Napoleon Fireplaces GVFL24P, GVFL24N, GVFL18N, GVFL30N, GVFL30P User Manual

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Page 1

These log sets can be installed in vented or unvented applications. See installation details for the

particular application that applies.

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER: ANSI Z21.11.2a-2008 GAS FIRED ROOM HEATER : VOLUME II, UNVENTED ROOM HEATERS

ANSI Z21.60b-2004 / CSA 2.26b-2004 DECORATIVE GAS APPLIANCES FOR INSTALLATION IN SOLID-FUEL BURNING APPLIANCES

GVFL18N, GVFL24N,

GVFL30N

NATURAL GAS

GVFL18P, GVFL24P,

GVFL30P

PROPANE

CERTIFIED FOR THE UNITED STATES USING ANSI METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

- This is an unvented gas-ﬁ red heater that

uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided.

GVFL18

GVFL24

GVFL30

$10.00

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

1.3A

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TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 GENERAL INSTRUCTIONS 5

2.2 GENERAL INFORMATION 6

2.3 MINIMUM APPLIANCE SIZE 6

2.4 RATING PLATE INFORMATION 7

3.0 INSTALLATION 8

3.1 INSTALLING IN AN UNVENTED APPLICATION 8

3.1.1 COMBUSTION AND VENTILATION AIR PROVISIONS 8

3.1.2 DETERMINING CONFINED OR UNCONFINED SPACE 8

3.2 INSTALLING IN A VENTED APPLICATION 10

3.2.1 DAMPER STOP INSTALLATION 10

3.3 GAS PIPING 11

4.0 FINISHING 11

4.1 ANDIRON AND GRATE ASSEMBLY 11

4.2 LOG PLACEMENT 12

4.3 LOGO PLACEMENT 13

4.4 MEDIA 13

5.0 OPERATING INSTRUCTIONS 14

5.1 LIGHTING INSTRUCTIONS 14

5.2 MATCH LIGHTING INSTRUCTIONS 14

6.0 OPERATION 15

7.0 ADJUSTMENTS 16

7.1 AIR SHUTTER 16

7.2 FLAME CHARACTERISTICS 16

8.0 MAINTENANCE 16

8.1 OXYGEN DEPLETION SENSOR (ODS) CLEANING 16

9.0 REPLACEMENTS 17

10.0 TROUBLE SHOOTING 19

11.0 WARRANTY 22

12.0 SERVICE HISTORY 23

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

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1.0 INSTALLATION OVERVIEW

Logs, see “LOG PLACEMENT” section.

Andiron, see “ANDIRON AND GRATE ASSEMBLY” section.

Rating Plate, see “RATING PLATE INFORMATION” section.

Media, see “MEDIA” section.

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2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Under no circumstances should this appliance be modiﬁ ed.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Provide adequate ventilation and combustion air. Provide adequate clearance for servicing and operating this appliance. Never obstruct the front opening of the appliance.

• If the appliance shuts off, do not re-light until you provide fresh air. If the appliance keeps shutting of f, have it serviced. Keep burner and control compartment clean.

• Do not burn wood or other materials in this appliance.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young

children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measures to protect infants/toddlers from touching hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance are kept clean. The appliance should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding, material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapours and liquids.

• Furniture or other objects must be kept a minimum 4 feet away from the front of the appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not allow fans to blow directly into the appliance. Avoid any drafts that alter burner ﬂ ame patterns.

• Do not use a blower insert, heat exchanger insert or any other accessory not approved for use with this appliance.

• Carbon or soot should not occur in a vent free appliance as it can distribute into the living area of your home. If you notice any signs of carbon or soot, immediately turn off your appliance and arrange to have it serviced by a qualiﬁ ed technician before operating it again.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• The gas log appliance must be secured to the appliance ﬂ oor to ensure that the position is not changed while adjusting the controls.

• Sooting and an improper burn may result from shifting of the gas logs by moving the appliance. A gas leak could be caused by moving the appliance.

• If you are installing the appliance into a sunken application, you must raise the appliance ﬂ oor to allow access to the gas log controls. Raising the ﬂ oor ensures adequate air ﬂ ow and guards against sooting. The appliance ﬂ oor must be raised using noncombustible materials.

• This appliance is for installation only in a solid-fuel burning masonry or UL 127 factory-built appliance or in a listed ventless ﬁ rebox enclosure. It has been design certiﬁ ed for these installations. Exception: DO NOT install this appliance in a factory-built appliance that includes instructions stating it has not been tested or should not be used with unvented gas logs.

• This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

• A appliance screen must be in place when the appliance is operating and, unless other provisions for combustion air are provided, the screen shall have an opening for introduction of combustion air.

