Napoleon Fireplaces GVF40N, GVF40P User Manual

INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • (705)721-1212 • fax(705)722-6031

www.napoleonfireplaces.com • ask@napoleon.on.ca

CERTIFIED UNDER AMERICAN NATIONAL STANDARDS, ANSI Z21.11.2b, VOLUME II FOR UNVENTED ROOM HEATERS.

UNVENTED MILLIVOLT SYSTEM

INSTALLATION AND OPERATION INSTRUCTIONS FOR

UNVENTED GAS FIREPLACE - GVF40

NATURAL GAS MODEL

PROPANE GAS MODEL

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS

GVF40N

GVF40P

WARNING: If the information in these instructions is not followed exactly, a fire or

explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY

Do not store or use gasoline or other flammable vapours and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch.

• Do not use any phone in your build ing.

• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency

or the gas supplier.

This is an unvented gas-fired heater that uses air (oxygen) from the room in which it is

installed. Provisions for adequate combustion and ventilation air must be provided.

W415-0319 / D / 08.03.05

TABLE of CONTENTS

PG 3-4 INTRODUCTION

Warranty General Instructions General Information Care of Glass Doors, Catalytic Tiles & Plated Parts

5-12 INSTALLATION

Combustion and Ventilation Air Provisions Determining Confined or Unconfined Space Gas Installation Framing Dimensions Peninsula Installation Procedure Open End Installation Procedure See-Thru Installation Procedure Island Installation Procedure

13-15 FINISHING

Log Placement Glowing Embers Charcoal Embers Mantle Installation Curtain Mesh

16-17 OPTIONS

18-19 OPERATION / MAINTENANCE

20-21 REPLACEMENTS

22-23 TROUBLE SHOOTING GUIDE

Hood Louvre Bracket Hinge Screen Louvre Installation & Removal Heat Shield Stand Off Removal Logo Placement

Patented Catalytic Glass Door Blower Installation

Operating Instructions Maintenance Catalytic Tile Maintenance Oxygen Depletion Sensor Pilot Cleaning Pilot Flame Appearance Venturi Adjustment

Ordering Replacement Parts Replacement Parts

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE

WARNING

• Under no circumstances should this heater be modified.

• Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operating the heater. Never obstruct the front opening of the heater.

• If heater shuts off, do not re-light until you provide fresh air. If heater keeps shutting off, have it serviced. Keep burner and control compartment clean.

• Do not burn wood or other materials in this heater.

• Adults and especially children should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Keep young children and animals away when the fireplace is hot.

• Due to high temperatures, the heater should be located out of traffic and away from furniture and draperies.

• Clothing or other flammable material should not be placed on or near the heater.

• Any safety screen or guard removed for servicing must be replaced prior to operating the heater.

• It is imperative that the control compartments, burners and circulating air passageways in the heater are kept clean. The heater should be inspected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The heater area must be kept clear and free from combustible materials, gasoline and other flammable vapours and liquids.

• Furniture or other objects must be kept a minimum of 4 feet away from the front of the fireplace.

• Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

• Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns.

• Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.

ANY CHANGE TO THIS HEATER OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

NOTE: CHANGES, OTHER THAN EDITORIAL, ARE DENOTED BY A VERTICAL LINE IN THE MARGIN

W415-0319 / D / 08.03.05

NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The complete fireplace is test-fired and thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new The following materials and workmanship in your new

The following materials and workmanship in your new

The following materials and workmanship in your new The following materials and workmanship in your new

as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™

as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™as long as you own the fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelledlogs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled

logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled

logs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelledlogs and embers, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.components and aluminum extrusion trims.

components and aluminum extrusion trims.

components and aluminum extrusion trims.components and aluminum extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermalElectrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal

Electrical (110V and millivolt) components and wearable parts such as catalytic tiles, blowers, gas valves, thermal

switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and

switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and

switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and provide replacement parts free of charge during the first year of the limited warranty.provide replacement parts free of charge during the first year of the limited warranty.

provide replacement parts free of charge during the first year of the limited warranty.

