National Instruments CFP-2220, CFP-2210, CFP-2200 User Manual

FIELDPOINT OPERATING INSTRUCTIONS AND SPECIFICATIONS
cFP-2200/2210/2220
Intelligent Real-Time Controllers for Compact FieldPoint

Contents

What You Need to Install the cFP-22xx..................................................2
Safety Guidelines .................................................................................... 3
Mounting the Compact FieldPoint Backplane ........................................4
Installing the cFP-22xx on the Backplane............................................... 15
Installing Connector Blocks on the Backplane.......................................17
Connecting the cFP-22xx to a Network .................................................. 18
Wiring Power to the cFP-22xx ................................................................ 19
Powering On the cFP-22xx .....................................................................22
Connecting Serial Devices to the cFP-22xx............................................ 22
External Digital Inputs and Outputs (cFP 2220 Only)............................25
Connecting USB Flash Drives to the cFP-2220......................................26
Using the Internal Real-Time Clock ....................................................... 26
Using the Reset Button ........................................................................... 29
Understanding LED Indications.............................................................. 29
Removable CompactFlash (cFP-2220 Only) ..........................................30
File Transfer Capability .......................................................................... 30
Remote Front Panels ............................................................................... 31
Resetting the Network Configuration of the cFP-22xx ........................... 31
Troubleshooting ...................................................................................... 32
Specifications .......................................................................................... 33
Where to Go for Support......................................................................... 40
4
5
6
3
7
CAUTION – SEE USER MANUAL
2
1
Front
1 RS-232 Serial Port 2 RJ-45 Ethernet Port 1 3 Removable Compact Flash (cFP-2220 Only) 4 Status LED 5 Power LED 6 User-Configurable LEDs 7 DIP Switches 8 USB Port (cFP-2220 Only)
This document describes how to mount the cFP-2200/2210/2220 controllers, how to connect the controllers to networks, and how to use the features of the controllers. This document also contains specifications for the controllers. In this document, the cFP-2200/2210/2220 controllers are referred to inclusively as the cFP-22xx.
8
13
9
14
12
10
11
Bottom
9 RJ-45 Ethernet Port 2 (cFP-2220 Only) 10 Reset Button 11 Power Connector 12 Digital Input/Output Terminals (cFP-2220 Only) 13 RS-485 Serial Port (cFP-2220 Only) 14 RS-232 Serial Port (cFP-2220 Only) 15 RS-232 Serial Port (cFP-2210 and cFP-2220 Only)
15

Figure 1. cFP-22xx, Front and Bottom Views

What You Need to Install the cFP-22xx

cFP-22xx intelligent real-time controller
cFP-BP-4 or cFP-BP-8 Compact FieldPoint backplane
Compact FieldPoint I/O modules
cFP-2200/2210/2220 2 ni.com
Compact FieldPoint connector blocks and/or cables
Ethernet cable
Mounting hardware (DIN rail, panel-mount, or rack-mount accessory)
Two M4 or number 10 panhead screws (for panel mounting only)
Number 2 Phillips screwdriver
14 AWG (1.6 mm) wire with ring lug to fit #8 screw
11–30 VDC Power supply
PC running Windows
FieldPoint software 6.0.1 or later
LabVIEW Real-Time Module 8.5.1 or later

Safety Guidelines

Operate the cFP-22xx only as described in these operating instructions.

Safety Guidelines for Hazardous Locations

The cFP-22xx is suitable for use in Class I, Division 2, Groups A, B, C, D, T4 hazardous locations; Class 1, Zone 2, AEx nL IIC T4 and Ex nL IIC T4 hazardous locations; and nonhazardous locations only. Follow these guidelines if you are installing the cFP-22xx in a potentially explosive environment. Not following these guidelines may result in serious injury or death.
Caution Do not disconnect the power supply wires and connectors from the controller
unless power has been switched off.
Caution You must connect the protective earth (PE) ground terminal on the cFP-BP-x
backplane to the system safety ground. The backplane PE ground terminal has the following symbol stamped beside it: . Connect the backplane PE ground terminal to safety ground using 14 AWG (1.6 mm) wire with a ring lug. Use the 5/16 in. panhead screw shipped with the backplane to secure the ring lug to the backplane PE ground terminal.
Caution Substitution of components may impair suitability for Class I, Division 2.
Caution For Zone 2 applications, install the Compact FieldPoint system in an enclosure
rated to at least IP 54 as defined by IEC 60529 and EN 60529.
© National Instruments Corporation 3 cFP-2200/2210/2220
Caution For Zone 2 applications, install a protection device across the external power
supply and the COM terminal. The device must prevent the external power supply voltage from exceeding 42 V if there is a transient overvoltage condition.
Caution The USB port on the cFP-2220 has been tested with the following USB flash
drives: SanDisk Swissmemory
Cruzer® Micro, PNY™ Optima Pro Attaché®, and Swissbit®
USB Minitwist. Use only these USB flash drives with the cFP-2220.

