GigE Vision Compact Vision System
with Reconfigurable I/O and Power over Ethernet
The NI CVS-1457RT is a real-time, compact vision system that acquires, processes, and displays
images from GigE Vision cameras. This document explains how to install and configure the
NI CVS-1457RT.
Where to Go Next ..................................................................................................................... 17
Additional Resources for Vision Builder AI Users .......................................................... 18
Page 2
Additional Resources for LabVIEW Users ......................................................................18
Where to Go for Support .......................................................................................................... 19
Required Components
The following items are necessary to set up and use the NI CVS-1457RT:
NI CVS-1457RT device
One or two GigE Vision cameras
One CAT 5e or CAT 6 1000Base-T Ethernet cable per GigE Vision camera
One CAT 5 10/100Base-TX or CAT 5e or CAT 6 1000Base-T Ethernet cable to connect the
device to the development computer or to a network.
NoteA CAT 5e or CAT 6 1000Base-T Ethernet cable is required to achieve
maximum 1,000 Mbps (Gigabit) Ethernet performance. CAT 5e and CAT 6 Ethernet
cables adhere to higher electrical standards required for Gigabit Ethernet
communication. CAT 5 cables are not guaranteed to meet the necessary electrical
requirements. While CAT 5 cables may appear to work at 1,000 Mbps in some
installations, CAT 5 cables are likely to cause increased bit errors resulting in
degraded or unreliable network performance.
Development computer running Microsoft Windows 8 (32-bit or 64-bit)/7 (32-bit or
64-bit)/Vista (32-bit or 64-bit)/XP (32-bit)
24 VDC, 1.25 A Desktop Power Supply (part number 782032-01)
Optional Equipment
National Instruments offers the following products for use with the NI CVS-1457RT:
NI PS-15 Power Supply to power the isolated outputs (part number 781093-01)
NI PoE Power Supply to power the Power over Ethernet (PoE) ports (part number
783307-01 for DIN rail version or part number 783308-01 for desktop version)
44-pin D-SUB cable for digital I/O
•44-pin D-SUB male to pigtail cable (part number 156083-03 for 3 meter cable)
•44-pin D-SUB male to 44-position D-SUB female cable (part number 156084-03 for
3 meter cable or part number 156084-0R5 for 0.5 meter cable)
NI CVS I/O Accessory
•CVS I/O Accessory and 3 meter 44-pin D-SUB male to 44-position D-SUB female
cable (part number 783327-01)
•CVS I/O Accessory and 0.5 meter 44-pin D-SUB male to 44-position D-SUB female
cable (part number 783328-01)
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Page 3
DIN Rail Kit (part number 781740-01)
Serial cable (part number 182845-01 for 1 meter cable, part number 182845-02 for 2 meter
cable, or part number 182845-03 for 3 meter cable)
Software Options
Use the following software to develop applications with the NI CVS-1457RT.
NI-IMAQdx 4.3 or later driver software, included with NI Vision Acquisition Software
September 2013
One of the following options for developing machine vision applications:
•NI Vision Builder for Automated Inspection (Vision Builder AI) 2013 or later
•LabVIEW 2010 or later, LabVIEW Real-Time 2010 or later, and the NI Vision
Development Module 2010 or later
Software for using and reconfiguring the FPGA I/O. The NI CVS-1457RT has a
user-reconfigurable FPGA that allows the I/O to be configured for particular applications.
Different configurations are referred to as hardware personalities, and are defined by
bitfiles.
•LabVIEW FPGA Module 2010 or later—You must install the LabVIEW FPGA
Module to reconfigure the default personality of the NI CVS-1457RT FPGA.
•NI-IMAQ I/O 2.8 or later driver software, included with NI Vision Acquisition
Software September 2013—NI-IMAQ I/O is required to use the default personality of
the NI CVS-1457RT in LabVIEW, or to reconfigure the default personality of the
NI CVS-1457RT I/O in the LabVIEW FPGA Module.
Safety Information
CautionThe following paragraphs contain important safety information you must
follow when installing and operating the device.
Do not operate the device in a manner not specified in the documentation. Misuse of the device
may result in a hazard and may compromise the safety protection built into the device. If the
device is damaged, turn it off and do not use it until service-trained personnel can check its
safety. If necessary, return the device to National Instruments for repair.
