National Instruments CFP-2200, CFP-2210, CFP-2220 User Manual

FIELDPOINT OPERATING INSTRUCTIONS AND SPECIFICATIONS
cFP-2200/2210/2220
Intelligent Real-Time Controllers for Compact FieldPoint
4
5
6
3
7
8
13
2
1
Front
1 RS-232 Serial Port 2 RJ-45 Ethernet Port 1 3 Removable Compact Flash (cFP-2220 Only) 4 Status LED 5 Power LED 6 User-Configurable LEDs 7 DIP Switches 8 USB Port (cFP-2220 Only)
9
12
10
11
BottomBottom
9 RJ-45 Ethernet Port 2 (cFP-2220 Only) 10 Reset Button 11 Power Connector 12 Digital Input/Output Terminals (cFP-2220 Only) 13 RS-485 Serial Port (cFP-2220 Only) 14 RS-232 Serial Port (cFP-2220 Only) 15 RS-232 Serial Port (cFP-2210 and cFP-2220 Only)

Figure 1. cFP-22xx, Front and Bottom Views

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This document describes how to mount the cFP-2200/2210/2220 controllers, how to connect the controllers to networks, and how to use the features of the controllers. This document also contains specifications for the controllers. In this document, the cFP-2200/2210/2220 controllers are referred to inclusively as the cFP-22xx.

What You Need to Install the cFP-22xx

cFP-22xx intelligent real-time controller
cFP-BP-4 or cFP-BP-8 Compact FieldPoint backplane
Compact FieldPoint I/O modules
Compact FieldPoint connector blocks and/or cables
Ethernet cable
Mounting hardware (DIN rail, panel-mount, or rack-mount accessory)
Two M4 or number 10 panhead screws (for panel mounting only)
Number 2 Phillips screwdriver
14 AWG (1.6 mm) wire with ring lug to fit #8 screw
11–30 VDC Power supply
PC running Windows
FieldPoint software 6.0.1 or later
LabVIEW Real-Time Module 8.5.1 or later

Mounting the Compact FieldPoint Backplane

You can mount the cFP-BP-x backplane on a 35 mm DIN rail, on a panel, or in a standard 19 in. rack. NI recommends DIN rail mounting for the cFP-BP-4 only. Use panel mounting or rack mounting for the cFP-BP-8. Use the panel mounting method for high shock and vibration applications. Before using any mounting method, record the serial number from the back of the backplane. You will be unable to read the serial number after you have mounted the backplane.
Each set of mounting instructions in this document includes an instruction to connect the protective earth (PE) ground terminal on the cFP-BP-x backplane to the system safety ground. The backplane PE ground terminal
cFP-2200/2210/2220 2 ni.com
has the following symbol stamped beside it: . Connect the backplane PE ground terminal to safety ground using 14 AWG (1.6 mm) wire with a ring lug. Use the 5/16 in. panhead screw shipped with the backplane to secure the ring lug to the backplane PE ground terminal.
To ensure maximum cooling efficiency, mount the Compact FieldPoint so that the I/O module vents are at the top and bottom, as shown in the following figure:

Figure 2. cFP-22xx Installed on cFP-BP-4 Mounted Upright

Caution
Your installation must meet the following requirements for space and cabling
clearance:
Allow at least 51 mm (2 in.) all around the backplane for air circulation.
Allow 38 mm (1.5 in.) below and 51 mm (2 in.) above the controller.
© National Instruments Corporation 3 cFP-2200/2210/2220
Cabling
Clearance
Min. 182 mm (7.18 in.)
106 mm (4.18 in.)
4 slots = 246 mm (9.68 in.) 8 slots = 441 mm (17.4 in.)
Cooling Outline 51 mm (2 in.) Cooling Outline 51 mm (2 in.)

Figure 3. cFP-22xx Installed on cFP-BP-x, Bottom View with Dimensions

4 slots = 246 mm (9.68 in.)
8 slots = 441 mm (17.4 in.)
127 mm
(5.00 in.)
(6.50 in.)
Min. 165 mm
Cabling Clearance Cooling Outline 51 mm (2 in.) All Around

Figure 4. cFP-22xx Installed on cFP-BP-4, Front View with Dimensions

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127.00 mm (5.0 in.)
104.78 mm (4.1 in.)
63.50 mm (2.5 in.)
22.23 mm (0.9 in.)
Caution
(1.3 in.)
33.15 mm
(5.1 in.)
129.54 mm
440.94 mm (17.4 in.)
(12.3 in.)
311.40 mm
(15.3 in.)
387.60 mm

Figure 5. cFP-BP-8, Back View with Dimensions

104.74 mm (4.1 in.)
127.00 mm (5.0 in.)
63.46 mm (2.5 in.)
22.19 mm (0.9 in.)
(1.3 in.)
34.04 mm
(3.3 in.)
84.84 mm
245.87 mm (9.6 in.)
(6.3 in.)
161.04 mm
(8.3 in.)
211.84 mm

Figure 6. cFP-BP-4, Back View with Dimensions

Make sure that no I/O modules are in the backplane before mounting it.
(16.1 in.)
407.80 mm
© National Instruments Corporation 5 cFP-2200/2210/2220

