Napoleon Fireplaces GVF36 User Manual

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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

CERTIFIED UNDER AMERICAN NATIONAL STANDARDS, ANSI Z21.11.2, VOLUME II FOR UNVENTED ROOM HEATERS.

GVF36P

PROPANE

GVF36N

NATURAL GAS

CERTIFIED FOR THE UNITED STATES USING ANSI METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

- This is an unvented gas-ﬁ red heater that

uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to section “ COMBUSTION AND VENTILATION AIR PROVISIONS”.

This appliance may be installed in an aftermarket, permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.

UNVENTED MILLIVOLT

SYSTEM

WARNING

HOT GLASS WILL CAUSE

BURNS.

DO NOT TOUCH GLASS UNTIL

COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

$10.00

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

1.23B

W415-0297 / P / 02.03.12

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 2

2.0 INTRODUCTION 3

2.1 DIMENSIONS 4

2.2 GENERAL INSTRUCTIONS 4

2.3 GENERAL INFORMATION 5

2.4 RATING PLATE INFORMATION 6

3.0 INSTALLATION 6

3.1 COMBUSTION AND VENTILATION AIR PROVISIONS 6

3.2 DETERMINING CONFINED OR UNCONFINED SPACE 7

3.3 GAS INSTALLATION 8

3.4 OPTIONAL WALL SWITCH / THERMOSTAT 9

3.5 MOBILE HOME INSTALLATION 9

4.0 FRAMING 10

4.1 MINIMUM CLEARANCE TO COMBUSTIBLES 11

4.2 MINIMUM CLEARANCES TO COMBUSTIBLE ENCLOSURES 12

4.3 MINIMUM MANTEL CLEARANCES 12

4.4 NAILING TAB INSTALLATION 13

5.0 FINISHING 13

5.1 GRATE AND LOG PLACEMENT 13

5.2 CHARCOAL EMBERS 14

5.3 GLOWING EMBERS 14

5.4 HOOD 14

5.5 LOUVRE INSTALLATION 15

5.6 LOGO PLACEMENT 15

6.0 OPTIONAL BLOWER INSTALLATION 15

7.0 OPERATION 17

8.0 ADJUSTMENT 18

8.1 VENTURI ADJUSTMENT 18

8.2 FLAME CHARACTERISTICS 18

9.0 MAINTENANCE 19

9.1 OXYGEN DEPLETION SENSOR PILOT CLEANING 19

9.2 CARE OF PLATED PARTS 19

10.0 REPLACEMENTS 20

11.0 TROUBLE SHOOTING GUIDE 22

12.0 WARRANTY 25

13.0 SERVICE HISTORY 26

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin

1.0 INSTALLATION OVERVIEW

Hood, see “HOOD” section.

Curtain Mesh, see “GRA TE AND LOG PLACEMENT” section.

Rating Plate, see “RATING PLATE INFORMATION” section.

Logs, see “GRATE AND LOG PLACEMENT” section.

Louvres, see “L36 LOUVRE INSTALLATION” section.

W415-0297 / P / 02.03.12

2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Under no circumstances should this appliance be modiﬁ ed.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Provide adequate ventilation and combustion air. Provide adequate accessibility clearance for servicing and operating the appliance. Never obstruct the front opening of the appliance.

• If the appliance shuts off, do not re-light until you provide fresh air. If appliance keeps shutting off, have it serviced. Keep burner and control compartment clean.

• Do not burn wood or other materials in this appliance.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to

avoid burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,

young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measures to protect infants/toddlers from touching hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance are kept clean. The appliance should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapours and liquids.

• Furniture or other objects must be kept a minimum of 4 feet away from the front of the appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not allow fans to blow directly into the appliance. Avoid any drafts that alter burner ﬂ ame patterns.

• Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this appliance.

• Carbon or soot should not occur in a vent free appliance as it can distribute into the living area of your home. If you notice any signs of carbon or soot, immediately turn off your appliance and arrange to have it serviced by a qualiﬁ ed technician before operating it again.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

• If equipped, the screen must be in place (closed) when the appliance is in operation.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.

WARNING

3.4B

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351/2"

33"

/2"

GAS

INLET

ELECTRICAL INLET

LEFT SIDE

27"

/4"

/8"

/4"

RATING PLATE

LOCATION

2.1 DIMENSIONS

2.2 GENERAL INSTRUCTIONS

* CARBON MONOXIDE POISONING MAY LEAD TO DEATH

EARLY SIGNS OF CARBON MONOXIDE POISONING RESEMBLE THE FLU, WITH HEADACHE,

DIZZINESS AND/OR NAUSEA. IF YOU HAVE THESE SIGNS, THE HEATER MAY NOT BE WORKING

PROPERLY. GET FRESH AIR AT ONCE! HAVE HEATER SERVICED.

SOME PEOPLE---PREGNANT WOMEN, PERSONS WITH HEART OR LUNG DISEASE, ANEMIA,

THOSE UNDER THE INFLUENCE OF ALCOHOL, THOSE AT HIGH ALTITUDES--- ARE MORE

AFFECTED BY CARBON MONOXIDE THAN OTHERS.

WARNING

THE APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE.

THIS APPLIANCE IS NOT CONVERTIBLE FOR USE WITH OTHER GASES.

OBJECTS PLACED IN FRONT OF THE HEATER SHOULD BE KEPT A MINIMUM OF 48” AWAY FROM

THE FRONT FACE OF THE APPLIANCE.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH

THIS APPLIANCE. USING NON-LISTED ACCESSORIES AND REPLACEMENT PARTS (BLOWERS,

LOUVRES, TRIMS, GAS COMPONENTS, VENT COMPONENTS, ETC.) COULD RESULT IN A SAFETY

HAZARD AND WILL VOID THE LIMITED LIFETIME WARRANTY.

NOT DESIGNED FOR USE WITH A GLASS DOOR. SCREEN MUST BE CLOSED WHEN APPLIANCE IS

IN OPERATION.

THIS APPLIANCE MUST NOT BE INSTALLED IN A BEDROOM OR BATHROOM.

This gas appliance should be installed and serviced by a qualiﬁ ed installer to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example: in Massachusetts State:

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36“.