Keep away from live circuits. Do not remove equipment covers or shields unless you are trained
to do so. If signal wires are connected to the device, hazardous voltages can exist even when the
equipment is turned off. To avoid a shock hazard, do not perform procedures involving cover or
shield removal unless you are qualified to do so. Disconnect all field power prior to removing
covers or shields.
Because of the danger of introducing additional hazards, do not install unauthorized parts or
modify the device. Use the device only with the chassis, modules, accessories, and cables
specified in the installation instructions. All covers and filler panels must be installed while
operating the device.
This is a Pollution Degree 2 device. Do not operate the device in an explosive atmosphere or
where flammable gases or fumes may be present. Operate the device only at or below the
pollution degree stated in the specifications. Pollution consists of any foreign matter—solid,
liquid, or gas—that may reduce dielectric strength or surface resistivity. The following is a
description of pollution degrees.
•Pollution Degree 1—No pollution or only dry, nonconductive pollution occurs. The
pollution has no effect.
•Pollution Degree 2—Normally only nonconductive pollution occurs. Occasionally,
nonconductive pollution becomes conductive because of condensation.
•Pollution Degree 3—Conductive pollution or dry, nonconductive pollution occurs.
Nonconductive pollution becomes conductive because of condensation.
Clean the device and accessories by brushing off light dust with a soft, nonmetallic brush.
Remove other contaminants with a stiff, nonmetallic brush. The unit must be completely dry and
free from contaminants before returning it to service.
Yo u must insulate signal connections for the maximum voltage for which the device is rated. Do
not exceed the maximum ratings for the device. Remove power from signal lines before
connection to or disconnection from the device.
Electromagnetic Compatibility Guidelines
This product was tested and complies with the regulatory requirements and limits for
electromagnetic compatibility (EMC) as stated in the product specifications. These requirements
and limits are designed to provide reasonable protection against harmful interference when the
product is operated in its intended operational electromagnetic environment.
This product is intended for use in industrial locations. There is no guarantee that harmful
interference will not occur in a particular installation, when the product is connected to a test
object, or if the product is used in residential areas. To minimize the potential for the product to
cause interference to radio and television reception or to experience unacceptable performance
degradation, install and use this product in strict accordance with the instructions in the product
documentation.
Furthermore, any changes or modifications to the product not expressly approved by National
Instruments could void your authority to operate it under your local regulatory rules.
CautionTo ensure the specified EMC performance, operate this product only with
shielded cables and accessories.
CautionTo ensure the specified EMC performance, product installation requires
either special considerations or user-installed, add-on devices. See the product
installation instructions for further information.
4 | ni.com | NI CVS-1457RT Getting Started Guide
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Installing the Software
Before using the NI CVS-1457RT, you must install the application software and device drivers
on the development computer. National Instruments provides two options for developing
machine vision applications.
•NI Vision Builder AI—Interactive, menu-driven configuration software for developing,
benchmarking, and deploying machine vision applications.
•NI Vision Development Module—Programming library for developing machine vision
and scientific imaging applications. The NI Vision Development Module requires
LabVIEW, LabVIEW Real-Time, and NI-IMAQdx driver software.
Installing Vision Builder AI
Install Vision Builder AI from the Vision Builder AI installation media. Refer to the NI Vision
Builder for Automated Inspection Readme for installation instructions.
After installation, documentation for Vision Builder AI is available by selecting Start»
All Programs»National Instruments»Vision Builder AI»Documentation.
Vision Builder AI does not require additional software. Proceed to Configuring the Hardware.
Installing the Vision Development Module
Install the following software to use the Vision Development Module to develop applications
and LabVIEW FPGA to reconfigure the I/O. The software must be installed in this order.
1.LabVIEW—Refer to the LabVIEW Installation Guide for installation instructions and
system requirements for the LabVIEW software. Refer to the LabVIEW Upgrade Notes for
additional information about upgrading to the most recent version of LabVIEW.
Documentation for LabVIEW is available by selecting Start»All Programs»National Instruments»LabVIEW.
2.LabVIEW Real-Time Module—Refer to the LabVIEW Real-Time Module Release and Upgrade Notes for installation instructions and information about getting started with the
LabVIEW Real-Time Module.