Mounting the Backplane on a DIN Rail

The DIN rail mounting kit is NI part number 778614-01. You need one kit to mount the cFP-BP-4 on a standard 35 mm DIN rail. Complete the following steps to mount the backplane on a DIN rail.
1. Fasten the DIN rail clip to the cFP-BP-4 using a number 2 Phillips screwdriver and the 8-32 × 5/16 in. countersink screws shipped with the mounting kit.
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A
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N
T
S
IN

Figure 7. Installing the DIN Rail Clip on the cFP-BP-4

Caution
Do not use screws longer than 5/16 in. to fasten the DIN rail clip to the backplane.
2. Insert one edge of the DIN rail into the deeper opening of the DIN rail clip, as shown in Figure 8.
1
2
3
1 DIN Rail Clip 2 DIN Rail Spring 3 DIN Rail

Figure 8. One Edge of DIN Rail Inserted in Clip

cFP-2200/2210/2220 6 ni.com
3. Press down firmly on the backplane to compress the spring until the clip locks in place on the DIN rail.
4. Connect the PE ground terminal on the backplane to safety ground.
Caution Disconnect power and make sure that no I/O modules are in the backplane before
removing it from the DIN rail.

Mounting the Backplane on a Panel

The horizontal panel-mount kit has mounting holes on the sides of the backplane and is NI part number 778616-01. The vertical panel-mount kit has mounting holes on the top and bottom of the backplane and is NI part number 778688-01. Complete the following steps to mount the system on a flat surface.
1. Fasten the panel-mount plates to the back of the cFP-BP-x using a number 2 Phillips screwdriver and the 8-32 × 5/16 in. countersink screws shipped with the kit. You must use these screws because they are the correct depth and thread for the plates and backplane.
AL
NATION INSTRUMENTS

Figure 9. Installing the Horizontal Panel-Mount Kit on the cFP-BP-4

© National Instruments Corporation 7 cFP-2200/2210/2220
102 mm
(4 in.)
260 mm (10.25 in.)
Figure 10. cFP-BP-4 with Horizontal Panel Mount Kit Installed,
Front View with Dimensions
102 mm
(4 in.)
457 mm (18 in.)
Figure 11. cFP-BP-8 with Horizontal Panel-Mount Kit Installed,
Front View with Dimensions
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IO
T
M
A
RU
N
ST
IN

Figure 12. Installing the Vertical Panel-Mount Kit on the cFP-BP-4

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34.0 mm (1.34 in.)
7.6 mm (0.30 in.)
152 mm (6 in.)
178 mm (7 in.)
178 mm (7.0 in.)
7.6 mm
(0.30 in.)
17.8 mm (0.70 in.)
33.1 mm (1.31 in.)
152 mm (6 in.)
178 mm (7 in.)
17.8 mm (0.70 in.)
246 mm (9.7 in.)
Figure 13. cFP-BP-4 with Vertical Panel-Mount Kit Installed,
Front View with Dimensions
374 mm (14.7 in.)
457 mm (18 in.)
Figure 14. cFP-BP-8 with Vertical Panel-Mount Kit Installed,
Front View with Dimensions
2. Bolt or screw the plates to a panel.
3. Connect the PE ground terminal on the cFP-BP-x to safety ground.
Caution Disconnect power and make sure that no I/O modules are in the backplane before
removing it from the panel.
© National Instruments Corporation 9 cFP-2200/2210/2220

Mounting the Backplane in a Standard 19 in. Rack

The rack-mount kit for Compact FieldPoint is NI part number 778615-01. The following figure shows the dimensions of the rack-mount kit.
374.65 mm (14.750 in.)
278.89 mm
177.8 mm (7.000 in.)
152.15 mm (5.990 in.)
(10.980 in.)
63.07 mm
(2.483 in.)
Diameter
50.8 mm
(2.00 in.)
76.2 mm
(3.000 in.)
444.5 mm
(17.500 in.)
152.4 mm (6.000 in.)
38.1 mm
(1.500 in.)
8× Diameter
7.92 mm
0.312 in.
()
25.02 mm (0.985 in.)
82.52 mm (3.249 in.)
33.15 mm (1.305 in.)
Diameter
6.35 mm
0.250 in.
()
2.29 mm
(0.090 in.)
66.29 mm (2.610 in.)
34.93 mm (1.375 in.)
2×
6.91 mm
(0.272 in.)
37.69 mm (1.484 in.)
37.72 mm
(1.485 in.)
2×
21.34 mm (0.840 in.)
2×
2× Radius
25.4 mm
(1.000 in.)
25.4 mm
(1.000 in.)
+0.07 mm 0 mm
+0.003 in. –0.000 in.
132.56 mm (5.219 in.)
+0.07 mm –0.02 mm
+0.003 in. –0.001 in.
Full Radius
4×
7.06 mm
(0.278 in.)
10.59 mm (0.417 in.)
4× Radius
179.32 mm
2.29 mm
(0.090 in.)
(7.060 in.)

