Napoleon Fireplaces GDS60-N User Manual

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Page 1

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

OPERATING INSTRUCTIONS

CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS

GDS60N & GS60N

NATURAL GAS

INSTALLATION AND

GDS60P & GS60P

PROPANE GAS

CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.

SAFETY INFORMATION

WARNING

If the information in these instructions are not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

- Installation and service must be performed by a

qualiﬁ ed installer, service agency or the supplier.

SHOWN WITH OPTIONAL

TRIVET

$10.00

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleon.on.ca

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TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 GENERAL INSTRUCTIONS 5

2.3 GENERAL INFORMATION 6

2.4 RATING PLATE 7

2.5 CARE OF GLASS 8

2.6 SHIPPING BRACKET 8

3.0 VENTING - MODEL GDS60 9

3.1 VENTING LENGTHS AND COMPONENTS 10

3.2 TYPICAL VENT INSTALLATIONS 11

3.3 SPECIAL VENT INSTALLATIONS 13

3.3.1 PERISCOPE TERMINATION 13

3.3.2 CORNER TERMINATION 13

3.4 VENT TERMINAL CLEARANCES 14

3.5 VENTING APPLICATION FLOW CHART 15

3.6 DEFINITIONS 16

3.7 ELBOW VENT LENGTH VALUES 16

3.8 TOP EXIT HORIZONTAL TERMINATION 17

3.9 TOP EXIT HORIZONTAL TERMINATION 18

3.10 REAR EXIT HORIZONTAL TERMINATION 19

3.11 TOP OR REAR EXIT VERTICAL TERMINATION 21

4.0 INSTALLATION PREPARATION - MODEL GDS60 23

4.1 ORIFICE REPLACEMENT 23

4.2 CHANGING A TOP VENT TO A REAR VENT 24

5.0 INSTALLATION 25

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES 25

5.2 WALL AND CEILING PROTECTION 26

5.2.1 HORIZONTAL INSTALLATION 26

5.2.2 VERTICAL INSTALLATION 27

5.2.3 HORIZONTAL AIR TERMINAL INSTALLATION - MODEL GDS60 27

5.2.4 VERTICAL AIR TERMINAL INSTALLATION - MODEL GDS60 28

5.3 APPLIANCE VENT CONNECTION - MODEL GDS60 29

5.4 MOBILE HOME INSTALLATION - MODEL GDS60 29

5.5 GAS INSTALLATION 29

5.6 OPTIONAL WALL SWITCH / THERMOSTAT 30

5.7 B-VENT SPECIFICS - MODEL GS60 30

5.7.1 CHIMNEY INSTALLATION 30

5.7.2 INSTALLING "B" VENT 31

5.7.3 B-VENT 31

5.7.4 COMBUSTION AIR 31

5.7.5 ADDING VENT SECTIONS 32

5.7.6 INSTALLING FLASHING AND STORM COLLAR 33

6.0 FINISHING 34

6.1 FRONT CAST REMOVAL 34

6.2 GLASS DOOR INSTALLATION AND REMOVAL 34

6.3 GLASS / DOOR REPLACEMENT 35

6.4 LOG PLACEMENT 35

6.5 LOGO PLACEMENT 36

6.6 SWITCH AND BRACKET INSTALLATION 37

7.0 OPTIONAL BLOWER INSTALLATION 38

8.0 WIRING DIAGRAM 39

9.0 OPERATION 40

9.1 OPERATING INSTRUCTIONS 40

9.2 OPERATING INSTRUCTIONS - FOR YOUR SAFETY READ BEFORE OPERATING 41

9.3 LIGHTING INSTRUCTIONS 41

9.4 ANTI CONDENSATION SWITCH 41

10.0 ADJUSTMENT 42

10.1 PILOT BURNER ADJUSTMENT 42

10.2 VENTURI ADJUSTMENT 42

10.3 FLAME CHARACTERISTICS 42

10.4 RESTRICTING VERTICAL VENTS - MODEL GDS60 42

11.0 MAINTENANCE 43

12.0 REPLACEMENTS 44

13.0 TROUBLE SHOOTING 48

14.0 WARRANTY 51

15.0 SERVICE HISTORY 52

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

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1.0 INSTALLATION OVERVIEW

Trivet, see “CHANGING A TOP VENT TO A REAR VENT” section.

FIGURE 1.0

Door, see “GLASS DOOR INSTALLATION AND REMOVAL” section.

On/Off, see “SWITCH AND BRACKET INSTALLATION” section.

Castings, see “FRONT CAST REMOVAL” section.

Rating plate, see “RATING PLATE” section.

FIGURE 1.0

Glass, see “GLASS / DOOR REPLACEMENT” section.

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2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause ﬁ re or injury.

• Risk of ﬁ re or asphyxiation do not operate appliance with ﬁ xed glass removed.

• Do not connect 110 volts to the control valve.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges may be sharp.

• Do not burn wood or other materials in this appliance.

• Young children should be carefully supervised when they are in the same room as the appliance. Tod-

dlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• It is imperative that the control compartments, burners and circulating blower and its passageway in the appliance and venting system are kept clean. The appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. The appliance area must be kept clear and free from combustible materials, gasoline and other ﬂ ammable vapors and liquids.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe serving a separate solid fuel burning appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• When equipped with pressure relief doors, they must be kept closed while the appliance is operating to prevent exhaust fumes containing carbon monoxide, from entering into the home. Temperatures of the exhaust escaping through these openings can also cause the surrounding combustible materials to overheat and catch ﬁ re.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all plastic bags, these are not toys and should be kept away from children and infants.

• As with any combustion appliance, we recommend having your appliance regularly inspected and serviced as well as having a Carbon Monoxide Detector installed in the same area to defend you and your family against Carbon Monoxide.

WARNING

3.2

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2.1 DIMENSIONS

FIGURE 2.1a-c

31 1/4"

/2"

2.2 GENERAL INSTRUCTIONS

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPENED OR REMOVED.

