National Semiconductor LM5035 Technical data

July 30, 2008

LM5035 PWM Controller with Integrated Half-Bridge and SyncFET Drivers

General Description

The LM5035 Half-Bridge Controller/Gate Driver contains all of the features necessary to implement half-bridge topology power converters using voltage mode control with line voltage feed-forward. The floating high-side gate driver is capable of operating with supply voltages up to 105V. Both the high-side and low-side gate drivers are capable of 2A peak. An internal high voltage startup regulator is included, along with programmable line undervoltage lockout (UVLO) and overvoltage protection (OVP). The oscillator is programmed with a single resistor to frequencies up to 2MHz. The oscillator can also be synchronized to an external clock. A current sense input and a programmable timer provide cycle-by-cycle current limit and adjustable hiccup mode overload protection.

Simplified Application Diagram

Features

105V / 2A Half-Bridge Gate Drivers

■

Synchronous Rectifier Control Outputs with

■

Programmable Delays High Voltage (105V) Start-up Regulator

■

Voltage mode Control with Line Feed-Forward and Volt •

■

Second Limiting Resistor Programmed, 2MHz Capable Oscillator

■

Patent Pending Oscillator Synchronization

■

Programmable Line Under-Voltage Lockout

■

Line Over-Voltage Protection

■

Internal Thermal Shutdown Protection

■

Adjustable Soft-Start

■

Versatile Dual Mode Over-Current Protection with Hiccup

■

Delay Timer Cycle-by-Cycle Over-Current Protection

■

Direct Opto-coupler Interface

■

5V Reference Output

■

Packages

TSSOP-20EP (Thermally enhanced)

■

LLP-24 (4mm x 5mm)

■

20177501

Connection Diagrams

LM5035

Top View

20-Lead TSSOP EP

20177502

Top View

LLP-24 Package

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20177503

Ordering Information

Order Number Package Type NSC Package Drawing Supplied As

LM5035MH TSSOP-20EP MXA20A 73 Units per Rail

LM5035MHX TSSOP-20EP MXA20A 2500 Units on Tape and Reel

LM5035SQ LLP-24 SQA24B 1000 Units on Tape and Reel

LM5035SQX LLP-24 SQA24B 4500 Units on Tape and Reel

Pin Descriptions

LM5035

TSSOP

LLP PIN Name Description Application Information

1 23 RAMP Modulator ramp signal An external RC circuit from VIN sets the ramp slope. This pin is

discharged at the conclusion of every cycle by an internal FET. Discharge is initiated by either the internal clock or the Volt • Second clamp comparator.

2 24 UVLO Line Under-Voltage Lockout An external voltage divider from the power source sets the

shutdown and standby comparator levels. When UVLO reaches the 0.4V threshold the VCC and REF regulators are enabled. When UVLO reaches the 1.25V threshold, the SS pin is released and the device enters the active mode. Hysteresis is set by an internal current sink that pulls 23µA from the external resistor divider.

3 2 OVP Line Over-Voltage Protection An external voltage divider from the power source sets the

shutdown levels. The threshold is 1.25V. Hysteresis is set by an internal current source that sources 23µA into the external resistor divider.

4 3 COMP Input to the Pulse Width Modulator An external opto-coupler connected to the COMP pin sources

current into an internal NPN current mirror. The PWM duty cycle is maximum with zero input current, while 1mA reduces the duty cycle to zero. The current mirror improves the frequency response by reducing the AC voltage across the opto-coupler detector.

5 4 RT Oscillator Frequency Control and

Sync Clock Input.

6 5 AGND Analog Ground Connect directly to Power Ground.

7 6 CS Current Sense input for current

limit

8 7 SS Soft-start Input An internal 55 µA current source charges an external capacitor

9 8 DLY Timing programming pin for the

LO and HO to SR1 and SR2 outputs.

10 9 RES Restart Timer If cycle-by-cycle current limit is exceeded during any cycle, a

Normally biased at 2V. An external resistor connected between RT and AGND sets the internal oscillator frequency. The internal oscillator can be synchronized to an external clock with a frequency higher than the free running frequency set by the RT resistor.

If CS exceeds 0.25V the output pulse will be terminated, entering cycle-by-cycle current limit. An internal switch holds CS low for 50ns after HO or LO switches high to blank leading edge transients.

to set the soft-start rate. During a current limit restart sequence, the internal current source is reduced to 1.2µA to increase the delay before retry.

An external resistor to ground sets the timing for the non-overlap time of HO to SR1 and LO to SR2.

22µA current is sourced to the RES pin capacitor. If the RES capacitor voltage reaches 2.5V, the soft-start capacitor will be fully discharged and then released with a pull-up current of 1.2µA. After the first output pulse at LO (when SS > COMP offset, typically 1V), the SS pin charging current will revert to 55µA.