• The appliance is not approved for installation in a bedroom or bathroom unless the appliance is a direct vent sealed combustion product.

• A carbon monoxide detector is required in all rooms containing gas ﬁ red appliances.

• WARNING: This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• Un-vented room appliance shall be installed in accordance with 527 CMR 30.00 and 248 CMR 3.00 through 7.00.

• Sellers of un-vented propane or natural gas-ﬁ red space / room appliances shall provide to each purchaser a copy of 527 CMR 30.00 upon the sale of the appliance from http://www.napoleonﬁ replaces.com/ Webshare/installation_manuals/mass_requirements.pdf

W415-0297 / P / 02.03.12

In absence of local codes, install the appliance to the current National Fuel Gas Code, ANSI Z223.1 Installation Code which can be obtained from:

American National Standards Institute Inc. or National Fire Protection Association Inc.

1430 Broadway Batterymarch Park New York, NY 10018 Quincy, MA 02269

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). When installed with a blower the junction box must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current ANSI / NFPA 70 National Electric Code. In the case where the blower is equipped with a power cord it must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug.

As long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for the appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered.

www.ncertied.org

If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth. NOTE: This does not apply to stoves.

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace Institute Specialists

(NFI) as NFI Gas

* Air shortage caused by an inadequate air supply, improper log positions, the addition of foreign or unapproved materials or the failure to properly maintain the appliance, may result in incomplete combustion of the fuel. Incomplete combustion results in soot being deposited inside the ﬁ rebox as well as surfaces outside the appliance. If any soot deposits are observed, shut off the appliance immediately and arrange for it to be serviced by a qualiﬁ ed technician.

2.3 GENERAL INFORMATION

Altitude (FT) 0-4,500 0-4,500 Max. Input (BTU/HR) 30,000 30,000 Min. Inlet Gas Supply Pressure 4.5" Water Column 11" Water Column Max. Inlet Gas Supply Pressure 7" Water Column 13" Water Column Manifold Pressure (Under Flow Conditions) 3.5" Water Column 10" Water Column

4.2C

GVF36

NG LP

W415-0297 / P / 02.03.12

TETE

ONON, L4, L4M 0M 0

GAS-GAS-FIRFIR

TETE

COMBCOMBUSTIUSTIONON

OVEOVE

OOOO

AATTLL

TIOTIO

0-200-20

3030

DUDUCED CED INPUINPUT T

CCOLUMOLUM

ER CER COLUMOLUMN N

OL:OL:

#820#820637 637

T T CONTCONTRR

#821#8214 4

OPEROPERATAT

2,2,000F000FT, CT, CONSUONSULT LLT LOCALOCAL AUT AUTHOHO

ER ER THANTHAN THA THAT SUT SUPPLIPPLIED BED BY TY T

VEDVED FOR FOR USE USE WIT WITH THH THIS HIS HEATEEATE

Y OY OR LOR LOSS OSS OF LIF LIFE. FE. REFEREFER TOR TO

INSINSTALLTALLER, ER, SERVSERVICE ICE AGAG

IBLEIBLE MAT MATERIAERIALS:LS:

0”0”

13 13

//2288

40014001657 657 (N(N

001001659 659 (WUS(WUSA)A)

When the appliance is installed at elevations above 2,000ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each additional 1,000ft.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

No external electricity (110 volts or 24 volts) is required for the gas system operation. Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.

This appliance is equipped with a pilot light safety system referred to as an oxygen depletion sensor and is designed to turn off the appliance if not enough fresh air is available.

Use only accessories designed for and listed with your speciﬁ c appliance. Ceiling fans or oscillating type ﬂ oor fans can cause ﬂ ame impingement if directing air at the appliance. Imping-

ing ﬂ ames will cause soot or carbon that may enter into living area. Try reversing ceiling fan or re-directing ﬂ oor fans to prevent sooting.

2.4 RATING PLATE INFORMATION

THIS APPLIANCE MAY BE INSTALLED IN AN AFTERMARKET, PERMANENTLY LOCA TED, MANUF ACTURED (MOBILE) HOME, WHERE NOT PROHIBITED BY LOCAL CODES. THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE. THIS APPLIANCE IS NOT CONVERTIBLE FOR USE WITH OTHER GASES.

9700539 (WSL) 4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)

GVF36N / CVF36N MODEL GVF36P / CVF36P

30,000 BTU/h INPUT 30,000 BTU/h 20,000 BTU/h REDUCED INPUT 22,000 BTU/h

MINIMUM SUPPLY PRESSURE: 4.5" WATER COLUMN MINIMUM SUPPLY PRESSURE: 11" WATER COLUMN MAXIMUM SUPPLY PRESSURE: 7.0" WATER COLUMN MAXIMUM SUPPLY PRESSURE: 13" WATER COLUMN SIT CONTROL: #820637 SIT CONTROL: #820636 OPERATING PILOT OXYPROTECTOR: #8214 OPERATING PILOT OXYPROTECTOR: #8404

**0-2000FT (0-610m) ALTITUDE 0-2000FT (0-610m)**

CERTIFIED UNDER: ANSI Z21.1 1.2a-2008 VOLUME II, UNVENTED ROOM HEATER

MANIFOLD PRESSURE: 3.5" WATER COLUMN MANIFOLD PRESSURE: 10" WATER COLUMN

THIS IS A GAS-FIRED UNVENTED ROOM HEATER THAT REQUIRES ADEQUATE COMBUSTION AND VENTILATION AIR. THIS U NIT IS NOT APPROVED FOR BEDROOM, BATHROOM AND BED-SITTING ROOM INSTALLATION.

** ABOVE 2,000FT, CONSULT LOCAL AUTHORITY HAVING JURISDICTION

NOT FOR USE WITH SOLID FUEL.

WARNING: FIREPLACE SCREENS MUST BE CLOSED WHILE IN OPERATION. DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH

WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE. DONOT USE BLOWER INSER T, HEAT EXCHANGER INSERT OR OTHER ACCESSORIES NOT APPROVED FOR USE WITH THIS HEATER. IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTAINANCE CAN CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. REFER TO THE OWNER'S INFORMATION MANUAL PROVIDED WITH THIS APPLIANCE. INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS: TOP / SIDES / BACK / FLOOR 0” RECESSED DEPTH 13 MANTEL 8”*

WOLF STEEL L TD.