24"

/8"

WARNING

4" DIA.

7" DIA.

27"

51/2"

19 1/2"

PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE.

PROVIDE ADEQUATE VENTILATION.

NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48” FROM THE

FRONT FACE OF THE UNIT.

FIRE RISK. EXPLOSION HAZARD.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE PRESSURE TESTING

GAS LINE AT TEST PRESSURES ABOVE 1/2 PSIG. CLOSE THE MANUAL SHUT-OFF VALVE BEFORE

PRESSURE TESTING GAS LINE AT TEST PRESSURES EQUAL TO OR LESS THAN 1/2 PSIG.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE.

USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING

COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION.

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THIS GAS APPLIANCE SHOULD BE INSTALLED AND SERVICED BY A QUALIFIED INSTALLER to conform with local codes. Installation practices vary from region to region and it is important to know the speciﬁ cs that apply to your area, for example in Massachusetts State:

• This product must be installed by a licensed plumber or gas ﬁ tter when installed within the commonwealth of Massachusetts.

• The appliance damper must be removed or welded in the open position prior to installation of a appliance insert or gas log.

• The appliance off valve must be a “T” handle gas cock.

• The ﬂ exible connector must not be longer than 36 inches.

• A Carbon Monoxide detector is required in all rooms containing gas ﬁ red appliances.

• The appliance is not approved for installation in a bedroom or bathroom unless the unit is a direct vent sealed combustion product.

The installation must conform with local codes or, in absence of local codes, the National Gas and Propane Installation Code CSA B149.1 in Canada, or the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States. Suitable for mobile home installation if installed in accordance with the current standard CAN/CSA Z240MH Series, for gas equipped mobile homes, in Canada or

NSI Z223.1 and NFPA 54 in the United States.

s long as the required clearance to combustibles is maintained, the most desirable and beneﬁ cial location for an appliance is in the center of a building, thereby allowing the most efﬁ cient use of the heat created. The location of windows, doors and the trafﬁ c ﬂ ow in the room where the appliance is to be located should be considered. If possible, you should choose a location where the vent will pass through the house without cutting a ﬂ oor or roof joist.

When the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood ﬂ ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth.

The appliance, when installed with a blower, must be electrically connected and grounded in accordance with local codes. In the absence of local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/NFPA 70-1996 National Electrical Code in the United States. The blower power cord must be connected into a properly grounded receptacle. The grounding prong must not be removed from the cord plug.

2.3 GENERAL INFORMATION

FOR YOUR SATISFACTION, THIS APPLIANCE HAS BEEN TEST-FIRED TO ASSURE ITS OPERATION

www.ncertied.org

AND QUALITY!

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Appliance Institute

(NFI) as NFI Gas

Specialists

4.1

GDS600 GS600

NG LP NG LP

Altitude (FT) 0-4,500 0-4500 0-4500 0-4500 Max. Input (BTU/HR) 35,000 (Top vent)

21, 000 (Rear vent)

Max. Output (BTU/HR) 27,300 24,570 27,300 24,570

Max. Steady State Efﬁ ciency (w/the fan on)

Max. A.F.U.E. 72% 71% 72% 71%

Min. Inlet Gas Supply Pressure

Max. Inlet Gas Supply Pressure

Manifold Pressure (Under Flow Conditions)

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4.5" Water Column 11" Water Column 4.5" Water Column 11" Water Column

3.5" Water Column 10" Water Column 3.5" Water Column 10" Water Column

78% 78% 78% 78%

7" Water Column 13" Water Column 7" Water Column 13" Water Column

31,500 (Top vent)

16,380 (Rear vent)

35, 000 31,500

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When the appliance is installed at elevations above 4,500ft, and in the absence of speciﬁ c recommendations from the local authority having jurisdiction, the certiﬁ ed high altitude input rating shall be reduced at the rate of 4% for each ad- ditional 1,000ft.

Change in ﬂ ame appearance from "HI" to "LO" is more evident in natural gas than in propane.

Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

GDS60 - This appliance is not approved for closet or recessed installations. It is approved for bathroom, bedroom and bedsitting room installations. This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. (Rear vent) This application requires changing the main burner oriﬁ ce.

GS60 - This appliance is approved for bedroom and bed-sitting room installations.

2.4 RATING PLATE

CERTIFIED UNDER: CSA 2.33-2000, ANSI Z21.88-2000 VENTED GAS FIREPLACE HEATER AS A DIRECT VENT AND CSA2.22-M98,ANSI Z21.50-1998 VENTED GAS FIREPLACE AS A B-VENT. HOMOLOGUE SELON LES NORMES: CSA 2.33-2000, ANSI Z21.88-2000 FOYER DE CHAUFFAGE AU GAZ AVEC EVACUATION EN TANT QU’UNE EVACUATION DIRECTE ET CSA2.22-M98,ANSI Z21.50-1998 FOYER AU GAZ AVEC EVACUATION EN TANT QU’UN EVENT “B”.

UN COMBUSTIBLE SOLIDE NE DOIT PAS ETRE UTILISE AVEC CET APPAREIL

MODEL NATURAL GAS/GAZ NATURAL

DIRECT VENT B-VENT

GDS60N GS60N CDVS600N CDVS600N

TOP VENT REAR VENT

0-4500 0-4500 0-4500 35,000

*21,000 35,000

21,000

*12,000 21,000

24,500

*14,700

#35 #45 #35

MANIFOLD PRESSURE: 3.5 INCHES W.C. (NG) / 10 INCHES W.C. (LP) PRESSION AU COLLECTEUR: 3.5” (GN) / 10” (PG) D’UNE COLONNE DÉAU

MIN SUPPLY PRESSURE: 4.5” W.C. (NG) / 11” (LP) PRESSION D’ALIMENTATION MIN: 4.5” (GN) / 11” (PG) D’UNE

COLONNE D’EAU

MAX. SUPPLY PRESSURE: 7” W.C. (NG) / 13” W.C. (LP) PRESSION D’ALIMENTATION MAX: 7” (GN) / 13” (PG) D’UNE

COLONNE D’EAU FOR USE WITH GLASS DOORS CERTIFIED WITH THIS UNIT ONLY. UTILISER AVEC LES PORTES VITREES HOMOLOGUEES SEULEMENT AVEC CETTE UNITE. WARNING: DO NOT ADD ANY MATERIAL TO THE APPLIANCE, WHICH WILL COME IN CONTACT WITH THE FLAMES, OTHER THAN THAT SUPPLIED BY THE MANUFACTURER WITH THE APPLIANCE.

