National Instruments 9235, 9236 Calibration Procedure

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NI 9235/9236 Calibration Procedure

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This document contains information about calibrating National Instruments 9235/9236 modules using NI-DAQmx. This calibration procedure is intended for metrology labs.
This document does not discuss programming techniques or compiler configuration. The NI-DAQmx driver contains online help files that have compiler-specific instructions and detailed function explanations. You can install these help files when you install NI-DAQmx on the calibration computer.

Contents

Conventions ............................................................................................2
Software ..................................................................................................2
Documentation ........................................................................................3
Calibration Interval ................................................................................. 3
Test Equipment ....................................................................................... 4
Test Conditions ....................................................................................... 4
Calibration Procedure ............................................................................. 5
Calibration Process Overview .........................................................5
Initial Setup...................................................................................... 5
Connecting the Calibrator to the Module ........................................ 6
Verification Procedures ................................................................... 8
Measurement Accuracy Verification........................................8
Shunt Calibration Accuracy Verification ................................. 12
Excitation Voltage Verification ................................................ 16
Specifications ..........................................................................................17
Test Limits .............................................................................................. 18
Calibrator Output ............................................................................. 18
Nominal Value.................................................................................18
1-Year Limits...................................................................................18
Where to Go for Support......................................................................... 20
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Conventions

The following conventions appear in this manual:
» The » symbol leads you through nested menu items and dialog box options
to a final action. The sequence File»Page Setup»Options directs you to pull down the File menu, select the Page Setup item, and select Options from the last dialog box.
This icon denotes a note, which alerts you to important information.
bold Bold text denotes items that you must select or click in the software, such
as menu items and dialog box options. Bold text also denotes parameter names and hardware labels.
italic Italic text denotes variables, emphasis, a cross-reference, or an introduction
to a key concept. Italic text also denotes text that is a placeholder for a word or value that you must supply.
monospace Monospace text denotes text or characters that you should enter from the
keyboard, sections of code, programming examples, and syntax examples. This font is also used for the proper names of disk drives, paths, directories, programs, subprograms, subroutines, device names, functions, operations, variables, filenames, and extensions.
monospace italic

Software

Note NI recommends that you install the NI-DAQmx driver software before physically
installing the NI 9235/9236. NI-DAQmx, available at and controls the NI 9235/9236.
Italic text in this font denotes text that is a placeholder for a word or value that you must supply.
Install NI-DAQmx 8.8 or later on the calibration computer. NI-DAQmx includes high-level function calls to simplify the task of writing software to calibrate devices. You must have the proper device driver installed on the calibration system before calibrating the device.
ni.com/downloads, configures
NI-DAQmx supports a number of programming languages, including LabVIEW, LabWindows Visual Basic 6.0, Microsoft .NET, and Borland C++.
You can access the NI-DAQmx header file, library. You can find examples of how to use the NI-DAQmx driver in the
Program Files\National Instruments\NI-DAQ\Examples
directory.
/CVI™, Microsoft Visual C++ 6.0, Microsoft
NIDAQmx.h, like any standard
NI 9235/9236 Calibration Procedure 2 ni.com
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Documentation

Note The documents above are installed with NI-DAQmx. You can also download the
latest versions from the NI Web site at
You might find the following documentation helpful as you write the calibration procedure:
NI-DAQmx Help—This help file contains general information about
measurement concepts, key NI-DAQmx concepts, and common applications that apply to all programming environments. To access this help file, select Start»All Programs»National Instruments» NI-DAQ»NI-DAQmx Help.
NI-DAQmx C Reference Help—This help file contains C reference and
general information about measurement concepts. To access this help file, select Start»All Programs»National Instruments»NI-DAQ» NI-DAQmx C Reference Help.
DAQ Getting Started guides for NI-DAQ 8.0 or later—This guide
describes how to install NI-DAQmx for Windows software and NI-DAQmx-supported DAQ devices, and how to confirm that your device is operating properly. To access this guide, select Start»
All Programs»National Instruments»NI-DAQ»DAQ Getting Started Guide.
ni.com/manuals.
NI 9235/9236 Operating Instructions and Specifications—This
document describes how to use the NI 9235/9236 and includes specifications and terminal assignments for the NI 9235/9236. The limits you use to verify the accuracy of the devices are based on the specifications found in this document. You can download the latest version of this document from the NI Web site at
ni.com/manuals.