24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA

/2“

* MINIMUM CLEARANCE TO A COMBUSTIBLE MANTLE IS 12” WHEN USING A CATALYTIC DOOR. MAXIMUM HORIZONTAL EXTENSION: 2". SEE INSTRUCTION MANUAL FOR GREATER EXTENSIONS.

ELECTRICAL RATING: 115V 0.82AMP, 60HZ OPTIONAL FAN KIT: GZ550-KT

SERIAL NUMBER: GVF36

For rating plate location, see “INSTALLATION OVERVIEW” section.

W385-0247 / G

This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

W415-0297 / P / 02.03.12

3.0 INSTALLATION

3.1 COMBUSTION AND VENTILATION AIR PROVISIONS

This appliance shall not be installed in a conﬁ ned space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air.

The National Fuel Gas Code, ANSI Z223.1 / NFPA 54 deﬁ nes a conﬁ ned space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconﬁ ned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors are considered a part of the unconﬁ ned space.

The GVF36 is rated at 30,000 BTUs per hour and therefore requires a minimum unconﬁ ned space of 1,500 cubic feet.

3.2 DETERMINING CONFINED OR UNCONFINED SPACE

To determine the volume of the room where the appliance is to be installed, multiply the width x the length x the ceiling height of that room measured in feet. If any adjoining rooms are connected by grilles or openings such as kitchen pass-throughs, etc., the volume of those rooms may be added to the total.

Multiply the room volume by 1000 and divide this amount by 50 to determine the maximum BTU/hr that the space can support with adequate combustion and ventilation air.

dd the Btu/hr of all fuel burning appliances located within the space such as gas furnace, gas water

appliance, etc. Do not include direct vent gas appliances which draw their input and output air from and to the outdoors.

17.1A

WARNING

IF THE AREA IN WHICH THE APPLIANCE MAY BE OPERATED IS SMALLER THAN THAT DEFINED AS

AN UNCONFINED SP ACE OR IF THE BUILDING IS OF UNUSUALLY TIGHT CONSTRUCTION, PROVIDE

ADEQUA TE COMBUSTION AND VENTILATION AIR BY ONE OF THE METHODS DESCRIBED IN THE

NA TIONAL FUEL GAS CODE ANSI Z223.1/ NFPA 54 , AIR FOR COMBUSTION AND VENTILATION, OR THE

APPLICABLE LOCAL CODE.

IF THE AREA IN WHICH THE APPLIANCE MAY BE OPERATED DOES NOT MEET THE REQUIRED VOLUME

FOR INDOOR COMBUSTION AIR, COMBUSTION AND VENTILATION AIR SHALL BE PROVIDED BY ONE OF THE METHODS DESCRIBED IN THE ANSI Z223.1 / NFPA 54, THE INTERNATIONAL FUEL GAS CODE,

OR APPLICABLE LOCAL CODES.

Unusually tight construction is deﬁ ned as construction where: A) Walls and ceilings exposed to the outside atmosphere have a continuous water vapour retarder with a

rating of 1 perm (6 x 10-11 kg per pa-sec-m2) or less with openings gasketed or sealed, and

B) Weather stripping has been added on openable windows and doors, and C) Caulking or sealants are applied to areas such as joints around window and door frames, between sole

plates and ﬂ oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.

n unvented room appliance is recommended for use as a secondary heat source rather than as a primary

source. Gas combustion produces water vapour which could occur at the rate of approximately one ounce of water for every 1,000 BTU/hr of gas input. During the cold weather season, indoor humidity levels tend to be low. Consequently, this water vapour can enhance the living space. However if a problem should occur:

A) Ensure sufﬁ cient combustion and circulation air B) Use a dehumidiﬁ er C) Do not use the unvented room appliance as a primary heat source

Without sufﬁ cient fresh air for proper operation, poor fuel combustion can result. Carbon Monoxide is a result of poor combustion. If additional fresh air is required, use one of the methods described in the National Fuel Gas Code, ANSI Z223.1 / NFPA54 or the applicable local code.

W415-0297 / P / 02.03.12

LENGTH

HEIGHT

ROOM 2

ROOM 1

WIDTH

Room Volume = Length x Width x Height Max BTU/hr = Room Volume x 1000 / 50

If for example:

The length of the rooms is 10 feet, The width of Room 1 is 10 feet, The width of Room 2 is 15 feet, The height of the rooms is 8 feet.

The volume of Room 1: 10x10x8 = 800 cubic feet The volume of Room 2: 10x15x8 = 1200 cubic feet

19.1B

EXAMPLE 1:

In this example, because there is no door to the adjoining room, the volume of the adjoining room may be added to the volume of the room with the heater to get a total unconﬁ ned space.

The total unconﬁ ned space: 800 + 1200 = 2000 cubic feet. Maximum BTU/h: 2000x1000 = 40,000 BTU/h

19.2

If there are no more fuel burning appliances within this space then the 30,000 BTU/h input of the appliance is suitable to be installed. This also assumes that the construction of this space is not unusually tight.

EXAMPLE 2:

If in this example a solid door separates Room 1 from Room 2, the volume of Room 2 could not be used. In this case the maximum BTU/h would be:

Maximum BTU/h: 800x1000 = 16,000 BTU/h 50

19.3

This would be considered a conﬁ ned space since it can not support the 30,000 BTU/h input of the appliance and it would be necessary to provide adequate combustion and ventilation air to Room 1.

W415-0297 / P / 02.03.12

3.3 GAS INSTALLATION

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH AS

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT

WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

Installation and servicing to be done by a qualiﬁ ed installer.

A. Move the appliance into position and secure. B. If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” gas supply. Without the

connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

C. Connect the gas supply in accordance to local codes. In the absence of local codes, install to the

current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

D. When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked. E. The gas line ﬂ ex-connector should be installed to provide sufﬁ cient movement for shifting the burner

assembly on it’s side to aid with servicing components.

F. Check for gas leaks by brushing on a soap and water solution. Do not use open ﬂ ame.

WARNING

SPARKS OR OPEN FLAMES.