MODEL CS600/GS60 APPROVED FOR BEDROOM, & BEDSITTING ROOM INSTALLATION. HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, & UN STUDIO. THIS APPLIANCE MUST BE INSTALLED USING AN ADAPTER KIT GS-150KT. CET APPAREIL DOIT ETRE INSTALLE EN UTILISANT UN ENSEMBLE ADAPTATEUR GS-150KT.

*WHEN VENTING OFF THE REAR OF THE UNIT AND TERMINATING HORIZONTALLY

NOT FOR USE WITH SOLID FUEL

MODEL PROPANE/PROPANE MODÈLE

B-VENT DIRECT VENT GS60P GDS60P CS600P CDVS600P

REAR VENT TOP VENT

ALTITUDE (FT/PI) ELEVATION

INPUT (BTU/H) ALIMENTATION

REDUCED INPUT (BTU/H) ALIMENTATION REDUITE

OUTPUT (BTU/H) RENDEMENT

ORIFACE

0-4500 0-4500 0-4500 31,500 22,000

#53 #55 #53

OPTIONALBLOWER KIT / ENSEMBLE DE VENTILATEUR FACULTATIF: GS64-KT AVERTISSEMENT: N’AJOUTEZ PAS A CET APPAREIL AUCUN MATERIAU DEVANT ENTRER EN CONTACT AVEC LES FLAMMES AUTRE QUE CELUI QUI EST FOURNI AVEC CET APPAREIL PAR LE FABRICANT. MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL / DEGAGEMENTS MINIMAUX DES MATERIAUX COMBUSTIBLES:

A 6” B 6” C 2”

20” TO CEILING FROM STOVE TOP 1” TO DIRECT VENT AND B-VENT / L’EVACUATION DIRECTE & L’EVACUATION B 6” TO C-VENT/ A L’EVACUATION C 20” ENTRE LE DESSUS DU FOYER ET LE PLAFOND ELECTRICAL RATING/CLASS: 115V 1.5AMP 60HZ

*21,000 31,500 *13,000 22,000 *14,700 22,050

MODEL CDVS600/GDS60 APPROVED FOR BEDROOM, BATHROOM & BEDSITTING ROOM INSTALLATION. SUITABLE FOR MOBILE HOME INSTALLATION IF INSTALLED IN ACCORDANCE WITH THE CURRENT STANDARD CAN/CSA Z240MH SERIES GAS EQUIPPED MOBILE HOMES, IN CANADA OR IN THE UNITED STATES THE MANUFACTURED HOME CONTRUCTION AND SAFETY STANDARD, TITLE 24 CFR, PART 3280. WHEN THIS US STANDARD IS NOT APPLICABLE USE THE STANDARD FOR FIRE SAFETY CRITERIA FOR MANUFACTURED HOME INSTALLATIONS, SITES AND COMMUNITIES, ANSI/NFPA 501A. HOMOLOGUE POUR INSTALLATION DANS UNE CHAMBRE A COUCHER, UNE SALLE DE BAIN ET UN STUDIO. APPROPRIE POUR INSTALLATION DANS UNE MAISON MOBILE SI SON INSTALLATION CONFORME AUX EXIGENCES DE LA NORME CAN/CSA Z240MH SERIE DE MAISONS MOBILES EQUIPEES AU GAZ, EN VIGUEUR AU CANADA OU AUX ETATS-UNIS DE LA NORME DE SECURITE ET DE CONSTRUCTION DE MAISONS MANUFACTUREES, TITRE 24 CFR, SECTION 3280. DANS LE CAS OU CETTE NORME D’ETATS-UNIS NE PEUT ETRE APPLIQUEE, SE REFERER A LA NORME RELATIVE AU CRITERE DE MESURES DE SECURITE CONTRE L’INCENDIE POUR LES INSTALLATIONS DANS LES MAISONS MANUFACTURES, LES SITES ET LES COMMUNAUTES, ANSI/NFPA 501A. AFUE: 64% MINIMUM AND MAXIMUM HORIZONTAL VENT LENGTHS ARE 25 INCHES AND 20 FEET RESPECTIVELY FOR TOP VENTED UNITS AND 13 INCHES AND 20 FEET RESPECTIVELY FOR REAR VENTED UNITS. LES LONGUEURS HORIZONTALES MINIMALE ET MAXIMALE SONT 25 POUCES ET 20 PIEDS RESPECTIVEMENT POUR UN EVACUATION VERTICALE ET 13 POUCES ET 20 PIEDS RESPECTIVEMENT POUR UN EVACUATION HORIZONTALE. THE APPLIANCE MUST BE VENTED USING THE APPROPRIATE NAPOLEON VENT KITS. SEE OWNERS INSTALLATION MANUAL FOR VENTING SPECIFICS. PROPER REINSTALLATION AND RESEALING IS NECESSARY AFTER SERVICING THE VENT-AIR INTAKE SYSTEM. L’APPAREIL DOIT EVACUER SES GAZ EN UTILISANT L’ENSEMBLE D’EVACUATION PROPRE A NAPOLEON. REFERER AU MANUEL D’INSTALLATION DE PROPRIETAIRE POUR L’EVACUATION PRECISE. IL EST IMPORTANT DE BIEN REINSTALLER ET RESCELLER L’EVENT APRES AVOIR ASSURE LE MAINTIEN DU SYSTEME DE PRISE D’AIR.

