Napoleon Fireplaces GVFS20N, GVFS20P User Manual

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Page 1

W415-0559 / 02.07.06

W415-0559 / 02.15.06

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WARNINGS & SAFETY PRECAUTIONS

Do not store gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance.

Installation and service must be

performed by a qualified installer,

service agency or the gas supplier.

Follow the installation directions.

WHAT TO DO IF YOU SMELL GAS

Do not use any phone in your building.

Do not try to light any appliance.

Immediately call your gas supplier

from a neighbor's phone. Follow the

gas supplier's instructions.

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Do not touch any electrical switch.

If you cannot reach your gas supplier,

call the fire department.

If this fireplace is not properly

installed, a house fire may result.

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TABLE of CONTENTS

2. Warnings and Safety Precautions

What to do if you smell gas

4. Warranty

5. General Instructions

General Information Mobile Home Installation

6. Location and Clearances Pilot Indicator Light - Battery Install

7. Blower Installation Gas Installation

8. Finishing

Screen Installation and Removal Cast Front Installation and removal

9. Log Placement

Logo Placement

10. Operation Operating Instructions

For Your Safety Read Before Lighting Lighting Instructions To Turn Off Gas

11. Adjustments

Venturi Adjustment Oriﬁ ce Replacement Oxygen Depletion Sensor Pilot Cleaning Maintenance

12. Replacements

Replacement Parts Accessories

14. Trouble Shooting

16. Service History

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

WARNING

• Under no circumstances should this heater be modified.

• Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operating the heater. Never obstruct the front opening of the heater.

• If heater shuts off, do not re-light until you provide fresh air. If heater keeps shutting off, have it serviced. Keep burner and control compartment clean.

• Do not burn wood or other materials in this heater.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Keep young children and animals away when the stove is hot.

• Due to high temperatures, the heater should be located out of traffic and away from furniture and draperies.

• Clothing or other flammable material should not be placed on or near the heater.

• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

• It is imperative that the control compartments, burners and circulating air passageways in the heater are kept clean. The heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The heater area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.

• Furniture or other objects must be kept a minimum of 4 feet away from the front of the fireplace.

• Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

NOTE: changes, other than editorial, are denoted by a vertical line in the margin.

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NAPOLEON products are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certiﬁ cate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete ﬁ replace is test-ﬁ red and thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON gas ﬁ replace are warranted against defects for as long as you own the ﬁ replace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, gold plated parts against tarnishing, porcelainized enamelled components and aluminium extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.

Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of napoleon are based on a predetermined rate schedule and any repair work must be done through an authorized napoleon dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (reg-

istered customer) whose name appears on the warranty registration card ﬁ led with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives. The gas ﬁ replace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance

with the installation instructions included with the product and all local and national building and ﬁ re codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts

installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and

chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the ﬁ replace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following condi-

tions: During the ﬁ rst 10 years NAPOLEON will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.

In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship

provided that the product has been operated in accordance with the operation instructions and under normal conditions.

After the ﬁ rst year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations

with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the ﬁ rst year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation

of a warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty

is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages.

This warranty deﬁ nes the obligations and liability of NAPOLEON with respect to the NAPOLEON gas ﬁ replace and any other warranties

expressed or implied with respect to this product, its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this

product. NAPOLEON will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to ﬁ replace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long

periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your

authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

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GENERAL INSTRUCTIONS

ANY CHANGE TO THIS HEATER OR ITS CON-

TROLS CAN BE DANGEROUS AND IS PROHIB-

ITED.

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with

local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example: in Massachusetts State:

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• Un-vented room heater shall be installed in accordance with 527 CMR 30.00 and 248 CMR 3.00 through 7.00.

• Sellers of un-vented propane or natural gas-ﬁ red space/room heaters shall provide to each purchaser a copy of 527 CMR 30.00 upon the sale of the unit from http://www.napoleonﬁ replaces.com/Webshare/installation_

manuals/mass_requirements.pdf

In absence of local codes, install the GVFS20 to the current National Fuel Gas Code, ANSI Z223.1 Installation Code which can be obtained from:

American Nation Standards Institute Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association Inc.