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

30.1A

3.4 OPTIONAL WALL SWITCH / THERMOSTAT

WARNING

DO NOT CONNECT EITHER THE WALL SWITCH, THERMOSTAT OR GAS VALVE DIRECTLY TO 110

VOLT ELECTRICITY.

For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route a 2 strand, solid core millivolt wire from the valve to the wall switch or millivolt thermostat. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet

Disconnect the existing wires from terminals 1 and 3 (from the ON/OFF switch) and replace with the leads from the wall switch / millivolt thermostat.

50.1

W415-0297 / P / 02.03.12

3.5 MOBILE HOME INSTALLATION

uitable for mobile home installation where the mobile home has been permanently placed on its site. This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. See “REPLACEMENTS” section for the levelling / securing kit speciﬁ c to your appliance.

4.0 FRAMING

IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING

IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE

APPLIANCE ENCLOSURE BE “FINISHED” (IE: DRYWALL / SHEETROCK), AS YOU WOULD FINISH

ANY OTHER OUTSIDE WALL OF A HOME. THIS WILL ENSURE THAT CLEARANCE TO

COMBUSTIBLES IS MAINTAINED WITHIN THE CAVITY.

DO NOT NOTCH THE FRAMING AROUND THE APPLIANCE STAND-OFFS. FAILURE TO MAINTAIN

AIR SPACE CLEARANCE MAY CAUSE OVER HEATING AND FIRE. PREVENT CONTACT WITH

SAGGING OR LOOSE INSULATION OR FRAMING AND OTHER COMBUSTIBLE MATERIALS. BLOCK

OPENING INTO THE CHASE TO PREVENT ENTRY OF BLOWN-IN INSULATION. MAKE SURE

INSULATION AND OTHER MATERIALS ARE SECURED.

WARNING

RISK OF FIRE!

29.2

WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAINTAIN CLEARANCES. FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS

LISTED MUST BE CONSTRUCTED ENTIRELY OF NON-COMBUSTIBLE MATERIALS. MATERIALS CONSISTING ENTIRELY OF STEEL, IRON, BRICK, TILE, CONCRETE, SLATE, GLASS OR PLASTERS, OR ANY COMBINATION THEREOF ARE SUITABLE. MATERIALS THAT ARE REPORTED AS PASSING

ASTM E 136, STANDARD TEST METHOD FOR BEHAVIOUR OF MATERIALS IN A VERTICAL TUBE

FURNACE AT 750°C AND UL763 SHALL BE CONSIDERED NON-COMBUSTIBLE MATERIALS.

MINIMUM CLEARANCE TO COMBUSTIBLES MUST BE MAINTAINED OR A SERIOUS FIRE HAZARD

COULD RESULT.

THE APPLIANCE REQUIRES A MINIMUM ENCLOSURE HEIGHT. MEASURE FROM THE APPLIANCE

BASE.

IF STEEL STUD FRAMING KITS WITH CEMENT BOARD ARE PROVIDED, THEY MUST BE

INSTALLED.

71.1

Combustible materials may be installed ﬂ ush with the front of the appliance but must not cover any of the black face-areas of the appliance. Non-combustible material (brick, stone or ceramic tile) may protrude in these areas. It is not necessary to install a hearth extension with this appliance system.

When roughing in the appliance, raise the appliance to accommodate for the thickness of the ﬁ nished ﬂ oor ma- terials i.e. tile, carpeting, hard wood, which if not planned for will interfere with the opening of the lower access door and the installation of many decorative ﬂ ashing accessories.

W415-0297 / P / 02.03.12

It is best to frame your appliance after it is positioned. Use 2x4’s and frame to local building codes.

52"

363/4"

35 3/4”

13 1/2”

4.1 MINIMUM CLEARANCE TO COMBUSTIBLES

Combustible protrusions such as mantels and shelves may occur at or after a minimum distance of 2” away from the side of the appliance. Thereafter, the depth of any protrusions must be of equal to or less than the distance from the side of the appliance up to a depth of 6”, after which no greater clearance than 6” is required. This can be considered a side wall with no length boundary.

Minimum clearance to combustible construction from appliance: sides, back, bottom and top of the unit 0 inch recessed depth 13 1/2 inches

3”

OUTSIDE

CHASE

13 1/2"

5 1/2”

37 3/4”

13 1/2"

37 7/8"

INSIDE CHASE

PROTRUSION

W415-0297 / P / 02.03.12

SIDE

WALL

4.2 MINIMUM CLEARANCES TO COMBUSTIBLE ENCLOSURES

The appliance requires a minimum enclosure height of 39”. For temperature requirements, the enclosure space around and above the appliance must be left unobstructed.

6”

39”

4.3 MINIMUM MANTEL CLEARANCES

RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE

TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO

OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE

CLEARLY MAINTAINED.

WHEN USING PAINT OR LACQUER TO FINISH THE MANTEL, THE PAINT OR LACQUER MUST BE

HEAT RESISTANT TO PREVENT DISCOLOURATION.

Combustible mantel clearance can vary according to the mantel depth. Use the graph to help evaluate the clearance needed.

WARNING

73.1

W415-0297 / P / 02.03.12

4.4 NAILING TAB INSTALLATION

To install the appliance face ﬂ ush with the ﬁ nished wall, position the framework to accommodate the thickness of the ﬁ nished wall. Bend out the four nailing tabs, attached on either side of the appliance and secure to the 2x4 framing. The tabs will facilitate the installation of either a nailing tabs must not be removed.

5.0 FINISHING

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS

SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO

BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. AS AN ALTERNATIVE, YOU CAN FINISH THE

APPLIANCE WITH DRYWALL, SEE ILLUSTRATIONS TO FOLLOW.

FACING AND/OR FINISHING MATERIAL MUST NEVER OVERHANG INTO THE APPLIANCE OPENING.

” or a 1” ﬁ nished wall thickness. The

WARNING

RISK OF FIRE!

nailing tab

72.2

W415-0297 / P / 02.03.12

5.1 GRATE AND LOG PLACEMENT

LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE

PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY. DELAYED IGNITION

AND CARBON / SOOT DISTRIBUTION THROUGHOUT THE LIVING AREA MAY OCCUR.