Figure 15. Dimensions of Rack-Mount Kit

Complete the following steps to mount the system in a rack.
1. Fasten the rack-mount bracket to the back of the cFP-BP-x using the captive screws on the bracket.
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AL
TS ION UMEN
NAT INSTR

Figure 16. Installing the Rack-Mount Bracket on the cFP-BP-4

L
NA
NATIO INSTRUMENTS

Figure 17. Installing the Rack-Mount Bracket on the cFP-BP-8

© National Instruments Corporation 11 cFP-2200/2210/2220
2. Bolt the rack-mount bracket to a standard 19 in. rack.
3. Connect the PE ground terminal on the cFP-BP-x to safety ground.
Caution Disconnect power and make sure that no I/O modules are in the backplane before
removing it from the rack.
You can install an 8 in. DIN rail in the rack-mount kit to mount a power supply such as the PS-5. The captive #10-32 nuts on the rack-mount kit make it easy to attach a DIN rail. Use two #10-32 screws of 3/8 in. length as shown in Figure 18. If you want to install flat washers under the screw heads, use a slightly longer screw, up to 1/2 in. length. If you need more DIN rail space, you can install an 18 in. rail in a second rack-mount kit using four #10-32 screws.
1
2
3
4
1 cFP-BP-4 Backplane 2 Captive #10-32 Nuts

Figure 18. Installing an 8 in. DIN Rail in the Rack-Mount Kit

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3 8 in. DIN Rail 4 #10-32 Screws, 3/8–1/2 in.

Installing the cFP-22xx on the Backplane

1. Make sure that no power is connected to the controller.
2. Make sure that the controller is right side up with the NI logo at the top, and align the captive screws on the controller with the holes on the backplane.
3. Seat the card edge at the back of the controller in the card-edge connector on the backplane.
4. Press the controller firmly to seat it on the backplane.

Figure 19. Installing the Controller on the Backplane

5. Using a number 2 Phillips screwdriver with a shank of at least 64 mm (2.5 in.) length, tighten the captive screws to 1.1 N · m (10 lb · in.) of torque.
© National Instruments Corporation 13 cFP-2200/2210/2220

Installing I/O Modules on the Backplane

1. Align the captive screws on the I/O module with the holes on the backplane.
2. Press firmly to seat the I/O module on the backplane.
3. Using a number 2 Phillips screwdriver with a shank of at least 64 mm (2.5 in.) length, tighten the captive screws to 1.1 N · m (10 lb · in.) of torque.
4. Repeat this procedure to install additional I/O modules on the backplane.

Figure 20. Installing an I/O Module on the Backplane

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Installing Connector Blocks on the Backplane

In order to connect I/O modules to input signals or loads, you need to install a cFP-CB-x connector block or other connectibility accessory for each I/O module on the backplane. Use the connector socket to the right of each I/O module socket.
Caution Do not insert or remove connector blocks or other connectivity accessories while
power is applied to them.
1. Wire signals or loads as described in the I/O module and connector block operating instructions.
Caution Hazardous voltage wiring should be performed by qualified personnel and in
accordance with local electrical standards.
2. Align the captive screws on the connector block with the holes on the backplane.
3. Press firmly to seat the connector block on the backplane.
© National Instruments Corporation 15 cFP-2200/2210/2220

Figure 21. Installing a Connector Block on the Backplane

4. Using a number 2 Phillips screwdriver with a shank of at least 64 mm (2.5 in.) length, tighten the captive screws to 1.1 N · m (10 lb · in.) of torque.
5. Repeat this procedure to install additional connector blocks on the backplane.
cFP-2200/2210/2220 16 ni.com

Connecting the cFP-22xx to a Network

Connect the cFP-22xx to an Ethernet network using RJ-45 Ethernet port 1 on the controller front panel. Use a standard Category 5 (CAT-5) or better Ethernet cable to connect the controller to an Ethernet hub, or use an Ethernet crossover cable to connect the controller directly to a computer.
Caution To prevent data loss and to maintain the integrity of your Ethernet installation,
do not use a cable longer than 100 m. If you are using 100 Mbps Ethernet, National Instruments recommends using a CAT-5 or better shielded twisted-pair Ethernet cable.
If you need to build your own cable, refer to the Cabling section for more information about Ethernet cable wiring connections.
The host computer communicates with the controller over a standard Ethernet connection. If the host computer is on a network, you must configure the controller on the same subnet as the host computer. If neither the host computer nor the controller is connected to a network, you can connect the two directly using a crossover cable.
If you want to use the controller on a subnet other than the one the host computer is on, first connect the controller on the same subnet as the host computer. Use DHCP to assign an IP address or reassign a static IP address for the subnet where you want to use the controller and physically move it to the other subnet. The first time you configure the controller, you may also have to install software on it. Refer to the Measurement & Automation Explorer Help for more information about installing software on and configuring the controller in Measurement & Automation Explorer (MAX). Contact your network administrator if you need assistance configuring the host computer and controller on the same subnet.

Using Ethernet Port 2 to Connect the cFP-2220 to Other FieldPoint Systems on the Network

You can use Ethernet port 2 to connect the cFP-2220 to another system on a private network. You must first configure the second system with a static IP address in MAX. For information about using Ethernet port 2, go to
ni.com/info and enter the infocode dualenet.
© National Instruments Corporation 17 cFP-2200/2210/2220

Wiring Power to the cFP-22xx

The cFP-22xx requires an external power supply that meets the specifications in the Power Requirements section. The cFP-22xx filters and regulates the supplied power and provides power for all of the I/O modules. You must connect a power supply to at least one pair of V and C terminals. Optionally, you can connect a power supply to the other pair of V and C terminals. The controller draws power from the power supply with the higher voltage. The controller has one layer of reverse-voltage protection.
Caution In order to comply with standards and laws governing electromagnetic emissions
and compatibility, you must install the ferrite shipped with the controller. If you decide to connect an optional second power supply, you must install a second, similar ferrite. You can order the ferrite from
Complete the following steps to connect power supplies to the controller.
1. Install the ferrite 2–3 in. from the ends of the power wires. Wrap the
ni.com. The ferrite is NI part number 711849-01.
wires around one side of the ferrite so that they pass through the ferrite twice, as shown in Figure 22.