Batterymarch Park

Quincy, MA 02269 The ﬁ replace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psig (3.5 kPa). The ﬁ replace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig (3.5 kPa). The stove, when installed with a blower, must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current ANSI/NFPA 70 NATIONAL ELECTRICAL CODE. The blower power cord must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug.

GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!

Maximum input is 23,000 BTU/hr for natural gas and propane. When the ﬁ replace is installed at elevations above 2,000ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

This heater must not be installed in a bedroom or bathroom.

This fireplace is only for use with the type of gas indicated on the rating plate. This fireplace is not convertible

for use with other gases, unless a certified kit is used.

Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and pressure under ﬂ ow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.

No external electricity (110 volts or 24 volts) is required for the gas system operation. Expansion / contraction

noises during heating up and cooling down cycles are normal and are to be expected.

13 inches water column for propane. Manifold

This heater is equipped with a pilot light safety system referred to as an OXYGEN DEPLETION SENSOR and is designed to turn off the heater if not enough fresh air is available.

Use only accessories designed for and listed

with your specific fireplace.

MOBILE HOME INSTALLATION

Suitable for mobile home installation where the mobile home has been permanently placed on its site. This ﬁ replace may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.

For mobile home installations, the ﬁ replace must be fastened in place. It is recommended that the ﬁ replace be secured in all installations. Use the levelling / securing kit, GDSLL-KT, for this purpose.

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CARBON MONOXIDE POISONING MAY LEAD TO DEATH

Early signs of carbon monoxide poisoning resemble the ﬂ u, with headache, dizziness and/ or nausea. If you have these signs, the heater may not be working properly.

Get fresh air at once! Have heater serviced.

Some people---pregnant women, persons with heart or lung disease, anemia, those under the inﬂ uence of alcohol, those at high altitudes--- are more affected by carbon monoxide than others.

LOCATION & CLEARANCES

THIS GAS STOVE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area,

GVFS20

Provide adequate ventilation and combustion air.

Provide adequate accessibility clearance for servicing

and operating the stove.

Never obstruct the front opening of the stove.

As long as clearance to combustibles is kept within the required distances, the most desirable and beneﬁ cial location for a Napoleon stove is in the centre of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the stove is to be located should be considered.

191/4"

253/8"

/8"

If the pilot indicator light no longer ﬂ ashes and the pilot is burning, the batteries may require replacing.

Four "AA" batteries are required and should be replaced annually.

1. Open the switch housing by removing the top screw, then pivoting the box open.

2. Remove the 4 "AA" batteries and replace using the new ones.

3. Pivot the box closed and re-secure using the screw removed in step 1.

PILOT INDICATOR

LIGHT BATTERY

REPLACEMENT

/4"

MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES:

A. 4" B. 2"* C. 2"

FIGURE 2

STOVE SHOULD NOT BE INSTALLED DIRECTLY ON CARPETING. MINIMUM 48". FROM TOP TO CEILING *IF LESS THAN 5" CLEARANCE IS MAINTAINED BETWEEN THE

BACK OF THE STOVE AND THE BACK WALL, IT WILL BE NECESSARY TO DISCONNECT THE GAS PIPE TO MOVE THE STOVE OUT FOR INSTALLATION OR SERVICE OF THE BLOWER.

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BLOWER INSTALLATION

Blower (SEE LOCATION AND CLEARANCES IN INSTRUCTION MANUAL)

1. Cut and remove the tie securing the blower switch wires to the heat shield.

2. Connect the white wire coming from below the unit to the terminal on the blower.

3. Connect the black blower wire to the black wire coming from below the unit.

4. Insert the clips on the blower housing into the cutouts in the rear shield. Push down to lock the clips into position.

5. Secure the blower using the screw and lock washer supplied.

Note: Ensure that all the wires are tucked into the blower switch housing.