THE LOGS ARE FRAGILE AND SHOULD BE HANDLED WITH CARE.

DO NOT PLACE CHARCOAL EMBERS, VERMICULITE OR CHARCOAL LUMPS ON THIS BURNER.

ALL PREVIOUSLY APPLIED LOOSE MATERIAL (GLOWING EMBERS) MUST BE REMOVED PRIOR TO

DO NOT CHANGE OR SUBSTITUTE THE GLOWING EMBER MATERIAL PROVIDED WITH THE

APPLIANCE. IF REPLACING, USE ONLY REPLACEMENT GLOWING EMBERS AVAILABLE FROM

YOUR LOCAL AUTHORIZED DEALER / DISTRIBUTOR.

FAILURE TO FOLLOW THESE INSTRUCTIONS WILL ADVERSELY EFFECT THE APPLIANCE’S

PERFORMANCE AND MAY RESULT IN CARBON / SOOT DEPOSITS INSIDE THE APPLIANCE AND ON

Remove curtain mesh and rod assembly Remove log carton Remove grate from the lower control area (stored there when shipped) Unscrew the 3 screws in the ﬁ rebox, set grate in place and secure using the 3 screws that were just re-

moved.

Install the one piece log set by aligning the two holes on the bottom of the logs, with the two locating pins in the

ﬁ rebox.

NOTE: PHAZERTM logs and glowing embers exclusive to Napoleon Fireplaces, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully position the glowing embers for a maximum glowing effect.

WARNING

REAPPLICATION.

SURROUNDING SURFACES.

76.2B

Replacement loose material must be purchased from the original manufacturer. Application of excess loose material may adversely affect the performance of the appliance.

Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour pigments burn in during the heat activated curing process.

Reinstall rod assembly and mesh curtain.

W415-0297 / P / 02.03.12

5.2 CHARCOAL EMBERS

Randomly place the charcoal embers along the front and sides of the log support tray in a realistic manner.

Fine dust found in the bottom of the bag should not be used. NOTE: Charcoal embers are not to be placed on the burner.

5.3 GLOWING EMBERS

Tear the embers into pieces and place along the front row of ports covering all of the burner area in front of the small logs. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow.

NOTE: The ember material will only glow when exposed to direct ﬂ ame; however, care should be taken to not block the burner ports.

Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. PHAZERTM logs glow when exposed to direct ﬂ ame. Use only certiﬁ ed “glowing embers” and PHAZERTM logs available from your Napoleon dealer.

5.4 HOOD

APPLIANCE SCREENS MUST BE CLOSED WHILE THE APPLIANCE IS IN OPERATION.

WARNING

32.1

THE APPLIANCE MUST NOT BE USED WHEN THE HOOD IS REMOVED.

HOOD

CURTAIN

MESH

Hook the hood over the lip of the curtain support plate.

W415-0297 / P / 02.03.12

5.5 LOUVRE INSTALLATION

CLIPS

SLOT

5.6 LOGO PLACEMENT

Remove the backing of the logo supplied and place on the screen cover, as indicated.

CENTRE SLOT

HOOD

Attach the hood by pressing the top ﬂ ange into the clips along the top of the louvre opening. Secure using a screw through the centre slot.

SLOT

TAB

UPPER LOUVRES

Insert the louvre tabs into the slots located at the top left and right corners of the unit.

HINGE CLIP

LOWER LOUVRES

Insert the hinge clips into the slots located at the bottom left and right corners of the unit. To remove the louvres, pull the back tabs of the clips forward, while pushing the louvre assembly back. Lift the clip.

57.3

6.0 OPTIONAL BLOWER INSTALLATION

WARNING

RISK OF FIRE AND ELECTRICAL SHOCK.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH

THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS

COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL

VOID THE WARRANTY AND CERTIFICATION.

ENSURE THAT THE FAN’S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE

APPLIANCE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN THE POWER

CORD BENEATH THE APPLIANCE.

THE WIRE HARNESS PROVIDED IN THE BLOWER KIT IS A UNIVERSAL HARNESS. WHEN

INSTALLED, ENSURE THAT ANY EXCESS WIRE IS CONTAINED, PREVENTING IT FROM MAKING

CONTACT WITH MOVING OR HOT OBJECTS.

W415-0297 / P / 02.03.12

51.5

INSTALLATION TO BE DONE BY A QUALIFIED INSTALLER and must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian

black

electrical code in Canada or the ANSI / NFPA 70 National Electrical Code in the United States.

If the appliance was not previously equipped with a blower: Route a grounded 2-wire, 60hz power cable to the receptacle / junction box. At this point, it must be strain relieved and insulated.

THERMAL SWITCH

The three slots on the blower mounting bracket allow ease of adjustment when attaching the blower. For a quiet running blower, do not allow the assembly to sit on the firebox base. Slide the vibration reducing pad (A) into the clip (C) and up against the threaded stud (B) at the other end. The blower must be able to be positioned entirely onto the pad.

To ease installation of the blower, remove the hinge screen and valve control door (lower louvres) from the base of the appliance.

Tilt the blower onto its side. Slide it past the controls and into the clip (C). Secure to the threaded stud using the lock washer and wing nut provided. Ensure that the blower does not touch the appliance base or the firebox.

Attach the connectors from the black and white wires to the thermal switch and secure the thermal switch bracket to the bottom left of the unit

using the screws provided. Ensure that the thermal switch touches the firebox wall.

BLOWER

red

white

VARIABLE SPEED SWITCH

ELONGATED SLOTS

Attach the connectors from the black and red wires to the blower.

Attach and secure the variable speed switch

THERMAL SWITCH

using the nut provided. Plug the harness cord into the receptacle.The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects.

Because the blower is thermally activated,

RECEPTACLE /

JUNCTION BOX

GROUND SCREW

VARIABLE SPEED KNOB

when turned on, it will automatically start approximately 10 minutes after lighting the appliance and will run for approximately 30-45 minutes after the appliance has been turned off. Use of the fan increases the output of heat. Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.