Calibration Interval

The NI 9235/9236 should be calibrated at a regular interval as defined by the measurement accuracy requirements of your application. National Instruments recommends that you routinely perform a complete calibration at least once every year. You can shorten this interval based on the accuracy demands of your application or requirements of your processes.
© National Instruments Corporation 3 NI 9235/9236 Calibration Procedure
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Test Equipment

National Instruments recommends that you use the following equipment for calibrating the NI 9235/9236.

Table 1. Recommended Equipment

Equipment Recommended Model Requirements
Calibrator Fluke 5500A If this instrument is unavailable, use a calibrator with
generation of resistances in the ranges of 108 Ω – 132 Ω and 315 Ω –385Ω with 0.01 Ω resolution, an accuracy of at least 90 ppm, and automatic lead wire compensation.
DMM NI 4070 If this instrument is unavailable, use a multi-ranging
6 1/2 digit DMM with an accuracy of at least 40 ppm.
Chassis NI cDAQ chassis
Connecting wires

Test Conditions

Connections between the module and the calibrator are
insensitive to connection resistance except between the calibrator LO terminal and the module RC terminal. The resistance of this connection must be less than 200 mΩ to limit bridge linearity errors. The verification test limits in Tables 5 and 6 assume this requirement is met.
Follow these guidelines to optimize the connections and the environment:
Keep connections to the device as short as possible. Long cables and wires act as antennae, picking up extra noise that can affect measurements.
Use shielded copper wire for all cable connections to the device. Use twisted-pair wire to eliminate noise and thermal offsets.
Maintain an ambient temperature of 23 ±5 °C. The device temperature will be greater than the ambient temperature.
Keep relative humidity below 80%.
Allow a warm-up time of at least 10 minutes to ensure that the measurement circuitry is at a stable operating temperature.
NI 9235/9236 Calibration Procedure 4 ni.com
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Calibration Procedure

This section provides instructions for verifying the performance of the NI 9235/9236.

Calibration Process Overview

The calibration process consists of the following steps:
1. Initial Setup—Configure the device in NI-DAQmx.
2. Verification Procedures—Verify the existing operation of the device. This step confirms whether the device is operating within its specified range and whether it needs adjustment.
3. Adjustment—If the device does not fall within the desired specifications, submit the device to NI for a factory calibration to adjust the calibration constants.
4. Verification Procedures—Perform another verification to ensure that the device operates within its specifications after adjustment.
The first two steps are explained in the following sections.

Initial Setup

You must configure the device in Measurement & Automation Explorer (MAX) to communicate with NI-DAQmx.
Complete the following steps to configure a device in MAX:
1. Install the NI-DAQmx driver software.
2. Make sure that no power is connected to the module terminals. If the system is in a nonhazardous location, the chassis power can be on when you install the module.
3. Insert the module into an available slot in the cDAQ chassis.
4. Launch MAX.
5. Right-click the device name and select Self-Test to ensure that the device is working properly.
Note When a device is configured with MAX, it is assigned a device name. Each function
call uses this device name to determine which DAQ device to calibrate. This document uses
dev1 to refer to the device name. In the following procedures, use the device name as it
appears in MAX.
© National Instruments Corporation 5 NI 9235/9236 Calibration Procedure
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Connecting the Calibrator to the Module

Complete the following steps to connect the calibrator to the module for both the measurement accuracy verification and the shunt calibration verification:
1. Set the calibrator to standby mode (STBY).
2. Connect the AUX LO terminal of the calibrator to the LO terminal of the calibrator.
3. Using discrete connections, connect the LO terminal of the calibrator to the AI and RC terminals of the module channel you want to verify. Leave all other channels unconnected.
Note The three connections to the calibrator LO terminal must be connected at the
calibrator output jack.
Note Ensure that the connection resistance between the calibrator LO terminal and the
module RC terminal meets the requirement listed in Table 1.
4. Connect the HI terminal of the calibrator to the EXC0 terminal of the module.
5. Connect the AUX HI terminal of the calibrator to the EXC1 terminal of the module.
Note You do not have to change the EXC terminal connections for each channel you
verify, because the EXC terminals all connect to a common excitation supply inside the NI 9235/9236.
NI 9235/9236 Calibration Procedure 6 ni.com
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Refer to Figure 1 for an illustration of the calibrator to module connections.
Fluke
5500A
AUX HI EXC1
EXC0
AI0
RC0AUX LO
HI
LO
NI 9235/9236