• State or local codes may only allow operation of this appliance in a vented conﬁ guration. Check your state or local codes.

WARNING

3.12

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2.1 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

SURFACES AROUND AND ESPECIALLY ABOVE THE APPLIANCE CAN BECOME HOT. AVOID CONTACT

WHEN THE APPLIANCE IS OPERATING.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING

GAS LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE

PRESSURE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

WARNING

PROVIDE ADEQUA TE VENTILA TION.

FRONT FACE OF THE UNIT.

FIRE RISK. EXPLOSION HAZARD.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

Thoroughly clean the chimney, ﬂ ue and existing appliance before installing the new appliance into it. Do not burn solid fuels in any appliance that is equipped with this gas log set.

The installation of this appliance must conform with local codes or in the absence of local codes with the National fuel gas code ANSI Z.223.1 / NFPA 54.

Do not operate appliance in the presence of gasoline or other ﬂ ammable liquids and vapours. Keep area clear of other combustible materials. The appliance and its shut off must be disconnected from the gas supply piping system before any pressure testing of the system is done.

Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, For example: in Massachusetts State:

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or bathroom unless the appliance is a direct vent sealed combustion product.

• Unvented room appliance shall be installed in accordance with 527 CMR 30.00 and 248 CMR 3.00 through 7.00.

• Sellers of unvented propane or natural gas-ﬁ red space/room appliances shall provide to each purchaser a copy of 527 CMR 30.00 upon the sale of the appliance from

http://www.napoleonﬁ replaces.com/Webshare/installation_manuals/mass_requirements.pdf

• A carbon monoxide detector is required in all rooms containing gas ﬁ red appliances.

This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes.

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2.2 GENERAL INFORMATION

CARBON MONOXIDE POISONING MAY LEAD TO DEATH

EARLY SIGNS OF CARBON MONOXIDE POISONING RESEMBLE THE FLU, WITH HEADACHE, DIZZINESS

AND/OR NAUSEA. IF YOU HAVE THESE SIGNS, THE APPLIANCE MAY NOT BE WORKING PROPERLY.

GET FRESH AIR AT ONCE! HAVE APPLIANCE SER VICED.

SOME PEOPLE--PREGNANT WOMEN, PERSONS WITH HEART OR LUNG DISEASE, ANEMIA, THOSE

UNDER THE INFLUENCE OF ALCOHOL, THOSE AT HIGH ALTITUDES--ARE MORE AFFECTED BY

THIS APPLIANCE MUST NOT BE INSTALLED IN A BEDROOM OR BATHROOM.

THE APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE.

THIS APPLIANCE IS NOT CONVERTIBLE FOR USE WITH OTHER GASES.

For your satisfaction, this appliance has been test-ﬁ red to assure its operation and quality!

Altitude (FT) 0-4,500 0-4,500 0-4,500 0-4,500 0-4,500 0-4,500 Max input (BTU/HR) 40,000 40,000 40,000 40,000 40,000 40,000 Min Inlet Gas Supply Pressure 4.5“ Water

Max Inlet Gas Supply Pressure 7“ Water

Manifold Pressure (Under Flow Conditions)

WARNING

CARBON MONOXIDE THAN OTHERS.

GVFL18 GVFL24 GVFL30

NG LP NG LP NG LP

Column

3.5“ Water Column

11“ Water

Column

13“ Water

Column

10“ Water

Column

4.5“ Water Column

7“ Water

Column

3.5“ Water Column

11“ Water

Column

13“ Water

Column

10“ Water

Column

4.5“ Water Column

7“ Water

Column

3.5“ Water Column

11“ Water

Column

13“ Water

Column

10“ Water

Column

This appliance is for installation in a solid fuel burning ﬁ replace or listed ventless ﬁ rebox enclosures only. No external electricity (110 volts or 24 volts) is required for

the gas system operation. This appliance is equipped with a pilot light safety system

referred to as an oxygen depletion sensor (ODS) and is designed to turn off the appliance if not enough fresh air is available.

Napoleon’s two vent free ﬁ rebox enclosures the ZCVF 36/42 can be used to house all 3 of Napoleon’s vent free log sets, the GVFL 18, 24 and 30.

2.3 MINIMUM APPLIANCE SIZE

LOG SET HEIGHT WIDTH DEPTH

GVFL18 18” 22” 14” GVFL24 20” 28” 14” GVFL30 22” 34” 14”

We suggest that our gas hearth products be installed and serviced by professionals who are certified in the U.S. by the National

Fireplace Institute

www.nficertified.org

Each gas log set must be installed into a appliance cavity with a minimum size.

Refer to the table to determine the appropriate minimum appliance size.

NFI Gas Specialists.