Figure 22. Wrapping the Power Wires around the Ferrite

Figure 23. Closed Ferrite

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2. Install a tie wrap or other device on the power wires to secure the ferrite in place near the controller power connector, as shown in Figure 24.

Figure 24. Ferrite Installed with Tie Wrap

3. Connect the positive lead of the power supply to the V1 terminal of the COMBICON connector shipped with the cFP-22xx.
4. Connect the negative lead of the power supply to one of the C terminals of the COMBICON connector.
5. Optionally, connect the positive lead of another power supply to the V2 terminal and the negative lead to one of the C terminals of the COMBICON connector.
6. Install the COMBICON connector on the front panel of the cFP-22xx.
Note The controller draws power from either V1 or V2 depending on which terminal has
a higher voltage. It does not draw power from both terminals. The controller switches between V1 and V2 without affecting operation. If the output voltages of the two power supplies are within 0.1–0.6 V of each other, the cFP-22xx can use either supply.
© National Instruments Corporation 19 cFP-2200/2210/2220
Note The controller indicates which terminal it is using on the channel called Power
Source in software. A value of 0 indicates V2, and a value of 1 indicates V1. This behavior is different from that of older Compact FieldPoint controllers. If your application uses input from the Power Source channel, you must change your application to reflect the change in channel behavior. You can either make the change in software or connect the primary power supply to V2 and a backup power supply to V1.
Caution The C terminals are internally connected to each other. If you use two power
supplies, make sure that they share a common ground.
Caution The C terminals are internally connected to the controller chassis to prevent a
faulty ground connection from causing the chassis ground to float. If you reverse the input voltage, the positive input voltage is connected directly to the chassis. The controller has built-in reverse-voltage protection, but reversed voltage can damage connected peripherals if the chassis ground is not reliably connected to earth ground.
Caution Do not tighten or loosen the terminal screws on the power connector while the
power connector is plugged into the controller or while the power supply is on.

Powering On the cFP-22xx

When you apply power to the cFP-22xx, the controller runs a power-on self test (POST). During the POST, the Power and Status LEDs turn on. The Status LED turns off, indicating that the POST is complete. If the LEDs do not behave in this way when the system powers on, refer to the
Understanding LED Indications section.
You can configure the cFP-22xx to launch an embedded stand-alone LabVIEW RT application each time you boot the controller. Refer to the
Running a Stand-Alone Real-Time Application (RT Module) topic of the LabVIEW Help for more information.

Connecting Serial Devices to the cFP-22xx

You can connect devices such as displays or input devices to the serial ports of the cFP-22xx. Use the Serial VIs to read from and write to the serial ports from a LabVIEW RT application. If your application is not embedded on the controller, you must target the cFP-22xx to access the serial ports. Refer to the LabVIEW Help for information about the Serial VIs and about targeting the cFP-22xx. Refer to Figure 1 for the locations of the serial ports.
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COM 1

COM 1 is an RS-232 DTE serial port with a standard DB-9 connector. The Serial VIs access COM 1 as port 0. The following figure shows the locations of the DB-9 connector pins and Table 1 lists the signals on the pins.
Pin 5
Pin 1

Figure 25. Controller Serial Port

Table 1. DB-9 Pin Descriptions

Pin Signal
1 DCD
2 RXD
3 TXD
4 DTR
5 GND
6 DSR
7 RTS
8 CTS
9 RI
Pin 9
Pin 6

COM 2 (cFP-2210 and cFP-2220 Only)

COM 2 is an RS-232 DTE serial port with a 10-position modular jack. The Serial VIs access COM 2 as port 1. Refer to Figure 26 and Table 2 for pin locations and signal descriptions.

COM 3 (cFP-2220 Only)

COM 3 is an RS-232 DTE serial port with a 10-position modular jack. The Serial VIs access COM 3 as port 2. Refer to Figure 26 and Table 2 for pin locations and signal descriptions.
© National Instruments Corporation 21 cFP-2200/2210/2220

COM 4 (cFP-2220 Only)

COM 4 is an RS-485 serial port with a 10-position modular jack. The Serial VIs access COM 4 as port 3. COM 4 has 100 V Use an external RS-485 isolator if your application requires more isolation. Refer to Figure 26 and Table 2 for pin locations and signal descriptions.
of operational isolation.
rms
Pin 1

Figure 26. 10-Position Modular Jack Pin Locations

Table 2. 10-Position Modular Jack Pin Descriptions

10-Position
Modular Jack Pin
10 DCD GND
9 RXD CTS+ (HSI+)
8 TXD RTS+ (HSO+)
7 DTR RXD+
6 GND RXD–
5 DSR CTS– (HSI–)
4 RTS RTS– (HSO–)
3 CTS TXD+
Pin 10
RS-232 Signal RS-485 Signal
2 RI TXD–
1 No Connect No Connect
cFP-2200/2210/2220 22 ni.com
Figure 27 shows how to wire several FP-1001 banks in an RS-485 network controlled by the cFP-2220. Only two FP-1001 banks are shown, but the cFP-2220 can control up to 24 FP-1001 banks. Install 120 Ω termination resistors at each end of the network as shown in Figure 27.
cFP-2220 COM 4 FP-1001 FP-1001
RX–
RXD– RXD+ TXD– TXD+
120 Ω 120 Ω120 Ω120 Ω