Figure 1. Calibrator to Module Connections

Refer to Figure 2 for the terminal assignments of the NI 9235/9236.
EXC1 AI1 RC1 EXC3 AI3 RC3 EXC5 AI5 RC5 EXC7 AI7 RC7
1
10 11 12
13
2
14
3
15
4
16
5
17
6
18
7
19
8
20
9
21 22 23 24
EXC0 AI0 RC0 EXC2 AI2 RC2 EXC4 AI4 RC4 EXC6 AI6 RC6

Figure 2. NI 9235/9236 Terminal Assignments

© National Instruments Corporation 7 NI 9235/9236 Calibration Procedure
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6. Set the calibrator resistance output to 120 Ω for the NI 9235 or 350 Ω
7. Set the calibrator to operate mode (OPR).
8. Wait one minute to allow the bridge elements formed by the calibrator

Verification Procedures

Verification determines how well the device is meeting its specifications. By completing this procedure, you can see how the device has drifted over time, which helps you determine the appropriate calibration interval for your application. The NI 9235/9236 has eight independent analog input channels. You can conduct verification on any or all of them, depending upon your desired test coverage.
You can verify the following for NI 9235/9236 modules:
measurement accuracy
shunt calibration accuracy
excitation voltage

Measurement Accuracy Verification

Complete the following steps to test the measurement accuracy of the device:
1. Zero the calibrator with the ohms-only zero (OHMS ZERO) operation.
2. Set the calibrator output for two-wire compensation (COMP 2-wire).
3. Connect the calibrator to the channel you want to verify, as explained
4. Set the calibrator resistance output to a Calibrator Output value
for the NI 9236.
and the module completion resistor to thermally stabilize.
Refer to the calibrator documentation for more information about zeroing the calibrator.
This automatically compensates for the lead wire resistance between the HI terminal of the calibrator and the EXC terminal of the module.
in the Connecting the Calibrator to the Module section.
indicated in Table 5 for the NI 9235 and Table 6 for the NI 9236, beginning with the 0 V/V nominal value.
NI 9235/9236 Calibration Procedure 8 ni.com
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5. If you use C function calls, create a task using DAQmxCreateTask, as shown in the following table. If you use LabVIEW, skip this step. The task is created in step 6 in LabVIEW.
LabVIEW Block Diagram NI-DAQmx Function Call
Call DAQmxCreateTask with the following parameters:
LabVIEW does not require this step.
taskName:
AIVerificationTask
taskHandle: &taskHandle
6. Create and configure an AI Custom Voltage with Excitation channel using the DAQmx Create Virtual Channel VI, as shown in the following table.
Note Throughout the procedure, refer to the NI-DAQmx function parameters for the
LabVIEW input values. Refer to the block diagram images for the correct instance to use for polymorphic VIs.
LabVIEW Block Diagram NI-DAQmx Function Call
Call
DAQmxCreateAIVoltageChan
WithExcit
with the following
parameters:
taskHandle: physicalChannel: dev1/ai
taskHandle
*
x
nameToAssignToChannel:
myVoltageChannel
terminalConfig:
