National Instruments cRIO-9039 Getting Started Manual

GETTING STARTED GUIDE

NI cRIO-9039

Embedded CompactRIO Controller with Real-Time Processor and
Reconfigurable FPGA

This document describes how to begin using the NI cRIO-9039 and NI cRIO-9039 Sync.

In this document, the NI cRIO-9039 and NI cRIO-9039 Sync are inclusively referred to as the
cRIO-9039.

For more information about timing and synchronization capabilities of NI cRIO-9039 Sync,
visit ni.com/info and enter the Info Code cRIO9039sync.

Safety Guidelines

Caution Do not operate the cRIO-9039 in a manner not specified in this document.

Product misuse can result in a hazard. You can compromise the safety protection
built into the product if the product is damaged in any way. If the product is
damaged, return it to NI for repair.

Safety Guidelines for Hazardous Locations

The cRIO-9039 is suitable for use in Class I, Division 2, Groups A, B, C, D, T4 hazardous
locations; Class I, Zone 2, AEx nA IIC T4 and Ex nA IIC T4 hazardous locations; and
nonhazardous locations only. Follow these guidelines if you are installing the cRIO-9039 in a
potentially explosive environment. Not following these guidelines may result in serious injury
or death.

Caution Do not disconnect the power supply wires and connectors from the

controller unless power has been switched off.

Caution Do not disconnect I/O-side wires or connectors unless power has been

switched off or the area is known to be nonhazardous.

Caution Do not remove modules unless power has been switched off or the area is

known to be nonhazardous.

Caution Substitution of components may impair suitability for Class I, Division 2.

Caution For Division 2 and Zone 2 applications, install the system in an enclosure

rated to at least IP54 as defined by IEC/EN 60079-15.

Caution Do not insert or remove SD cards unless power has been switched off or

the area is known to be nonhazardous.

Caution The USB host ports, USB device port, mini DisplayPort, and SD card slot

require the retention accessories listed in the following table for hazardous locations.
All cables must be used in a conduit or cable gland to wire to a nonhazardous
location. Do not disconnect a cable unless the cRIO-9039 is powered off or the area
is known to be nonhazardous.

Table 1. Hazardous Location Retention Accessories

Port Required Accessory Part Number

USB Host Port NI Industrial USB Extender Cable 152166-xx

USB Device Port NI Locking USB Cable 157788-01

2 | ni.com | NI cRIO-9039 Getting Started Guide

Table 1. Hazardous Location Retention Accessories (Continued)

Port Required Accessory Part Number

Mini DisplayPort Mini DisplayPort Cable Retention Bracket 156866-01

SD Card Slot SD Door Kit 783660-01

Special Conditions for Hazardous Locations Use in Europe and
Internationally

The cRIO-9039 has been evaluated as Ex nA IIC T4 Gc equipment under DEMKO Certificate
No. 12 ATEX 1202658X and is IECEx UL 14.0089X certified. Each device is marked II
3G and is suitable for use in Zone 2 hazardous locations, in ambient temperatures of -20 °C ≤
Ta ≤ 55 °C.

Caution You must make sure that transient disturbances do not exceed 140% of

the rated voltage.

Caution The system shall only be used in an area of not more than Pollution

Degree 2, as defined in IEC 60664-1.

Caution The system shall be mounted in an ATEX/IECEx-certified enclosure with

a minimum ingress protection rating of at least IP54 as defined in IEC/EN 60079-15.

Caution The enclosure must have a door or cover accessible only by the use of a

tool.

Electromagnetic Compatibility Guidelines

This product was tested and complies with the regulatory requirements and limits for
electromagnetic compatibility (EMC) stated in the product specifications. These requirements
and limits provide reasonable protection against harmful interference when the product is
operated in the intended operational electromagnetic environment.

This product is intended for use in industrial locations. However, harmful interference may
occur in some installations, when the product is connected to a peripheral device or test object,
or if the product is used in residential or commercial areas. To minimize interference with
radio and television reception and prevent unacceptable performance degradation, install and
use this product in strict accordance with the instructions in the product documentation.

Furthermore, any changes or modifications to the product not expressly approved by National
Instruments could void your authority to operate it under your local regulatory rules.