provide replacement parts free of charge during the first year of the limited warranty.provide replacement parts free of charge during the first year of the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requiresLabour related to warranty repair is covered free of charge during the first year. Repair work, however, requires

Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires

the prior approval of an authorized company official. Labour costs to the account of the prior approval of an authorized company official. Labour costs to the account of

the prior approval of an authorized company official. Labour costs to the account of

the prior approval of an authorized company official. Labour costs to the account of the prior approval of an authorized company official. Labour costs to the account of predetermined rate schedule and any repair work must be done through an authorized predetermined rate schedule and any repair work must be done through an authorized

predetermined rate schedule and any repair work must be done through an authorized

predetermined rate schedule and any repair work must be done through an authorized predetermined rate schedule and any repair work must be done through an authorized

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

gas fireplace are warranted against defects for gas fireplace are warranted against defects for

gas fireplace are warranted against defects for

gas fireplace are warranted against defects for gas fireplace are warranted against defects for

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

NAPOLEON

NAPOLEONNAPOLEON

are based on a are based on a

are based on a

are based on a are based on a

dealer. dealer.

dealer.

dealer. dealer.

willwill

will

willwill

CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the

warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives. The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the

product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this

warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel

parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace

or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.

In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated

in accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty , NAPOLEON may , at its discretion, fully discharge all obligations with respect to this warranty by refunding

to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not

covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty , NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event

extend to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,

its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICA TIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE T O ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL L TD. PA TENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL L TD.

W415-0319 / D / 08.03.05

GENERAL INSTRUCTIONS

THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with

local codes. Installation practices vary from region to region and it is important to know the specifics that apply to your area, for example: in Massachusetts State:

• The appliance off valve must be a “T” handle gas cock.

• The flexible connector must not be longer than 36 inches.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

• WARNING: This product must be installed by a licensed plumber or gas fitter when installed within the commonwealth of Massachusetts.

• Un-vented room heater shall be installed in accordance with 527 CMR 30.00 and 248 CMR 3.00 through 7.00.

• Sellers of un-vented propane or natural gas-fired space/room heaters shall provide to each purchaser a copy

of 527 CMR 30.00 upon the sale of the unit from

http://www.napoleonfireplaces.com/Webshare/ installation_manuals/mass_requirements.pdf

In absence of local codes, install the GVF40 to the current National Fuel Gas Code, ANSI Z223.1 Installation Code which can be obtained from:

American Nation Standards Institute Inc.

1430 Broadway

New York, NY 10018

National Fire Protection Association Inc.

Batterymarch Park

Quincy , MA 02269 The fireplace and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The fireplace must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When the fireplace is installed directly on carpeting, vinyl tile or other combustible material other than wood flooring, the fireplace shall be installed on a metal or wood panel extending the full width and depth. If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current ANSI/NFP A 70 NA TIONAL ELECTRICAL CODE in the United States.

This fireplace may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This fireplace is only for use with the type of gas indicated on the rating plate. This fireplace is not convertible for use with other gases, unless a certified kit is

used.

Minimum inlet gas supply pressure is 4.5 inches water column for natural gas and 11 inches water column for propane. Maximum inlet gas pressure is 7 inches water column for natural gas and 13 inches water column for propane. Manifold pressure under flow conditions is 3.5 inches water column for natural gas and 10 inches water column for propane.

No external electricity (110 volts or 24 volts) is required for the gas system operation.

Expansion / contraction noises during heating up and cooling down cycles are normal and are to be expected.

CARE OF OPTIONAL GLASS DOORS, CATALYTIC TILES AND PLATED PARTS

Do not use abrasive cleaners to clean plated parts. Buff lightly with a clean dry cloth. This fireplace may have optional glass doors which are equipped with either 3/16" thick tempered or ceramic glass. Use only replacement glass available from your Napoleon dealer. DO NOT SUBSTITUTE MATERIALS. Clean the glass after the first 10 hours of operation with a recommended gas fireplace glass cleaner. Thereafter clean as required. DO NOT CLEAN GLASS WHEN HOT! If the glass is not kept clean permanent discolouration and / or blemishes may result.