DAQmx_Val_Cfg_Default
minVal: –0.027 maxVal: 0.027 units: DAQmx_Val_Volts bridgeConfig:
DAQmx_Val_QuarterBridge
voltageExcitSource:
DAQmx_Val_Internal
voltageExcitVal:
2.0 for the NI 9235
3.3 for the NI 9236
useExcitforScaling:
TRUE
customScaleName: NULL
* x refers to the channel number.
© National Instruments Corporation 9 NI 9235/9236 Calibration Procedure
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7. Configure the timing properties for the acquisition using the DAQmx Timing VI, as shown in the following table.
LabVIEW Block Diagram NI-DAQmx Function Call
Call DAQmxCfgSampClkTiming with the following parameters:
taskHandle:
taskHandle
source: NULL rate: 5000 sampleMode:
DAQmx_Val_FiniteSamps
sampsPerChan: 5000
8. Turn off the shunt calibration for the channel using the DAQmx Channel Property Node, as shown in the following table.
LabVIEW Block Diagram NI-DAQmx Function Call
Call
DAQmxSetAIBridgeShuntCal Enable with the following
parameters:
taskHandle:
taskHandle
channel: NULL data: FALSE
9. Start the acquisition using the DAQmx Start Task VI, as shown in the following table.
LabVIEW Block Diagram NI-DAQmx Function Call
Call DAQmxStartTask with the following parameter:
taskHandle:
NI 9235/9236 Calibration Procedure 10 ni.com
taskHandle
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10. Acquire 5,000 points of data using the DAQmx Read VI, as shown in the following table.
LabVIEW Block Diagram NI-DAQmx Function Call
Call DAQmxReadAnalogF64 with the following parameters:
taskHandle:
taskHandle
numSampsPerChan: –1 timeout: 10.0 fillMode:
DAQmx_Val_GroupByChannel
readArray: data arraySizeInSamples: 5000 sampsPerChanRead: &read reserved: NULL
11. Average the readings that you acquired and record the result.
12. Clear the acquisition using the DAQmx Clear Task VI, as shown in the following table.
LabVIEW Block Diagram NI-DAQmx Function Call
Call DAQmxClearTask with the following parameter:
taskHandle:
taskHandle
13. Repeat steps 4 through 12 for all calibrator output values. NI recommends that you verify all values, although you can save time by verifying only the values used in your application.
14. Perform the following calculation for each test result value other than 0 V/V, using the results you recorded in step 11.
Test Result 0 V/V Test Result
© National Instruments Corporation 11 NI 9235/9236 Calibration Procedure
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15. Compare the compensated result for each value to the Upper Limit
strain ε()
4 V
r
×
GF 12V
r
×()+()
-------------------------------------------=
(V/V) and Lower Limit (V/V) values in Table 5 for the NI 9235 and Table 6 for the NI 9236. If the result is between these values, the device passes the test.
Note You can analyze data in V/V form or convert it to strain using the standard
quarter-bridge equation:
where V
is the compensated reading from the NI 9235/9236 and GF is a gage factor of 2.
r
16. Repeat steps 3 through 15 for all channels.
17. Set the calibrator to standby mode (STBY).
18. Disconnect the calibrator from the device.

Shunt Calibration Accuracy Verification

Complete the following steps to test the shunt calibration accuracy of the device:
1. Using the DMM and 4-wire resistance measurement connections, measure the resistance of the wire to be connected between the calibrator LO terminal and the module RC terminal, and record the result for later use. You must do this because this connection to the module creates a lead wire desensitization error. This results in module readings that are systematically lower than the true shunt calibration output. Knowing the actual resistance value, however, allows for compensation of this effect.
2. Set the calibrator output for two-wire compensation (COMP 2-wire). This automatically compensates for the lead wire resistance between the HI terminal of the calibrator and the EXC terminal of the module.
3. Connect the calibrator to the channel you want to verify, as explained in the Connecting the Calibrator to the Module section.
4. Set the calibrator resistance output to 120 Ω for the NI 9236.
for the NI 9235 or 350 Ω
NI 9235/9236 Calibration Procedure 12 ni.com
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5. If you use C function calls, create a task using DAQmxCreateTask, as shown in the following table. If you use LabVIEW, skip this step. The task is created in step 6 in LabVIEW.
LabVIEW Block Diagram NI-DAQmx Function Call
Call DAQmxCreateTask with the following parameters:
LabVIEW does not require this step.
taskName:
SCVerificationTask
taskHandle: &taskHandle
6. Create and configure an AI Custom Voltage with Excitation channel using the DAQmx Create Virtual Channel VI, as shown in the following table.
Note Throughout the procedure, refer to the NI-DAQmx function parameters for the
LabVIEW input values. Refer to the block diagram images for the correct instance to use for polymorphic VIs.
LabVIEW Block Diagram NI-DAQmx Function Call
Call
DAQmxCreateAIVoltageChan
WithExcit
parameters:
with the following
taskHandle: physicalChannel: dev1/ai
taskHandle
*
x
nameToAssignToChannel:
myVoltageChannel
terminalConfig:
DAQmx_Val_Cfg_Default
minVal: –0.027 maxVal: 0.027 units: DAQmx_Val_Volts bridgeConfig:
DAQmx_Val_QuarterBridge
voltageExcitSource:
DAQmx_Val_Internal
voltageExcitVal:
2.0 for the NI 9235
3.3 for the NI 9236
useExcitforScaling:
TRUE
customScaleName: NULL
* x refers to the channel number.
© National Instruments Corporation 13 NI 9235/9236 Calibration Procedure
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7. Configure the timing properties for the acquisition using the DAQmx Timing VI, as shown in the following table.
LabVIEW Block Diagram NI-DAQmx Function Call
Call DAQmxCfgSampClkTiming with the following parameters:
taskHandle:
taskHandle
source: NULL rate: 5000 sampleMode:
DAQmx_Val_FiniteSamps
sampsPerChan: 10000
8. Turn off the shunt calibration for the channel using the DAQmx Channel Property Node, as shown in the following table.
LabVIEW Block Diagram NI-DAQmx Function Call
Call
DAQmxSetAIBridgeShuntCal Enable with the following
parameters:
taskHandle:
taskHandle
channel: NULL data: FALSE
9. Start the acquisition using the DAQmx Start Task VI, as shown in the following table.
LabVIEW Block Diagram NI-DAQmx Function Call
Call DAQmxStartTask with the following parameter:
taskHandle:
NI 9235/9236 Calibration Procedure 14 ni.com
taskHandle
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10. Acquire 10,000 points of data using the DAQmx Read VI, as shown in the following table.
LabVIEW Block Diagram NI-DAQmx Function Call
Call DAQmxReadAnalogF64 with the following parameters:
taskHandle:
taskHandle
numSampsPerChan: –1 timeout: 10.0 fillMode:
DAQmx_Val_GroupByChannel
readArray: data arraySizeInSamples: 10000 sampsPerChanRead: &read reserved: NULL
11. Average the readings that you acquired and record the result.
12. Clear the acquisition using the DAQmx Clear Task VI, as shown in the following table.
LabVIEW Block Diagram NI-DAQmx Function Call
Call DAQmxClearTask with the following parameter:
taskHandle:
taskHandle
13. Repeat steps 5 through 12, but this time in step 8 set the AIBridgeShuntCalEnable property to TRUE to enable shunt calibration for the channel.
14. Perform the following calculation using the results you recorded in step 11:
(Result
where Result
Result
R
wire
R
comp
© National Instruments Corporation 15 NI 9235/9236 Calibration Procedure
– Result
SCE
= result with shunt calibration enabled
SCE
= result with shunt calibration disabled
SCD
= wire resistance measured in step 1
= 120 Ω for the NI 9235 and 350 Ω for the NI 9236
) × (1 + R
SCD
wire
/ R
comp
)
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15. Compare the final result to the Upper Limit (μV/V) and Lower Limit
strain ε()
4 V
r
×
GF 12V
r
×()+()
-------------------------------------------=
(μV/V) values in Table 7. If the result is between these values, the device passes the test.
Note You can analyze data in V/V form or convert it to strain using the standard
quarter-bridge equation:
where V
is the compensated reading from the NI 9235/9236 and GF is a gage factor of 2.
r
16. Repeat steps 3 through 15 for all channels.
17. Set the calibrator to standby mode (STBY).
18. Disconnect the calibrator from the device.

Excitation Voltage Verification

The excitation source of the NI 9235/9236 is common to all eight input channels so you need to verify excitation voltage on only one channel.
Complete the following steps to verify the excitation voltage:
1. Connect the positive input of the DMM to any EXC terminal of the module and the negative input of the DMM to any RC terminal of the module. Leave all other terminals unconnected.
2. Measure the DC voltage and compare it to the Lower Limit and Upper Limit values in Table 8. If the result is between these values, the device passes the test.
3. Disconnect the DMM from the device.
NI 9235/9236 Calibration Procedure 16 ni.com
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Specifications

The values in the following table are based on calibrated scaling coefficients, which are stored in the onboard EEPROM. The following calibration specifications are for 23 ±5 °C.

Table 2. NI 9235/9236 Measurement Accuracy

Percent of Reading
Module
NI 9235/9236 0.04% max 0.002% max
* Range equals 29.4 mV/V.