Caution To ensure the specified EMC performance, operate this product only with

shielded cables and accessories. The DC power input cables may be unshielded.

NI cRIO-9039 Getting Started Guide | © National Instruments | 3

Caution To ensure the specified EMC performance, you must use an isolated cable

with the RS-485 serial port, such as NI part number 184428-01.

Caution To ensure the specified EMC performance, the length of any cable

connected to the video, USB host ports, and V2 ports must be no longer than 3 m
(10 ft). The length of any cable connected to the RS-232 and RS-485 ports must be
no longer than 30 m (100 ft).

Caution The USB device port is intended only for use in device configuration,

application deployment, debug, and maintenance.

Caution To ensure the specified EMC performance, product installation requires

either special considerations or user-installed, add-on devices. Refer to the following
sections for more information.

Related Information

Connecting the cRIO-9039 to Ground on page 7

Connecting the cRIO-9039 to Power on page 8

Special Conditions for Marine Applications

Some products are Lloyd’s Register (LR) Type Approved for marine (shipboard) applications.
To verify Lloyd’s Register certification for a product, visit ni.com/certification and search for
the LR certificate, or look for the Lloyd’s Register mark on the product.

Caution In order to meet the EMC requirements for marine applications, install the

product in a shielded enclosure with shielded and/or filtered power and input/output
ports. In addition, take precautions when designing, selecting, and installing
measurement probes and cables to ensure that the desired EMC performance is
attained.

Preparing the Environment

Ensure that the environment in which you are using the cRIO-9039 meets the following
specifications.

Operating temperature
(IEC 60068-2-1, IEC 60068-2-2)

-20 °C to 55 °C

Operating humidity (IEC 60068-2-56) 10% RH to 90% RH, noncondensing

Pollution degree 2

Maximum altitude 5,000 m

Indoor use only.

Note Refer to the device specifications on ni.com/manuals for complete

specifications.

4 | ni.com | NI cRIO-9039 Getting Started Guide

Unpacking the Kit

Caution To prevent electrostatic discharge (ESD) from damaging the device,

ground yourself using a grounding strap or by holding a grounded object, such as
your computer chassis.

1. Touch the antistatic package to a metal part of the computer chassis.

2. Remove the device from the package and inspect the device for loose components or any
other sign of damage.

Caution Never touch the exposed pins of connectors.

Note Do not install a device if it appears damaged in any way.

3. Unpack any other items and documentation from the kit.

Store the device in the antistatic package when the device is not in use.

Verifying the Kit Contents

Verify that the following items are included in the cRIO-9039 kit.

Figure 1. cRIO-9039 Kit Contents

1

3 4 5

2

1. cRIO Device with Power Connector and SD Card
Slot Cover

2. USB A-to-B Cable

3. Ferrite (x2)

4. NI-RIO Device Drivers Media

5. Getting Started Guide

Installing Software on the Host Computer

Before using the cRIO-9039, you must install the following application software and device
drivers on the host computer in this order:

NI cRIO-9039 Getting Started Guide | © National Instruments | 5

Sequence cRIO-9039 cRIO-9039 Sync

1 LabVIEW 2014 SP1 or later LabVIEW 2016 or later

2 LabVIEW Real-Time Module

2014 SP1

LabVIEW Real-Time Module 2016 or
later

3 LabVIEW FPGA Module 2014 SP1 or

later

1

LabVIEW FPGA Module 2016 or later

1

4 NI CompactRIO Device Drivers

February 2015 or later

NI CompactRIO Device Drivers August
2016 or later

For minimum software support information, visit ni.com/info and enter the Info Code

swsupport.

Installing C Series Modules

Complete the following steps to install a C Series module.

3

2

2

1

1

LabVIEW FPGA Module is not required when using Scan Interface mode. To program the user­accessible FPGA on the cRIO-9039, LabVIEW FPGA Module is required.

6 | ni.com | NI cRIO-9039 Getting Started Guide

1. Verify that power is not connected to the I/O connector(s) on the C Series module. If the
system is in a nonhazardous location, the cRIO-9039 can be powered on when you install
modules.