Catalytic tiles normally do not require cleaning. Physical contact should be avoided. See Maintenance.

This heater is equipped with a pilot light safety system referred to as an OXYGEN DEPLETION

SENSOR and is designed to turn off the heater if

not enough fresh air is available.

Use only accessories designed for and

listed with your specific fireplace.

CARBON MONOXIDE POISONING

MAY LEAD TO DEATH

GENERAL INFORMATION

FOR YOUR SA TISF ACTION, THIS FIREPLACE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY! Maximum input is 30,000 BTU/hr for natural gas and

28,500 BTU/hr for propane. When the fireplace is installed at elevations above 2,000ft, and in the absence of specific recommendations from the local authority having jurisdiction, the certified high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

This heater must not be installed in a bedroom or bathroom.

W415-0319 / D / 08.03.05

Early signs of carbon monoxide poisoning resemble the flu, with headache, dizziness and/ or nausea. If you have these signs, the heater may not be working properly.

Get fresh air

at once! Have heater serviced.

Some people---pregnant women, persons with heart or lung disease, anaemia, those under the influence of alcohol, those at high altitudes--- are more affected by carbon monoxide than others.

INSTALLATION

COMBUSTION AND VENTILATION

AIR PROVISIONS

This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.

In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be 'finished', (i.e. drywall/sheetrock) as would any other outside wall of the home. This will ensure that clearance to combustibles is maintained within the cavity.

The National Fuel Gas Code, ANSI Z223.1 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kW) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 BTU per hour (4.8 m3 per kW) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors are considered a part of the unconfined space.

The GVF40 is rated at 30,000BTUs per hour for natural gas and 28,500 BTUs for propane and therefore requires a minimum unconfined space of 1,500 and 1,425 cubic feet respectively.

DETERMINING CONFINED OR

UNCONFINED SPACE

To determine the volume of the room where the heater is to be installed, multiply the width x the length x the ceiling height of that room measured in feet. If any adjoining rooms are connected by grills or openings such as kitchen passthroughs, etc., the volume of those rooms may be added to the total.

Multiply the room volume by 1000 and divide this amount by 50 to determine the maximum Btu/hr that the space can support with adequate combustion and ventilation air.

Add the BTU/hr of all fuel burning appliances located within the space such as gas furnace, gas water heater, etc. Do not include direct vent gas appliances which draw their input and output air from and to the outdoors.

WARNING: If the area in which the heater may be oper- ated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code ANSI Z223.1, Section 5.3 or the applicable local code.

Unusually tight construction is defined as construction where:

a) Walls and ceilings exposed to the outside atmosphere have a continuous water vapour retarder with a rating of 1 perm (6 x 10 openings gasketed or sealed, and

b) Weather stripping has been added on openable windows and doors, and

c) Caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.

An unvented room heater is recommended for use as a secondary heat source rather than as a primary source. Gas combustion produces water vapour which could occur at the rate of approximately one ounce of water for every 1,000 BTU/hr of gas input. During the cold weather season, indoor humidity levels tend to be low. Consequently, this water vapour can enhance the living space. However if a problem should occur:

a) ensure sufficient combustion and circulation air

b) use a dehumidifier

c) do not use the unvented room heater as a primary

heat source

Without sufficient fresh air for proper operation, poor fuel combustion can result. Carbon Monoxide is a result of poor combustion.

If additional fresh air is required, use one of the meth- ods described in the National Fuel Gas Code, ANSI Z223.1, Section 5.3 or the applicable local code.

-11

kg per pa-sec-m2) or less with

W415-0319 / D / 08.03.05

ROOM 1

HEIGHT

LENGTH

Room Volume = Length x Width x Height Max BTU/hr = Room Volume x 1000 ÷ 50

EXAMPLE 1 EXAMPLE 2

In this example, because there is no door to the adjoining room, the volume of the adjoining room may be added to the volume of the room with the heater to get a total unconfined space.

The total unconfined space: 800 + 1200 = 2000 cubic feet. Maximum BTU/h:

If there are no more fuel burning appliances within this space then the 30,000 BTU/h input of the fireplace is suitable to be installed. This also assumes that the construction of this space is not unusually tight.