(NFI) as

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2.4 RATING PLATE INFORMATION

THIS APPLIANCE IS NOT FIELD CONVERTIBLE FOR USE WITH OTHER GASES.

REFERENCE # W/N 15533

THE RATING PLATE IS CHAINED TO THE PIEZO IGNITOR BRACKET AND SHOULD BE TUCKED UNDER THE ENTIRE ASSEMBLY

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3.0 INSTALLATION

3.1 INSTALLING IN AN UNVENTED APPLICATION

WARNING

BARRIERS SUCH AS THE BOTTOM OF A GLASS DOOR FRAME PLACED IN FRONT OF A GAS LOG

SET CAN CHANGE THE AIR FLOW CHARACTERISTICS OF THE APPLIANCE WHICH IN TURN CAN

CAUSE THE APPLIANCE TO CARBON OR OVERHEAT AND MALFUNCTION.

During manufacturing, fabricating and shipping various components of this appliance are treated with certain oils, ﬁ lms or bonding agents. These materials may produce smoke and smells as they are burned off during the initial operation of the appliance; possibly causing headaches or eye or lung irritation. This is a normal and temporary occurrence. Simply open a window to ventilate the room during the burn off period.

3.1.1 COMBUSTION AND VENTILATION AIR PROVISIONS

This appliance shall not be installed in a conﬁ ned space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.

The National Fuel Gas Code, ANSI Z223.1 / NFPA 54 deﬁ nes a conﬁ ned space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconﬁ ned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors are considered a part of the unconﬁ ned space.

17.1A

The GVFL 18/24/30 are all rated at 40,000 BTUs per hour and therefore requires a minimum unconﬁ ned space of 2,000 cubic feet.

3.1.2 DETERMINING CONFINED OR UNCONFINED SPACE

This appliance shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the National Fuel Gas Code, ANSI Z223.1 / NFPA 54, the International Fuel Gas Code, or applicable local codes.

To determine the volume of the room where the appliance is to be installed, multiply the width x the length x the ceiling height of that room measured in feet. If any adjoining rooms are connected by grilles or openings such as kitchen pass-throughs, etc., the volume of those rooms may be added to the total.

Multiply the room volume by 1000 and divide this amount by 50 to determine the maximum BTU/hr that the space can support with adequate combustion and ventilation air.

dd the Btu/hr of all fuel burning appliances located within the space such as gas furnace, gas water appliance, etc. Do not include direct vent gas appliances which draw their input and output air from and to the outdoors.

WARNING

IF THE AREA IN WHICH THE APPLIANCE MAY BE OPERA TED IS SMALLER THAN THAT DEFINED AS

AN UNCONFINED SP ACE OR IF THE BUILDING IS OF UNUSUALLY TIGHT CONSTRUCTION, PROVIDE

ADEQUA TE COMBUSTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE

NA TIONAL FUEL GAS CODE ANSI Z223.1/ NFPA 54 , AIR FOR COMBUSTION AND VENTILATION, OR THE

APPLICABLE LOCAL CODE.

IF THE AREA IN WHICH THE APPLIANCE MAY BE OPERA TED DOES NOT MEET THE REQUIRED VOLUME

FOR INDOOR COMBUSTION AIR, COMBUSTION AND VENTILATION AIR SHALL BE PROVIDED BY ONE

OF THE METHODS DESCRIBED IN THE ANSI Z223.1 / NFPA 54, THE INTERNATIONAL FUEL GAS CODE,

OR APPLICABLE LOCAL CODES.

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Unusually tight construction is deﬁ ned as construction where:

LENGTH

HEIGHT

ROOM 2

ROOM 1

WIDTH

A) Walls and ceilings exposed to the outside atmosphere have a continuous water vapour retarder with a

rating of 1 perm (6 x 10-11 kg per pa-sec-m2) or less with openings gasketed or sealed, and

B) Weather stripping has been added on openable windows and doors, and C) Caulking or sealants are applied to areas such as joints around window and door frames, between sole

plates and ﬂ oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.

n unvented room appliance is recommended for use as a secondary heat source rather than as a primary source. Gas combustion produces water vapour which could occur at the rate of approximately one ounce of water for every 1,000 BTU/hr of gas input. During the cold weather season, indoor humidity levels tend to be low. Consequently, this water vapour can enhance the living space. However if a problem should occur:

A) Ensure sufﬁ cient combustion and circulation air B) Use a dehumidiﬁ er C) Do not use the unvented room appliance as a primary heat source

Without sufﬁ cient fresh air for proper operation, poor fuel combustion can result. Carbon Monoxide is a result of poor combustion.

If additional fresh air is required, use one of the methods described in the National Fuel Gas Code, ANSI Z223.1, Section 5.3 or the applicable local code.

