Napoleon Fireplaces NZ25 User Manual

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

THIS FIREPLACE HAS BEEN TESTED AND LISTED BY WARNOCK HERSEY LTD. TO STANDARDS: ULC S610-M87, UL 127-1992, FOR ZERO CLEARANCE FIREPLACES,

TO ULC S639-M87 FOR STEEL LINER ASSEMBLIES FOR SOLID FUEL BURNING MASONRY FIREPLACES AND TO CAN/ULC-S627-M90 FOR SPACE HEATERS FOR USE

WITH SOLID FUELS.

1

SOLID FUEL BURNING - ZERO CLEARANCE

INSTALLATION AND OPERATION INSTRUCTIONS

FOR HI-TECH LISTED FIREPLACE

MODEL NZ25

WARNING: If this fireplace is not properly installed, a house fire may result.

FOR YOUR SAFETY

Follow the installation directions. This fireplace can be very hot when burning. Combustible mate­rials such as firewood, wet clothing, etc. placed too close can catch fire. Children and pets must be
kept from touching the fireplace when it is hot. The chimney must be sound and free of cracks.
Before installing this unit, contact the local building or fire authority and follow their guidelines.

Operate only with the door tightly closed. Burn wood behind the log retainer directly on the fire­bricks. Do not use an elevated grate or otherwise raise the fire. This fireplace is designed to burn
natural wood only. Higher efficiencies and lower emissions generally result when burning air dried
seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods. Do not
start a fire with chemicals or fluids such as gasoline, engine oil, etc. Do not burn treated wood,
coal, charcoal, coloured paper, cardboard, solvents or garbage. Do not let the fireplace become
hot enough for any part to glow red.

Wolf Steel Ltd., RR#1, 9 Napoleon Rd.,

Barrie, ON., Canada L4M 4Y8 [phone]

Fax: [phone] Email: [e-mail]

Web: www.napoleon.on.ca

WS-415-71 / 09.07.00

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TABLE of CONTENTS

PG 2- 5 INTRODUCTION

Warranty
General Instructions
General Information
Care of Glass & Plated Parts

5-6 HI-EFFICIENCY HEA TING

Four Options
Location & Clearance

6-7 INST ALLA TION / FRAMING

Framing
Outside Combustion Air
Mantle Clearance
Hearth Extension

8-10 CHIMNEY INST ALLATION

Adding Chimney Sections
Offset Chimney Installation
Installing Flashing And Storm Collar
Connection to a Masonry Chimney

10 FINISHING

Firebrick Removal
Attaching the Handle

PG11 OPTIONAL BLOWER

12 NZ25 FEATURES

Controlling Combustion Air
Achieving Proper Draft

12-13 OPERATING INSTRUCTIONS

Fuel Loading and Burn Cycle
Ash Removal Procedures
Operating Instructions

14 MAINTENANCE

Gasket / Baffle Replacement
Creosote Formation And Removal
Run-Away or Chimney Fire
Fire Extinguishers and Smoke Detectors
Woodpile Maintenance

14-15

REPLACEMENTS

Ordering Replacement Parts
Replacement Parts
Accessories

16 TROUBLE SHOOTING

PLEASE RET AIN THIS MANU AL FOR FUTURE REFERENCE

Congratulations on the purchase of your Napoleon hi-tech, high efficient solid fuel burning fireplace! It has been

extensively tested in Canadian and American laboratories.

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NAPOLEON wood fireplaces are manufactured under the strict Standard of the World Recognized

ISO9002 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who
take great pride in their work. The complete fireplace is thoroughly inspected by a qualified technician before
packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON.

NAPOLEON WOOD FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

3

The following materials and workmanship in your new The following materials and workmanship in your new

The following materials and workmanship in your new

The following materials and workmanship in your new The following materials and workmanship in your new

warranted against defects for as long as you own the fireplace. This covers: combustion cham-warranted against defects for as long as you own the fireplace. This covers: combustion cham-

warranted against defects for as long as you own the fireplace. This covers: combustion cham-

warranted against defects for as long as you own the fireplace. This covers: combustion cham-warranted against defects for as long as you own the fireplace. This covers: combustion cham­ber, heat exchanger, stainless steel baffle retainer, ceramic glass (thermal breakage only), goldber, heat exchanger, stainless steel baffle retainer, ceramic glass (thermal breakage only), gold

ber, heat exchanger, stainless steel baffle retainer, ceramic glass (thermal breakage only), gold

ber, heat exchanger, stainless steel baffle retainer, ceramic glass (thermal breakage only), goldber, heat exchanger, stainless steel baffle retainer, ceramic glass (thermal breakage only), gold
plated parts against tarnishing, porcelainized enamelled components, aluminum extrusion trimsplated parts against tarnishing, porcelainized enamelled components, aluminum extrusion trims

plated parts against tarnishing, porcelainized enamelled components, aluminum extrusion trims

plated parts against tarnishing, porcelainized enamelled components, aluminum extrusion trimsplated parts against tarnishing, porcelainized enamelled components, aluminum extrusion trims
ashdrawer, and cast iron castings.ashdrawer, and cast iron castings.

ashdrawer, and cast iron castings.

ashdrawer, and cast iron castings.ashdrawer, and cast iron castings.

Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,

Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,

Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,Electrical (110V) components and wearable parts such as blowers, thermal switch, switches,

wiring, firebrick, gasketing, and high temperature paint are covered and wiring, firebrick, gasketing, and high temperature paint are covered and

wiring, firebrick, gasketing, and high temperature paint are covered and

wiring, firebrick, gasketing, and high temperature paint are covered and wiring, firebrick, gasketing, and high temperature paint are covered and
provide replacement parts free of charge during the first year of the limited warranty.provide replacement parts free of charge during the first year of the limited warranty.

provide replacement parts free of charge during the first year of the limited warranty.

provide replacement parts free of charge during the first year of the limited warranty.provide replacement parts free of charge during the first year of the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair

Labour related to warranty repair is covered free of charge during the first year. Repair

Labour related to warranty repair is covered free of charge during the first year. RepairLabour related to warranty repair is covered free of charge during the first year. Repair

work, however, requires the prior approval of an authorized company official. Labour costs towork, however, requires the prior approval of an authorized company official. Labour costs to

work, however, requires the prior approval of an authorized company official. Labour costs to

work, however, requires the prior approval of an authorized company official. Labour costs towork, however, requires the prior approval of an authorized company official. Labour costs to
the account of the account of

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must be done through an authorized

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are based on a predetermined rate schedule and any repair work are based on a predetermined rate schedule and any repair work

are based on a predetermined rate schedule and any repair work

are based on a predetermined rate schedule and any repair work are based on a predetermined rate schedule and any repair work

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CONDITIONS AND LIMIT ATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the

warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives.
The wood fireplace must be installed by an authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product

and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify

this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel

parts, nor any venting components used in the installation of the fireplace.

In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated

in accordance with the operation instructions and under normal conditions.

After the first year, with respect to the President's Limited Lifetime Warranty, NAPOLEON may , at its discretion, fully discharge all obligations with respect to this warranty by refunding

to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not

covered by this warranty.

Notwithstanding any provisions contained in the President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event

extend to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON wood fireplace and any other warranties expressed or implied with respect to this product,

its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for:
over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configu­rations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging
chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card
must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE T O ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A

REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

WS-415-71 / 09.07.00

4

INTRODUCTION

GENERAL INFORMA TION

FIGURES 1

This is the most efficient, sim­ple and trouble free
woodburning system we know
of and works as follows:

Primary combustion air enters
through the air control inlet box
regulated by a draft control,
travels up the side through a
duct and enters the top center
of the combustion chamber
into a preheating airwash lo­cated across the top and then
down the window to feed the
fire and also to ensure that the
glass remains clean.

Secondary air feeds directly into the combustion chamber at
hearth level through the log retainer and also through inlets
located at the bottom back corner of the combustion cham­ber. This air travels up the riser to the four secondary air tubes
located at the top and shoots out laterally to oxidize the gases
rising to the smoke exit.

The combustion chamber is lined with high-temperature fire­brick on all sides, and across the bottom to maintain a high
temperature in the combustion chamber so that gases mix­ing with the preheated air from the secondary air tubes are
easily ignited and burned. Indeed, it is fascinating to watch
flames flickering much of the time from the secondary air
tubes. The fireplace sides and back permit a zero clearance
installation and direct the heat upwards and forwards into the
room. Be sure to provide sufficient combustion air. There are
many other appliances in your home competing for air such
as a kitchen range hood, forced air heating devices or a bath­room exhaust fan.

If the outside air feature is utilized, you will never experience a
shortage of combustion air. If you choose not to utilize outside
air and experience draft or smoking problems, you may need
to open a door or window.

After extended periods of non-operation such as following a
vacation or a warm weather season, the fireplace may emit a
slight odour for a few hours. This is caused by dust particles
in the firebox burning off. Open a window to sufficiently venti­late the room.

WS-415-71 / 09.07.00

GENERAL INSTRUCTIONS

Do not use makeshift compromises during instal­lation.

All venting connections must be in compliance with the

chimney manufacturers installation instructions.

Do not block or restrict air, grille or louvre open­ings!