Switches

6. Open the switch housing by removing the top screw.

7. With the 2 screws and extension bracket supplied in the unit

THERMODISC BRACKET

baggie, fasten extension bracket to the thermodisc bracket. Install bracket assembly as shown, using 2 of the screws supplied. Connect the ﬂ agged leads to the terminals of the thermodisc.

THERMODISC EXTENSION BRACKET

8. Remove the knock out from the switch housing label. Install the variable speed switch (rheostat) into the housing with the wires facing up. Secure the switch to the housing using the pal nut and the knob supplied.

9. Connect the male connector on the switch to the female connector coming from the unit.

10. Pilot Indicator Light: Install the batteries as shown. Replace the batteries annually. Note: If replacing the pilot

indicator light , ensure that the red wire lead connects to the red lead of the thermopile and black to white.

11. Tuck all of the wires into the switch housing and close. Secure using the screw removed in step 6.

This unit comes equipped with a pilot indicator light that blinks every few seconds when the pilot

is on.

For more information see

step #10.

GAS INSTALLATION

1. Install rigid black pipe, or 1/2" type L copper tubing with a shut-off valve to the stove.

2. Seal and tighten the gas line securely to a ﬂ ex connector.

DO NOT KINK FLEXIBLE CONNECTOR.

3/8NPT

ADAPTER FITTING

FLEXIBLE

CONNECTOR

SHUT OFF VALVE

1/2FPT

BLACK

PIPE

3. Check for gas leaks by brushing on a soap and

water solution. Do not use open ﬂ ame.

For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2 strand solid core millivolt wire from the gas stove to the wall switch / millivolt thermostat. The recommended maximum lead length depends on the wire size: wire size max. length 14gauge 100 feet 16gauge 60 feet 18gauge 40 feet Disconnect the existing wires from terminals 1 and 3 (from the on/off switch) and replace with the leads from the wall switch/millivolt thermostat.

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FINISHING

CAST FRONT INSTALLATION

AND REMOVAL

1. Lift the top cast piece off of the unit.

2. Detach the front cast piece from the side pieces by remov-

ing the screws from the brackets located in the upper inside corners.

3. Slide the front straight up to remove.

SCREWS

BRACKET

FRONT

SCREEN INSTALLATION

AND REMOVAL

1. Unscrew the four screws (one in each corner) from the screen.

2. Remove screen from unit

FRONT

TAB

Four

Screws

Follow the above steps in reverse in order to reinstall the cast front. Ensure that the tabs on the underside of the front ﬁ t behind the front legs.

FRONT

LEGS

Follow the above steps in reverse in order to reinstall the screen.

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LOG AND LOGO PLACEMENT

LOG PLACEMENT

In order to assemble the log set, the screen and cast front must be removed, see Cast Front / Screen Removal in the Finishing section of this manual.

3. Place the hole in the underside of log #3 onto the locating screw, on the right side of the burner. The bottom branch of log #3 sits infront of, and against, the right end of log #2.

4. Reinstall the screen & front.

1. Place the rear log, as shown, onto the rear log support brackets. Bend the bracket on the right side to help retain the rear log against the back of the ﬁ rebox.

LOGO PLACEMENT

Remove the backing of the logo supplied and centre over the logo installation holes, as indicated.

LOGO

2. Place the hole in the underside of log #2 onto the locating screw, on the left side of the burner. The ﬁ bre burner is formed to cradle the centre of the log.

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OPERATION

OPERATING INSTRUCTIONS

If heater shuts off, do not relight until you provide fresh air. If heater keeps shutting off, have it serviced. Keep burner and control compartment clean.

When lit for the ﬁ rst time, the ﬁ replace will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the “burn-in” of internal paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation such as following a vacation or a warm weather season, the ﬁ replace may emit a slight odour for a few hours. This is caused by dust particles burning off. In both cases, open a window to sufﬁ ciently ventilate the room.

FOR YOUR SAFETY READ BEFORE LIGHTING:

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION

MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

A. This ﬁ replace is equipped with a pilot which must be lit

by hand while following these instructions exactly.