Figure 27. Wiring for an RS-485 Network Controlled by the cFP-2220

RX+ TX– TX+ RX– RX+ TX– TX+
COM 4 is designed to operate in four-wire mode as shown in Figure 27. You can use COM 4 in two-wire mode, but you must design your application so that it filters out the writes that echo back over the read channels. NI does not recommend this method.
NI offers a DIN rail–mountable screw terminal adapter that you can use to connect termination resistors to COM 4. The adapter is part number 778674-01.
Cable adapters for the 10-position modular jacks are available from NI. Part numbers 182845-01, -02, and -03 are 1, 2, and 3 m cable adapters for connecting the 10-position modular jack to a 9-position D-SUB plug.

External Digital Inputs and Outputs (cFP 2220 Only)

The cFP-2220 has two digital inputs and two digital outputs that you can use to connect a simple operator interface to the controller. Refer to Figure 1 for the location of the input and output terminals. The inputs and outputs appear in software as Input 1, Input 2, Output 1, and Output 2. Logic high for the DIO ports is +5 V. Logic low is 0 V. The DIO ports are not isolated and are not intended for field connections. Use them only for simple VI controls and indicators.
© National Instruments Corporation 23 cFP-2200/2210/2220
You can use the two digital inputs to control the cFP system from LabVIEW. For example, one input could be a START/STOP switch, and the other could determine which of two VIs should run at startup. NI recommends connecting a single-pole single-throw (SPST) switch between the input terminal and one of the C terminals. The inputs have a value of 1 when the switch is closed and 0 when the switch is open.
C
R2
O2
C
R1
O1
C
I2
C
I1

Figure 28. Wiring the cFP-2220 External Input and Output Terminals

LED B
LED A
Switch 2
Switch 1

Connecting USB Mass-Storage Devices to the cFP-2220

The cFP-2220 supports common USB mass-storage devices such as USB Flash drives. You can connect USB mass-storage devices to the cFP-2220 while the controller is operating. USB devices are mapped to the in LabVIEW. The cFP-2220 does not support other types of USB devices. Refer to the LabVIEW Real-Time Module Help for more information.
Caution Do not hotswap USB devices while the Compact FieldPoint system is in a
hazardous location or connected to high voltages.

Using the Internal Real-Time Clock

The system clock of the cFP-22xx gets the date and time from the internal high-precision real-time clock at startup. This synchronization provides timestamp data to the controller. You can also use the internal real-time clock to correct drift of the system clock. Please contact National Instruments for more information.
U: drive
cFP-2200/2210/2220 24 ni.com

Configuring DIP Switches

All of the DIP switches are in the OFF position when the controller is shipped from National Instruments.

IP RESET Switch

Push the IP RESET switch to the ON position and reboot the controller to reset the IP address to the IP RESET switch is in the ON position, the controller appears in MAX with IP address controller in MAX. Refer to the Resetting the Network Configuration of the
cFP-22xx section for more information about resetting the IP address. You
also can push this switch to the ON position to unlock a controller that was previously locked in MAX.
0.0.0.0. You can configure a new IP address for the
IP RESET
SAFE MODE
NO APP
CONS. OUT
USER2
USER1

Figure 29. DIP Switches

0.0.0.0. If the controller is on your local subnet and

SAFE MODE Switch

The position of the SAFE MODE switch determines whether the embedded LabVIEW Real-Time engine launches at startup. If the switch is in the OFF position, the LabVIEW Real-Time engine launches. Keep this switch in the OFF position during normal operation. If the switch is in the ON position at startup, the cFP-22xx launches only the essential services required for updating its configuration and installing software. The LabVIEW Real-Time engine does not launch.
Push the SAFE MODE switch to the ON position if the software on the controller is corrupted. Even if the switch is not in the ON position, the controller automatically boots into safe mode if there is no software installed on it. The SAFE MODE switch must be in the ON position to reformat the drive on the controller. Refer to the Measurement & Automation Explorer Help for more about installing software and reformatting the drive.
© National Instruments Corporation 25 cFP-2200/2210/2220

NO APP Switch

CONS OUT Switch

Push the NO APP switch to the ON position to prevent a LabVIEW RT startup application from running at startup. If you want to permanently disable a LabVIEW RT application from running at startup, you must disable it in LabVIEW. To run an application at startup, push the NO APP switch to the OFF position, create an application using the LabVIEW Application Builder, and configure the application in LabVIEW to launch at startup. If you already have an application configured to launch at startup and you push the NO APP switch from ON to OFF, the startup application is automatically enabled. For more information about automatically launching VIs at startup and disabling VIs from launching at startup, refer to the Running a Stand-Alone Real-Time Application (RT Module) topic of the LabVIEW Help.
With a serial-port terminal program, you can use the CONS OUT switch to read the IP address and firmware version of the controller. Use a null-modem cable to connect the serial port to a computer. Push the switch to the ON position. Make sure that the serial-port terminal program is configured to the following settings:
9,600 bits per second
Eight data bits
No parity
One stop bit
No flow control
The serial-port terminal program displays the IP address and firmware version of the controller, and alerts you when you connect an unsupported USB device to the cFP-2220. Keep this switch in the OFF position during normal operation.