Documentation for the LabVIEW Real-Time Module is available by selecting Start»All Programs»National Instruments»LabVIEW.
3.LabVIEW FPGA Module—It is only necessary to install the LabVIEW FPGA Module if
you want to reconfigure the default personality of the NI CVS-1457RT I/O. Refer to the
LabVIEW FPGA Module Release and Upgrade Notes for installation instructions and
information about getting started with the LabVIEW FPGA Module.
Documentation for the LabVIEW FPGA Module is available by selecting Start»All Programs»National Instruments»LabVIEW.
4.NI Vision Development Module—Refer to the NI Vision Development Module Readme
on the NI Vision Development Module installation media for system requirements and
installation instructions.
Documentation for the NI Vision Development Module is available by selecting
Start»All Programs»National Instruments»Vision»Documentation»NI Vision.
5.NI-IMAQdx—Refer to the NI Vision Acquisition Software Release Notes on the NI Vision
Acquisition Software installation media for system requirements and installation
instructions for the NI-IMAQdx driver.
Documentation for the NI-IMAQdx driver software is available by selecting Start»All Programs»National Instruments»Vision»Documentation»NI-IMAQdx.
6.NI-IMAQ I/O—NI-IMAQ I/O is required to use the default personality of the
NI CVS-1457RT in LabVIEW, or to reconfigure the default personality of the
NI CVS-1457RT I/O in the LabVIEW FPGA Module. Refer to the NI Vision Acquisition Software Release Notes on the NI Vision Acquisition Software installation media for
system requirements and installation instructions for the NI-IMAQ I/O driver.
Documentation for the NI-IMAQ I/O driver software is available by selecting Start»All Programs»National Instruments»Vision»Documentation»NI-IMAQ I/O.
NI-IMAQ and NI-IMAQdx integrate with Measurement and Automation Explorer (MAX), the
National Instruments utility for configuring and testing your measurement and automation
system. The NI MAX icon appears on your desktop after you install one of the device drivers.
Configuring the Hardware
Remove the NI CVS-1457RT from the package and inspect the system for any sign of damage.
Notify National Instruments if the system appears damaged in any way. Do not use a damaged
system.
Ensure that the AC input to the external power supply is disconnected before plugging in or
unplugging any connector. Ground the unit to minimize the possibility of static electricity
damage.
Complete the following sections to wire power to the NI CVS-1457RT, connect cameras, and
connect the NI CVS-1457RT to a development computer or network. Figure 1 shows the power
connectors on the device. Figure 2 shows the connectors on the device.
6 | ni.com | NI CVS-1457RT Getting Started Guide
Page 7
Figure 1. NI CVS-1457RT Power Connectors and Reset Button
1
1Reset Button
2System Power Connector
2
PoE
3
O
IS
48 V
5-24 V
-24 V
YSTEM
C V
S
12
PoE
V
PoE
C
ISO
V
ISO
C
4
3Isolated Output and PoE Power Connector
4External Ground
Figure 2. NI CVS-1457RT Connectors
4
NI CVS-1457RT
Compact Vision System
PoE0
PoE1
PoE PORT 0
A
LINK
CT/
USER1
USER2
STATUS
FAULT
PWR/
1VGA Connector
2RJ50 Serial Port
3USB Ports
10
/100/
1
000
PoE PORT 1
5
3
2
DIGITAL I/O
6
1
RESET
4RJ-45 Network Port
5Gigabit Ethernet PoE Ports
644-pin Digital I/O Connector
Refer to Figure 1 while connecting the NI CVS-1457RT power supplies.
Connecting the System Power Supply
Complete the following steps to connect power to the NI CVS-1457RT.
1.Plug the 2-position connector from the power supply into the SYSTEM power receptacle
on the NI CVS-1457RT.
2.Plug the power cord into the power supply.
3.Plug the power supply into an outlet.
4.Verify the POWER LED is lit.
Connecting the PoE Power Supply
Complete the following steps to supply power to the PoE ports.
1.Wire the voltage output of the PoE power supply to the PoE voltage input on the 4-position
connector.
2.Wire the common-mode signal (ground) output of the PoE power supply to the
common-mode input on the 4-position connector.
3.Plug the 4-position connector into the ISO/PoE power receptacle on the NI CVS-1457RT.
Connecting the Isolated Outputs Power Supply
Complete the following steps to supply power to the isolated outputs.
1.Wire the voltage output of the Isolated Outputs power supply to the ISO voltage input on
the 4-position connector.
2.Wire the common-mode signal (ground) output of the Isolated Outputs power supply to the
ISO common-mode input on the 4-position connector.
3.Plug the 4-position connector into the ISO/PoE power receptacle on the NI CVS-1457RT.
Connecting GigE Vision Cameras
The NI CVS-1457RT supports 2 GigE Vision cameras. The system is capable of supplying
Power over Ethernet (PoE) to 2 cameras simultaneously. Complete the following steps to
connect cameras to the NI CVS-1457RT.
1.Connect an Ethernet cable to a GigE Vision camera, then connect the other end to the
NI CVS-1457RT PoE PORT 0. Repeat this step for PoE PORT 1 if you are connecting
two cameras.
2.If the cameras support PoE, verify that the corresponding PoE LEDs are lit.
3.Verify the ACTIVITY/LINK LED is lit.
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Connecting to the Development Computer
The NI CVS-1457RT can connect to the development computer directly or through a network.
To connect over a network, the device must be on the same subnet as the development computer.
Direct Connection
Complete the following steps to connect the device directly to the development computer.
1.Connect one end of an Ethernet cable to the network port on the device.
2.Connect the free end of the cable to an Ethernet port on the development computer.
3.Verify the ACTIVITY/LINK LED on the port is on or blinking.
The device will use a link-local IP address when connected directly to the development
computer.
Network Connection
Complete the following steps to connect the device to the development computer over a network.
1.Verify the that the development computer is powered on and connected to the network.
2.Connect one end of an Ethernet cable to the network port on the device.
3.Connect the free end of the cable to an Ethernet hub or other network device.
4.Verify the ACTIVITY/LINK LED on the port is on or blinking.
The device will negotiate an IP address when connected to a network with a DHCP server or
comparable network device.
Installing Software on the NI CVS-1457RT
The NI CVS-1457RT can be configured in Vision Builder AI or MAX. If you choose LabVIEW
as your application development environment, you must use MAX to configure the device.
Configuring the Device in Vision Builder AI
Complete the following steps to configure the device in Vision Builder AI.
1.Launch Vision Builder AI by navigating to Start»All Programs»National Instruments»Vision Builder AI.
2.Select the NI CVS-1457RT from the list of available targets.
3.Select the Configure Target icon.
4.Complete the configuration wizard. At step 3, select Update Target Software to install
Vision Builder AI on the device.
Complete the following steps to configure the device in MAX.
1.Launch MAX by navigating to Start»All Programs»National Instruments»NI MAX or
by clicking the NI MAX desktop icon.
2.In the Configuration pane, expand Remote Systems to see a list of all devices on the same
subnet.
3.Expand the NI CVS-1457RT. Right-click Add/Remove Software. Complete the
installation wizard.
Acquiring an Image
To ensure the NI CVS-1457RT is functioning properly, acquire a test image.
Acquiring an Image in Vision Builder AI
Complete the following steps to acquire an image in Vision Builder AI.
1.Launch Vision Builder AI.
2.Select the NI CVS-1457RT from the list of available targets.
3.In the Configure Inspection section, select New Inspection from Template.
4.Select Acquire Image Template from the Compact Vision System tree.
5.Click the Run Inspection Once icon to acquire an image.
Acquiring an Image in MAX
Complete the following steps to acquire an image in MAX.
1.Launch MAX.
2.In the Configuration Pane, expand Remote Systems and locate the NI CVS-1457RT.
3.Expand NI CVS-1457RT»Devices and Interfaces»NI-IMAQdx Devices.
4.Select the camera you want to test.
5.Click Snap to acquire an image.
Connections
The following sections describe connections available on the NI CVS-1457RT. Refer to
Figure 2 for the location of connectors and indicators on the device.
Digital I/O
The 44-pin Digital I/O port on the NI CVS-1457RT offers 8 isolated inputs, 8 isolated outputs
with external power supply input, 2 bidirectional differential inputs (RS-422) or single-ended
lines which can be used with a quadrature encoder, and 8 bidirectional TTL lines. The Digital
I/O port can be connected to any appropriate shielded device or connector block using a shielded
cable. Refer to Table 1 for pin locations and functions.
10 | ni.com | NI CVS-1457RT Getting Started Guide
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Table 1. Pin Location and Definition for the NI CVS-1457RT Digital I/O
15
30
44
1
16
31
Pin
Location
Pin
Number
SignalDescription
1Diff 0+Bidirectional RS-422 I/O (positive side), or quadrature
encoder phase A+
2GNDDigital ground reference for TTL and differential I/O
3TTL 0Bidirectional TTL I/O
4TTL 1Bidirectional TTL I/O
5GNDDigital ground reference for TTL and differential I/O
6TTL 2Bidirectional TTL I/O
7TTL 3Bidirectional TTL I/O
8GNDDigital ground reference for TTL and differential I/O
9Diff 1+Bidirectional RS-422 I/O (positive side), or quadrature
encoder phase B+
10V
11C
ISO
ISO
Isolated power voltage reference output
Common ground reference for isolated inputs and outputs
12Iso Out 0General purpose isolated output
13Iso Out 1General purpose isolated output
14C
ISO
Common ground reference for isolated inputs and outputs
15Iso Out 4General purpose isolated output
16Diff 0-Bidirectional RS-422 I/O (negative side), or quadrature
encoder phase A-
17GNDDigital ground reference for TTL and differential I/O
18TTL 4Bidirectional TTL I/O
19TTL 5Bidirectional TTL I/O
20GNDDigital ground reference for TTL and differential I/O
21TTL 6Bidirectional TTL I/O
22TTL 7Bidirectional TTL I/O
23GNDDigital ground reference for TTL and differential I/O
24Diff 1-Bidirectional RS-422 I/O (negative side), or quadrature
The NI CVS-1457RT accepts differential (RS-422) line driver inputs. Each of the 2 differential
I/O can be configured as an output. Shielded cables are recommended for all applications.
Unshielded cables are more susceptible to noise and can corrupt signals. Figure 5 shows the
differential input/quadrature encoder input circuit. Figure 6 and Figure 7 show differential and
single-ended line driver connections. Figure 8shows how to connect a differential output.
Figure 9 shows how to connect TTL lines.
Figure 5. NI CVS-1457RT Quadrature Encoder/RS-422 Input Circuit
+3.3 V
10 kΩ10 kΩ10 kΩ10 kΩ
Diff I/O 0+
Diff I/O 0–
Diff I/O 1+
Diff I/O 1–
+
–
EN
+
–
EN
7.5 kΩ7.5 kΩ7.5 kΩ7.5 kΩ
14 | ni.com | NI CVS-1457RT Getting Started Guide
Page 15
Figure 6. Example of Connecting Differential Line Drivers
Diff In 0+
Diff In 0–
Ph
ase A
Tw isted Pair
Tw isted Pair
Diff In 1+
Diff In 1–
Phase B
EncoderCVS-1457RT
+
–
+
–
EncoderCVS-1457RT
Phase A
Phase B
Phase A
Phase B
Diff In 0+
Tw isted Pair
Diff In 0–
Diff In 1+
Tw isted Pair
Diff In 1–
+
–
+
–
Figure 7. Example of Connecting Single-Ended Line Drivers
Figure 8. Example of Connecting Differential Output
44-Pin
DSUB
10 kΩ
7.5 kΩ
7.5 kΩ
10 kΩ
DIFF_IN(0)
DIFF_OE(0)
DIFF_OUT(0)
PoE 1
PoE 0
Figure 9. Example of Connecting TTL Lines
44-Pin
DSUB
100 Ω
TTL_OUT(0)
FB
10 kΩ
TTL_OE(0)
TTL_IN(0)
Ethernet
The NI CVS-1457RT provides two standard Gigabit Ethernet ports (PoE Port 0 and PoE Port 1)
to acquire images from GigE Vision cameras. The NI CVS-1457RT can power PoE-capable
cameras when the PoE power supply is connected. When the NI CVS-1457RT is providing PoE,
the LED that corresponds to the port will be lit. Figure 10 depicts the PoE LEDs on the
NI CVS-1457RT.