51.1

W415-0297 / P / 02.03.12

7.0 OPERATION

,)<28'2127)2//2:7+(6(,16758&7,216(;$&7/<$),5(25(;3/26,210$<5(68/7

&$86,1*3523(57<'$0$*(3(5621$/,1-85<25/2662)/,)(

,)$33/,&$%/($/:$<6/,*+77+(3,/27:+(7+(5)257+(),5677,0(25,)7+(*$66833/<+$6

,IDSSOLDQFHVKXWVRIIGRQRWUHOLJKWXQWLO\RXSURYLGHIUHVKDLU,IDSSOLDQFHNHHSVVKXWWLQJRIIKDYHLWVHUYLFHG.HHSEXUQHU DQGFRQWUROFRPSDUWPHQWFOHDQ

When lit for the first time, the appliance will emit a slight odour for a few hours. This is a normal temporary condition caused by the curing of the logs and the “burn-in” of internal paints and lubricants used in the manufacturing process and will not occur again. After extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odour for a few hours. This is caused by dust particles burning off. In both cases, open a window to sufficiently ventilate the room.

Ɣ This appliance is equipped with a pilot which must be lit by hand while following these instructions exactly. Ɣ

Before operating smell all around the appliance area for gas and next to the floor because some gas is heavier than air and will settle on the floor. Ɣ Use only your hand to push in and turn the gas control knob. Never use tools. If the knob will not push in and turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. Ɣ Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.

ƔDo not try to light any appliance. ƔDo not touch any electric switch; do not use any phone in your building. Ɣ Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. Ɣ If you cannot reach your gas supplier, call the fire department.

WARNING

581287:,7+7+(*/$66'22523(1('255(029('

FOR YOUR SAFETY READ BEFORE LIGHTING:

WHAT TO DO IF YOU SMELL GAS:

LIGHTING INSTRUCTIONS:

When lighting and re-lighting, the gas knob cannot be turned from pilot to off unless the knob is depressed.

$ STOP! Read the above safety information on this label. % Set the thermostat to lowest setting. & Turn off all electric power to the appliance. ' Open the control door. Turn the gas knob clockwise to off. ( Wait five (5) minutes to clear out any gas. If you smell gas including near the floor, STOP! Follow “B” in the above safety information

on this label. If you don’t smell gas go to the next step. ) Find pilot located in front of the back log.

G. Turn gas knob counter-clockwise to pilot. H. Depress and hold gas knob while lighting the pilot with the push button ignitor. Keep knob fully depressed for one minute, then

release. If pilot does not continue to burn repeat steps 3 through 7. , With pilot lit, turn gas knob counter-clockwise to on. When the pilot has been turned off, ignition of the main burner may be delayed from 1-2 minutes. When the pilot has been left burning, ignition of the main burner should occur almost immediatley.

- If equipped with remote on-off switch, main burner may not come on when you turn the valve to on. Remote switch must be in the on position to ignite burner. K. Turn on all electric power to the appliance.

TO TURN OFF GAS

A. Turn off all electric power to the appliance if service is to be performed.

%Push in gas control knob slightly and turn clockwise to off. Do not force.

47.1

W415-0297 / P / 02.03.12

8.0 ADJUSTMENT

8.1 VENTURI ADJUSTMENT

CARBON CAN BE DISTRIBUTED IN SURROUNDING LIVING AREA IF THE AIR SHUTTER IS

This appliance has an air shutter that has been factory set open according to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame colour to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

WARNING

IMPROPERL Y ADJUSTED.

49.5

VENTURI BURNER

AIR SHUTTER OPENING

ORIFICE

49.1

8.2 FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustra- tions provided. If any ﬂ ames appear abnormal call a service person.

AIR SHUTTER OPENINGS

NG 3/16”

LP 1/2”

54.5

W415-0297 / P / 02.03.12

9.0 MAINTENANCE

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The appliance area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapors and liquids. The ﬂ ow of combustion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs, rocks and/or glass to expose both assemblies.

2. Keep the control compartment, media, burner, air shutter opening and the area surrounding the logs clean by vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not burning properly.

4. Check to see that the pilot ﬂ ame is large enough to engulf the ﬂ ame sensor and/or thermocouple / thermopile as well as reaches the burner.

5. Replace the cleaned logs, rocks or glass. Failure to properly position the media may cause carboning which can be distributed in the surrounding living area.

6. Check to see that the main burner ignites completely on all openings when turned on. A 5 to 10 second total light-up period is satisfactory. If ignition takes longer, consult your local authorized dealer / distributor.

WARNING

9.1 OXYGEN DEPLETION SENSOR PILOT CLEANING

This procedure must be performed by a qualified service person! Inspect the pilot for any visible contamination or debris (usually lint, pet hair, spider webs, carpet fibre, etc.) and remove.

CORRECT PILOT FLAME

(Clean, stable, pronounced

blue flame).

40.16

INCORRECT PILOT FLAME

(Flame lifts upwards,

becomes unstable with more

of an orange tip).

Disconnect the pilot from the pilot tubing line, using a 7/16” wrench. Blow out the housing in the same direction as the gas flow. Re-install the pilot tube, turn on the gas and check for leaks.

If this does not improve the performance, replace the ODS with an exact replacement. The device is tamper resistant with no field serviceable parts.

9.2 CARE OF PLATED PARTS

If the appliance is equipped with plated parts, you must clean ﬁ ngerprints or other marks from the plated surfaces before operating the appliance for the ﬁ rst time. Use a glass cleaner or vinegar and towel to clean. If not cleaned properly before operating for the ﬁ rst time, the marks can cause permanent blemishes on the plating. After the plating is cured, the ﬁ ngerprints and oils will not affect the ﬁ nish and little maintenance is required, just wipe clean as needed. Prolonged high temperature burning with the door ajar may cause discolouration on plated parts.

NOTE: The protective wrap on plated parts is best removed when the assembly is at room temperature but this can be improved if the assembly is warmed, using a hair dryer or similar heat source.

W415-0297 / P / 02.03.12

46.1

6.1

10.0 REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMA TION, CONTACT YOUR AUTHORIZED DEALER.

REF PART NO. DESCRIPTION

1 W357-0001 PIEZO IGNITER 2 W662-0001 OXYGEN DEPLETION SENSOR SYSTEM - NG 2 W662-0005 OXYGEN DEPLETION SENSOR SYSTEM - LP 3* W680-0004 THERMOPILE 4 W725-0030 NATURAL GAS VALVE 4 W725-0031 PROPANE GAS VALVE 5* W385-0334 NAPOLEON LOGO 6* W750-0112 20FT OF WIRE 7 GL-664 ONE PIECE LOG SET (W135-0335) 8* W361-0016 GLOWING EMBERS 9* W550-0001 CHARCOAL EMBERS 10 W010-0764 PAN BURNER (NG) 10 W010-0987 PAN BURNER (LP) 11 W456-0039 #39 NATURAL GAS BURNER ORIFICE 11 W456-0053 #53 PROPANE GAS BURNER ORIFICE 12 W335-0050 HOOD 13 W565-0058 CURTAIN MESH 14 W555-0033 CURTAIN ROD 15* W080-0742 CURTAIN ROD BRACKET 16 W500-0194 PLATE COVER 17 W630-0010 BLACK TASSELS

REF PART NO. DESCRIPTION

18* W660-0081 SWITCH, THERMOSTAT 19* F40 ON/OFF REMOTE 19* F50 THERMOSTATIC REMOTE 19* F50DR DESIGNER THERMOSTATIC REMOTE - RED 19* F50DY DESIGNER THERMOSTATIC REMOTE - GREY 19* F50DK DESIGNER THERMOSTATIC REMOTE - BLACK 20* W660-0013 MODULATING REMOTE 21* GD825N MODULATING REGULATOR NG 21* GD825P MODULATING REGULATOR LP 22* W660-0026 PROGRAMMABLE TIMER, BATTERY OPERATED 23 GZ550-1KT BLOWER KIT 24* W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE 25* 11 1KT OUTSIDE AIR KIT 26* 112KT ADAPTOR PLATE FOR OUTSIDE AIR KIT 27 HOIK-3 ORNAMENTAL INSETS - BLACK 27 HOIG-3 ORNAMENTAL INSETS - GOLD 27 HOISS-3 ORNAMENTAL INSETS - SATIN CHROME

COMPONENTS

ACCESSORIES

WARNING

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

41.1

W415-0297 / P / 02.03.12

28 L36K LOUVRE KIT, BLACK 28 L36PB LOUVRE KIT, POLISHED BRASS 28 L36AB LOUVRE KIT, ANTIQUE BRASS 28 L3SS LOUVRE KIT, STAINLESS STEEL 29* GD36B-KT BAY FRONT 30* GDBLK BAY LOUVRE KIT, UPPER AND LOWER - BLACK 30* GDBLSS BAY LOUVRE KIT, UPPER AND LOWER - STAINLESS STEEL 31* GDBOIK BAY ORNAMENTAL INSET - HERITAGE UPPER AND LOWER - BLACK 32* GV824KT DECORATIVE BRICK PANELS - SANDSTONE 33* MBP36VF METAL BRICK PANELS 34 PRP36VF PORCELAIN REFLECTIVE RADIANT PANELS 35 TB336K BEVELLED TRIM KIT - 3” (COVERS OPENING 37” W X 33” H) - TEXTURED BLACK 35 TB336AB BEVELLED TRIM KIT - 3” (COVERS OPENING 37” W X 33” H) - ANTIQUE BRASS 35 TB336PB BEVELLED TRIM KIT - 3” (COVERS OPENING 37” W X 33” H) - POLISHED BRASS 35 TB336SS BEVELLED TRIM KIT - 3” (COVERS OPENING 37” W X 33” H) - STAINLESS STEEL 35 TB636K BEVELLED TRIM KIT - 6” (COVERS OPENING 44” W X 36” H) - TEXTURED BLACK 35 TB636AB BEVELLED TRIM KIT - 6” (COVERS OPENING 44” W X 36” H) - ANTIQUE BRASS 35 TB636SS BEVELLED TRIM KIT - 6” (COVERS OPENING 44” W X 36” H) - STAINLESS STEEL 36 CFSK-A CAST IRON SURROUND KIT (COVERS OPENING 44” W X 36” H) PAINTED BLACK 36 CFSKN-A CAST IRON SURROUND KIT (COVERS OPENING 44” W X 36” H) PORCELAIN MAJOLICA BROWN 37* ANI-K ANDIRONS - PAINTED BLACK

W415-0297 / P / 02.03.12

11.0 TROUBLE SHOOTING GUIDE

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPEN OR REMOVED.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

SYMPTOM PROBLEM TEST SOLUTION

Main burner goes out; pilot stays on.

Main burner goes out; pilot goes out.

Pilot goes out when the gas knob is released. The gas valve has an interlock device which will not allow the pilot burner to be lit until the thermocouple has cooled. Allow approximately 60 seconds for the thermocouple to cool.

Pilot ﬂ ame is not large enough or not engulﬁ ng the thermopile.

Thermopile shorting / loose connection.

Remote wall switch wire is too long; too much resistance in the system.

Faulty thermostat or switch.

Insufﬁ cient air supply. - Open window or door. (Use one of the methods

Out of propane gas. - Fill the tank. Pilot ﬂ ame is not large

enough. (Supply pressure too low.)

System is not correctly purged.

Out of propane gas. - Fill the tank. Pilot ﬂ ame is not large

enough. (Supply pressure too low.)

Thermocouple shorting / faulty.

Faulty valve / high low knob does not depress smoothly.

- Ensure adequate supply pressure.

- Replace pilot assembly.

- Clean thermopile connection to the valve. Reconnect.

- Replace thermopile / valve.

- Shorten wire to connect length or wire gauge.

- Replace.

described in ANSI Z223.1 / NFPA54 or the applicable local code.)

- Have room checked for adequate air exchange.

- See “COMBUSTION AND VENTILATION AIR PROVISIONS” section to ensure adequate air supply .

- Service or replace Oxygen Depletion Sensor System.

- Correct piping and / or regulator to provide correct pressure.

- Ensure adequate supply pressure.

- Purge the gas line.

- Service or replace Oxygen Depletion Sensor System.

- Loosen and tighten thermocouple.

- Clean thermocouple and valve connection.

- Replace Oxygen Depletion Sensor System.

- Test and replace valve.

- Replace.