Room Volume = Length x Width x Height Max BTU/hr = Room Volume x 1000 / 50

If for example:

The length of the rooms is 10 feet, The width of Room 1 is 10 feet, The width of Room 2 is 15 feet, The height of the rooms is 8 feet.

The volume of Room 1: 10x10x8 = 800 cubic feet The volume of Room 2: 10x15x8 = 1200 cubic feet

19.1A

EXAMPLE 1:

In this example, because there is no door to the adjoining room, the volume of the adjoining room may be added to the volume of the room with the heater to get a total unconﬁ ned space.

The total unconﬁ ned space: 800 + 1200 = 2000 cubic feet. Maximum BTU/h: 2000x1000 = 40,000 BTU/h

19.2

If there are no more fuel burning appliances within this space then the 40,000 BTU/h input of the appliance is suitable to be installed. This also assumes that the construction of this space is not unusually tight.

EXAMPLE 2:

If in this example a solid door separates Room 1 from Room 2, the volume of Room 2 could not be used. In this case the maximum BTU/h would be:

Maximum BTU/h: 800x1000 = 16,000 BTU/h 50

19.3

This would be considered a conﬁ ned space since it can not support the 40,000 BTU/h input of the appliance and it would be necessary to provide adequate combustion and ventilation air to Room 1.

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3.2 INSTALLING IN A VENTED APPLICATION

The appliance and gas logs function as a system. If the appliance is not drafting properly and spilling into the room (check with a match or a smoke stick), reposition the damper clamp until a positive draft is obtained by opening the damper. If negative pressure in home prevents having a positive draft, consult an air quality specialist.

3.2.1 DAMPER STOP INSTALLATION

WARNING

BEFORE INST ALLING IN A SOLID FUEL BURNING FIREPLACE, THE CHIMNEY AND FIREBOX MUST BE

CLEANED OF SOOT, CREOSOTE, ASHES, AND LOOSE PAINT BY A QUALIFIED CHIMNEY CLEANER.

The damper must be permanently locked in position to prevent full closure and to provide a minimum ﬂ ue opening. Various methods for locking the damper may be used but may be restricted from region to region and it is important to know the speciﬁ cs that apply to your area. For your convenience a damper stop is provided with the appliance and may be used where not prohibited by state or local codes.

Use the 3” adjustable bolt to adjust the damper to the correct opening, based on the enclosed chart.

Should the damper stop not ﬁ t, or provide the required permanent opening from the Minimum Damper Opening table, have the damper cut to provide a minimum permanent opening or install an alternate stop.

Any outside air ducts and/or ash dumps in the appliance shall be permanently closed at time of appliance installation.

DAMPER STOP

DAMPER

MINIMUM DAMPER OPENING

(SQUARE INCHES)

CHIMNEY

HEIGHT

6 33.8”

8 31.2” 10 28.7” 22.1” 15 26.1” 17.3” 20 23.7” 14.5” 25 22.7” 12.6” 30 21.6” 11.3” 35 10.8” 40 10.2”

MASONRY

APPLIANCE

FACTORY BUILT

APPLIANCE

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3.3 GAS PIPING

DO NOT CONNECT EITHER THE WALL SWITCH, THERMOSTAT OR GAS VALVE TO ELECTRICITY

This appliance and it’s appliance main valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ PSI (3.5kPa)

WARNING

(110 VOLTS).

This appliance must be isolated from the gas supply piping system by closing the individual manual shut off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than ½ psi (3.5 kPa)

3.31 Centre the appliance in the appliance opening, making sure the appliance has enough room behind it for the gas line to run behind the log set under the log support.

3.3.2 Route the gas line and sizing using piping ½” diameter or greater to allow the full volume of gas to the appliance. The routing of the gas line has to be done to local and / or national codes.

3.3.3 When rigid pipe is used an ANSI approved manual shut off and a union must be installed upstream within the appliance cavity.

3.3.4 To ensure the appliance operates reliably install a sediment trap upstream of the appliance within the structures of the piping system.

3.3.5 When using propane, a regulator must be used between the tank and the outside wall of the house to ensure the line pressure does not exceed 14” w.c.

Regulator

Fireplace

Union

Sediment

Trap

Manual

Shut-Off

Valve

Fireplace

Wall

Shut-Off

Key

3.3.6 Check gas connections with a gas detection device to test for leaks in the system. Soapy water mixture can also be used to check for leaks.

3.3.7 Once all the gas connections are tested for leaks, start the appliance. Follow the lighting instructions to ensure the appliance is working properly before ﬁ nishing.

4.0 FINISHING

4.1 ANDIRON AND GRATE ASSEMBLY

4.1.1 With the 2 andirons laying face down, secure the grate overtop using 2x ¼-20 bolts (supplied in the manual baggie).