2. Press the latches on the C Series module.

3. Align the C Series module with a slot and seat it in the slot until the latches lock in place.

Removing C Series Modules

Verify that power is not connected to the I/O connector(s) on the C Series module before you
remove a module from the cRIO-9039. If the system is in a nonhazardous location, the
cRIO-9039 can be powered on when you remove modules.

Connecting the cRIO-9039

The cRIO-9039 has the following connectors, LEDs, and buttons.

Figure 2. cRIO-9039 Front Panel

1 2 3

4

5

6

89

11

14

13

12

10

7

1. LEDs

2. Ethernet Ports

3. Power Connector

4. SD LEDs

5. SD Card Removable Storage

6. Ground Screw

7. USER1 Button

8. RS-232 Serial Port

9. RS-485/422 (DTE) Serial Port

10. USB Host Ports

11. Mini DisplayPort

12. Cable Retention Mounts

13. USB Device Port

14. Power and Reset Buttons

Connecting the cRIO-9039 to Ground

You must connect the cRIO-9039 grounding terminal to the grounding electrode system of the
facility.

NI cRIO-9039 Getting Started Guide | © National Instruments | 7

What to Use

• Ring lug

• Wire, 1.3 mm2 (16 AWG) or larger

• Screwdriver, Phillips #2

What to Do

Complete the following steps to ground the cRIO-9039.

1. Attach the ring lug to the wire.

2. Remove the grounding screw from the grounding terminal on the cRIO-9039.

3. Attach the ring lug to the grounding terminal.

4. Tighten the grounding screw to 0.5 N · m (4.4 lb · in.) of torque.

5. Attach the other end of the wire to the grounding electrode system of your facility using a
method that is appropriate for your application.

Caution If you use shielded cabling to connect to a C Series module with a plastic

connector, you must attach the cable shield to the chassis grounding terminal using

1.3 mm2 (16 AWG) or larger wire. Attach a ring lug to the wire and attach the wire
to the chassis grounding terminal. Solder the other end of the wire to the cable
shield. Use shorter wire for better EMC performance.

For more information about ground connections, visit ni.com/info and enter the Info Code

emcground.

Connecting the cRIO-9039 to Power

The cRIO-9039 requires a 9 V to 30 V external power supply. The cRIO-9039 filters and
regulates the supplied power and provides power for the C Series modules. The cRIO-9039
has a primary power input, V1, and a secondary power input, V2.

The POWER LED on the cRIO-9039 indicates which power input is in use, as shown in the
following table.

Table 2. POWER LED Indicators

LED Color LED Pattern Indication

Green Solid The cRIO-9039 is powered from the V1 input.

Yellow Solid The cRIO-9039 is powered from the V2 input.

— Off The cRIO-9039 is powered off.

Caution Do not connect V2 to a DC mains supply or to any supply that requires a

connecting cable longer than 3 m (10 ft). A DC mains supply is a local DC
electricity supply network in the infrastructure of a site or building.

8 | ni.com | NI cRIO-9039 Getting Started Guide

What to Use

• Ferrite

• Screwdriver, 2.54 mm (0.10 in.) flathead

• Primary power supply, 9 V to 30 V, 46 W minimum

• (Optional) Secondary power supply, 9 V to 30 V, 46 W minimum

NI recommends the power supplies listed in the following table for the cRIO-9039.

Table 3. NI Power Supplies

Power Supply Part Number

NI PS-15 Industrial Power Supply
(24 VDC, 5 A, 100 VAC to 120 VAC/200 VAC to 240 VAC input)

781093-01

NI PS-10 Desktop Power Supply
(24 VDC, 5 A, 100 VAC to 120 VAC/200 VAC to 240 VAC input)

782698-01

What to Do

Complete the following steps to connect a power supply to the cRIO-9039.

1. Ensure that your power supply is powered off.

2. Install the ferrite on the negative and positive leads of the power supply, as shown in the
following figure.

Figure 3. Installing a Ferrite on the Power Leads

2

1

1. Pass the leads through the ferrite twice, leaving 50 mm to 75 mm (2 in. to 3 in.) between the ferrite and
the end of the leads.

2. Close the ferrite around the leads.

3. Remove the power connector from the cRIO-9039.

Caution Do not tighten or loosen the terminal screws on the power connector

while the cRIO-9039 is powered on.

4. Connect the primary power supply and optional secondary power supply to the power
connector, as shown in the following figure.

NI cRIO-9039 Getting Started Guide | © National Instruments | 9

Figure 4. cRIO-9039 Power Connections

Power Connector

V2

C

C

V1

Primary Power Supply

+

–

–

+

Secondary Power Supply

FerriteFerrite

Note The C terminals are internally connected to each other.

5. Tighten the terminal screws on the power connector to 0.20 N · m to 0.25 N · m
(1.8 lb · in. to 2.2 lb · in.) of torque.

6. Install the power connector on the front panel of the cRIO-9039.

7. Tighten the power connector screw flanges to 0.20 N · m to 0.25 N · m (1.8 lb · in. to

2.2 lb · in.) of torque.

8. Power on the primary power supply and optional secondary power supply.

Powering On the cRIO-9039

When you power on the cRIO-9039 for the first time, the device boots into safe mode. The
POWER LED illuminates, the STATUS LED illuminates briefly, and then the STATUS LED
blinks twice every few seconds.

Related Information

STATUS LED Indicators on page 14

Connecting the cRIO-9039 to the Host Computer

Complete the following steps to connect the cRIO-9039 to the host computer using the USB
device port.

1. Power on the host computer.

2. Connect the cRIO-9039 to the host computer using the USB A-to-B cable.

Caution NI requires the use of a locking USB cable (157788-01) to meet the

shock and vibration specifications. Refer to the specifications on ni.com/

manuals for shock and vibration specifications.

10 | ni.com | NI cRIO-9039 Getting Started Guide

The device driver software automatically detects the cRIO-9039. If the device driver
software does not detect the cRIO-9039, verify that you installed the appropriate NI
software in the correct order on the host computer.

Tip You can also use the Ethernet port to connect directly to the host computer or

network. Refer to the user manual on ni.com/manuals for more information about
Ethernet connections.

Configuring the System in Measurement &
Automation Explorer (MAX)

Complete the following steps to find the system in MAX.

1. Launch MAX on the host computer.

2. Expand Remote Systems in the configuration tree and locate your system.

3. Select your target.

Tip MAX lists the system under the model number followed by the serial

number, such as NI-CRIO-9039-1856AAA.

Setting a System Password

Complete the following steps to set a system password.

Note The default username for the cRIO-9039 is admin. There is no default

password for the cRIO-9039, so you must leave the password field blank when
logging in until you set a system password.

1. Right-click your system and select

Web Configuration.

The NI Web-Based Configuration and Monitoring utility opens in your default browser
and is where you set the password. If you have not installed Microsoft Silverlight,
NI Web-based Configuration & Monitoring prompts you to do so.

2. Enter a unique name for your system in the Hostname field.

3. Click the Security Configuration icon.

4. Click Login.

5. In the Login dialog box, enter the username admin and leave the password field blank.

6. Click OK.

7. Click Change Password.

8. Enter and re-enter a new password.

9. Click OK.

10. Click Save.

11. Click OK to confirm you are changing the password.

Caution NI cannot recover lost system passwords. If you forget the password,

you must contact NI and reformat the controller.

NI cRIO-9039 Getting Started Guide | © National Instruments | 11

Installing Software on the cRIO-9039

Complete the following steps to install software on the cRIO-9039.

1. In MAX, expand your system under Remote Systems.

2. Right-click Software.

3. Select Add/Remove Software to launch the LabVIEW Real-Time Software Wizard.

Tip You must log in if you set a system password.

4. Select the recommended software set for your LabVIEW and NI-RIO Device Drivers
versions.

5. Click Next.

6. Select NI Scan Engine from the software add-ons.

Select any additional software to install. If you plan on using the cRIO-9039 with the
LabVIEW FPGA Module, you can click Next. Click NI Scan Engine if you plan on
using the cRIO-9039 without the LabVIEW FPGA Module.

Tip You can use this wizard at anytime to install additional software.

7. Click Next.

8. Verify that the summary of software to install is correct.

9. Click Next to start the installation.

10. Click Finish when the installation is complete.

Troubleshooting the cRIO-9039

The cRIO-9039 is Not Communicating with the
Network

• Ensure that the USB connections between the cRIO-9039 and the host computer and the
Ethernet connections between the host computer and the router are secure.

• Configure the IP and other network settings by completing the following steps.

1. Use a USB A-to-B cable to connect the cRIO-9039 USB device port to a host

computer. The USB driver creates a virtual network interface card and assigns an IP
address to the cRIO-9039 in the format of 172.22.11.x.

2. In MAX, expand your system under Remote Systems.

12 | ni.com | NI cRIO-9039 Getting Started Guide

3. Select the Network Settings tab to configure the IP and other network settings.

4. (Optional) Use the RJ-45 Ethernet port 1 to reconnect the cRIO-9039 to the host
computer. The cRIO-9039 attempts to initiate a DHCP network connection at
powerup.

Note If the cRIO-9039 cannot obtain an IP address, it connects to the

network with a link-local IP address with the form 169.254.x.x. The host
computer communicates with the cRIO-9039 over a standard Ethernet
connection.

• Ensure that you have the correct version of NI-RIO Device Drivers installed on the host
computer. Visit ni.com/info and enter the Info Code swsupport for the minimum
supported versions of LabVIEW and NI-RIO Device Drivers.

Tip If you have recently upgraded LabVIEW, you must reinstall NI-RIO

Device Drivers.

• Ensure that the NI USBLAN adapter is recognized in the Device Manager. On
Windows 7, select Start»Control Panel»Device Manager»Network adapters»National
Instruments»USBLAN adapter. If the USBLAN adapter is not recognized, you must
reinstall NI-RIO Device Drivers.

• Temporarily disable any network firewalls or other security software.

Verify the System IP Configuration

1. Put the cRIO-9039 in safe mode and enable the RS-232 serial port by holding the RESET
button down for 5 seconds.

The STATUS LED starts blinking three times every few seconds.

2. Use the RS-232 serial port terminal to read the IP address, or connect a monitor to the
mini DisplayPort to view the IP address.

Note Refer to the user manual on ni.com/manuals for more information about

serial port configuration.

3. Set a new DHCP connection by holding the RESET button down for 5 seconds. The
STATUS LED repeats the same behavior from Step 1.

If the cRIO-9039 fails to set a new DHCP address, it assigns itself a link-local IP address.
If the DHCP connection is successful and appropriate for your application, skip to Step 6.

4. In MAX, expand your system under Remote Systems.

5. Select the Network Settings tab to configure the IP and other network settings.

6. Reboot the cRIO-9039 by pressing the RESET button.

Configure the Windows Firewall

• Add an exception for MAX to your network firewall or other security software by
completing the following steps:

1. On Windows 7, select Start»Control Panel»System and Security»Windows

Firewall»Allow a program through Windows Firewall.

2. Click Allow another program.

3. Select Measurement & Automation.

NI cRIO-9039 Getting Started Guide | © National Instruments | 13

4. Click Add.

5. Click OK.

• Ensure that UDP port 44525 is open to communication on the host computer. If you are
using an intelligent switch on the network, ensure that it is not disabling UDP port 44525.

System Reset

The following figure shows the reset behavior of the cRIO-9039.

Figure 5. Reset Button Behavior

Press and hold RESET button for ≥ 5 s

Press and hold RESET button for < 5 s

Run Mode

Safe Mode

Press and hold RESET button for < 5 s

Press and hold RESET button for ≥ 5 s

Press and hold

RESET button for ≥ 5 s

Press and hold

RESET button for < 5 s

• Console Out enabled

• Network settings reset

• RT Startup App disabled

• FPGA Startup App disabled

• Console Out enabled

• RT Startup App disabled

• FPGA Startup App disabled

Safe Mode

STATUS LED Indicators

The following table describes the STATUS LED indicators.

14 | ni.com | NI cRIO-9039 Getting Started Guide

Table 4. STATUS LED Indicators

LED

Color

LED Pattern Indication

Yellow Blinks twice and

pauses

The cRIO-9039 is in safe mode. Software is not installed,
which is the factory default state, or software has been
improperly installed on the cRIO-9039.

An error can occur when an attempt to upgrade the software
is interrupted. Reinstall software on the cRIO-9039. Refer
to the Measurement & Automation Explorer (MAX) Help for
information about installing software on the cRIO-9039.

Blinks three times

and pauses

The cRIO-9039 is in user-directed safe mode, or the
cRIO-9039 is in install mode to indicate that software is
currently being installed.

This pattern may also indicate that the user has forced the
cRIO-9039 to boot into safe mode by pressing the reset
button for longer than five seconds or by enabling safe
mode in MAX. Refer to the Measurement & Automation
Explorer (MAX) Help for information about safe mode.

Blinks four times

and pauses

The cRIO-9039 is in safe mode. The software has crashed
twice without rebooting or cycling power between crashes.

Continuously

blinks

The cRIO-9039 has not booted into NI Linux Real-Time.
The cRIO-9039 either booted into an unsupported operating
system, was interrupted during the boot process, or detected
an unrecoverable software error.

On momentarily The cRIO-9039 is booting. No action required.

Red Continuously

blinks

This indicates a hardware error. An internal power supply
has failed. Check front-panel I/O and C Series module
connections for shorts. Remove any shorts and cycle power
the cRIO-9039. If the problem persists, contact NI.

— Off The cRIO-9039 is in run mode. Software is installed and the

operating system is running.

NI cRIO-9039 Getting Started Guide | © National Instruments | 15

Where to Go Next

SUPPORT

Services

ni.com/services

NI Community

ni.com/community

Software Support

ni.com/info » swsupport

Support

ni.com/support

APPLICATIONSOFTWAREHARDWARE

NI cRIO-9039
Specifications

ni.com/manuals

NI cRIO-9039
User Manual

ni.com/manuals

C Series Getting
Started Guides

ni.com/manuals

Configuring a Project

NI-RIO Help

Learn LabVIEW Basics

ni.com/gettingstarted

CompactRIO Examples

NI Example Finder

NI CompactRIO
Developer’s Guide

ni.com/compactriodevguide

CompactRIO Sample
Projects

LabVIEW » Create Project

NI cRIO-9039 Sync Firmware Licensing

Software is licensed pursuant to the software license agreements provided with the software
or, in the absence of such license agreements, the National Instruments Software License
Agreement available at ni.com/legal at the time of purchase.

For a copy of the software licenses applicable to the firmware for this hardware product, as
well as copies of third party licenses and any required notices shipped with the firmware, visit

ni.com/info and enter the Info Code cRIO903xThirdPartyLicensing.

Worldwide Support and Services

The National Instruments website is your complete resource for technical support. At ni.com/

support, you have access to everything from troubleshooting and application development

self-help resources to email and phone assistance from NI Application Engineers.

Visit ni.com/services for NI Factory Installation Services, repairs, extended warranty, and
other services.

16 | ni.com | NI cRIO-9039 Getting Started Guide

Visit ni.com/register to register your National Instruments product. Product registration
facilitates technical support and ensures that you receive important information updates from
NI.

A Declaration of Conformity (DoC) is our claim of compliance with the Council of the
European Communities using the manufacturer’s declaration of conformity. This system
affords the user protection for electromagnetic compatibility (EMC) and product safety. You
can obtain the DoC for your product by visiting ni.com/certification. If your product supports
calibration, you can obtain the calibration certificate for your product at ni.com/calibration.

National Instruments corporate headquarters is located at 11500 North Mopac Expressway,
Austin, Texas, 78759-3504. National Instruments also has offices located around the world.
For telephone support in the United States, create your service request at ni.com/support or
dial 1 866 ASK MYNI (275 6964). For telephone support outside the United States, visit the
Worldwide Offices section of ni.com/niglobal to access the branch office websites, which
provide up-to-date contact information, support phone numbers, email addresses, and current
events.

NI cRIO-9039 Getting Started Guide | © National Instruments | 17

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covering National Instruments products/technology, refer to the appropriate location: Help»Patents in your software, the

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375697D-01 Aug16