SERIAL NUMBER

NO. DE SERIE

WOLF STEEL LTD BARRIE, ON CANADA

GDS/CDVS60

MADE IN CANADA / FABRIQUE AU CANADA

W385-0459

INSTALLER: It is your responsibility to check off the appropriate box on the rating plate according to the model, venting and gas type of the unit.

For rating plate location, see “INSTALLATION OVERVIEW” section.

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2.5 CARE OF GLASS

DO NOT CLEAN GLASS WHEN HOT! DO NOT USE ABRASIVE CLEANERS TO CLEAN GLASS.

Buff lightly with a clean dry soft cloth. Clean both sides of the glass after the ﬁ rst 10 hours of operation with a recommended ﬁ replace glass cleaner. Thereafter clean as required. If the glass is not kept clean permanent discoloration and / or blemishes may result.

2.6 SHIPPING BRACKET

THE TOP CASTING IS NOT FASTENED TO THE STOVE ASSEMBLY. IT SIMPLY SITS ON THE STOVE

AS A LID. FOR SHIPPING PURPOSES IT IS HELD IN PLACE BY PLASTIC STRAPPING. ONCE THE STRAPPING IS CUT, THE TOP SHOULD BE LIFTED OFF CAREFULLY AND STORED IN A SAFE PLACE TO AVOID DAMAGE WHILE COMPLETING THE INSTALLATION OF THE STOVE. TO AVOID THE APPLIANCE BEING DAMAGED DURING SHIPPING, A SHIPPING BRACKET HAS BEEN USED AND MUST BE

UNBOLTED BEFORE THE APPLIANCE CAN BE INSTALLED.

SHIPPING BRACKET REMOVAL A. Remove the four screws holding the shipping bracket to the

bottom of the appliance.

B. Lift the appliance off the skid and set on a ﬂ at surface. C. Discard the screws, brackets and skid.

GLASS DOOR REMOVAL A. Lift the top casting off. B. Open the valve control cover. Pull the latch handles forward to

release. The door may now be safely removed by swinging the bottom out and lifting it off.

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

5.1

SHIPPING BRACKET

FIGURE 2.6a

LATCH

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FIGURE 2.6b

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3.0 VENTING - MODEL GDS60

WARNING

RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE.

IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET

FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM

COMBUSTIBLES. USE WOLF STEEL LTD. SUPPORT RING ASSEMBLY W010-0370 OR EQUIVALENT

NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE MINIMUM CLEARANCE TO COMBUSTIBLES

FOR BOTH VERTICAL AND HORIZONTAL RUNS. SPACERS ARE ATTACHED TO THE INNER PIPE AT

PREDETERMINED INTERVALS TO MAINTAIN AN EVEN AIR GAP TO THE OUTER PIPE. THIS GAP IS REQUIRED FOR SAFE OPERATION. A SPACER IS REQUIRED AT THE START, MIDDLE AND END OF EACH ELBOW TO ENSURE THIS GAP IS MAINTAINED. THESE SPACERS MUST NOT BE REMOVED.

THIS APPLIANCE USES A 4” EXHAUST / 7” AIR INTAKE VENT PIPE SYSTEM.

Refer to the section applicable to your installation.

For safe and proper operation of the appliance follow the venting instruction exactly. Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Under extreme vent conﬁ gurations, allow several minutes (5-15) for the ﬂ ame to stabilize after ignition. Vent lengths that pass through unheated spaces (attics, garages, crawl spaces) should be insulated with the insulation wrapped in a protective sleeve to minimize condensation. Provide a means for visually checking the vent connection to the appliance after the appliance is installed. Use a ﬁ restop, vent pipe shield or attic insulation shield when penetrating interior walls, ﬂ oor or ceiling.

NOTE: If for any reason the vent air intake system is disassembled; reinstall per the instructions provided for the initial installation.

A terminal shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. Local codes or regulations may require different clearances.

7.1

Do not allow the inside liner to bunch up on horizontal or vertical runs and elbows. Keep it pulled tight. A 1-1/4" air gap all around between the inner liner and outer appliance pipe is required for safe operation. Use a ﬁ restop when penetrating interior walls, ﬂ oor or ceiling.

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp or American Metal Amerivent venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either systems are set out in this manual and must be adhered to.

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3.1 VENTING LENGTHS AND COMPONENTS

Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent or Metal-Fab venting components. Minimum and maximum vent lengths, for both horizontal and vertical installations, and air terminal locations for either system are set out in this manual and must be adhered to. For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure provided with the venting components.

A starter adaptor must be used with the following vent systems and may be purchased from the corresponding supplier:

PART 4”/7” SUPPLIER WEBSITE

Duravent GDS924N Wolf Steel www.duravent.com

Amerivent 4DSC-N2 American Metal www.americanmetalproducts.com

Direct Temp 4DT-AAN Selkirk www.selkirkcorp.com

SuperSeal 4DNA Metal-Fab www.mtlfab.com

* For Simpson Dura-Vent, Selkirk Direct Temp, American Metal Amerivent and Metal-Fab follow the installation procedure found on the website for your venting supplier.

For vent systems that provide seals on the inner exhaust ﬂ ue, only the outer air intake joints must be sealed using a red high temperature silicone (RTV). This same sealant may be used on both the inner exhaust and outer intake vent pipe joints of all other approved vent systems except for the exhaust vent pipe connection to the appliance ﬂ ue collar which must be sealed using the black high temperature sealant Mill Pac.

When using Wolf Steel venting components, use only approved Wolf Steel termination kits: wall terminal kit GD175 (7/12’ of venting included), or 1/12 to 7/12 pitch roof terminal kit GD110, 8/12 to 12/12 roof terminal kit GD111, ﬂ at roof terminal kit GD112 or periscope kit GD180 (for wall penetration below grade) in conjunction with the appropriate venting components.

For optimum ﬂ ame appearance and appliance operation, keep the vent length and number of elbows to a minimum. It is recommended that all horizontal runs have a minimum 1/4” rise per foot. The air terminal must remain unobstructed at all times. Examine the air terminal at least once a year to verify that it is unobstructed and undamaged. Rigid and ﬂ exible venting systems must not be combined. Different venting manufacturers components must not be combined.