42.4_A

W415-0297 / P / 02.03.12

SYMPTOM PROBLEM TEST SOLUTION

Pilot burning; no gas to main burner; gas knob is on ‘HI’; wall switch / thermostat is on.

Pilot will not light. Out of propane gas. - Fill the tank.

THERMOCOUPLE

THERMOPILE

PILOT

ELECTRODE

Pilot goes out while standing; Main burner is in ‘OFF’ position.

Main burner will not light; or is slow to light, noisy pilot.

Carbon is being deposited on glass, logs, rocks, media or combustion chamber.

BURNER

Thermostat or switch is defective.

Wall switch wiring is defective.

Main burner oriﬁ ce is plugged.

Faulty valve. - Replace.

No spark at pilot burner. - Check if pilot can be lit by a match.

No gas at the pilot burner. - Check that the manual valve is turned on.

Gas piping is undersized. - Turn on all gas appliances and see if pilot ﬂ ame

Pilot ﬂ ame is not large enough.

Inlet pressure too high. - Adjust inlet pressure to ensure maximum 7.0” W.C. Pilot ﬂ ame blowing off,

missing thermopile. Air shutter has become

blocked. Flame is impinging on the

glass, logs, rocks, media or combustion chamber.

- Connect a jumper wire across the wall switch terminals; if main burner lights, replace switch / thermostat.

- Disconnect wires from valve. Connect a jumper wire across terminals 1 & 3; if the main burner lights, check the wires for defects and / or replace wires.

- Remove stoppage in oriﬁ ce.

- Check that the wire is connected to the push button ignitor.

- Check if the push button ignitor needs tightening.

- Replace the wire if the wire insulation is broken or frayed.

- Replace the electrode if the ceramic insulator is cracked or broken.

- Replace the push button ignitor.

- Check the pilot oriﬁ ce for blockage.

- Replace the valve / Oxygen Depletion Sensor System.

- Call the gas distributor.

ﬂ utters, diminishes or extinguishes, especially when main burner ignites. Monitor appliance supply working pressure.

- Check if supply piping size is to code. Correct all undersized piping.

- ODS Burner requires checking.

at gas valve for natural gas and 13.0” W.C. for propane.

- Ensure air shutter opening is free of lint or other obstructions.

- Check that the logs are correctly positioned.

- Check for ceiling or oscillating fans that may be inﬂ uencing the ﬂ ame.

- Open air shutter to increase the primary air. See “VENTURI ADJUSTMENT” section.

- Check the input rate: check the manifold pressure and ori

ﬁ ce size as speciﬁ ed by the rating plate.

42.4_2_A

* Check for ceiling or oscillating fans that maybe inﬂ uencing the ﬂ ame. Ceiling fans or oscillating type ﬂ oor fans can cause

ﬂ ame impingement if directing air at the appliance. Impinging ﬂ ames will cause soot or carbon that may enter into living area. Try reversing ceiling fan or re-directing ﬂ oor fans to prevent sooting.

W415-0297 / P / 02.03.12

SYMPTOM PROBLEM TEST SOLUTION

Flames are consistently too large or too small. Carboning occurs.

PILOT SCREW

Exhaust fumes smelled in room, headaches.

Remote wall switch is in “off” position; main burner comes on when gas knob is turned to “ON” position.

If optional catalytic door is used, White / grey ﬁ lm forms on the glass.

Unit is over-ﬁ red or under- ﬁ red.

- Check pressure readings:

- Inlet pressure can be checked by turning screw (A) counter-clockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Check

with burner operating on “HI”. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane.

- Outlet pressure can be checked the same as above using screw (B). Check with burner operating on “HI”. Gauge should read 3.5” water column for natural gas or 10” water column for propane.

- AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER TORQUE.

- Leak test with a soap and water solution.

Air shutter improperly adjusted.

Not enough combustion air.

- Return air shutter to speciﬁ ed opening, see “VENTURI ADJUSTMENT” section.

- Increase fresh air supply. (Use one of the methods described in ANSI Z223.1 / NFPA 54 or the applicable local code.)

Not enough ventilation air. - Increase fresh air supply. (Use one of the methods

described in ANSI Z223.1 / NFPA 54 or the applicable local code.)

Flame is impinging on the logs or combustion chamber.

- Check that the logs are correctly positioned.

- Open air shutter to increase the primary air. See “VENTURI ADJUSTMENT” section.

- Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

Wall switch is mounted

- Reverse.

upside down. Remote wall switch is

- Replace.

grounding. Remote wall switch wire is

grounding.

- Check for ground (short); repair ground or replace wire.

Faulty valve. - Replace. Sulphur from fuel is being

deposited on the glass, logs, rocks, media or combustion surfaces.

- Clean glass with recommended gas appliance glass cleaner. DO NOT CLEAN GLASS WHEN HOT!

- If deposits are not cleaned off regularly, the glass may become permanently market.

42.4_3_A

W415-0297 / P / 02.03.12

12.0 WARRANTY

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance

NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great

pride in their work. The burner and valve assembly are leak and test-ﬁ red at a quality test station. The complete appliance is

again thoroughly inspected by a qualiﬁ ed technician before packaging to ensure that you, the customer, receives the quality

NAPOLEON® GAS APPLIANCE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas appliance are warranted against defects for as long as you own the appliance. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.* Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. * Construction of models vary. Warranty applies only to components included with your speciﬁ c appliance.

Certiﬁ cate.

product that you expect from NAPOLEON®.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your appliance is subject to the following conditions and limitations: Warranty coverage begins on the date of original installation. This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas appliance must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas appliance and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to the appliance, combustion chamber, heat exchanger, plated trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®. All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON® will provide replacement parts at 50% of the current retail price. All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation. The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect. Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without authorization will be refused and returned to sender. Shipping costs are not covered under this warranty. Additional service fees may apply if you are seeking warranty service from a dealer. Warranty labour allowance is only for the replacement of the warranted part. Travel, diagnostic tests, shipping and other related charges are not covered by this warranty.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

W415-0297 / P / 02.03.12

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD.

2.1B

13.0 SERVICE HISTORY

43.1

W415-0297 / P / 02.03.12

14.0 NOTES

W415-0297 / P / 02.03.12

44.1

Napoleon Fireplaces GVF36 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual