Napoleon Fireplaces OS10-3 User Manual

INSTALLER : THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED IN CANADA TO CAN/CSA 22.2 #B40.0 - M87 &·R91 B140.1 & B140.3 CERTIFIED·IN THE UNITED STATES TO UL 896 -199
INSTALLATION AND OPERATION INSTRUCTIONS FOR
OIL-FIRED CAST IRON STOVE
MODEL OS10-3
Installation and Service must be performed by a Qualified Installer, Service Agency or the Oil Supplier
WOLF STEEL LTD., RR#1, 24 NAPOLEON RD.,
BARRIE, ON., CANADA L4M 4Y8 (705)721-1212
Web: WWW.NAPOLEONFIREPLACE.COM
Document n° 1092-1 EN ~ 04/02/2002
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Document n° 1092-1 EN ~ 04/02/2002
INTRODUCTION
• The stove is an oil-fired stove. Do not burn wood or other materials in this stove.
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the stove.
• Due to high temperatures, the stove should be located out of traffic and away from furniture and draperies.
• Clothing or other flammable material should not be placed on or near the stove.
• Do not allow anyone to operate this appliance unless they are thoroughly familiar with the operating
instructions.
• The use of a firescreen is strongly recommended as a further safeguard.
• It is imperative that the controls, burner, its passageway in the stove and venting system are kept clean. The stove
and its venting system should be inspected before use
WARNING
and at least annually by a qualified service person. More frequent cleaning may be required due to excessive soot
build-up. The stove area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.
• Under no circumstances should this stove be modified.
• Do not draw combustion air from a wall, floor or ceiling cavity or from an enclosed area such as an attic, a basement or a garage.
• Do not use this stove if any part has been under water immediately call a qualified service technician to inspect
the stove and to replace any part of the control system which has been under water.
• Do not operate the stove with the glass door opened, cracked or broken. Replacement of the glass should be done by a licensed or qualifed service person.
• Do not strike or slam shut the stove glass door.
PG. 2 . . INTRODUCTION
PG. 3 . Warranty
PG. 4 . General information
PG. 4 . Care of enamelled parts
PG. 4 . Care of glass
PG. 4 . . INSTALLATION
PG. 4 . Unit and specifications
PG. 5 . Location and clearances
PG. 5 . Safety precautions
PG. 5 . Draft air
PG. 5 . Combustion air
PG. 6 . Chimney specifications
PG. 6 . Chimney connector
PG. 6 . Chimney installation
PG. 6 . Adding chimney sections
PG. 7 . . FINISHING
PG. 7 . Mounting flue collar
PG. 7 . Levelling the stove
PG. 7 . Ash tray installation
PG. 7 . Fitting the “visioflamme” (optional)
TABL OF CONTENTS
PG. 7 . . FUEL SUPPLY
PG. 9 . . OPERATING INSTRUCTIONS
PG. 9 . Understanding your oil stove
PG. 9 . Lighting instructions
PG. 10 Shut down
PG. 10 . . ADJUSTMENTS
PG. 10 Oil flow adjustments
PG. 10 Chimney draft adjustment
PG. 10 Overheating
PG. 11 . . MAINTENANCE
PG. 11 Seasonal maintenance
PG. 11 Door gasket replacement
PG. 11 Removing the flue baffles
PG. 12 . . REPLACEMENTS
PG. 12 Ordering replacement parts
PG. 12 Replacement parts
PG. 16 . . TROUBLE SHOOTING
PLEASE RETAIN THIS MANUAL FOR FUTURE
REFERENCE
Document n° 1092-1 EN ~ 04/02/2002
NAPOLEON oil stoves are manufactured under the strict Standard of the World Recognized
ISO9001 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride
in their work. The complete stove is thoroughly inspected by a qualified technician before packaging to ensure that you, the
customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON OIL STOVE PRESIDENT’S LIFETIME LIMITED WARRANTY
The following materials and workmanship in your new NAPOLEON oil stove are warranted against defects for as long as you own the
stove. This covers : combustion chamber, heat exchanger, borosilicate glass (thermal breakage only), gold plated parts against tarnishing,
and porcelainized enamelled components.
Wearable parts such as carburetor and catalytic components, oil reservoir , burner, flue baffle and high temperature paint are covered and
NAPOLEON will provide replacement parts free of charge during the first year of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work however, requires the prior approval of an
authorized company official. Labour costs to the account of NAPOLEON are based on a predetermined rate schedule and any repair work
must be done through an authorized NAPOLEON dealer.
CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only —i.e., the individual or legal entity (registered customer) whose name appears on the warranty registration card filed with NAPOLEON. provided that the purchase was made through an
authorized NAPOLEON dealer and is subject to the following conditions and limitations :
This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
The oil stove must be installed by an authorized service technician or contractor. Installation must be done in
accordance with the installation instructions included with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, shipping, accident,
alterations, abuse or neglect. Parts installed from other manufactures will nullify this warranty.
This limited warranty does not cover chipping flaking of porcelainized enamelled components where the stove
has been installed in a salt air or highly humid environment that may be corrosive or cause rust. Stove inspection for damage to the enamel should be done prior to accepting it.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by
excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, nor any venting components used in the installation of the stove.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in
material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.
After the first year, with respect to the President’s Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully
discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty.
Notwithstanding any provisions contained in the President’s Limited Lifetime Warranty, NAPOLEON’S
responsibility under this warranty is defined as above and it shall not in any event extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON oil stove
and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with
respect to the sale of this product. NAPOLEON will not be responsible for : over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate
vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to the stove, combustion chamber, enamelled finish or other component due to water,
weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any
warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any
warranty claim.
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN 2.073.411, 2.082.915 © WOLF STEEL LTD.
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General information
Document n° 1092-1 EN ~ 04/02/2002
Nominal heat
output
34.100 BTU/hr .31 US gal/hr .066 US gal/hr .072" w.c.g .032" w.c.g 260 lbs 5 inches
10 kW 1.20 litre/h 1/4 litre/h 18 Pa 8 Pa 118 kg 120-125-127 mm
Nominal heat output Oil consumption at nominal speed Chimney draft
29 000 Btu/h (8.50 kW) 0.26 US gal/h (1.0 l/h) 0.07" w.c. (17 Pa)
** 1 pint = 0.568 litre 1 quart = 1.136 litres 1 gallon = 4.546 litres 1 US gal = 3.785 litres
1 litre = 1.760 pints 1 litre = 0.879 quart 1 litre = 0.22 gal
Pints, quarts and gallons are Canadian unless otherwise noted.
Oil consumption ** Chimney draft required
max speed min speed max speed min speed
Connection to a L.VENT chimney
Weight
Flue outlet outside
diameter
Care of enamelled parts
Do not use abrasive cleaners to clean these parts. Buff lightly with a clean, dry cloth. Porcelain enamel components must be handled with care. The baked-on finish is “glasslike”. If struck, it will chip. Touch-up paint is available through your
Napoleon dealer.
Care of glass
If the glass is not kept clean permanent discolouration and / or blemishes may result. Normally a hot burn will clean the glass. The most common reason for dirty glass is running the unit at a low burning rate. If it is necessary to clean the glass,
use a soft cloth with a nonabrasive cleaner. Coarse cleaning materials may cause scratches or otherwise damage the glass. Scratches can develop into cracks or breaking of the glass.
DO NOT CLEAN GLASS WHEN HOT !
The glass is very strong for maximum performance. However, always close the door gently. If the glass should ever crack while the fire is burning, do not open the door until the fire is out and do not operate the stove again until the glass has been
replaced with new borosilicate glass, available from your Napoleon / Wolf Steel Ltd. dealer. DO NOT SUBSTITUTE MATERIALS. Check gaskets and seals regularly.
INSTALLATION
Unit and specifications
WARNING : Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the oil supplier.r
16" (402 m m ) 15" (385 m m )
Ø 5"
(120/125/127)
23"
(585 m m )
24 1/2" (620 m m )
30"
(760 m m
Figure 1
21" (544 m m )
Document n° 1092-1 EN ~ 04/02/2002
Location and clearances
If the stove is to be installed on a combustible floor, it must be installed on sheet metal or a tile. The oil drip tray, 72636 (not supplied) is a suitable substitute for either of these two pads.
Maintain these minimum clearances to combustibles (fig. 2) :
A 12 inches (300 mm) B 19 inches (483 mm) C 12 inches (300 mm)
If reduced clearances are needed, obtain requirements from your local building code authorities.
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A
B
C
C
C
C
A
B
Figure 2
Safety precautions
Please read the installation instructions carefully, prior to installing the oil stove. Your Napoleon oil stove must be installed in accordance with all national and local building code standards.
Consult the authority having jurisdiction (such as municipal building department, fire department, fire prevention bureau, etc.) to determine the need to obtain a permit. If you are in doubt about the proper installation for your situation, contact
your dealer or local building or fire official.
Draft air
Most of the heat generated by the oil stove is used to warm the room air. However, part of the generated heat escapes as exhaust gas through the chimney, creating a ‘chimney draft’. To ensure proper operations of the stove, it must be
connected to a chimney having a sufficient draft capacity to operate the stove satisfactorily. Flue draft, measured as negative pressure in the chimney, is created by the hot, rising combustion gas. The draft, in turn,
permits combustion air to enter the burner and emit the exhaust gases from the chimney to complete the combustion cycle. For the 10 kW, a draft of 0.072" (or 18 Pa) water column for maximum input burn and 0.032" (or 8 Pa) for minimum input
burn is rated best to obtain the utmost performance of the oil stove.
Basic criteria essential to create and maintain chimney draft are :
1. Availability of combustion air.
2. Diameter and height of chimney.
3. Heat generated by the fire.
These segments work together to create the chimney draft. To alter one of them will affect the other two and change the amount of draft in the chimney and ultimately the stove’s performance. To ensure that adequate chimney draft is
maintained, the chimney should be kept clean and without cracks. As soon as the oil stove has been installed, the chimney draft should be checked with a draftmeter. Remove the screw located on the flue collar to introduce the draftmeter, replace
the screw once all the necessary tests will have been carried out. Flue draft is measured when the oil stove is hot (after a minimum use of 30 minutes) to establish a true reading of the draft.
For the recommended operating draft level, see ‘General Information’ on page 4. Draft adjustment can be made through use of the draft regulator located at the back of the oil stove (2, figure 11, page 8 ). In the event that the chimney draft is
excessive or irregular, a draft stabiliser should to be fitted to chimney connector.
Combustion air
The oil burning stove consumes about 4000 ft3of air per US gallon of oil (30 m3of air per litre of oil). This air is introduced into the burner through air inlets and exits the chimney as combustion gas. For the oil stove to function properly, an
adequate supply of combustion air is required. There are many other appliances in your home competing for air such as : a kitchen range hood, forced air heating devices, clothes dryer or a bathroom exhaust fan. Clothes dryers exhaust 400
CFM (cubic feet / minute) ; range hoods and exhaust fans can exhaust up to 150 CFM. If there is insufficient combustion air, you may need to open a door or window to avoid adversely affecting the performance of the oil stove.
The manufacturer of the stove and/or his agent is not responsible for any smoking or related problems or damages resulting from the lack of adequate combustion air. It is the responsibility of the installation contractor to ensure that
adequate combustion air is available to the stove at all times.
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