2000 x 1000

= 40,000 BTU/h

ROOM 2

If for example,

FIGURE 1

the length of the rooms is 10 feet, the width of Room 1 is 10 feet, the width of Room 2

is 15 feet the height of the rooms is 8 feet.

The volume of Room 1: 10 x 10 x 8 =

800 cubic feet.

The volume of Room 2: 10 x 15 x 8 = 1200

cubic feet.

If in this example a solid door separates Room 1 from Room 2, the volume of Room 2 could not be used. In this case the maximum BTU/h would be:

Maximum BTU/h:

800 x 1000

= 16,000 BTU/h

This would be considered a confined space since it can not support the 30,000BTU/h input of the heater and it would be necessary to provide adequate combustion and ventilation air to Room 1.

GAS INSTALLATION

1. Move the fireplace into position and secure to the floor through the ¼"ø holes located at the four outside corners of the base.

2. Install rigid black pipe, 1/2" type-L copper tubing or, if local codes permit, a 3/8" flex connector and shutoff valve to the gas line and the fireplace gas valve. Seal and tighten securely. An adapter fitting is required between the gas valve and the copper tubing or flex connector.

FIGURE 2

3. Check for gas leaks by brushing on a soap and water solution.

4. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route a 2 strand, solid core millivolt wire through the electrical hole located at the bottom left side of the unit. The recommended maximum lead length depends on wire size:

W415-0319 / D / 08.03.05

DO NOT KINK FLEX CONNECTOR.

DO NOT USE OPEN FLAME.

WIRE SIZE MAX. LENGTH

14gauge 100 feet 16gauge 60 feet 18gauge 40 feet

5. Attach the two leads to terminals 1 and 3 located on

the gas valve.

FIGURE 3

Do not connect either the wall switch, thermostat or gas valve to electricity (110 volts).

6. Mark the appropriate boxes on the rating plate label to

indicate the model type.

USING DOOR OPTION:

Purge all gas lines with the glass door of the fireplace opened. Assure that a continuous gas flow is at the burner before closing the door.

FIGURES 4 a-d

4-SIDED

SEE-THRU

OPEN-END

PENINSULA

W415-0319 / D / 08.03.05

PENINSULA INSTALLATION PROCEDURE

FRAMING

Note: In order to avoid the possibility of exposed insulation or vapour barrier coming in contact with the fireplace body, it is recommended that the walls of the fireplace enclosure be “finished” (ie: drywall/sheetrock), as you would finish any other outside wall of a home. This will ensure that clearance to combustibles is maintained within the cavity.

It is best to frame your fireplace after it is positioned. Use 2x4's and frame to local building codes. FIGURE 5.

FIGURE 5

COUNTERTOP / BAR INSTALLATION

When finishing the fireplace, combustible material may rest directly on of the top extension.

Note:Note:

Note:

Maximum weight tolerance is 400 lbs, provided

Note:Note: that it is evenly distributed across the top extensions of the fireplace.

In order to achieve a countertop or bar type appearance with the minimum height allowed, framing must be noncombustible and may be done with metal studding attached to the heat shield sides or the upper frame of the fireplace. FIGURE 7.

FIGURE 7

A = 22 " minus finishing material thickness each side.

To install the fireplace face flush with the finished wall, position the framework to accommodate the thickness of the finished wall.

FIGURE 6

W415-0319 / D / 08.03.05

* The top extension may be removed if non-combustible

framing is faced with a non-combustible material placed flush with the front face of the unit and extending from the top of the unit. (Example: cement board) (not supplied). Combustible counter / bar tops must maintain a minimum of 38 inches from the base of the fireplace to the underside of the top. Figure 8.

FIGURE 8

TOP EXTENTI O N

TOP OF THE UNIT

NOTE: Wolf Steel trim and/or surround kits will not totally cover the top extension of the fireplace. In order to obtain a smooth transition from the trim / surround to the wall, it is recommended that the top extension be removed and the unit be installed following the above procedure.

+ 16 hidden pages

Napoleon Fireplaces GVF40N, GVF40P User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual