Napoleon Fireplaces NZ6000 User Manual

1

W415-0442 / C / 09.01.03

W415-0594 / A / 02.15.07

2

WARNINGS & SAFETY PRECAUTIONS

W415-0594 / A / 02.15.07

TABLE of CONTENTS

3

PG 2- 6 INTRODUCTION

Warnings and safety precautions
Warranty
General Instructions
General Information
Care of Glass & Plated Parts

7 HI-EFFICIENCY HEA TING

7-14 INSTALLA TION / FRAMING

Location & Clearance
Framing
Outside Combustion Air
Mantel Clearance
Hearth Extension
Faceplate, Uppergrill, Keystone & Door

14-18 CHIMNEY INST ALLATION

Adding Chimney Sections
Offset Chimney Installation
Installing Flashing And Storm Collar
Connection to a Masonry Chimney
Air Cooled Chimney Installation

18

FINISHING

Attaching the Handle and Air Control Knob
Top Firebrick and Baffle Installation

19-21 BLOWER INSTALLATION

NZ64 Blower Installation
NZ 150-KT Kit

22 BLOWER REPLACEMENT

NSK OPTIONAL SCREEN KIT

23-27 OPERATING INSTRUCTIONS

Operating sounds & Smells
Starting a Fire
Draft Control
Fuel Loading and Burn Cycle
Re-loading the fireplace
Flash Fires
Overnight Burn
Ash Removal

27-28 MAINTENANCE

Run-Away or Chimney Fire
Fire Extinguishers and Smoke Detectors
Door Glass / Gasket Replacement
Creosote Formation And Removal
Selecting Wood

29-30

REPLACEMENTS

Replacement Parts
Accessories

31 TROUBLE SHOOTING
32 RATING PLA TE L OCA TION

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN.

W415-0594 / A / 02.15.07

4

NAPOLEON products are manufactured under the strict Standard of the World Recognized

ISO 9001 : 2000 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who
take great pride in their work. The complete fireplace is thoroughly inspected by a qualified technician before
packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON.

NAPOLEON WOOD FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new The following materials and workmanship in your new

The following materials and workmanship in your new

The following materials and workmanship in your new The following materials and workmanship in your new

warranted against defects for as long as you own the fireplace. This covers: combustion cham-warranted against defects for as long as you own the fireplace. This covers: combustion cham-

warranted against defects for as long as you own the fireplace. This covers: combustion cham-

warranted against defects for as long as you own the fireplace. This covers: combustion cham-warranted against defects for as long as you own the fireplace. This covers: combustion cham­ber, heat exchanger, stainless steel baffle retainer, ceramic glass (thermal breakage only), goldber, heat exchanger, stainless steel baffle retainer, ceramic glass (thermal breakage only), gold

ber, heat exchanger, stainless steel baffle retainer, ceramic glass (thermal breakage only), gold

ber, heat exchanger, stainless steel baffle retainer, ceramic glass (thermal breakage only), goldber, heat exchanger, stainless steel baffle retainer, ceramic glass (thermal breakage only), gold
plated parts against tarnishing, porcelainized enamelled components, aluminum extrusion trimsplated parts against tarnishing, porcelainized enamelled components, aluminum extrusion trims

plated parts against tarnishing, porcelainized enamelled components, aluminum extrusion trims

plated parts against tarnishing, porcelainized enamelled components, aluminum extrusion trimsplated parts against tarnishing, porcelainized enamelled components, aluminum extrusion trims
ashdrawer, and cast iron castings.ashdrawer, and cast iron castings.

ashdrawer, and cast iron castings.

ashdrawer, and cast iron castings.ashdrawer, and cast iron castings.

Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,

Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,

Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,

wiring, firebrick and gasketing are covered and wiring, firebrick and gasketing are covered and

wiring, firebrick and gasketing are covered and

wiring, firebrick and gasketing are covered and wiring, firebrick and gasketing are covered and
free of charge during the first year of the limited warranty.free of charge during the first year of the limited warranty.

free of charge during the first year of the limited warranty.

free of charge during the first year of the limited warranty.free of charge during the first year of the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair

Labour related to warranty repair is covered free of charge during the first year. Repair

Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair

work, however, requires the prior approval of an authorized company official. Labour costs towork, however, requires the prior approval of an authorized company official. Labour costs to

work, however, requires the prior approval of an authorized company official. Labour costs to

work, however, requires the prior approval of an authorized company official. Labour costs towork, however, requires the prior approval of an authorized company official. Labour costs to
the account of the account of

the account of

the account of the account of
must be done through an authorized must be done through an authorized

must be done through an authorized

must be done through an authorized must be done through an authorized

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

are based on a predetermined rate schedule and any repair work are based on a predetermined rate schedule and any repair work

are based on a predetermined rate schedule and any repair work

are based on a predetermined rate schedule and any repair work are based on a predetermined rate schedule and any repair work

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

NAPOLEON NAPOLEON

NAPOLEON

NAPOLEON NAPOLEON

dealer. dealer.

dealer.

dealer.

dealer.

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

will provide replacement partswill provide replacement parts

will provide replacement parts

will provide replacement partswill provide replacement parts

wood fireplace are wood fireplace are

wood fireplace are

wood fireplace are wood fireplace are

CONDITIONS AND LIMITA TIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the warranty

registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
The wood fireplace must be installed by an authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product

and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this

warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel

parts, nor any venting components used in the installation of the fireplace.

In the first year only, this warranty extends to the repair or replacement of warranted p arts which are defective in material or workmanship provided that the product has been operated in

accordance with the operation instructions and under normal conditions.

After the first year, with respect to the President's Limited Lifetime Warranty , NAPOLEON may , at its discretion, fully discharge all obligations with respect to this warranty by refunding to

the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not

covered by this warranty.

Notwithstanding any provisions contained in the President's Limited Lifetime Warranty , NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event extend

to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON wood fireplace and any other warranties expressed or implied with respect to this product,

its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for:
over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configu­rations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging
chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card
must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICA TIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE T O ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A

W415-0594 / A / 02.15.07

REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

INTRODUCTION

GENERAL INSTRUCTIONS

5

1. Combustion and dilution air is brought into the unit
through the fresh air intake collars located on the top
rear of the unit.

2. The combustion air is brought into the firebox through
many small holes in the airwash located at the top and
sides of the opening.

3. The dilution air is introduced high in the firebox above
the baffle to cool the chimney.

4. A single air control regulates the burn rate.

5. Inside the firebox combustion takes place and ex-

hausts out the chimney.

6. The optional blower can be installed to draw fresh
outside air into the home (not recommended in colder
climates), then either the NZ150-KT kit or the NZ64 blower
can be installed inside and will circulate the air into your
home.

W415-0594 / A / 02.15.07

6

GENERAL INFORMA TION

FEATURES

• Maximum log length of 32"

• Large firebox capacity - 4.8 cu ft.

• Long burn time - up to 14 hours.

• Large glass doors for maximum visibility

• Firebrick lining for firebox protection

• Optional 320 CFM blower for convection heat

• Thermostat for automatic control of the blower

• Outside air for combustion

HEA TING SPECIFICATIONS

Approximate Heating Capacity up to 3,000 square feet
(Will vary with the home's floor plan, insulation and outside

temperature.)
Maximum burning time up to 14 hours
BTU Output per hour 10,000 to 80,000
(Cord wood method)

ELECTRICAL SPECIFICA TIONS

The blower on "HIGH" draws 2.2 amps on 120 volts A.C.
(approximately 250 watts).

P ACKING LIST

Shipped with the fireplace:

Installation manual
Baffle
Ember strip
Log retainer
Flex duct w/ start collar 10' length, 6" dia (1 for NZ150-KT or
blower kit and 2 for outside combustion air supplies).

Shipped with faceplate:

faceplate
12 faceplate screws

Shipped with the door(s):

Installation instuctions and hardware

EP A COMPLIANCE

This heater has been certified epa exempt.

CALIFORNIA PROP 65 WARNING:
Use of this product may produce smoke which

contains chemicals known to the State of Califor­nia to cause cancer, birth defects, or other repro­ductive harm.

Do not use makeshift compromises during
installation. Do not block or restrict air, grille or lou­vre openings! Do not add a hood.

Burning your unit with door open or ajar creates a
fire hazard that may result in a house and/or chimney
fire.

All venting connections must be in compliance with

the chimney manufacturers installation instructions.
Clearances referred to throughout this manual are

the minimum requirements.
Your Napoleon fireplace must be installed in accord-

ance with all national and local building code stand­ards and the standard of Chimney and Fireplaces,
Vents and Solid Fuel Burning Appliances NFPA #211.
Consult the authority having jurisdiction (such as
municipal building department, fire department, fire
prevention bureau, etc.) to determine the need to
obtain a permit. If you are in doubt about the proper
installation for your situation, contact your dealer or
local building or fire official. The manufacturer does
not guarantee that this fireplace and its options will
completely heat your entire home.

Expansion / contraction noises during heating up
and cooling down cycles are normal and to be ex­pected.

It is recommended that in all cases, the fireplace
be secured to the floor. Use the pallet packing brack­ets to accomplish this.

CARE OF GLASS, AND PLA TED P ARTS

If the glass is not kept clean permanent discolouration and /
or blemishes may result. Normally a hot fire will clean the
glass. The most common reasons for dirty glass include: not
using sufficient fuel to get the stove thoroughly hot, using
green or wet wood, closing the draft so far that there is insuf­ficient air for complete combustion. If it is necessary to clean
the glass, use a soft cloth with a non-abrasive cleaner.

Do not clean the glass when hot!

The glass is very strong but do not let burning fuel rest or fall
against it and always close the door gently. Never force it

shut!

If the glass should ever crack while the fire is burning, do not
open the door until the fire is out and do not operate the stove
again until the glass has been replaced with a new 5mm
thick piece of ceramic glass, available from your Napoleon /
Wolf Steel Ltd. dealer. Do not substitute materials.
For information on glass removal and replacement, see
Maintenance.
Do not use abrasive cleaners to clean plated parts. Buff lightly
with a clean dry cloth.

W415-0594 / A / 02.15.07

HI-EFFICIENCY HEA TING

A HOT AIR GRAVITY VENT SYSTEM (NZ221) may be

used to distribute heat to an adjoining room (located either
above, or beside the room containing the fireplace) by way of
vents. Air flow through this vent must be experimented with
and the dampers of the grill adjusted manually to suit your
requirements. This may take a few attempts; thereafter ad­justments should no longer be required as is normally expe­rienced with your central heating system registers.

The hot air vent must be installed in an upward direction!
NEVER install in a downward direction.

vent system is not to be connected to a central heating
system.

No more than two hot air gravity vents may be connected to
the fireplace. Individual vent runs are not to exceed 10 feet.

All hot air gravity vents must be insulated.

The hot air gravity

INSTALLATION / FRAMING

7

49 1/2"

51 1/2"

50

24"

1

/4"

43"

OMB

C

AVERTISSEM

IR

A

SEULEMEN

W

C

BLOWER

IR

N A

USTIO

CONNECTION ONLY

LY

ON

AVERTISSEMENT:

ENT:

CONNEXION DE LA

T

BURAN

OM

SOUFFLERIE

T

SEULEMENT

WARNING:

NING:

AR

6 5/8"

10 3/4"

8"

30 3/4"

29 1/2"

1

/2"

27

15"

24 3/4"

6 1/2"

4 3/8"

3

/8"

19

25 3/16"

41"

48

5

/8"

30 3/4"

50"

61 1/2"

87"

50"

61

"

2

/

1

123"

30 3/4"

allow fallow f

allow f

allow fallow f

50"

61 1/2"

When framing in unit,When framing in unit,

When framing in unit,

When framing in unit,When framing in unit,

or for f

inishing mainishing ma

or f

inishing ma

or for f

inishing mainishing ma

terial thicterial thic

terial thic

terial thicterial thic

MIN

knesskness

kness

knesskness

21"

2 layers2 layers

2 layers

2 layers2 layers

of 1/2" cementof 1/2" cement

of 1/2" cement

of 1/2" cementof 1/2" cement

..

.

..

board needed to fill gap Aboard needed to fill gap A

board needed to fill gap A

board needed to fill gap Aboard needed to fill gap A

.

W415-0594 / A / 02.15.07

8

LOCA TION AND CLEARANCES

The fireplace is
shipped with a set-up
face that is 1/8" larger
on the top, bottom
and each side than
the faceplate. Leave
the set-up face in
place to act as a tem­plate when installing
the finishing face.

Do not build shelves or cupboards into the area
above the fireplace.

MAINTMAINT

MAINT

MAINTMAINT

Framed enclosure
Rear - 0" to stand-offs (rear)
Sides - 6" to sides*
Ceiling - 120" from the base of the unit
(enclosure) (unless shielded with metal studs

Ceiling - 84" from the base of the unit
(in front of fireplace)
Chimney - 2" (follow manufacturers instructions)

Hot Air Gravity Ductwork Insulation

This enclosure must provide greater clearance if air
intake vents are run vertical along side the fireplace.

SOLID PSOLID P

SOLID P

SOLID PSOLID P

Ceiling - 120" from the base of the unit
(enclosure) (unless shielded with metal studs

AIR COOLEDAIR COOLED

AIR COOLED

AIR COOLEDAIR COOLED

Ceiling - 84" from the base of the unit
(enclosure)

AIN THESE MINIMUM CLEARANCES TAIN THESE MINIMUM CLEARANCES T

AIN THESE MINIMUM CLEARANCES T

AIN THESE MINIMUM CLEARANCES TAIN THESE MINIMUM CLEARANCES T

COMBUSTIBLES:COMBUSTIBLES:

COMBUSTIBLES:

COMBUSTIBLES:COMBUSTIBLES:

and cement board).

- 1"

AA

CK CHIMNEYCK CHIMNEY

A

CK CHIMNEY

AA

CK CHIMNEYCK CHIMNEY

and cement board).

OO

O

OO

Note: In order to avoid the possibility of exposed insulation
or vapour barrier coming in contact with the fireplace body , it
is recommended that the walls of the fireplace enclosure
be “finished” (ie: drywall/sheetrock), as you would finish any
other outside wall of a home. This will ensure that clear­ance to combustibles is maintained within the cavity.

Objects placed in front of the fireplace must be kept a
minimum of 48" away from the front face of the unit.

IMPORTANT

This unit, fully dressed, weighs 850 lbs
(385.6kg)

Ensure there is adequate floor support for the
unit, chimney and facing material. Some ma­terial could weigh thousands of pounds.

We recommend that the
fireplace be secured to
the floor in all cases.

Using the door
opening as a datum,
level the fireplaceby
shimming under­neath the fireplace.

Remove and dis­card the lifting han­dles. Bend the tabs
down and secure
the unit to the floor.

The fireplace enclosure must be provided with sufficient
air circulation to avoid a fire hazard. Install ventilation grilles
(minimum openings of 40 sq. inches) at both floor and
ceiling levels of the enclosure. These grilles must not re­strict the flow of heat by more than 25%.
Do not install into any area having a height less than 7 feet
(ceiling of enclosure to fireplace bottom, excluding hearth
height).
The location of windows, doors and the traffic flow in the
room where the stove is to be located should be considered.
If possible, you should choose a location where the
chimney will pass through the house without cutting a floor
or roof joist.

W415-0594 / A / 02.15.07

WHEN USING A SOLID P ACK CHIMNEY

9

The fireplace face and
enclosure ceiling must be
framed using 2x4 metal
studs.
The minimum enclosure
ceiling height is 7 feet.
Non-combustible
materials (cement board
and metal studs) must be
used.

WHEN USING AN AIR COOLED CHIMNEY

W415-0594 / A / 02.15.07

10

OUTSIDE COMBUSTION AIR

Note: Incorporate a vertical loop or trap
into air liners to reduce air flow when
unit is not in use.

Insulating the in­take liners is
recommended
in colder

climates to pre­vent condensa­tion from
occuring.

The Napoleon
Model NZ6000
takes outside
air directly into
the fireplace
through the
openings in the left and
right hand sides.

Decide on the most convenient lo­cation for the fresh air inlet ducts and
hoods which may be installed above or below
floor level.

The fresh air inlet ducts and hoods must beThe fresh air inlet ducts and hoods must be

The fresh air inlet ducts and hoods must be

The fresh air inlet ducts and hoods must beThe fresh air inlet ducts and hoods must be
installed.installed.

installed.

installed.installed.

Secure and seal the intake liners to the collars using 3
sheet metal screws, and high temperature sealant.

The duct terminations must be located so they can not be
blocked (i.e. snowdrifts). 4' above grade is recommended.

Make a 6 ½" inch hole to suit in an outside wall of the
house. From outside, place the fresh air hood into the hole,
open side down. Seal with caulking and secure.

MANTLE CLEARANCES

An optional combustible mantle must be a minimum of
12" above the top of the faceplate and not to extend more
than 2" from the surface. See chart below for further
information.

Vertical Horizontal

rise is run may be:

between:

6' & 10' max 5'

3' & 6' 15'
1' & 3' 20'
0' & 1' 25'

Included with the fireplace
are:

- two 10' lengths of vent. Use
a connector and seal if add-

ing more length.

- two of intake hoods.

The vertical height of the air intake liner must not be
greater than 2/3 the height of the chimney. If additional

liner length is required, it may be doubled by increasing
the size from 6" diameter to 8" diameter. Use a 6" to 8"
increaser at the hood and a decreaser at the fireplace.
Values in brackets represent 8" diameter intake liners.

W415-0594 / A / 02.15.07