Special Conditions for Hazardous Locations Use in Europe

The cFP-22xx has been evaluated as Ex nL IIC T4 equipment under DEMKO Certificate No. 08 ATEX 0724339X. Each controller is marked
II 3G and is suitable for use in Zone 2 hazardous locations. If you are
using the cFP-22xx in Gas Group IIC hazardous locations, you must ensure that the ambient temperature is within the range – 40 Ta 70 °C, and you must use the controller in an NI backplane that has been evaluated as EEx nC IIC T4, Ex nA IIC T4, or Ex nL IIC T4 equipment.

Mounting the Compact FieldPoint Backplane

You can mount the cFP-BP-x backplane on a 35 mm DIN rail, on a panel, or in a standard 19 in. rack. NI recommends DIN rail mounting for the cFP-BP-4 only. Use panel mounting or rack mounting for the cFP-BP-8. Use the panel mounting method for high shock and vibration applications. Before using any mounting method, record the serial number from the back of the backplane. You will be unable to read the serial number after you have mounted the backplane.
cFP-2200/2210/2220 4 ni.com
Compact FieldPoint
cFP-2220
ABCD
CAUTION – SEE USER MANUAL
LINK/ ACTIVITY
1
POWER STATU S
IP RESET SAFE MODE NO APP CONS OUT USER2 USER1
2
To ensure maximum cooling efficiency, mount the Compact FieldPoint system so that the I/O module vents are at the top and bottom, as shown in the following figure:
POWER
READY
POWER
READY
POWER
READY
POWER
READY
10/100 10/100
RESET
V1
1/RS-232
C
V2
INPUT
11-30 V
1.5 A MAX
C
28 29 30 31 28 29 30 31 28 29 30 31
cFP-DI-304 cFP-DI-304 cFP-DI-304 cFP-DI-304
28 29 30 31

Figure 2. cFP-22xx Installed on cFP-BP-4 Mounted Upright

Caution
Your installation must meet the following requirements for space and cabling
clearance:
Allow at least 51 mm (2 in.) all around the backplane for air circulation.
Allow 38 mm (1.5 in.) below and 51 mm (2 in.) above the controller.
© National Instruments Corporation 5 cFP-2200/2210/2220
Cabling
Clearance
4 / RS-485 3 / RS-232
C
O2
C
Min. 182 mm (7.18 in.)
O1
C
12
C
11
2 / RS-232
DI / DO
106 mm (4.18 in.)
4 slots = 246 mm (9.68 in.) 8 slots = 441 mm (17.4 in.)
Cooling Outline 51 mm (2 in.) Cooling Outline 51 mm (2 in.)

Figure 3. cFP-22xx Installed on cFP-BP-x, Bottom View with Dimensions

4 slots = 246 mm (9.68 in.)
8 slots = 441 mm (17.4 in.)
Compact FieldPoint
cFP-2220
POWER
POWER
STATUS
IP RESET
SAFE MODE
NO APP
CONS OUT
USER2
USER1
RESET
READY
0123
4567
8 9 1011
1213 14 15
1617 18 19
2021 22 23
2425 26 27
28
2930 31
INPUT
11-30 V
1.5 A MAX
cFP-DI-304
(6.50 in.)
Min. 165 mm
127 mm
(5.00 in.)
10/100 10/100
LINK/ ACTIVITY
ABCD
CAUTION – SEE USER MANUAL
V1 C V2 C
Cabling Clearance Cooling Outline 51 mm (2 in.) All Around

Figure 4. cFP-22xx Installed on cFP-BP-4, Front View with Dimensions

cFP-2200/2210/2220 6 ni.com
127.00 mm
(
(5.0 in.)
104.78 mm (4.1 in.)
63.50 mm (2.5 in.)
22.23 mm (0.9 in.)
Caution
(1.3 in.)
33.15 mm
(5.1 in.)
129.54 mm
440.94 mm
17.4 in.)
(12.3 in.)
311.40 mm
(15.3 in.)
387.60 mm

Figure 5. cFP-BP-8, Back View with Dimensions

104.74 mm (4.1 in.)
127.00 mm (5.0 in.)
63.46 mm (2.5 in.)
22.19 mm (0.9 in.)
(6.3 in.)
211.84 mm
34.04 mm
(1.3 in.)
84.84 mm
(3.3 in.)
245.87 mm (9.6 in.)
161.04 mm

Figure 6. cFP-BP-4, Back View with Dimensions

Make sure that no I/O modules are in the backplane before mounting it.
(16.1 in.)
407.80 mm
(8.3 in.)
© National Instruments Corporation 7 cFP-2200/2210/2220

Mounting the Backplane on a DIN Rail

The DIN rail mounting kit is NI part number 778614-01. You need one kit to mount the cFP-BP-4 on a standard 35 mm DIN rail. Complete the following steps to mount the backplane on a DIN rail.
1. Fasten the DIN rail clip to the cFP-BP-4 using a number 2 Phillips screwdriver and the 8-32 × 5/16 in. countersink screws shipped with the mounting kit.
L
S
A
T
N
N
E
IO
T
M
A
U
R
N
T S
IN