B. Before operating smell all around the ﬁ replace area for

gas and next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

C. Use only your hand to push in and turn the gas control

knob. Never use tools. If the knob will not push in and turn by hand, do not try to repair it. Call a qualiﬁ ed service technician. Force or attempted repair may result in a ﬁ re or explosion.

D. Do not use this ﬁ replace if any part has been under water.

Immediately call a qualiﬁ ed service technician to inspect the ﬁ replace and replace any part of the control system and any gas control which has been under water.

• Do not try to light any appliance.

LIGHTING INSTRUCTIONS

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed.

WHAT TO DO IF YOU SMELL GAS:

• Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re de-

partment.

OXYGEN DEPLETION SENSOR

GAS KNOB

1. STOP! Read the above safety information on this label.

2. Set the thermostat to lowest setting.

3. Turn off all electric power to the ﬁ replace.

4. Open the control door. Turn the gas knob clockwise

5. Wait ﬁ ve (5) minutes to clear out any gas. If you smell gas

including near the ﬂ oor, STOP! Follow “B” in the above safety information on this label. If you don’t smell gas go to the next step.

6. Find pilot located in front of the back log.

7. Turn gas knob counter-clockwise to pilot.

8. Depress and hold gas knob while lighting the pilot with

the push button ignitor. Keep knob fully depressed for one minute, then release. If pilot does not continue to burn repeat steps 3 through 7.

9. With pilot lit, turn gas knob counter-clockwise to on.

When the pilot has been turned off, ignition of the main

1. Turn off all electric power to the ﬁ replace if service is to

be performed.

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to off.

burner may be delayed from 1-2 minutes.

When the pilot has been left burning, ignition of the main

burner should occur almost immediatley.

10. If equipped with remote on-off switch, main burner may

not come on when you turn the valve to on. Remote switch must be in the on position to ignite burner.

11. Turn on all electric power to the ﬁ replace.

TO TURN OFF GAS

2. Push in gas control knob slightly and turn clockwise

to off. Do not force.

GAS KNOB AT OFF

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ADJUSTMENTS

MAINTENANCE

TURN OFF THE GAS AND UNPLUG ELECTRICAL POWER BEFORE SERVICING THE STOVE!

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This stove should be inspected before use and at least annually by a qualiﬁ ed service person. The ﬁ replace area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapours and liquids.

1. In order to properly clean the burner and pilot assembly, remove the logs exposing both assemblies.

2. Keep the control compartment, logs, burner, air shutter

opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out

any of the ports which may not be burning or are not burning properly. Take care not to enlarge these parts.

4. Check to see that the pilot ﬂ ames are large enough to

engulf the thermocouple and the thermopile on one leg and reaches toward the burner on the other leg.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely on

all openings when the gas knob for the burner is turned on. A 5-10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon dealer/distributor.

VENTURI ADJUSTMENT

1. In order to properly clean the burner and pilot assembly, remove the logs exposing both assemblies.

2. Keep the control compartment, logs, burner, air shutter

opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

Air shutter adjustment must only be done by a

qualiﬁ ed gas installer!

Closing the air shutter will cause a more yellow flame, but can lead to carboning. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established.

ORIFICE REPLACEMENT

1. Remove the cast front and the screen, see Cast Front and Screen Removal in the FINISHING section of this manual.

2. Remove the 2 securing screws indicated and remove the burner assembly.

3. The oriﬁ ce is located on the left hand side.

4. Reinstall the burner ensuring that the venturi tube ﬁ ts over the oriﬁ ce and replace the screws.

ORIFICE

LOCATION

SCREW

LOCATIONS

BURNER

ASSEMBLY

Care should be taken not to damage the gas pipe. When removing and replacing the oriﬁ ce, using a 9/16" socket wrench, a 7/8" back-up wrench must be used on the manifold, located below the housing, to ensure that the aluminium tubing does not twist or kink.

OXYGEN DEPLETION SENSOR PILOT

CLEANING

This procedure must be performed by

a qualiﬁ ed service person!

Inspect the pilot for any visible contamination or debris (usually lint, pet hair, spider webs, carpet ﬁ bre, etc.) and remove.

Disconnect the pilot from the pilot tubing line. Using a wrench, remove the injector from the pilot housing. Blow out the housing in the same direction as the gas ﬂ ow.

Re-install the injector and the pilot tube, turn on the gas and check for leaks.

If this does not improve the performance, replace the pilot with an exact replacement. The device is tamper resistant with no ﬁ eld serviceable parts.

”

CORRECT PILOT

FLAME

INCORRECT PILOT

FLAME

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Page 12

REPLACEMENTS

Contact your dealer for questions concerning prices and availability of replacement parts. Normally all parts can be ordered through your Napoleon dealer or distributor. When ordering replacement parts always give the following information:

FOR WARRANTY REPLACEMENT PAR TS , A PHOTOCOPY

OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HON-

OUR THE CLAIM.

REPLACEMENT PARTS

# PART # DESCRIPTION

1 W135-0248 LOG #1- REAR 2 W135-0249 LOG #2 - LEFT 3 W135-0250 LOG #3 - RIGHT 4 GL-651 LOG SET 5 W725-0050 SIT VALVE - NG 5 W725-0031 SIT VALVE - LP 6 W100-0094 BURNER (NATURAL GAS) 6 W100-0094 BURNER (PROPANE) 7 W455-0019 #43 BURNER ORIFICE - NG 7 W455-0003 #54 BURNER ORIFICE - LP 10 W662-0001 NG OXYGEN DEPLETION SENSOR SYSTEM 10 W662-0005 LP OXYGEN DEPLETION SENSOR SYSTEM 12 W357-0001 PIEZO IGNITOR 11 W080-0756 PILOT BRACKET 13* W385-0245 NAPOLEON LOGO 14* W660-0009 ON/OFF SWITCH 15* W690-0002 THERMODISC 16 KB-35 VARIABLE SPEED SWITCH 17* GZ552 REPLACEMENT BLOWER 18 W135-0233 FRONT 19 W135-0232 SIDE (LEFT OR RIGHT) 20 W135-0231 TOP 21 W080-0757 BRACKET, COLLECTOR 22 W565-0087 SCREEN 23* W430-0013 CONTROL DOOR MAGNET 24 W010-1307 CONTROL COVER 25* W750-0149 PILOT LIGHT ASSEMBLY

ACCESSORIES:

1. MODEL & SERIAL NUMBER OF FIREPLACE

2. INSTALLATION DATE OF FIREPLACE

ART NUMBER

3. P

4. DESCRIPTION OF PAR T

5. FINISH

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR

FURTHER INFORMATION, CONTACT YOUR NAPOLEON

DEALER.

26 W080-0755 BRACKET, THERMODISC EXTENSION 27* W690-0001 MILLIVOLT THERMOSTAT 28* W660-0010B REMOTE CONTROL 28* W660-0011B REMOTE CONTROL - ADVANTAGE PLUS 29 GS-65KT BLOWER KIT 30* GDSLL-KT LEG LEVELLING KIT 31* W175-0234 CONVERSION KIT - NG-LP 31* W175-0237 CONVERSION KIT - LP-NG 32* W175-0001 4" COUPLER 33* GS331S STOVE TOP INSET - SOAPSTONE 34* GS-331F STOVE TOP INSET - GRANITE - GREEN 35* GS-331N STOVE TOP INSET - GRANITE - BROWN 36* W660-0026 PROGRAMMABLE TIMER

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Page 13

* WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd.

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Page 14

TROUBLE SHOOTING GUIDE

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released.

The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot ﬂ ame is not large enough or not engulﬁ ng the thermopile

Thermopile shorting

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch.

Insufﬁ cient air supply

Out of propane gas. - ﬁ ll the tank.

Pilot ﬂ ame is not large enough. (Supply pressure too low.)

System is not correctly purged.