USER2 and USER1 Switches

You can define the USER2 and USER1 switches for your application. To define the switches in an embedded application, use the RT Read Switch VI in a LabVIEW RT embedded VI. You can use the FieldPoint ReadVI to read defined switches in embedded or unembedded applications. For more information about the RT Read Switch VI and the FieldPoint Read VI, refer to the LabVIEW Help.
cFP-2200/2210/2220 26 ni.com

Using the Reset Button

Pressing the Reset button resets the processor in the same manner as cycling power.

Understanding LED Indications

Figure 30. LEDs

STATUS LED

The STATUS LED is off during normal operation. The cFP-22xx indicates specific error conditions by flashing the STATUS LED a certain number of times as shown in Table 3.

Table 3. Status LED Indications

Number of Flashes Indication
1 The controller is unconfigured. Refer to the Measurement & Automation
Explorer Help for information about configuring the controller in MAX.
2 The controller has detected an error in its software. This can occur
when an attempt to upgrade the software is interrupted. Refer to the Measurement & Automation Explorer Help for information about reinstalling software on the controller.
3 The controller is in safe mode. Refer to the Configuring DIP Switches
section for information about the Safe Mode DIP switch.
4 The software has crashed twice without rebooting or cycling power
between crashes. This usually occurs when the controller runs out of memory. Review your RT VI and check the memory usage. Modify the VI as necessary to solve the memory usage issue.
Solid The controller has detected an unrecoverable error. Please contact
National Instruments.
© National Instruments Corporation 27 cFP-2200/2210/2220

POWER LED

The POWER LED is lit while the cFP-22xx is powered on. This LED indicates that the power supply connected to the controller is adequate. The POWER LED lights green when the controller is using the primary power supply and amber when the controller is using the secondary power supply.

User-Configurable LEDs

You can use the FieldPoint Write VI to write values to LEDs A, B, C, and D. The LEDs can have any of three values: 0 is OFF, 1 is green, and 2 is amber.

Removable CompactFlash (cFP-2220 Only)

You can use CompactFlash for removable data storage with the cFP-2220. The controller takes Type I and Type II CompactFlash up to 512 MB. With the power off, open the CompactFlash cover and plug a CompactFlash into the slot, then power up the controller. You can access the removable CompactFlash by using LabVIEW file I/O VIs running embedded on the controller. To read from or write to the removable CompactFlash, point the VI to the
Caution You must power down the controller before installing or removing a
CompactFlash. Removing the CompactFlash without powering down the controller can cause data corruption. In order to get data from the CompactFlash while the controller is operating, use an FTP client to download the data from the
D: drive on the controller.
D: drive on the controller.

File Transfer Capability

When running on a cFP-22xx, the Real-Time Engine has a File Transfer Protocol (FTP) server. The FTP server gives you the ability to use any standard FTP utility for transferring files to and from the hard drive of the cFP-22xx. You must provide the correct password when opening a connection to the cFP-22xx if the configuration is locked in MAX.
For programmatic file transfer control in LabVIEW or LabVIEW Real-Time, use the Internet Developers Toolkit, included in the LabVIEW Enterprise Connectivity Toolset. Refer to about the LabVIEW Enterprise Connectivity Toolset.
Note Contact NI to determine whether the version of the toolkit you are using can be
downloaded onto the cFP-22xx.
cFP-2200/2210/2220 28 ni.com
ni.com for more information

Remote Front Panels

You may need to monitor and control an embedded VI remotely. The cFP-22xx supports multiple remote front panels for embedded VIs. Users can view the remote front panel using either LabVIEW or a Web browser.
Users accessing the remote front panels with a Web browser need to have either Internet Explorer 5.5 Service Pack 2 or later, or Netscape 4.7 or later.
If you plan to use remote front panels to control the VI, keep the front panel simple and do not use property nodes. Complex front panels can cause slight control latency when users operate them remotely. Users cannot programmatically change the value of a control remotely.

Resetting the Network Configuration of the cFP-22xx

If the cFP-22xx is not able to communicate with the network, you can use the IP RESET switch to manually restore the controller to the factory network settings. When you restore the controller to the factory network settings, the IP address, subnet mask, DNS address, gateway, and Time Server IP are set to VIs are unaffected.
Complete the following steps to reset the network configuration.
1. Move the IP RESET DIP switch to the ON position.
2. Push the RESET button to cycle power to the controller. The STATUS LED flashes once, indicating that the IP address is unconfigured.
3. Move the IP RESET switch to the OFF position.
0.0.0.0. Power-on defaults, watchdog settings, and
The network settings are restored. You can reconfigure the settings in MAX from a computer on the same subnet. Refer to the Measurement & Automation Explorer Help for more information about configuring the controller.
Note If the controller is restored to the factory network settings, the LabVIEW run-time
engine does not load. You must reconfigure the network settings and restart the controller for the LabVIEW run-time engine to load.
© National Instruments Corporation 29 cFP-2200/2210/2220

Troubleshooting

This section contains troubleshooting instructions for the cFP-22xx and FieldPoint software. For more troubleshooting information, refer to the
Measurement & Automation Explorer Help for FieldPoint and the Measurement & Automation Explorer Remote Systems Help.