4.1.2 Install the grate/andiron assembly to the burner base using 4x ¾” self tapping screws (supplied in the manual baggie).

USE ONLY ACCESSORIES

DESIGNED FOR AND

LISTED WITH YOUR SPECIFIC LOG SET.

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4.2 LOG PLACEMENT

Failure to position these logs in accordance with these diagrams or failure to use parts speciﬁ cally

approved with this appliance may result in property damage or personal injury.

Do not place glowing embers, charcoal embers, vermiculite or charcoal lumps on this burner.

PhazerTM logs, exclusive to Napoleon Appliances, provide a unique and realistic glowing effect that is different in every installation. These logs are fuel speciﬁ c. Do not interchange. Refer to the replacement parts list. Failure to follow these log placement instructions may cause sooting.

WARNING

4.2.1 Place the ﬁ bre burner cover onto the two locating studs screwed into the pan burner.

4.2.4 Position the slotted cav- ities on the bottom of log #3 onto the slotted projections shown. The charred face should be facing in.

4.2.2 Place the rear log #1 onto the locating studs on the rear log support.

4.2.5 Position the bottom cavity of log #4 onto the bridge (top right corner of ﬁ bre burner cover) as shown, with the charred face inward.

4.2.3 Position the holes on the bottom of log #2 onto the ﬁ bre embosses shown.

4.2.6 Position the pins on the bottom of log #5 into the holes on the left end of log #1 and the left end of log #2.

4.2.7 Place the end of log #6 on the right end of log #1. The fork in the log should straddle the knot on top of the log #2.

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Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour pigments burn in during the heat activated curing process. Positioning the logs improperly will cause ﬂ ame impingement and carboning. Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon de- posits and delayed ignition. PhazerTM logs glow when exposed to direct ﬂ ame. Use only certiﬁ ed PhazerTM logs available from your authorized dealer/distributor.

Page 13

4.3 LOGO PLACEMENT

LOGO

½"

Remove the backing of the logo supplied. Centre the logo on the front of the appliance, ½” in from the left side, as shown.

½"

LOG

4.4 MEDIA

4.4.1 Place lava or ember rock around the base of the appli-

4.4.2 Place formed charcoal lumps around the front and sides

4.4.3 Use remaining lava or ember rock to blend with the char-

4.4.4 GVFL30 ONLY: Sprinkle remaining lava rock onto the

GVFL 18

ance, making sure not to block any burner ports or valve access. Retain a small amount of lava rock for step 3 and if applicable step 4.

of the appliance.

coal lumps.

GVFL 24

outer ﬁ bre ember beds to hide the seam.

GVFL 30

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5.0 OPERATING INSTRUCTIONS

If the appliance is equipped with decorative glass doors, they must be fully opened when operating this gas log set.

5.1 LIGHTING INSTRUCTIONS

5.1.1 Locate the pilot burner at the rear of the log set on the right side.

5.1.2 Turn the gas control knob to the pilot setting (on the left side of the appliance closest to the back).

5.1.3 With the control knob depressed, push the piezo igniter continuously until the pilot lights. Hold the control knob in for 1 minute and release. If the pilot goes out, repeat steps 2 and

5.1.4 Once the pilot stays burning, make certain that the on / off switch is in the off position. Turn the control knob counter-clockwise to the on position.

5.1.5 Turn the on / off switch to the on position to ignite the burner. This appliance must be isolated from the gas supply piping system by closing the individual manual shut off valve during any pressure testing of the gas supply piping system at test pressure equal to or less than ½ psi (3.5 kPa).

If appliance shuts off, do not relight until you provide fresh air. If appliance keeps shutting off, have it serviced. Keep burner and control compartment clean. When lit for the ﬁ rst time, the appliance will emit a slight odour for a few hours. This is a normal temporary con- dition caused by the curing of the logs and the “burn-off” of internal paints and lubricants used in the manufacturing process and will not occur again. Open a window to ventilate the room during this burn off period.

5.2 MATCH LIGHTING INSTRUCTIONS

5.2.1 Remove any items necessary for easy access to the ODS (for example: logs, screens, etc.).

5.2.2 Follow appropriate lighting instructions found previously. Instead of pushing and releasing the piezo

button, light a match and hold the ﬂ ame to the end of the pilot and ignite the pilot.

5.2.3 After control knob has been released and pilot stays lit, reinstall any items that were removed for pilot access.

5.2.4 Call a qualiﬁ ed service technician for repair or replacement of the piezo ignitor.

After extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odour for a few hours. This is caused by dust particles burning off. In both cases, open a window to sufﬁ ciently ventilate the room.

Purge the gas line with the glass door open. Assure that a continuous gas ﬂ ow is at the burner before closing the door.