These vent kits allow for either horizontal or vertical venting of the appliance. The maximum allowable horizontal run is 20 feet. The maximum allowable vertical vent length is 40 feet. The maximum number of vent connections is two horizontally or three vertically (excluding the appliance and the air terminal connections) when using ﬂ exible venting.

Deviation from the minimum vertical vent length can create difﬁ culty in burner start-up and/or carboning. Use an adjustable pipe as the ﬁ nal length of rigid piping to the stove for ease of installation.

8.5

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Page 11

3.2 TYPICAL VENT INSTALLATIONS

FIGURE 3.2a

16" MINIMUM

40 FEET

MAXIMUM

34"

MINIMUM

FIGURE 3.2b

16" MINIMUM

40 FEET

MAXIMUM

34"

MINIMUM

TOP VENT

30 1/2"

24"

REAR VENT

W415-0788 / A / 09.22.09

Page 12

FIGURE 3.2d

34" MAXIMUM

FIGURE 3.2c

24" MAX

24"

MINIMUM

PLUS RISE*

24” MINIMUM

REGARDLESS OF

HORIZONTAL

VENT LENGTH

29" MINIMUM

20 FT MAX

30 1/2"

59 1/2"

MINIMUM

PLUS

RISE*

12” MINIMUM

TO GRADE

* See "VENTING" section.

W415-0788 / A / 09.22.09

FIGURE 3.2e

MAX. HORIZONTAL

RUN

Page 13

3.3 SPECIAL VENT INSTALLATIONS

3.3.1 PERISCOPE TERMINATION

Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when ﬁ nal grading is completed, the bottom air slot is located a minimum 12” above grade. The maximum allowable vent length is 10’.

24" MINIMUM

FIGURE 3.3.1a FIGURE 3.3.1b

3.3.2 CORNER TERMINATION

The maximum vent length for a corner installation is 24".

12" MIN. TO

GRADE

12" MIN.

TO GRADE

29" MINIMUM

30 1/2"

9.4

24” MAXIMUM

FIGURE 3.3.2

CORNER INSTALLATION

0” RISE

W415-0788 / A / 09.22.09

Page 14

3.4 VENT TERMINAL CLEARANCES

FIGURE 3.4

INSTALLATIONS

CANADA U.S.A.

A 12” 12” Clearance above grade, veranda porch, deck or balcony.

B 12” 9” Clearance to windows or doors that open.

C 12” * 12” * Clearance to permanently closed windows.

D 18” ** 18” **

E 12” ** 12” ** Clearance to unventilated sofﬁ t. F 0” 0” Clearance to an outside corner wall.

0” *** 0” *** Clearance to an inside non-combustible corner wall or protruding non-combustible obstructions (chimney, etc.).

2” *** 2” *** Clearance to an inside combustible corner wall or protruding combustible obstructions (vent chase, etc.).

H 3’ 3’ ****

I 3’ 3’ **** Clearance to a service regulator vent outlet. J 12” 9” Clearance to a non-mechanical air supply inlet to the building or a combustion air inlet to any other appliance. K 6’ 3’ † Clearance to a mechanical air supply inlet. L 7’ ‡ 7’ **** Clearance above a paved sidewalk or paved driveway located on public property.

M 12” †† 12” **** Clearance under a veranda, porch, deck or balcony. N 16” 16” Clearance above the roof. O 2’ †* 2’ †* Clearance from an adjacent wall including neighbouring buildings.

* Recommended to prevent condensation on windows and thermal breakage

** it is recommended to use a heat shield and to maximize the distance to vinyl clad sofﬁ ts.

*** The periscope requires a minimum 18 inches clearance from an inside corner.

**** This is a recommended distance. For additional requirements check local codes.

† 3 feet above if within 10 feet horizontally.

‡ A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.

†† Permitted only if the veranda, porch, or deck is fully open on a minimum of two sides beneath the ﬂ oor.

†* Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.

NOTE: Clearances are in accordance with local installation codes and the requirements of the gas supplier.

Vertical clearance to ventilated sofﬁ ts located above the terminal within a horizontal distance of 2’ from the centerline of the terminal.

Clearance to each side of the centerline extended above the meter / regulator assembly to a maximum vertical distance of 15’.

W415-0788 / A / 09.22.09

12.1

Page 15

3.5 VENTING APPLICATION FLOW CHART

TOP EXIT

Horizontal Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Horizontal Termination

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

4.2 times the

vertical rise equal to

or greater than the

horizontal run

REAR EXIT

Vertical Termination

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical Termination

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.1

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 24.75

feet

3.5 times the

vertical rise equal to

or greater than the

horizontal run

Vertical rise is equal

to or greater than

the horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

Vertical rise is less than horizontal run

Horizontal run +

vertical rise to

maximum of 40 feet

3 times the vertical

rise equal to or

greater than the

horizontal run

13.2

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Page 16

3.6 DEFINITIONS

For the following symbols used in the venting calculations and examples are: > - greater than > - equal to or greater than < - less than < - equal to or less than

- total of both horizontal vent lengths (Hr) and offsets (Ho) in feet

HR - combined horizontal vent lengths in feet HO - offset factor: .03 (total degrees of offset - 90°*) in feet VT - combined vertical vent lengths in feet

3.7 ELBOW VENT LENGTH VALUES

FEET INCHES 1° 0.03 0.5 15° 0.45 6.0 30° 0.9 11.0 45° 1.35 16.0 90°* 2.7 32.0

* The ﬁ rst 90° offset has a zero value and is shown in the formula as - 90°

14.1

15.1

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Page 17

3.8 TOP EXIT HORIZONTAL TERMINATION

V V V

(HT) > (VT)

Simple venting configuration (only one 90° elbow)

REQUIRED

See graph to determine the required vertical rise VT for the

required horizontal run H

150

147”

100

VERTICAL

FIGURE 3.8a

RISE IN

INCHES V

57”

19 1/2”

515

2’

12.5’

19.5’

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and VT

For vent configurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: H Formula 2: HT + V

Example 2:

= VT = 6 FT

= 3 FT

= 5 FT

= H

= .03 (two 90° elbows - 90°) = .03 (180° - 90°) = 2.7 FT

= H

+ V

< 4.2 V

+ H

= 3 + 5 = 8 FT

+ H

= 8 + 2.7 = 10.7 FT

= 10.7 + 6 = 16.7 FT

< 24.75 feet

FIGURE 3.8b

90°

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 6 = 25.2 FT Formula 2: HT + V

16.7 < 24.75

Since both formulas are met, this vent configuration is acceptable.