Runaway Startup Application

If a runaway startup application causes the cFP-22xx to become unresponsive, you must power down the cFP-22xx, then reboot it with either the NO APP switch or the SAFE MODE switch in the ON position. Rebooting the controller with the NO APP switch ON prevents any VIs from running at startup. Rebooting with the SAFE MODE switch ON starts the cFP-22xx in safe mode, and the embedded LabVIEW Real-Time engine is not launched. Refer to the Configuring DIP Switches section for more information.

Other Indications of Trouble with the Controller

Amber status LED stays lit when controller is in normal mode
Cannot detect controller in MAX unless it is in safe mode
After you set the IP address, the controller reboots unconfigured or with the old IP address
Green status LED error code greater than 3
Green status LED error code 2 during normal operation
Controller incorrectly reports that the disk is full
I/O module ready LEDs off in normal mode but on in safe mode
Unusual file or folder names when you FTP to the controller
First, use MAX to reinstall software on the controller. If that does not solve the problem, you may have to reformat the internal memory of the controller.

Reformatting the Internal Memory

1. Reboot the controller into safe mode by moving the SAFE MODE DIP switch to the ON position and cycling the power.
2. Open MAX and expand Remote Systems to find the FieldPoint bank.
3. Right-click the FieldPoint bank and select Format Disk.
After formatting, you must reconfigure network settings and reinstall software. Remember to install LabVIEW Real-Time 8.5.1 or later on the controller, because previous versions do not work with the controller.
cFP-2200/2210/2220 30 ni.com

Specifications

Network

Memory

The following specifications are typical for the –40 to 70 °C operating temperature range unless otherwise noted.
Network interface................................... 10BaseT and 100BaseTX
Ethernet
Compatibility ......................................... IEEE 802.3
Communication rates ............................. 10 Mbps, 100 Mbps,
auto-negotiated
Maximum cabling distance .................... 100 m/segment
cFP-2200 ................................................ 128 MB nonvolatile;
128 MB DRAM
cFP-2210 ................................................ 128 MB nonvolatile;
256 MB DRAM
cFP-2220 ................................................ 256 MB nonvolatile;
256 MB DRAM
Memory lifetime (nonvolatile)............... 100,000 writes per block
For information about the amount of memory used by the LabVIEW Real-Time Module and the operating system, go to enter
rdfpec.
ni.com/info and

Serial Ports

cFP-2200 ................................................ One RS-232 serial port
cFP-2210 ................................................ Two RS-232 serial ports
cFP-2220 ................................................ Three RS-232 serial ports;
one RS-485 serial port
© National Instruments Corporation 31 cFP-2200/2210/2220
RS-232 (DTE) serial ports
Maximum baud rate.........................115,200 bps
Data bits...........................................5, 6, 7, 8
Stop bits...........................................1, 1.5, 2
Parity................................................Odd, Even, Mark, Space
Flow control.....................................RTS/CTS, XON/XOFF,
RS-485 (DTE) serial port
Baud rate..........................................9,600 to 115,200 bps
Data bits...........................................5, 6, 7, 8
Stop bits...........................................1, 1.5, 2
Parity................................................Odd, Even, Mark, Space
Flow control.....................................XON/XOFF
Wire mode .......................................4-wire
Isolation voltage, port to earth ground

USB Port (cFP-2220 Only)

Maximum data rate.................................12 Mb/s
DTR/DSR
Continuous ...............................100 V
Dielectric withstand..................740 V
rms
, verified by 5 s test
rms
Maximum current ...................................500 mA

Power Requirements

Caution You must use a National Electric Code (NEC) UL Listed Class 2 power supply
with the cFP-22xx.
Power supply input voltage range ..........11 to 30 VDC
Recommended minimum power
cFP-BP-4 system .............................15 W
cFP-BP-8 system .............................20 W
Power consumption ................................6.1 W + 1.1(I/O module power
requirements)
cFP-2200/2210/2220 32 ni.com

Physical Characteristics

If you need to clean the controller, wipe it with a dry towel.
Screw-terminal wiring............................ Use copper conductor wire with
External digital I/O terminals ......... 16 to 28 AWG
Power supply terminals................... 14 to 30 AWG
Torque for screw terminals .................... 0.5 to 0.6 N · m
Weight.................................................... 278 g (9.8 oz)

Safety Voltages

Connect only voltages that are within these limits.
V terminal to C terminal ........................35 V max, Measurement
Measurement Category I is for measurements performed on circuits not directly connected to the electrical distribution system referred to as MAINS voltage. MAINS is a hazardous live electrical supply system that powers equipment. This category is for measurements of voltages from specially protected secondary circuits. Such voltage measurements include signal levels, special equipment, limited-energy parts of equipment, circuits powered by regulated low-voltage sources, and electronics.
10 mm (0.39 in.) of insulation from the ends.
(4.4 to 5.3 lb · in.)
Category I
Caution Do not connect the system to signals or use for measurements within
Measurement Categories II, III, or IV.