W415-0809 / A / 05.10.10

Page 15

6.0 OPERATION

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&$86,1*3523(57<'$0$*(3(5621$/,1-85<25/2662)/,)(

,)$33/,&$%/($/:$<6/,*+77+(3,/27:+(7+(5)257+(),5677,0(25,)7+(*$66833/<+$6

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When lit for the first time, the appliance will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the “burn-in” of internal paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odour for a few hours. This is caused by dust particles burning off. In both cases, open a window to sufficiently ventilate the room.

FOR YOUR SAFETY READ BEFORE LIGHTING:

Ɣ This appliance is equipped with a pilot which must be lit by hand while following these instructions exactly. Ɣ

Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than air and will settle on the floor. Ɣ Use only your hand to push in and turn the gas control knob. Never use tools. If the knob will not push in and turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. Ɣ Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.

ƔDo not try to light any appliance. ƔDo not touch any electric switch; do not use any phone in your building. Ɣ Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. Ɣ If you cannot reach your gas supplier, call the fire department.

WARNING

WHAT TO DO IF YOU SMELL GAS:

LIGHTING INSTRUCTIONS:

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed.

$ STOP! Read the above safety information on this label. % Set the thermostat to lowest setting. & Turn off all electric power to the appliance. ' Open the control door. Turn the gas knob clockwise to off. ( Wait five (5) minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow “B” in the above safety information

on this label. If you don’t smell gas go to the next step. ) Find pilot located in front of the back log.

G. Turn gas knob counter-clockwise to pilot. H. Depress and hold gas knob while lighting the pilot with the push button ignitor. Keep knob fully depressed for one minute, then

release. If pilot does not continue to burn repeat steps 3 through 7. , With pilot lit, turn gas knob counter-clockwise to on. When the pilot has been turned off, ignition of the main burner may be delayed from 1-2 minutes. When the pilot has been left burning, ignition of the main burner should occur almost immediatley.

- If equipped with remote on-off switch, main burner may not come on when you turn the valve to on. Remote switch must be in the on position to ignite burner. K. Turn on all electric power to the appliance.

TO TURN OFF GAS

A. Turn off all electric power to the appliance if service is to be performed.

%Push in gas control knob slightly and turn clockwise to off. Do not force.

47.1

W415-0809 / A / 05.10.10

Page 16

7.0 ADJUSTMENTS

7.1 AIR SHUTTER

CARBON CAN BE DISTRIBUTED IN SURROUNDING LIVING AREAS IF THE AIR SHUTTER IS

FAILURE TO KEEP THE PRIMARY AIR OPENING(S) OF THE BURNER (S) CLEAN MAY RESULT IN

WARNING

IMPROPERL Y ADJUSTED.

SOOTING AND PROPERTY DAMAGE.

LOG SET AIR SHUTTER

FUEL NG LP

GVFL18 9/32” 7/16” GVFL24 9/32” 7/16” GVFL30 9/32” 7/16”

7.2 FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustra- tions provided. If any ﬂ ames appear abnormal call a service person.

8.0 MAINTENANCE

The air shutter settings are factory set for most installations. However, adjustment may be required depending on fuel type, vent performance and altitude. Closing the air shutter will cause a more yellow ﬂ ame, but can lead to carboning. Opening the air shutter will cause a more blue ﬂ ame, but can cause ﬂ ame lifting from the burner ports. The ﬂ ame may not appear yellow immediately; allow 15 to 30 minutes for the ﬁ nal ﬂ ame colour to be established.

54.5

WARNING

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

Visually inspect the appliance for carbon buildup. Using a small whisk or brush, brush off the excess carbon and vacuum up or sweep into the garbage. Check the appliance for broken logs and corrosion of the main burner base.

8.1 OXYGEN DEPLETION SENSOR (ODS) CLEANING

This procedure must be performed by a qualified service person! Inspect the pilot for any visible contamination or debris (usually lint, pet hair, spider webs, carpet fibre, etc.) and remove.

Disconnect the pilot from the pilot tubing line, using a 7/16” wrench. Blow out the housing in the same direction as the gas flow. Re-install the pilot tube, turn on the gas and check for leaks.

If this does not improve the performance, replace the ODS with an exact replacement. The device is tamper resistant with no field serviceable parts.

W415-0809 / A / 05.10.10

CORRECT PILOT FLAME

(Clean, stable, pronounced

blue flame).

INCORRECT PILOT FLAME

(Flame lifts upwards,

becomes unstable with more

of an orange tip).

