by
backing it down ROD. Hold LEVER MECHANISM and twist
SHAFT until there is free play in LEVER, as shown by "B" in
Figure 1.
4. Hold LEVER MECHANISM and twist SHAFT (as shown
by "C" in Figure 3) until LEVER free play is gone, then back
off 1/8 turn. Tighten NUT against LEVER MECHANISM. The
NUT MUST BE PROPERLY TIGHTENED to keep hydraulic
unit in adjustment.
5. Twist SHAFT slightly to realign the top and bottom
clevis pin holes.
6. Use pliers to snap and lock the CABLE on to the LEVER
MECHANISM.
7. Reposition the hydraulic unit on machine and insert
CLEVIS and COTTER PINS. The circular COTTER PINS can
be pushed into holes.
8. The HANDLE NUT should be tight against the
HANDLE HOUSING, see Figure 2. The HANDLE LEVER
should touch the GRIP when squeezed. If it does not touch,
adjust as follows:
a. Loosen the HANDLE NUT by turning counter
clockwise.
b. Turn the ADJUSTMENT BARREL clockwise until the
HANDLE LEVER has approximately 1/4" free play.
c. Tighten the HANDLE NUT against the HANDLE
HOUSING.
LEVER
MECHANISM
LEVER
A
NUT
WARNING
STOCK NO.
RG 60127
Do not lubricate
MINI WEIGHTS.
May cause damage
and VOID
WARRANTY.
Do not place equipment in direct sunlight as ultra violet
rays can damage shields and upholstery.
■ Cleans/Lubricates/Protects
■ Homogenized/No Kerosene/No Wax
■ Non-Toxic/Environmentally Safe
■ Nettote/Lubrifie/Protege
■ Produit Homogénéisé/Formule
D'avant-Garde/Sans Cire
■ Non-Toxique/Sans Effet Sur
E'environnement
NET WT. 10 OZ. (283.5g)
DANGER! EXTREMELY FLAMMABLE. HARMFUL OR FATAL IF SWALLOWED.
CONTENTS UNDER PRESSURE. SEEBACK PANEL.
DANGER! EXTREMEMENT INFLAMMABLE.
CONTENU SOUS PRESSION. VOIR ETIQUETT AL'ENDOS.
PART
NUMBER
19-1160
*TFL 50
Wet
Lubricant
Recommended
for Nautilus
Machines.
3
CABLE
B
ROD. SEAL DAMAGE WILL OCCUR.
HIGH PRESSURE : DO NOT LUBRICATE
EYE AND INJECTION HAZARD EXISTS.
CLEVIS
PIN
CIRCULAR COTTER PIN
or COTTER PIN
Figure 1
ROD. SEAL DAMAGE WILL OCCUR.
HIGH PRESSURE : DO NOT LUBRICATE
EYE AND INJECTION HAZARD EXISTS.
SHAFT
Figure 2
C
ROD. SEAL DAMAGE WILL OCCUR.
HIGH PRESSURE : DO NOT LUBRICATE
EYE AND INJECTION HAZARD EXISTS.
HIGH PRESSURE : DO NOT LUBRICATE
ROD. SEAL DAMAGE WILL OCCUR.
EYE AND INJECTION HAZARD EXISTS.
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