Example 3:

= 4 FT

= 1.5 FT

= V

+ V

= 2 FT

= 1 FT

= 1.5 FT

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT

= H

+ V

= 4 + 1.5 = 5.5 FT

+ H2 + H

+ H

= 13.6 + 5.5 = 19.1 FT

+ H4 = 2 + 1 + 1 + 1.5 = 5.5 FT

= 5.5 + 8.1 = 13.6 FT

Formula 1: HT < 4.2 V

4.2 VT = 4.2 x 5.5 = 23.1 FT

< 24.75 FT

FIGURE 3.8c

90°

13.6 < 23.1 Formula 2: HT + V

19.1 < 24.75

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

16.1_2

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Page 18

3.9 TOP EXIT HORIZONTAL TERMINATION

(HT) < (VT)

Simple venting conﬁ guration (only one 90° elbow)

See graph to determine the required vertical

rise VT for the required horizontal run HT.

REQUIRED

FIGURE 3.9a

VERTICAL

RISE IN

FEET VT

2.5 5 7.5 10 12.5 15

HORIZONTAL VENT RUN PLUS OFFSET IN

FEET HT

The shaded area within the lines represents

acceptable values for HT and V

For vent conﬁ gurations requiring more than one 90° elbow, the following formulas apply:

Formula 1: HT < V

Formula 2: HT + VT < 40 feet

Example 1: V1 = 3 FT

90°

V2 = 8 FT VT = V1 + V2= 3 FT + 8 FT = 11 FT H1 = 2.5 FT H2 = 2 FT

FIGURE 3.9b

HR = H1 + H2 = 2.5 + 2 = 4.5 FT HO = .03 (three 90° elbows - 90°) = .03 (270° - 90°) = 5.4 FT

90°

HT = HR + HO = 4.5 + 5.4 = 9.9 FT HT + VT = 9.9 + 11 = 20.9 FT

90°

17.5 20

Formula 1: HT < V

9.9 < 11 Formula 2: HT + VT < 40 FT

20.9 < 40 Since both formulas are met, this vent conﬁ guration is acceptable.

W415-0788 / A / 09.22.09

16.1

Page 19

3.10 REAR EXIT HORIZONTAL TERMINATION

Simple venting configuration

(only two 90° elbows)

(HT) < (VT)

See graph to determine the required vertical rise V

38.3

horizontal run HT.

REQUIRED

FIGURE 3.10a

VERTICAL

RISE IN

FEET V

1.6

2.5 5 7.5 10 12.5 15

1.6

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable values for H

and HT

For vent configurations requiring more than two 90° elbows, the following formulas apply:

Formula 1: HT < V Formula 2: HT + V

< 40 feet

Example 4: V

= 9 FT

= 6 FT

= V

+ V

= 3 FT

= 2 FT

= 1.5 FT

= H

= .03 (four 90° elbows - 90°) = .03 (360° - 90°) = 8.1 FT

= H

+ V

= 9 + 6 = 15 FT

+ H2 + H

+ H

= 14.6 + 15 = 29.6 FT

= 3 + 2 + 1.5 = 6.5 FT

= 6.5 + 8.1 = 14.6 FT

for the required

17.5 20

90°

Formula 1: HT < V

14.6 < 15 Formula 2: HT + V

29.6 < 40

< 40 FT

Since both formulas are met, this vent configuration is acceptable.

FIGURE 3.10b

16.3

W415-0788 / A / 09.22.09

Page 20

(HT) > (VT)

Simple venting configuration

(only two 90° elbows)

See graph to determine the required vertical rise V

required horizontal run H

150

147

REQUIRED

VERTICAL

100

RISE IN

FIGURE 3.10c

INCHES V

2.5 5 7.5 10 12.5 15 17.5 20

3.5

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and HT

For vent configurations requiring more than two 90° elbows, the following formulas apply:

Formula 1: H Formula 2: HT + V

< 3.5V

< 24.75 feet

Example 4:

= 4 FT

= 1.5 FT

= V

+ V

= 2 FT

= 1 FT

= 1.5 FT

= H

= .03 (four 90° elbows + one 45° elbow - 90°)

= .03 (90 + 90 + 90 + 90 + 45 - 90) = 9.45 FT

= H

+ V

Formula 1: H

3.5VT = 3.5 x 5.5 = 19.25 FT

14.95 < 19.25

Formula 2: HT + V

20.45 < 24.75

= 4 + 1.5 = 5.5 FT

+ H2 + H3 + H

+ H

= 5.5 + 9.45 = 14.95 FT

= 14.95 + 5.5 = 20.45 FT

= 2 + 1 + 1 + 1.5 = 5.5 FT

< 3.5V

< 24.75 FT

Since both formulas are met, this vent configuration is acceptable.

90°

FIGURE 3.10d

16.3_2

90°

for the

19.25

W415-0788 / A / 09.22.09

Page 21

3.11 TOP OR REAR EXIT VERTICAL TERMINATION

(HT) < (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run HT.

REQUIRED

VERTICAL

RISE IN

FEET V

FIGURE 3.11a

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and HT

For vent configurations requiring one or more 90° elbows (top exit) or one or more 90° elbows (rear exit), the following formulas apply:

Formula 1: H Formula 2: HT + V

< V

< 40 feet

for the

Example 6: V

= 5 FT

= 6 FT

= 10 FT

= V

+ V2 + V3 = 5 + 6 + 10 = 21 FT

= 8 FT

= 2.5 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

Formula 1: H

18.6 < 21 Formula 2: HT + V

39.6 < 40

= 8 + 2.5 = 10.5 FT

+ H

= 10.5 + 8.1 = 18.6 FT

= 18.6 + 21 = 39.6 FT

< 3.5 V

< 40 FT

FIGURE 3.11b

Since both formulas are met, this vent configuration is acceptable.

90°

18.2

W415-0788 / A / 09.22.09

Page 22

(HT) > (VT)

Simple venting configurations.

See graph to determine the required vertical rise V

required horizontal run H

REQUIRED

VERTICAL

RISE IN

FEET V

5101520

HORIZONTAL VENT RUN PLUS OFFSET IN FEET H

The shaded area within the lines represents acceptable

values for HT and HT

FIGURE 3.11c

For vent configurations requiring more than two 90° elbows (top exit) or one 90° elbow (rear exit), the following formulas apply:

Formula 1: H Formula 2: HT + V

< 3 V

< 40 feet

Example 7: V

= 2 FT

= 1 FT

= 1.5 FT

= V

+ V2 + V3 = 2 + 1 + 1.5 = 4.5 FT

= 6 FT

= 2 FT

= H

+ H

= .03 (four 90° elbows - 90°)

= .03 (360° - 90°) = 8.1 FT

= H

+ V

= 6 + 2 = 8 FT

+ H

= 8 + 8.1 = 16.1 FT

= 16.1 + 4.5 = 20.6 FT

90°

FIGURE 3.11d

for the

25 30

90°

Formula 1: H

3.5 V

16.1 < 13.5

< 3.5 V

= 3 x 4.5 = 13.5 FT

Since this formula is not met, this vent configuration is unacceptable.

Formula 2: HT + V

16.1 < 13.5

< 40 FT

Since only formula 2 is met, this vent configuration is unacceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas.

18.2_2

W415-0788 / A / 09.22.09

Page 23

Example 8:

= 1.5 FT

= 5 FT

= V

+ V2 = 1.5 + 1 + 5 = 6.5 FT

= 1 FT

= 10.75 FT

= H

+ H2 + H3 = 1 + 1 + 10.75 = 12.75 FT

= .03 (four 90° elbows + one 45° elbow - 90°)

= .03 (360° + 45° - 90°) = 6.75 FT

= H

+ H

+ V

= 12.75 + 6.75 = 19.5 FT

= 19.5 + 6.5 = 26 FT

Formula 1: HT < 3 V 3 V

19.5 = 19.5

= 3 x 6.5 = 19.5 FT

90°

45°

90°

Formula 2: HT + V

26 < 40

< 40 FT

FIGURE 3.11e

Since both formulas are met, this vent configuration is acceptable.

18.2_3

4.0 INSTALLATION PREPARATION - MODEL GDS60

4.1 ORIFICE REPLACEMENT

REAR VENT TERMINATION:

In rear exit installations with no vertical vent run, the BTU input must be reduced to 21,000 BTU by changing the oriﬁ ce.

In order to access the oriﬁ ce, the log support secured by two screws, must be removed.

Care should be taken not to damage the gas pipe. When removing the oriﬁ ce, using a 9/16" socket wrench, a 7/8" back-up wrench must be used on the manifold, located below the housing, to ensure that the aluminum tubing does not twist or kink.

FIGURE 4.1a

FIGURE 4.1b

W415-0788 / A / 09.22.09

Page 24

4.2 CHANGING A TOP VENT TO A REAR VENT

In order to convert the venting conﬁ guration from a top exit to a rear exit, remove components as illustrated. When reinstalling in the alternate position: Check gaskets for tears, replace if necessary to ensure a proper seal.

Outer Top

Top Heat

Shield

7” Collar

7” Gasket

4” Collar

4” Gasket

7” Cover Plate

7” Gasket

4” Cover Plate

4” Gasket

Optional trivet required when converting to rear exit.

FIGURE 4.2

W415-0788 / A / 09.22.09

Page 25

5.0 INSTALLATION

FOLLOW THE VENTING INSTRUCTIONS EXACTLY.

ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC

W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR

IF USING PIPE CLAMPS TO CONNECT VENT COMPONENTS, 3 SCREWS MUST ALSO BE USED TO

ENSURE THE CONNECTION CANNOT SLIP OFF.

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. IMPROPER SUPPORT OF THE ENTIRE VENTING

SYSTEM MAY ALLOW VENT TO SAG AND SEPARATE. USE VENT RUN SUPPORTS AND CONNECT

VENT SECTIONS PER INSTALLATION INSTRUCTIONS.

RISK OF FIRE, DO NOT ALLOW LOOSE MATERIALS OR INSULATION TO TOUCH THE VENT PIPE.

REMOVE INSULATION TO ALLOW FOR THE INSTALLATION OF THE ATTIC SHIELD AND TO

MAINTAIN CLEARANCES TO COMBUSTIBLES.

WARNING

WHICH MUST BE SEALED USING MILL PAC.

DO NOT CLAMP THE FLEXIBLE VENT PIPE.

5.1 MINIMUM CLEARANCE TO COMBUSTIBLES

GDS60: HORIZONTAL VENT SECTIONS: A minimum clearance of 2" at the top and1" at the bottom and sides of the vent pipe on

all horizontal runs is required.

VERTICAL VENT SECTIONS: A minimum of 1" all around the vent pipe on all vertical runs to combustibles is required.

GS60:

A minimum of 1" all around the B vent pipe on both horizontal and vertical runs to combustibles is required.

MAINTAIN THESE MINIMUM CLEARANCES TO COMBUSTIBLES: A. 6" B. 6" C. 2"*

No additional ﬂ oor protection is required. Minimum 20" from appliance top to ceiling. 6" to single wall connector.