Figure 7. Installing the DIN Rail Clip on the cFP-BP-4

Caution
Do not use screws longer than 5/16 in. to fasten the DIN rail clip to the backplane.
2. Insert one edge of the DIN rail into the deeper opening of the DIN rail clip, as shown in Figure 8.
1
2
3
1 DIN Rail Clip 2 DIN Rail Spring 3 DIN Rail

Figure 8. One Edge of DIN Rail Inserted in Clip

cFP-2200/2210/2220 8 ni.com
3. Press down firmly on the backplane to compress the spring until the clip locks in place on the DIN rail.
4. Connect the PE ground terminal on the backplane to safety ground.
Caution Disconnect power and make sure that no I/O modules are in the backplane before
removing it from the DIN rail.

Mounting the Backplane on a Panel

The horizontal panel-mount kit has mounting holes on the sides of the backplane and is NI part number 778616-01. The vertical panel-mount kit has mounting holes on the top and bottom of the backplane and is NI part number 778688-01. Complete the following steps to mount the system on a flat surface.
1. Fasten the panel-mount plates to the back of the cFP-BP-x using a number 2 Phillips screwdriver and the 8-32 × 5/16 in. countersink screws shipped with the kit. You must use these screws because they are the correct depth and thread for the plates and backplane.
NATIONAL INSTRUMEN
TS

Figure 9. Installing the Horizontal Panel-Mount Kit on the cFP-BP-4

© National Instruments Corporation 9 cFP-2200/2210/2220
102 mm
(4 in.)
260 mm (10.25 in.)
Figure 10. cFP-BP-4 with Horizontal Panel Mount Kit Installed,
Front View with Dimensions
102 mm
(4 in.)
457 mm (1
8 in.)
Figure 11. cFP-BP-8 with Horizontal Panel-Mount Kit Installed,
Front View with Dimensions
L
S
A
T
N
N
E
IO
T
M
A
U
N
R
ST
IN

Figure 12. Installing the Vertical Panel-Mount Kit on the cFP-BP-4

cFP-2200/2210/2220 10 ni.com
34.0 mm (1.34 in.)
7.6 mm (0.30 in.)
152 mm (6 in.)
178 mm (7 in.)
178 mm (7.0 in.)
33.1 mm (1.31 in.)
7.6 mm
(0.30 in.)
17.8 mm (0.70 in.)
178 mm (7 in.)
152 mm (6 in.)
17.8 mm (0.70 in.)
246 mm (9.7 in.)
Figure 13. cFP-BP-4 with Vertical Panel-Mount Kit Installed,
Front View with Dimensions
374 mm (14.7 in.)
457 mm (18 in.)
Figure 14. cFP-BP-8 with Vertical Panel-Mount Kit Installed,
Front View with Dimensions
2. Bolt or screw the plates to a panel.
3. Connect the PE ground terminal on the cFP-BP-x to safety ground.
Caution Disconnect power and make sure that no I/O modules are in the backplane before
removing it from the panel.
© National Instruments Corporation 11 cFP-2200/2210/2220

Mounting the Backplane in a Standard 19 in. Rack

The rack-mount kit for Compact FieldPoint is NI part number 778615-01. The following figure shows the dimensions of the rack-mount kit.
374.65 mm
(14.750 in.)
278.89 mm
177.8 mm (7.000 in.)
152.15 mm (5.990 in.)
(10.980 in.)
63.07 mm (2.483 in.)
Diameter
50.8 mm (2.00 in.)
76.2 mm
(3.000 in.)
444.5 mm
(17.500 in.)
152.4 mm (6.000 in.)
38.1 mm
(1.500 in.)
8 × Diameter
7.92 mm
0.312 in.
( )
25.02 mm (0.985 in.)
82.52 mm (3.249 in.)
33.15 mm (1.305 in.)
Diameter
6.35 mm
0.250 in.
( )
2.29 mm
(0.090 in.)
66.29 mm (2.610 in.)
34.93 mm (1.375 in.)
2 ×
6.91 mm
(0.272 in.)
37.69 mm (1.484 in.)
37.72 mm (1.485 in.)
2 ×
21.34 mm (0.840 in.)
2 ×
2 × Radius
25.4 mm
(1.000 in.)
25.4 mm
(1.000 in.)
+0.07 mm 0 mm
+0.003 in. –0.000 in .
132.56 mm (5.219 in.)
+0.07 mm –0.02 mm
+0.003 in. –0.001 in .
Full Radius
4 ×
7.06 mm
(0.278 in.)
10.59 mm (0.417 in.)
4 × Radius
179.32 mm
2.29 mm
(0.090 in.)
(7.060 in.)

Figure 15. Dimensions of Rack-Mount Kit

Complete the following steps to mount the system in a rack.
1. Fasten the rack-mount bracket to the back of the cFP-BP-x using the captive screws on the bracket.
cFP-2200/2210/2220 12 ni.com
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