46.1

Page 17

9.0 REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMA TION, CONTACT YOUR AUTHORIZED DEALER.

REF NO. GAS LOGS DESCRIPTION

1 W135-0412 #1 - REAR LOG 2 W135-0404 #2 - MIDDLE LOG 3 W135-0413 #3 - FRONT LOG 4 W135-0414 #4 - RIGHT LOG 5 W135-0415 #5 - LEFT CROSSOVER LOG 6 W135-0416 #6 - RIGHT CROSSOVER LOG 7 GL-671 LOG SET 8 W185-0024 GVFL18 GRATE 8 W185-0020 GVFL24 GRATE 8 W185-0023 GVFL30 GRATE 9 W715-0628 GVFL18 / 24 ANDIRONS 9 W715-0629 GVFL30 ANDIRONS 10 W357-0001 PIEZO IGNITOR AND NUT 11 W455-0078 #31 ORIFICE - NG 11 W455-0042 #49 ORIFICE - LP 12 W660-0023 ON / OFF SWITCH 13 W725-0030 VALVE - NG 13 W725-0031 VALVE - LP 14* W385-0334 NAPOLEON LOGO 15 W662-0003 NATURAL GAS - OXYGEN DEPLETION SENSOR 15 W662-0004 PROPANE GAS - OXYGEN DEPLETION SENSOR 16 W135-0394 FIBRE BURNER COVER 17 W010-2120 WELDED BURNER ASSEMBLY 18* W550-0006 LAVA ROCK 19* W550-0002 CHARCOAL LUMPS 20 W010-1288 DAMPER STOP 21* W750-0060 IGNITOR CABLE 22* W720-0093 PILOT TUBE 23* W135-0265 GVFL30 RIGHT EXTENSION LOG 24* W135-0266 GVFL30 LEFT EXTENSION LOG

COMPONENTS

WARNING

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

41.1

ACCESSORIES

REF NO. GAS LOGS DESCRIPTION

25* GD-660 REMOTE WALL SWITCH W/20” WIRE 26* W690-0001 MILLIVOLT WALL THERMOSTAT 27* W660-0011B ADVANTAGE PLUS HAND HELD REMOTE 28* W660-0026 PROGRAMMABLE TIMER 29* W550-0006 ADDITIONAL LAVA ROCK / CINDERS

W415-0809 / A / 05.10.10

Page 18

5 6

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Page 19

10.0 TROUBLE SHOOTING

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPEN OR REMOVED.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released. The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot ﬂ ame is not large enough or not engulﬁ ng the thermopile.

Thermopile shorting / loose connection.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch.

Insufﬁ cient air supply. - Open window or door. (Use one of the methods

Out of propane gas. - Fill the tank. Pilot ﬂ ame is not large

enough. (Supply pressure too low.)

System is not correctly purged.

Out of propane gas. - Fill the tank. Pilot ﬂ ame is not large

enough. (Supply pressure too low.)

Thermocouple shorting / faulty.

Faulty valve / high low knob does not depress smoothly.

- Ensure adequate supply pressure.

- Replace pilot assembly.

- Clean thermopile connection to the valve. Reconnect.

- Replace thermopile / valve.

- Shorten wire to connect length or wire gauge.

- Replace.

described in ANSI Z223.1 Section 5.3 or the applicable local code.)

- Have room checked for adequate air exchange.

- See “COMBUSTION AND VENTILATION AIR PROVISIONS” section to ensure adequate air supply .

- Service or replace Oxygen Depletion Sensor System.

- Correct piping and / or regulator to provide correct pressure.

- Ensure adequate supply pressure.

- Purge the gas line.

- Service or replace Oxygen Depletion Sensor System.

- Loosen and tighten thermocouple.

- Clean thermocouple and valve connection.

- Replace Oxygen Depletion Sensor System.

- Test and replace valve.

- Replace.

42.4_A

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Page 20

SYMPTOM PROBLEM TEST SOLUTION

Pilot burning; no gas to main burner; gas knob is on ‘HI’; wall switch / thermostat is on.

Pilot will not light. Out of propane gas. - Fill the tank.

THERMOCOUPLE

THERMOPILE

PILOT

ELECTRODE

BURNER

Pilot goes out while standing; Main burner is in ‘OFF’ position.

Main burner will not light; or is slow to light, noisy pilot.

Carbon is being deposited on glass, logs, rocks, media or combustion chamber.

Thermostat or switch is defective.

- Connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

Wall switch wiring is defective.

- Disconnect wires from valve. Connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

Main burner oriﬁ ce is

- Remove stoppage in oriﬁ ce.

plugged. Faulty valve. - Replace.

No spark at pilot burner. - Check if pilot can be lit by a match.

- Check that the wire is connected to the push button ignitor.

- Check if the push button ignitor needs tightening.

- Replace the wire if the wire insulation is broken or frayed.

