Napoleon Fireplaces GVFS60-P, GVFS60-N User Manual

1
INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER
CERTIFIED UNDER AMERICAN NATIONAL STANDARDS, ANSI Z21.11.2b, VOLUME II FOR UNVENTED ROOM HEATERS.
INSTALLATION AND OPERATION INSTRUCTIONS FOR
UNVENTED GAS FIREPLACE
NATURAL GAS MODEL
PROPANE GAS MODEL
CERTIFIED FOR THE UNITED ST ATES USING ANSI / AGA METHODS
GVFS60-N
GVFS60-P
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapours and liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier , call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier .
This is an unvented gas-fired heater that uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided.
Wolf Steel Ltd., RR#1, 9 Napoleon Rd.,
Barrie, ON., Canada L4M 4Y8 (705)721-1212
Fax: (705)722-6031 Email: ask@napoleon.on.ca
Web: www.napoleon.on.ca
W415-0204 / C / 10.02.01
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TABLE OF CONTENTS
PG 3-4 INTRODUCTION
Warranty General Instructions Shipping Bracket Mobile home installation General Information
5 LOCATIONS & CLEARANCES
5-7 INSTALLATION
Combustion and Ventilation Air Provisions Installation Examples Gas Installation
PG 9 BLOWER INSTALLATION
10-11 OPERATION / MAINTENANCE
Operating Instructions Maintenance Oxygen Depletion Sensor Pilot Cleaning Venturi Adjustment
12 REPLACEMENTS
Ordering Replacement Parts Replacement Parts Accessories
13-14 TROUBLE SHOOTING GUIDE
7-8 FINISHING
Front Casting Installation Log Placement
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
WARNING
• Under no circumstances should this heater be modified.
• Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and opera ting the heater . Never obstruct the front opening of the heater.
• If heater shuts off, do not re-light until you provide fresh air. If heater k ee ps shutting off, ha ve it serviced. Keep burner and control compartment clean.
••
• Do not burn wood or other materials in this heater.
••
• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Supervise young children when they are in the same room as the heater.
• Due to high temperatures, the heater should be located out of traffic and away from furniture and draperies .
• Clothing or other flammable material should not be placed on or near the heater.
• Any safety screen or guard r emoved f or servicing must be r eplaced prior to opera ting the heater.
• It is imperative that the control compartments, burners and circulating air passageways in the heater are kept clean. The heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The heater area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.
• Furniture or other objects must be k ept a minim um of 4 feet aw ay fr om the fr ont of the fire place .
• Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas con­trol which has been under water.
ANY CHANGE TANY CHANGE T
ANY CHANGE T
ANY CHANGE TANY CHANGE T
O THIS HEAO THIS HEA
O THIS HEA
O THIS HEAO THIS HEA
TER OR ITS CONTROLTER OR ITS CONTROL
TER OR ITS CONTROL
TER OR ITS CONTROLTER OR ITS CONTROL
S CAN BE DS CAN BE D
S CAN BE D
S CAN BE DS CAN BE D
ANGEROUS AND IS PROHIBITEDANGEROUS AND IS PROHIBITED
ANGEROUS AND IS PROHIBITED
ANGEROUS AND IS PROHIBITEDANGEROUS AND IS PROHIBITED
..
.
..
W415-0204 / C / 10.02.01
NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized
ISO9002 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete fireplace is test-fired and thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON.
NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY
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The following materials and workmanship in your new The following materials and workmanship in your new
The following materials and workmanship in your new
The following materials and workmanship in your new The following materials and workmanship in your new
as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™
as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™
as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™
logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelledlogs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled
logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled
logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelledlogs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.components and aluminum extrusion trims.
components and aluminum extrusion trims.
components and aluminum extrusion trims.components and aluminum extrusion trims.
Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermalElectrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal
Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal
Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermalElectrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal
switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and
switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and
switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and provide replacement parts free of charge during the first year of the limited warranty.provide replacement parts free of charge during the first year of the limited warranty.
provide replacement parts free of charge during the first year of the limited warranty.
provide replacement parts free of charge during the first year of the limited warranty.provide replacement parts free of charge during the first year of the limited warranty.
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requiresLabour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requiresLabour related to warranty repair is covered free of charge during the first year. Repair work, however, requires
the prior approval of an authorized company official. Labour costs to the account of the prior approval of an authorized company official. Labour costs to the account of
the prior approval of an authorized company official. Labour costs to the account of
the prior approval of an authorized company official. Labour costs to the account of the prior approval of an authorized company official. Labour costs to the account of predetermined rate schedule and any repair work must be done through an authorized predetermined rate schedule and any repair work must be done through an authorized
predetermined rate schedule and any repair work must be done through an authorized
predetermined rate schedule and any repair work must be done through an authorized predetermined rate schedule and any repair work must be done through an authorized
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CONDITIONS AND LIMITATIONS
NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the
warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives. The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the
product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this
warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel
parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.
NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace
or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated
in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this President's Limited Lifetime Warranty , NAPOLEON ma y , at its discretion, fully discharge all obligations with respect to this warranty by refunding
to the original warranted purchaser the wholesale price of any warranted but defective part(s).
After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not
covered by this warranty.
Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event
extend to any incidental, consequential or indirect damages.
This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,
its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configu­rations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PA TENTS U.S. 5.303.693.801 - CAN. 2.073.41 1, 2.082.915. © WOLF STEEL L TD.