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TSSOP

LM5035

LLP PIN Name Description Application Information

11 11 HB Boost voltage for the HO driver An external diode is required from VCC to HB and an external

capacitor is required from HS to HB to power the HO gate driver.

12 12 HS Switch node Connection common to the transformer and both power switches.

Provides a return path for the HO gate driver.

13 13 HO High side gate drive output. Output of the high side PWM gate driver. Capable of sinking 2A

peak current.

14 14 LO Low side gate drive output. Output of the low side PWM gate driver. Capable of sinking 2A

peak current.

15 15 PGND Power Ground Connect directly to Analog Ground.

16 16 VCC Output of the high voltage start-up

regulator. The VCC voltage is regulated to 7.6V.

17 17 SR2 Synchronous rectifier driver

output.

18 18 SR1 Synchronous rectifier driver

output.

19 19 REF Output of 5V Reference Maximum output current is 20mA. Locally decoupled with a 0.1µF

20 21 VIN Input voltage source Input to the Start-up Regulator. Operating input range is 13V to

EP EP EP Exposed Pad, underside of

package

1 NC No connection No electrical contact.

10 NC No connection No electrical contact.

20 NC No connection No electrical contact.

22 NC No connection No electrical contact.

If an auxiliary winding raises the voltage on this pin above the regulation setpoint, the Start-up Regulator will shutdown, thus reducing the internal power dissipation.

Control output of the synchronous FET gate. Capable of 0.5A peak current.

capacitor.

100V with transient capability to 105V. For power sources outside of this range, the LM5035 can be biased directly at VCC by an external regulator.

No electrical contact. Connect to system ground plane for reduced thermal resistance.

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LM5035

Absolute Maximum Ratings (Note 1)

If Military/Aerospace specified devices are required, please contact the National Semiconductor Sales Office/ Distributors for availability and specifications.

VIN to GND -0.3V to 105V HS to GND -1V to 105V HB to GND -0.3V to 118V HB to HS -0.3V to 18V VCC to GND -0.3V to 16V

All other inputs to GND -0.3V to 7V ESD Rating (Note 4) Human Body Model 2kV Storage Temperature Range -65°C to 150°C Junction Temperature 150°C

Operating Ratings (Note 1)

VIN Voltage 13V to 105V External Voltage Applied to VCC 8V to 15V Operating Junction Temperature -40°C to +125°C

CS, RT, DLY to GND -0.3V to 5.5V COMP Input Current 10mA

Electrical Characteristics Specifications with standard typeface are for T

apply over full Operating Junction Temperature range. V

27.4kΩ, V

UVLO

= 3V, V

= 0V unless otherwise stated. See (Note 2) and (Note 3).

OVP

= 48V, V

VIN

= 10V externally applied, RRT = 15.0 kΩ, R

VCC

= 25°C, and those with boldface type

DLY

Symbol Parameter Conditions Min Typ Max Units

Startup Regulator (VCC pin)

VCC

VCC(LIM)

VCCUV

VCC voltage I

VCC current limit V

VCC Under-voltage threshold (VCC increasing)

= 10mA 7.3 7.6 7.9 V

VCC

= 7V 20 25 mA

VCC

VIN = VCC, ΔV

from the regulation

VCC

0.2 0.1 V

setpoint

VCC decreasing VCC – PGND 5.5 6.2 6.9 V

VIN

Supply current into VCC from

Startup regulator current VIN = 90V, UVLO = 0V 30 70 µA

external source

Outputs & COMP open, V Outputs Switching

VCC

= 10V,

4 6 mA

Voltage Reference Regulator (REF pin)

REF

REF Voltage Regulation I

REF Voltage I

= 0mA 4.85 5 5.15 V

REF

= 0 to 10mA 25 50 mV

REF

REF Current Limit REF = 4.5V 15 20 mA

Under-Voltage Lock Out and shutdown (UVLO pin)

UVLO

Under-voltage threshold 1.212 1.25 1.288 V

Hysteresis current UVLO pin sinking 19 23 27 µA

Under-voltage Shutdown Threshold UVLO voltage falling 0.3 V

Under-voltage Standby Enable

UVLO voltage rising 0.4 V

Threshold

Over-Voltage Protection (OVP pin)

OVP

Over-Voltage threshold 1.212 1.25 1.288 V

Hysteresis current OVP pin sourcing 19 23 27 µA

Current Sense Input (CS Pin)

CS delay to output CS from zero to 1V. Time for HO and LO

Current Limit Threshold 0.228 0.25 0.272 V

80 ns

to fall to 90% of VCC. Output load = 0 pF.

Leading edge blanking time at CS 50 ns

CS sink impedance (clocked) Internal FET sink impedance 32 60

Current Limit Restart (RES Pin)

RES

Charge source current V

Discharge sink current V

RES Threshold 2.4 2.5 2.6 V

= 1.5V 16 22 28 µA

RES

= 1V 8 12 16 µA

RES

Ω

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Symbol Parameter Conditions Min Typ Max Units

Soft-Start (SS Pin)

LM5035

Charging current in normal

VSS = 0 40 55 70 µA

operation

Charging current during a hiccup

VSS = 0 0.6 1.2 1.8 µA

mode restart

Soft-stop Current Sink VSS = 2.5V 40 55 70 µA

Oscillator (RT Pin)

SW1

SW2

Frequency 1 (at HO, half oscillator frequency)

Frequency 2 (at HO, half oscillator

RRT = 15 kΩ, TJ = 25°C

RRT = 15 kΩ, TJ = -40°C to 125°C

RRT = 5.49 kΩ

185 200 215 kHz

180 220

430 500 570 kHz

frequency)

DC level 2 V

Input Sync threshold 2.5 3 3.4 V

PWM Controller (Comp Pin)

Delay to output 80 ns

PWM-OS

SS to RAMP offset 0.7 1 1.2 V

Minimum duty cycle SS = 0V 0 %

Small signal impedance I

= 600µA, COMP current to PWM

COMP

5000

voltage

Main Output Drivers (HO and LO Pins)

Output high voltage I

Output low voltage I

Rise time C

Fall time C

Deadtime, HO to LO, LO to HO V

Peak source current V

Peak sink current V

= 50mA, VHB - VHO, V

OUT

= 100 mA 0.2 0.5 V

OUT

= 1 nF 15 ns

LOAD

= 1 nF 13 ns

LOAD

= V

, I

DLY

HO,LO

REF

= 0V, V

= 10V, V

= 0mA 45 70 100 ns

COMP

= 10V 1.25 A

VCC

= 10V 2 A

VCC

- V

0.5 0.25 V

Voltage Feed-Forward (RAMP Pin)

RAMP comparator threshold COMP current = 0 2.4 2.5 2.6 V

Synchronous Rectifier Drivers (SR1, SR2)

Output high voltage I

Output low voltage I

Rise time C

Fall time C

Peak source current VSR = 0, V

Peak sink current VSR = V

T1 Deadtime, SR1 falling to HO rising,

SR2 falling to LO rising

T2 Deadtime, HO falling to SR1 rising,

LO falling to SR2 rising

= 10mA, V

OUT

= 20 mA (sink) 0.08 0.2 V

OUT

= 1 nF 40 ns

LOAD

= 1 nF 20 ns

LOAD

VCC

= 10k 40 ns

DLY

= 27.4k 75 100 125 ns

DLY

= 100k 300 ns

DLY

= 10k 20 ns

DLY

= 27.4k 30 45 65 ns

DLY

= 100k 140 ns

DLY

- V

, V

VCC

SR1

VCC

- V

SR2

0.25 0.1 V

= 10V 0.5 A

, V

= 10V 0.5 A

VCC

Ω

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Symbol Parameter Conditions Min Typ Max Units

Thermal Shutdown

Shutdown temperature 165 °C

Hysteresis 20 °C

Thermal Resistance

Junction to ambient, 0 LFPM Air

TSSOP-20_EP package 40 °C/W

Flow

Junction to Case (EP)Thermal

TSSOP-20_EP package 4 °C/W

resistance

Note 1: Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which operation of the device is intended to be functional. For guaranteed specifications and test conditions, see the Electrical Characteristics.

Note 2: All limits are guaranteed. All electrical characteristics having room temperature limits are tested during production with TA = 25°C. All hot and cold limits are guaranteed by correlating the electrical characteristics to process and temperature variations and applying statistical process control.

Note 3: Typical specifications represent the most likely parametric norm at 25°C operation

Note 4: The human body model is a 100 pF capacitor discharged through a 1.5 kΩ resistor into each pin. 2kV for all pins except HB, HO and HS which are rated

at 1.5kV.

Junction to ambient, 0 LFM Air Flow LLP-24 (4 mm x 5 mm) 40 °C/W

Junction to Case Thermal resistance LLP-24 (4 mm x 5 mm) 6 °C/W

LM5035

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Typical Performance Characteristics

LM5035

VCC

and V

REF

vs I

vs V

REF

VIN

20177505

vs I

VCC

Frequency vs RT

20177506

20177507

Oscillator Frequency vs Temperature

20177509

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20177508

Soft-Start & Stop Current vs Temperature

20177510

LM5035

Effective Comp Input Impedance

SR "T1" Parameter vs Temperature

20177511

vs Deadtime

DLY

SR "T2" Parameter vs Temperature

20177512

20177513

20177514

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