- Replace the electrode if the ceramic insulator is cracked or broken.

- Replace the push button ignitor.

No gas at the pilot burner. - Check that the manual valve is turned on.

- Check the pilot oriﬁ ce for blockage.

- Replace the valve / Oxygen Depletion Sensor System.

- Call the gas distributor.

Gas piping is undersized. - Turn on all gas appliances and see if pilot ﬂ ame

ﬂ utters, diminishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- Check if supply piping size is to code. Correct all undersized piping.

Pilot ﬂ ame is not large

- ODS Burner requires checking.

enough. Inlet pressure too high. - Adjust inlet pressure to ensure maximum 7.0” W.C. Pilot ﬂ ame blowing off,

missing thermopile. Air shutter has become

blocked. Flame is impinging on the

glass, logs, rocks, media or combustion chamber.

at gas valve for natural gas and 13.0” W.C. for propane.

- Ensure air shutter opening is free of lint or other obstructions.

- Check that the logs are correctly positioned.

- Check for ceiling or oscillating fans that may be inﬂ uencing the ﬂ ame.

- Open air shutter to increase the primary air. See “VENTURI ADJUSTMENT” section.

- Check the input rate: check the manifold pressure and ori

ﬁ ce size as speciﬁ ed by the rating plate.

42.4_2_A

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Page 21

SYMPTOM PROBLEM TEST SOLUTION

Flames are consistently too large or too small. Carboning occurs.

PILOT SCREW

Exhaust fumes smelled in room, headaches.

Remote wall switch is in “off” position; main burner comes on when gas knob is turned to “ON” position.

If optional catalytic door is used, White / grey ﬁ lm forms on the glass.

Unit is over-ﬁ red or under- ﬁ red.

- Check pressure readings:

- Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Check

with burner operating on “HI”. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane.

- Outlet pressure can be checked the same as above using screw (B). Check with burner operating on “HI”. Gauge should read 3.5” water column for natural gas or 10” water column for propane.

- AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER TORQUE.

- Leak test with a soap and water solution.

Air shutter improperly adjusted.

Not enough combustion air.

- Return air shutter to speciﬁ ed opening, see “VENTURI ADJUSTMENT” section.

- Increase fresh air supply. (Use one of the methods described in ANSI Z223.1 Section 5.3 or the applicable local code.)

Not enough ventilation air. - Increase fresh air supply. (Use one of the methods

described in ANSI Z223.1 Section 5.3 or the applicable local code.)

Flame is impinging on the logs or combustion chamber.

- Check that the logs are correctly positioned.

- Open air shutter to increase the primary air. See “VENTURI ADJUSTMENT” section.

- Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

Wall switch is mounted

- Reverse.

upside down. Remote wall switch is

- Replace.

grounding. Remote wall switch wire is

grounding.

- Check for ground (short); repair ground or replace wire.

Faulty valve. - Replace. Sulphur from fuel is being

deposited on the glass, logs, rocks, media or combustion surfaces.

- Clean glass with recommended gas appliance glass cleaner. DO NOT CLEAN GLASS WHEN HOT!

- If deposits are not cleaned off regularly, the glass may become permanently market.

42.4_3_A

W415-0809 / A / 05.10.10

Page 22

11.0 WARRANTY

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008

NAPOLEON® products are designed with superior components and materials assembled by trained

craftsmen who take great pride in their work. Once assembled the complete log set is thoroughly inspected

by a qualiﬁ ed technician before packaging to ensure that you, the customer, receive the quality product that

NAPOLEON® GAS LOG SET LIFETIME LIMITED WARRANTY

The Phazer™ logs in your new Napoleon® gas log set are warranted against defects for as long as you own the appliance. Electrical (millivolt) components, burner and wearable parts such as the gas valve, thermal switch, switches, wiring, remote control, ignitor, gasketing, and pilot assembly are covered and Napoleon® will provide replacement parts free of charge during the ﬁ rst year of the lifetime limited warranty.

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not

necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that

the purchase was made through an authorized NAPOLEON® dealer your heater is subject to the following conditions and limitations: This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. Installation must be done in accordance with the installation instructions included with the product and all local and national building

and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse

or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and

chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or

workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all

obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but

defective part(s). NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and

such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this

warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas logs and any other warranties

expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of

this product. Any damages to the burner or logs or other components due to water, weather damage, long periods of dampness, condensation,

damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN.

Quality Assurance Certiﬁ cate.

you expect from NAPOLEON®.

CONDITIONS AND LIMITATIONS

2.7

W415-0809 / A / 05.10.10

Page 23

12.0 SERVICE HISTORY

43.1

W415-0809 / A / 05.10.10

Page 24

13.0 NOTES

W415-0809 / A / 05.10.10

44.1