Safety Standards

This product is designed to meet the requirements of the following standards of safety for electrical equipment for measurement, control, and laboratory use:
IEC 61010-1, EN 61010-1
UL 61010-1, CSA 61010-1
Note For UL and other safety certifications, refer to the product label or visit ni.com/
certification
in the Certification column.
© National Instruments Corporation 33 cFP-2200/2210/2220
, search by model number or product line, and click the appropriate link

Electromagnetic Compatibility

⬉ᄤֵᙃѻક∵ᶧ᥻ࠊㅵ⧚ࡲ⊩ ˄Ё೑
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This product is designed to meet the requirements of the following standards of EMC for electrical equipment for measurement, control, and laboratory use:
EN 61326 EMC requirements; Industrial Immunity
EN 55011 Emissions; Group 1, Class A
CE, C-Tick, ICES, and FCC Part 15 Emissions; Class A
Note For EMC compliance, operate this device according to product documentation.

CE Compliance

This product meets the essential requirements of applicable European Directives, as amended for CE marking, as follows:
2006/95/EC; Low-Voltage Directive (safety)
2004/108/EC; Electromagnetic Compatibility Directive (EMC)
Note Refer to the Declaration of Conformity (DoC) for this product for any additional
regulatory compliance information. To obtain the DoC for this product, visit
certification
in the Certification column.
, search by model number or product line, and click the appropriate link
ni.com/

Environmental Management

National Instruments is committed to designing and manufacturing products in an environmentally responsible manner. NI recognizes that eliminating certain hazardous substances from our products is beneficial not only to the environment but also to NI customers.
For additional environmental information, refer to the NI and the Environment Web page at
ni.com/environment. This page contains the
environmental regulations and directives with which NI complies, as well as other environmental information not included in this document.
Waste Electrical and Electronic Equipment (WEEE)
EU Customers At the end of their life cycle, all products must be sent to a WEEE recycling
center. For more information about WEEE recycling centers and National Instruments WEEE initiatives, visit
ni.com/environment/weee.htm.
RoHS
National Instruments
݇Ѣ
National InstrumentsЁ೑RoHS
(For information about China RoHS compliance, go to
cFP-2200/2210/2220 34 ni.com
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ni.com/environment/rohs_china
ni.com/environment/rohs_china
(RoHS)
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.)

Environmental

Note To meet this operating temperature range, follow the guidelines in the installation
instructions for your Compact FieldPoint system.
The cFP-22xx is intended for indoor use only, but it may be used outdoors if mounted in a suitably rated enclosure.
Operating temperature
(IEC 60068-2-1, IEC 60068-2-2)........... –40 to 70 °C
Storage temperature
(IEC 60068-2-1, IEC 60068-2-2)........... –55 to 85 °C
Ingress protection................................... IP 20
Operating humidity
(IEC 60068-2-56)................................... 10 to 90% RH, noncondensing
Storage humidity
(IEC 60068-2-56)................................... 5 to 95% RH, noncondensing
Maximum altitude .................................. 2,000 m
Pollution Degree (IEC 60664) ............... 2

Shock and Vibration

To meet these specifications, you must panel mount the Compact FieldPoint system and affix ferrules to the ends of the power terminal wires.
Operating shock
(IEC 60068-2-27)................................... 30 g, 11 ms half sine;
50 g, 3 ms half sine; 18 shocks at 6 orientations
Operating vibration,
random (IEC 60068-2-64)...................... 5 g
Operating vibration,
sinusoidal (IEC 60068-2-6).................... 5 g, 10 to 500 Hz
, 10 to 500 Hz
rms

Special Conditions for Marine Applications

Some products are Lloyd’s Register (LR) Type Approved for marine applications. To verify Lloyd’s Register certification, visit
certification
Register mark on the product.
© National Instruments Corporation 35 cFP-2200/2210/2220
and search for the LR certificate, or look for the Lloyd’s
ni.com/

Cabling

Table 4 shows the standard Ethernet cable wiring connections for both normal and crossover cables.

Table 4. Ethernet Cable Wiring Connections

Connector 2
Pin Connector 1
(Normal)
1 white/orange white/orange white/green
2 orange orange green
3 white/green white/green white/orange
4 blue blue blue
5 white/blue white/blue white/blue
6 green green orange
7 white/brown white/brown white/brown
8 brown brown brown
Connector 1 Connector 2
Pin 1
Pin 1 Pin 8Pin 8
Connector 2
(Crossover)

Figure 31. Ethernet Connector Pinout

cFP-2200/2210/2220 36 ni.com

Where to Go for Support

The National Instruments Web site is your complete resource for technical support. At troubleshooting and application development self-help resources to email and phone assistance from NI Application Engineers.
National Instruments corporate headquarters is located at 11500 North Mopac Expressway, Austin, Texas, 78759-3504. National Instruments also has offices located around the world to help address your support needs. For telephone support in the United States, create your service request at instructions or dial 512 795 8248. For telephone support outside the United States, contact your local branch office:
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ni.com/support you have access to everything from
ni.com/support and follow the calling
© National Instruments Corporation 37 cFP-2200/2210/2220
National Instruments, NI, ni.com, and LabVIEW are trademarks of National Instruments Corporation. Refer to the Terms of Use section on ni.com/legal for more information about National Instruments trademarks. Other product and company names mentioned herein are trademarks or trad e names of their respective companies. For patents covering National Instruments products, refer to the appropriate location: Help»Patents in your software, the patents.txt file on your CD, or ni.com/patents.
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