Clearances referred to throughout this manual are the mini­mum requirements.

Your Napoleon fireplace must be installed in accordance
with all national and local building code standards and the
standard of Chimney and Fireplaces, Vents and Solid Fuel
Burning Appliances NFPA #211. Consult the authority hav­ing jurisdiction (such as municipal building department,
fire department, fire prevention bureau, etc.) to determine
the need to obtain a permit. If you are in doubt about the
proper installation for your situation, contact your dealer or
local building or fire official. The manufacturer does not
guarantee that this fireplace and its options will completely
heat your entire home. Expansion / contraction noises dur­ing heating up and cooling down cycles are normal and to
be expected.

It is recommended that the fireplace to be secured to the
floor. Use the pallet packing brackets to accomplish this.

FIGURES 2

Burning your unit with the ash dump door open or
ajar creates a fire hazard that may result in discol­oration to the gold plated door, internal damage to
the fireplace or a house and/or chimney fire.

CARE OF GLASS AND PLA TED
PARTS

If the glass is not kept clean permanent discolouration
and / or blemishes may result. Normally a hot fire will clean
the glass. The most common reasons for dirty glass in­clude: not using sufficient fuel to get the stove thoroughly
hot, using green or wet wood, closing the draft so far that
there is insufficient air for complete combustion. If it is
necessary to clean the glass, use a soft cloth with a non­abrasive cleaner. DO NOT CLEAN THE GLASS WHEN HOT!

The glass is very strong but do not let burning fuel rest or
fall against it and always close the door gently. NEVER
FORCE IT SHUT! If the glass should ever crack while the
fire is burning, do not open the door until the fire is out and
do not operate the stove again until the glass has been
replaced with a new 5mm thick piece of ceramic glass,
available from your Napoleon / Wolf Steel Ltd. dealer.
DO NOT SUBSTITUTE MATERIALS. To remove the door,
open and lift out; remove the screws and brackets holding
the glass in place. Remove all broken glass. Wrap the
edges of the new glass with a U-shaped strip of fiberglass
gasket, covering 1/4" on each side. Place this gasketed
glass in position and replace the brackets and screws.
When finished, you should be able to move the glass
slightly, horizontally and vertically.

Do not use abrasive cleaners to clean plated parts. Buff
lightly with a clean dry cloth.

Prolonged high temperature burning with the door ajar may
cause a permanent rainbowing effect on the lower edge of
a gold plated door.

5

THE HOT AIR GRAVITY VENT SYSTEM (NZ220)

may be used to distribute heat to an adjoining room (lo­cated either above, or beside the room containing the fire­place) by way of vents, eliminating the need of an addi­tional blower. While this system may be used in conjunc­tion with the optional blowers, it could reduce the flow of
hot air being distributed to additional rooms. It must be
experimented with and the dampers adjusted manually to
suit your requirements. This may take a few attempts;
thereafter adjustments should no longer be required as is
normally experienced with your central heating system
registers. The hot air vent must be installed in an up-

ward direction! NEVER install in a downward direction.

Figures 4c, 4d & 4e. The hot air gravity vent system is
not be connected to a central heating system (for this
application use the NZ62CH). No more than two hot air

gravity vents can be installed to fireplace. Individual vent
runs are not to exceed 10 feet.

All hot air gravity vents must be insulated.

A CENTRAL HEATING SYSTEM (NZ62CH) may be

used to heat rooms up to 50 feet from the unit. A wall
mounted thermostat located in the room to be heated con­trols the blower supplying warm air from the room con­taining the fireplace. If a hot air duct system exists, the
central heat blower may safely be tied into this system to
reduce the amount of new ducting required. Consult with
a heating specialist to ensure a proper duct layout for your
home.

HI-EFFICIENCY
HEATING

FOUR OPTIONS

For a basic hi-efficiency fireplace, blowers are not needed,
however, they are recommended for extra heat output and
efficient air circulation. This can be especially important if the
fireplace is to be used as a major source of heat. Without the
use of blowers, the Napoleon Model NZ25 will operate as a
regular hi-efficiency fireplace.

A BLOWER KIT (NZ62) may be purchased with the

option of adding up to one additional blower. These blowers
are installed in the rear of the unit and are used to direct the
heat into the room where the fireplace is located. The blow­ers are controlled, by a variable speed switch, located inside
the fireplace.

A THERMOSTATIC AIR CONTROL (NZ690KT), may

be used for constant heat, complete with automatic damper
and thermostat, wall mounted in the room containing the
fireplace, and at least 10 feet (minimum) from the fire-
place. This option allows your room temperature to be
kept as evenly controlled as it would with other fuels while
still enjoying the comfort of wood heat.

FIGURES 3

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