National Instruments CVS-1459 User Manual

National Instruments CVS-1459 Manual
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USER MANUAL
NI CVS-1459
Compact Vision System with USB3 Vision and Reconfigurable I/O
This document contains detailed electrical and mechanical information for the National Instruments CVS-1459.
Contents
About the NI CVS-1459........................................................................................................... 1
Hardware Overview.................................................................................................................. 2
Connector Pinouts............................................................................................................. 2
Chassis Grounding Screw................................................................................................. 3
Power Input Connectors....................................................................................................4
Ethernet Port..................................................................................................................... 4
USB 2.0 Ports....................................................................................................................5
RS-485/422/232 Serial Port.............................................................................................. 6
VGA Port.......................................................................................................................... 7
USB3 Vision Ports............................................................................................................ 8
Digital I/O Port..................................................................................................................9
LED Indicators................................................................................................................14
Using the RESET Button................................................................................................ 16
BIOS Configuration and System Recovery............................................................................ 17
Entering BIOS Setup.......................................................................................................17
BIOS Keyboard Navigation............................................................................................ 17
Main Menu......................................................................................................................18
Advanced Menu.............................................................................................................. 18
Boot Menu.......................................................................................................................19
Save & Exit Menu...........................................................................................................21
Restoring the Windows Operating System..................................................................... 21
Mounting the NI CVS-1459....................................................................................................23
Securing the NI CVS-1459 to a Mount...........................................................................27
Clearance Requirements................................................................................................. 27
Troubleshooting...................................................................................................................... 28
Where to Go Next................................................................................................................... 29
Worldwide Support and Services............................................................................................29
About the NI CVS-1459
The NI CVS-1459 is a compact vision system that acquires, processes, and displays images from USB3 Vision cameras. The NI CVS-1459 provides multiple digital input/output (I/O)
options for communicating with external devices to configure and start an inspection and to indicate results.
Hardware Overview
The NI CVS-1459 front panel consists of a VGA connector, RJ50 serial port, two USB 2.0 ports, a 10/100/1000 Ethernet connector, and two USB3 Vision ports.
The NI CVS-1459 front panel also includes LEDs for communicating system status and a 44­pin Digital I/O port. The Digital I/O port offers 8 isolated inputs, 8 isolated outputs, 2 bidirectional differential I/O (RS-422) or single-ended input lines that can be used with a quadrature encoder, and 8 bidirectional TTL lines.
Figure 1. NI CVS-1459 Front Panel Connectors
NI CVS-1459
Compact Vision System
RESET
DIGITAL I/O
10/100/
1000
ACT/ LINK
USER1
USER2
PWR/
FAULT
DRIVE
5
3
6
1
2
4
1. VGA Connector
2. RJ50 Serial Port
3. USB 2.0 Ports
4. RJ45 Network Port
5. USB3 Vision Ports
6. 44-pin Digital I/O Connector
Connector Pinouts
The NI CVS-1459 provides the following connectors.
Connector
Function
Chassis Grounding Screw Connects chassis to earth ground
2-position SYSTEM power connector System power
2-position ISO power connector Power to isolated outputs
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Connector Function
RJ45 10/100/1000 Ethernet port Network connection
USB 2.0 Standard A receptacles High-retention USB 2.0
RJ50 serial port RS-485/422/232 serial
15-pin female VGA port Video output
USB 3.0 Standard A receptacles Power and data connection to USB3 Vision
cameras
44-pin female HD D-sub DIGITAL I/O port
Isolated inputs, isolated outputs, bidirectional differential lines (RS-422) or single-ended lines which can be used with a quadrature encoder, and bidirectional TTL lines
Chassis Grounding Screw
Use the grounding screw to connect the chassis to earth ground. An earth ground connection is optional.
Note An earth ground connection does not connect C or C
ISO
to earth ground.
Figure 2. Chassis Grounding Screw
SYSTEM
12-24 V
C V
ISO
5-24 V
1
C
ISO
V
ISO
1. Chassis Grounding Screw
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Power Input Connectors
The NI CVS-1459 requires a power supply to power the system and a power supply to power the isolated outputs.
Figure 3. Power Connectors
SYSTEM
12-24 V
C V
ISO
5-24 V
1
2
C
ISO
V
ISO
1. System Power Connector
2. Isolated Outputs Power Connector
Table 1. Power Connector Terminals
Terminal Description
C Common signal
V System power (12-24 VDC)
C
ISO
Isolated common signal
V
ISO
Power for isolated outputs (5-24 VDC)
Ethernet Port
The Ethernet port on the NI CVS-1459 provides a connection between the NI CVS-1459 and a network. The NI CVS-1459 automatically detects the speed of the connection and configures itself accordingly.
A CAT 5e or CAT 6 1000Base-T Ethernet cable is required to achieve 1,000 Mbps (Gigabit) Ethernet performance. CAT 5e and CAT 6 Ethernet cables are not guaranteed to meet the necessary requirements. While CAT 5 cables may appear to work at 1,000 Mbps. CAT 5 cables can cause bit errors, resulting in degraded or unreliable network performance.