Table 3. NI 9235/9236 Shunt Calibration Accuracy

Module Percent of Reading (Gain Error)
NI 9235 0.22% max
NI 9236 0.20% max

Table 4. NI 9235/9236 Excitation Voltage Accuracy

Module Accuracy
NI 9235/9236 ±1% max
(Gain Error)
Percent of Range*
(Offset Error)
© National Instruments Corporation 17 NI 9235/9236 Calibration Procedure
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Test Limits

Calibrator Output

Nominal Value

1-Year Limits

Table 5. NI 9235 Measurement Accuracy Verification Test Limits

The following definitions describe how to use the information from Tables 5 through 8.
The Calibrator Output is the calibrator resistance output entered for verification.
The Nominal Value is the approximate value that the module should read, given the corresponding calibrator output.
The 1-Year Limits column contains the Upper Limits and Lower Limits for the test results. That is, when the device is within its 1-year calibration interval, the test results should fall between these upper and lower limit values.
For accuracy verification, Upper Limits and Lower Limits are given in units of V/V for verification and units of με for reference.
1-Year Limits
Calibrator
Output
(Ω)
120 0 0
108 0.0263158 –50,000 0.0263048 0.0263268 –49,980.1 –50,019.9
114 0.0128205 –25,000 0.0128149 0.0128261 –24,989.3 –25,010.7
117 0.0063291 –12,500 0.0063261 0.0063321 –12,494.1 –12,505.9
123 –0.0061728 12,500 –0.0061698 –0.0061758 12,493.8 12,506.0
126 –0.0121951 25,000 –0.0121897 –0.0122005 24,988.7 25,011.3
132 –0.0238095 50,000 –0.0237995 –0.0238195 49,977.8 50,022.1
Note: The Upper and Lower Limit (V/V) values are commonly used for verification. The Upper and Lower Limit (με) values are for reference.
NI 9235/9236 Calibration Procedure 18 ni.com
Nominal
Val ue (V/V)
Nominal
Val ue
(με)
Lower
Limit (V/V)
Upper
Limit (V/V)
Lower
Limit
(με)
Upper
Limit
(με)
Page 19

Table 6. NI 9236 Measurement Accuracy Verification Test Limits

1-Year Limits
Calibrator
Output
(Ω)
Nominal
Val ue (V/V)
Nominal
Val ue
(με)
Lower
Limit (V/V)
Upper
Limit (V/V)
Lower
Limit
(με)
Upper
Limit
(με)
350 0 0
315 0.0263158 –50,000 0.0263048 0.0263268 –49,980.1 –50,019.9
332.5 0.0128205 –25,000 0.0128149 0.0128261 –24,989.3 –25,010.7
341.25 0.0063291 –12,500 0.0063261 0.0063321 –12,494.1 –12,505.9
358.75 –0.0061728 12,500 –0.0061698 –0.0061758 12,493.8 12,506.0
367.5 –0.0121951 25,000 –0.0121897 –0.0122005 24,988.7 25,011.3
385 –0.0238095 50,000 –0.0237995 –0.0238195 49,977.8 50,022.1
Note: The Upper and Lower Limit (V/V) values are commonly used for verification. The Upper and Lower Limit (με) values are for reference.

Table 7. NI 9235/9236 Shunt Calibration Accuracy Verification Test Limits

1-Year Limits
Module
Nominal
Val ue
(μV/V)
Nominal
Va lu e
(με)
Lower
Limit
(μV/V)
Upper
Limit
(μV/V)
Lower
Limit
(με)
Upper
Limit
(με)
NI 9235 –599.28 1200.0 –597.96 –600.60 1197.3 1202.7
NI 9236 –873.47 1750.0 –871.72 –875.22 1746.5 1753.5
Note: The Upper and Lower Limit (μV/V) values are commonly used for verification. The Upper and Lower Limit (με) values are for reference.

Table 8. NI 9235/9236 Excitation Voltage Verification 1-Year Test Limits

Module Lower Limit (V) Upper Limit (V)
NI 9235 1.980 2.020
NI 9236 3.267 3.333
© National Instruments Corporation 19 NI 9235/9236 Calibration Procedure
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The National Instruments Web site is your complete resource for technical support. At troubleshooting and application development self-help resources to email and phone assistance from NI Application Engineers.
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