Figure 10. PoE LEDs on the NI CVS-1457RT
PoE 1
16 | ni.com | NI CVS-1457RT Getting Started Guide
PoE 0
Page 17
Each Ethernet port on the NI CVS-1457RT has two Ethernet LEDs that indicate the connectivity
1
2
3
4
PoE PORT 0PoE PORT 1
status of the port. See Figure 11 for the location of these LEDs.
Figure 11. Ethernet LEDs on the NI CVS-1457RT
1Port 0 Activity/Link LED
2Port 0 Speed LED
3Port 1 Activity/Link LED
4Port 1 Speed LED
Refer to Table 2 for information on what the status of an Ethernet LED indicates.
Table 2. Ethernet LED Status Definitions on the NI CVS-1457RT
LEDStatusDefinition
UnlitNo link has been established
Activity/Link
SolidA link has been negotiated
BlinkingActivity on the link
UnlitNo link, or 10 Mbps link
Speed
Green100 Mbps link
Amber1,000 Mbps link
Where to Go Next
The following documents and resources contain information you may find helpful as you use the
NI CVS-1457RT in an application. Refer to the National Instruments Product Manuals Library
ni.com/manuals for the most recent versions of product documentation.
at
•NI CVS-1457RT Specifications—Contains detailed specifications for the NI CVS-1457RT.
•NI CVS-1457RT User Manual—Contains connector pinouts, configuration information,
mounting information, and answers to common troubleshooting questions.
•NI CVS I/O Accessory User Manual—Contains installation and operation instructions for
the CVS I/O Accessory.
Refer to the NI Vision Builder for Automated Inspection Tutorial to learn how to perform basic
machine vision techniques using Vision Builder AI. You can access the NI Vision Builder for
Automated Inspection Tutorial and other documentation by selecting Start»All Programs»
National Instruments»Vision Builder AI»Documentation. You can also access context help
within Vision Builder AI by clicking the Show Context Help button on the Vision Builder AI
toolbar.
Examples of common Vision Builder AI inspections are installed to the
<Vision Builder AI>\Examples directory, where <Vision Builder AI> is the
location Vision Builder AI is installed.
Additional Resources for LabVIEW Users
Documentation for LabVIEW, the LabVIEW Real-Time Module, and the LabVIEW FPGA
Module is available from the Help menu on the LabVIEW toolbar. You can access
documentation for the NI Vision Development Module by selecting Start»All Programs»National Instruments»Vision»Documentation»NI Vision.
Documentation for the NI-IMAQdx driver software is available by selecting Start»All Programs»National Instruments»Vision»Documentation»NI-IMAQdx.
Documentation for the NI-IMAQ I/O driver software is available by selecting Start»All Programs»National Instruments»Vision»Documentation»NI-IMAQ IO.
Documentation for the MAX configuration software is available from the Help menu on the
MAX toolbar. Specific information about using MAX with NI Vision hardware is available by
selecting Help»Help Topics»NI Vision»NI-IMAQdx.
National Instruments Example Finder—LabVIEW contains an extensive library of VIs and
example programs. To access the NI Example Finder, open LabVIEW and select Help»Find Examples.
Visit the NI Developer Zone at
technical presentations, and a community area where you can share ideas, questions, and source
code with developers around the world.
ni.com/zone for the latest example programs, tutorials,
18 | ni.com | NI CVS-1457RT Getting Started Guide
Page 19
Where to Go for Support
The National Instruments website is your complete resource for technical support. At ni.com/
support
self-help resources to email and phone assistance from NI Application Engineers.
A Declaration of Conformity (DoC) is our claim of compliance with the Council of the European
Communities using the manufacturer’s declaration of conformity. This system affords the user
protection for electromagnetic compatibility (EMC) and product safety. You can obtain the DoC
for your product by visiting
you can obtain the calibration certificate for your product at
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512 795 8248. For telephone support outside the United States, visit the Worldwide Offices
section of ni.com/niglobal to access the branch office websites, which provide up-to-date
contact information, support phone numbers, email addresses, and current events.
you have access to everything from troubleshooting and application development
ni.com/certification. If your product supports calibration,
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