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Figure 4. Primary Ethernet Port Pin Locations
Pin 8
Pin 1
Table 2. Primary Ethernet Port Pin Descriptions
Pin Fast Ethernet Gigabit Ethernet
MDI MDI-X
1 TX+ BI_DA+ BI_DB+
2 TX- BI_DA- BI_DB-
3 RX+ BI_DB+ BI_DA+
4 No Connect BI_DC+ BI_DD-
5 No Connect BI_DC- BI_DD-
6 RX- BI_DB- BI_DA-
7 No Connect BI_DD+ BI_DC+
8 No Connect BI_DD- BI_DC-
USB 2.0 Ports
The NI CVS-1459 has two high-retention USB 2.0 ports. The USB ports support common USB mass-storage devices such as USB flash drives, USB-to-IDE adapters, keyboards, and mice.
Figure 5. USB 2.0 Connector Pinout
1
4
2
3
Table 3. USB 2.0 Port Pin Descriptions
Pin Signal Name Signal Description
1 VCC Cable Power (+5 VDC)
2 D- USB Data -
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Table 3. USB 2.0 Port Pin Descriptions (Continued)
Pin Signal Name Signal Description
3 D+ USB Data +
4 GND Ground
RS-485/422/232 Serial Port
The NI CVS-1459 has a single serial port that can operate in either RS-485/422 mode or RS-232 mode. Set the serial port mode in the BIOS.
The serial port is a 10-position RJ50 modular jack, which can connect to serial devices, such as PLCs, scanners, and lighting devices.
Figure 6. RS-485/422/232 Serial Port Pin Locations
Pin 10
Pin 1
Table 4. RS-485/422/232 Serial Port Pin Descriptions
Pin RS-485/422 Mode RS-232 Mode
1 No Connect No Connect
2 TXD- Unused
3 TXD+ Unused
4 No Connect No Connect
5 No Connect No Connect
6 RXD- GND
7 RXD+ Unused
8 Unused TXD
9 Unused RXD
10 GND GND
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Using the Serial Port in Windows
The default serial communications driver for Windows is installed on the NI CVS-1459. The serial port appears in the operating system as COM2. This driver is provided by Microsoft with all Windows installations.
Use the default serial driver when the serial port is configured to RS-232 mode in the BIOS. The default serial driver can also be used when the serial port is configured to RS-485 in Four­Wire or Auto wire modes.
The default serial driver does not allow the wire mode to be changed at run time and it does not allow the RS-485 transceivers to be controlled manually. For full control of the RS-485 serial port, the NI-Serial for Windows driver must be installed. The serial mode, whether RS-232 or RS-485, must be configured in the BIOS regardless of the driver used.
Refer to the National Instruments website at ni.com to download NI-Serial. Install NI-Serial
15.0 or later.
VGA Port
Use the VGA port to connect a monitor to the NI CVS-1459. Use any standard 15-pin VGA cable to access the VGA port. The VGA port has a maximum resolution of 1920 x 1200 at 60 Hz.
Figure 7. VGA Port Pin Locations
5 15
11
6
1
10
Pin Signal Name Signal Description
1 RED Red analog video signal
2 GREEN Green analog video signal
3 BLUE Blue analog video signal
4 RESERVED Reserved
5 GND Ground reference
6 RED RETURN Ground reference
7 GREEN RETURN Ground reference
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Pin Signal Name Signal Description
8 BLUE RETURN Ground reference
9 PWR 5 V power for DDC
10 GND Ground return for power
11 NC No connect
12 DDC_D Data signal of serial communication
13 HSYNC Horizontal synchronization signal
14 VSYNC Vertical synchronization signal
15 DDC_C Clock signal of serial communication
USB3 Vision Ports
The NI CVS-1459 provides two standard A USB 3.0 ports to acquire images from two USB3 Vision cameras simultaneously. The USB ports also support common USB mass-storage devices such as USB flash drives, USB-to-IDE adapters, keyboards, and mice.
Figure 8. USB3 Vision Port Pin Locations
Table 5. USB3 Vision Connector Signals
Pin Signal Name Signal Description
1 VBUS Power
2 D- USB 2.0 differential pair
3 D+
4 GND Ground for power return
5 StdA_SSRX- SuperSpeed receiver differential pair
6 StdA_SSRX+
7 GND_DRAIN Ground for signal return
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Table 5. USB3 Vision Connector Signals (Continued)
Pin Signal Name Signal Description
8 StdA_SSTX- SuperSpeed transmitter differential pair
9 StdA_SSTX+
Digital I/O Port
The 44-pin Digital I/O port on the NI CVS-1459 offers 8 isolated inputs, 8 isolated outputs, 2 bidirectional differential I/O (RS-422) or single ended input lines which can be used with a quadrature encoder, and 8 bidirectional TTL lines. The Digital I/O port can be connected to any appropriate shielded device or connector block using a shielded cable. Refer to the following image and table for pin locations and functions.
Figure 9. 44-pin Digital I/O Connector
15
30
44
1
16
31
Table 6. Digital I/O Pin Descriptions
Pin Number Signal Description
1 Diff 0+ Bidirectional RS-422 I/O (positive side), or quadrature encoder
phase A+
2 GND Digital ground reference for TTL and differential I/O
3 TTL 0 Bidirectional TTL I/O
4 TTL 1 Bidirectional TTL I/O
5 GND Digital ground reference for TTL and differential I/O
6 TTL 2 Bidirectional TTL I/O
7 TTL 3 Bidirectional TTL I/O
8 GND Digital ground reference for TTL and differential I/O
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