Out of propane gas. - ﬁ ll the tank.

Pilot ﬂ ame is not large enough. (Supply pressure too low.)

Thermocouple shorting / faulty.

Faulty valve.

- service or replace Oxygen Depletion Sensor System

- correct piping and/or regulator to provide correct pressure

- clean thermopile connection to the valve. Reconnect.

- replace Oxygen Depletion Sensor System / valve.

- shorten wire to correct length or wire gauge.

- replace.

- open window or door. (Use one of the methods described in ANSI Z223.1 Section 5.3 or the applicable local code.)

- service or replace Oxygen Depletion Sensor System

- correct piping and / or regulator to provide correct pressure.

- purge the gas line.

- service or replace Oxygen Depletion Sensor System

- loosen and tighten thermocouple.

- clean thermocouple and valve connection.

- replace Oxygen Depletion Sensor System

- test and replace valve.

- replace.

Pilot burning; no gas to main burner; gas knob is on ‘HI’; wall switch / thermostat is on.

Pilot will not light.

THERMOCOUPLE

ELECTRODE

W415-0559 / 02.15.06

Themostat or switch is defective.

Wall switch wiring is defective.

Main burner orifice is - remove stoppage in oriﬁ ce.

Faulty valve.

No spark at pilot burner

THERMOPILE

PILOT BURNER

No gas at the pilot burner

- connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

- disconnect wires from valve. Connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

- replace.

- ﬁ ll the tank.Out of propane gas

- check if pilot can be lit by a match

- check that the wire is connected to the push button ignitor.

- check if the push button ignitor needs tightening.

- replace the wire if the wire insulation is broken or frayed.

- replace the electrode if the ceramic insulator is cracked or broken.

- replace the push button ignitor.

- check that the manual valve is turned on.

- check the pilot oriﬁ ce for blockage.

- replace the valve / Oxygen Depletion Sensor System.

- call the gas distributor.

Page 15

SYMPTOM PROBLEM TEST SOLUTION

Pilot goes out while standing; Main burner is in ‘OFF’ position.

Flames are consistently too large or too small. Carboning occurs.

Carbon is being deposited on logs or combustion chamber surfaces.

Exhaust fumes smelled in room, headaches.

Gas piping is undersized. - turn on all gas appliances and see if pilot ﬂ ame ﬂ utters, diminishes or

extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- check if supply piping size is to code. Correct all undersized piping.

Unit is over-ﬁ red or underﬁ red.

- check pressure readings: Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point.

B A

Check with burner operating on “HI”. Gauge should read 7” (minimum

4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Outlet pressure can be checked the same as above using screw (B).

Check with burner operating on “HI”. Gauge should read 3.5” water column for natural gas or 10” water column for propane. AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE. Leak test with a soap and water solution.

Air shutter has become

- ensure air shutter opening is free of lint or other obstructions.

blocked

Flame is impinging on the logs or combustion chamber.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air. See air shutter openings, page 15.

- check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

Not enough combustion air.

- increase fresh air supply. (Use one of the methods described in ANSI Z223.1 Section 5.3 or the applicable local code.)

Not enough ventilation air.

- increase fresh air supply. (Use one of the methods described in ANSI Z223.1 Section 5.3 or the applicable local code.)

Remote wall switch is in “OFF” position; main burner comes on when gas knob is turned to “ON” position.

Flame is impinging on the logs or combustion chamber.

Wall switch is mounted upside down

ing.

Remote wall switch wire is grounding.

Faulty valve.

- check that the logs are correctly positioned.

- open air shutter to increase the primary air. See air shutter openings, page 15.

- check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- reverse.

- replace.Remote wall switch is ground-

- check for ground (short); repair ground or replace wire.

- replace.

W415-0559 / 02.15.06

Page 16

NOTES

DATE

DEALER NAME

Fireplace Service History

This fireplace must be serviced annually depending on usage

SERVICE TECHNICIAN NAME

SERVICE PERFORMANCE

SPECIAL CONCERNS

W415-0559 / 02.15.06