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
W415-0204 / C / 10.02.01
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GENERAL INSTRUCTIONS
THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INST ALLER to conform with
local codes. In absence of local codes, install the GVFS60 to the current National Fuel Gas Code, ANSI Z223.1 In­stallation Code which can be obtained from:
American Nation Standards Institute Inc.
1430 Broadway
New York, NY 10018
or
National Fire Protection Association Inc.
Batterymarch Park
Quincy, MA 02269
The fireplace and its individual shutoff valve must be dis­connected from the gas supply piping system during any pressure testing of that system at test pressures in ex­cess of ½ psig (3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.5 kPa).
The stove, when installed with a blower, must be electri­cally connected and grounded in accordance with local codes. In the absence of local codes, use the current ANSI/NFPA 70-1996 NA TIONAL ELECTRICAL CODE. The blower power cord must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug.
SHIPPING BRACKET
To avoid the stove being damaged during shipping, a ship­ping bracket has been used and must be unbolted before the stove can be installed.
1. Remove the four nuts holding the shipping bracket to the bottom of the stove.
2. Lift the stove up and away from the skid to clear the threaded bolts sticking through the bracket. Set down on a flat surface. The stove top is not secured to the unit.
3. Discard the nuts, bracket and the skid.
4 NUTS
MOBILE HOME INSTALLATION
Suitable for mobile home installation where the mobile home has been permanently placed on its site.
This fireplace may be installed in an aftermarket per­manently located, manufactured (mobile) home, where
not prohibited by local codes.
For mobile home installations, the fireplace must be fas­tened in place. It is recommended that the fireplace be secured in all installations. Use the levelling / securing kit, GDSLL-KT, for this purpose.
GENERAL INFORMATION
FOR YOUR SA TISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUAL­ITY! Maximum input is 30,000 BTU/hr for natural gas and
propane. When the fireplace is installed at elevations above 2,000ft, and in the absence of specific recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.
This heater must not be installed in a bedroom or bath­room.
This fireplace is only for use with the type of gas indi­cated on the ra ting plate. This fireplace is not convert­ible for use with other gases, unless a certified kit is
used.
Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.
No external electricity (110 volts or 24 volts) is required for the gas system operation.
noises during heating up and cooling down cycles are normal and are to be expected.
This heater is equipped with a pilot light safety system referred to as an
SENSOR
and is designed to turn off the heater
if not enough fresh air is available.
Use only accessories designed for and listed
with your specific fireplace.
Expansion / contraction
OXY GEN DEPLETION
FIGURE 1
W415-0204 / C / 10.02.01
SHIPPING BRACKET
CARBON MONOXIDE POISONING
MAY LEAD TO DEATH
Early signs of carbon monoxide poisoning re­semble the flu, with headache, dizziness and/ or nausea. If you have these signs, the heater may not be working properly .
Get fresh air at
once! Have heater serviced.
Some people---pregnant women, persons with heart or lung disease, anemia, those un­der the influence of alcohol, those at high alti­tudes--- are more affected by carbon monox­ide than others.
LOCATION AND CLEARANCES
5
Provide adequa te v entila tion and comb ustion air. Provide adequate accessibility clearance for servic-
ing and operating the stove. Never obstruct the fr ont opening of the stove.
As long as clearance to combustibles is kept within the required distances, the most desirable and beneficial lo­cation for a Napoleon stove is in the centre of a building, thereby allowing the most efficient use of the heat created. The location of windows, doors and the traffic flow in the room where the stove is to be located should be consid­ered.
25½"
"
8
/
7
29
15½"
MAINT AIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES:
FIGURE 3
A. 6" B. 6" C. 2"*
NO ADDITIONAL FLOOR PROTECTION IS REQUIRED. MINIMUM 46" FROM STOVE TOP TO CEILING. * AT A DIST ANCE OF 2” FROM THE W ALL, ACCESS TO THE BLOWER
, ON-OFF SWITCH OR THE BLOWER POWER CORD MAY
SWITCH
BE PRACTICAL.
NOT
FIGURE 2
INSTALLATION
COMBUSTION AND VENTILATION AIR PROVISIONS
This heater shall not be installed in a confined space or unusually tight construction unless provisions are pro­vided for adequate combustion and ventilation air.
This fireplace must be installed against a finished wall. Do not install against a vapour barrier or exposed insu­lation.
The National Fuel Gas Code, ANSI Z223.1 defines a con- fined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose vol­ume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appli­ances installed in that space. Rooms communicating di­rectly with the space in which the appliances are installed, through openings not furnished with doors are consid­ered a part of the unconfined space.
The GVFS60 is rated at 30,000BTUs per hour and therefore requires a minimum unconfined space of 1,500 cubic feet.
DETERMINING CONFINED OR UNCONFINED SP ACE:
To determine the volume of the room where the heater is to be installed, multiply the width x the length x the ceiling height of that room measured in feet. If any adjoining rooms are connected by grills or openings such as kitchen pass­throughs, etc., the volume of those rooms may be added to the total.
Multiply the room volume by 1000 and divide this amount by 50 to determine the maximum Btu/hr that the space can support with adequate combustion and ventilation air.
Add the Btu/hr of all fuel burning appliances located within the space such as gas furnace, gas water heater, etc. Do not include direct vent gas appliances which draw their input and output air from and to the outdoors.
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code ANSI Z223.1, Section 5.3 or the applicable local code.
W415-0204 / C / 10.02.01
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