*At a distance of 2" from the wall, access to the blower switch, on-off switch or the blower power cord may not be practical.

68.2

FIGURE 5.1a FIGURE 5.1b FIGURE 5.1c

W415-0788 / A / 09.22.09

Page 26

5.2 WALL AND CEILING PROTECTION

DO NOT FILL THE SPACE BETWEEN THE VENT PIPE AND ENCLOSURE WITH ANY TYPE OF

MATERIAL. DO NOT PACK INSULATION OR COMBUSTIBLES BETWEEN CEILING FIRESTOPS.

ALWAYS MAINTAIN SPECIFIED CLEARANCES AROUND VENTING AND FIRESTOP SYSTEMS.

INSTALL WALL SHIELDS AND FIRESTOPS AS SPECIFIED. FAILURE TO KEEP INSULATION OR

OTHER MATERIALS AWAY FROM VENT PIPE MAY CAUSE FIRE.

For optimum performance, it is recommended that all horizontal runs have a minimum 1/4" rise per foot when venting. For safe and proper operation of the appliance, follow the venting instructions exactly.

5.2.1 HORIZONTAL INSTALLATION

THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP.

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

RETURN FLANGE OF THE MOUNTING PLATE.

WARNING

70.1

This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the ﬁ restop assembly. Dry ﬁ t the ﬁ restop assembly before proceeding to ensure the brackets on the rear surface ﬁ t to the inside surface of the horizontal framing.

The length of the vent shield may be cut shorter for combustible walls that are less than 8 1/2” thick but the vent shield must extend the full depth of the combustible wall.

. Apply a bead of caulking (not supplied) around the corner edge of the inside surface of the ﬁ restop assembly, ﬁ t the ﬁ restop assembly to the hole and secure using the 4 screws W570-0026 (supplied in your manual baggie).

B. Once the vent pipe is installed in its ﬁ nal position, apply high temperature sealant W573-0007 (not supplied) between the pipe and the ﬁ restop.

CAULKING

FIRESTOP

SPACER

VENT

SHIELD

10"1/2

9 1/2"

DETERMINE THE CORRECT HEIGHT

FINISHING MATERIAL

FIGURE 5.2.1

20.2

W415-0788 / A / 09.22.09

Page 27

5.2.2 VERTICAL INSTALLATION

This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order speciﬁ c kits required.

A. Determine the air terminal location, cut and frame a square opening as

illustrated in the ceiling and the roof to provide the minimum 1“ clearance between the vent pipe and any combustible material. Try to center the vent pipe location midway between two joists to prevent having to cut them. Use a plumb bob to line up the center of the openings. A vent pipe shield will prevent any materials such as insulation, from ﬁ lling up the 1” air space around the pipe. Nail headers between the joist for extra support.

B. Apply a bead of caulking (not supplied) to the framework or to the Wolf

Steel vent pipe shield plate or equivalent (in the case of a ﬁ nished ceiling), and secure over the opening in the ceiling. A ﬁ restop must be placed on the bottom of each framed opening in a roof or ceiling that the venting system passes through. Apply a bead of caulking all around and place a ﬁ restop spacer over the vent shield to restrict cold air from being drawn into the room or around the ﬁ replace. Ensure that both spacer and shield maintain the required clearance to combustibles. Once the vent pipe is installed in its ﬁ nal position, apply sealant between the pipe and the ﬁ restop assembly.

C. In the attic, slide the vent pipe collar down to cover up the open end of the shield and tighten.

This will prevent any materials, such as insulation, from ﬁ lling up the 1” air space around the pipe.

FIGURE 5.2.2b

VENT PIPE

SHIELD

FIGURE 5.2.2c

21.1

5.2.3 HORIZONTAL AIR TERMINAL INSTALLATION - MODEL GDS60

FIGURE 5.2.2a

FIRESTOP

UNDERSIDE OF

JOIST

CAULKING

VENT

PIPE

COLLAR

VENT

PIPE

SHIELD

WARNING

TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE

RETURN FLANGE OF THE MOUNTING PLATE.

. Stretch the inner ﬂ ex pipe to the required length taking

into account the additional length needed for the ﬁ nished wall surface. Slip the vent pipe a minimum of 2” over the inner sleeve of the air terminal and secure with 3 #8 screws. Apply a heavy bead of the high temperature sealant W573-0007 Mill Pac (not supplied).

B. Using the outer rigid pipe, slide over the outer combustion air

sleeve of the air terminal and secure with 3 #8 screws. Seal using high temperature sealant W573-0002 (not supplied).

C. Insert the vent pipes through the ﬁ restop maintaining the required clearance to

combustibles. Holding the air terminal (lettering in an upright, readable position), secure to the exterior wall and make weather tight by sealing with caulking (not supplied).

D. If more vent pipe needs to be used to reach the ﬁ replace,

couple them together as illustrated. The vent system must be supported approximately every 3 feet for both vertical and horizontal runs. Use noncombustible strapping to maintain the minimum clearance to combustibles.

The air terminal mounting plate may be recessed into the exterior wall or siding no greater than the depth of its return ﬂ ange.

#10x2"

SCREWS

SEALANT

OUTER

RIGID PIPE

HI-TEMP

CAULKING

2" OVERLAP

#8 X 1/2” SELF DRILLING

SCREWS & WASHERS

INNER FLEX PIPE

23.7

FIGURE 5.2.3a

4"FLEX

PIPE

7" RIGID

PIPE

HIGH TEMP

SEALANT

INNER COUPLER

OUTER COUPLER

OUTER

RIGID PIPE

FIGURE 5.2.3d

W415-0788 / A / 09.22.09

Page 28

5.2.4 VERTICAL AIR TERMINAL INSTALLATION - MODEL GDS60

WARNING

MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR.

A. Fasten the roof support to the roof using the screws provided. The

roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support.

B. Stretch the inner ﬂ ex pipe to the required length. Slip the

inner ﬂ ex pipe a minimum of 2” over the inner pipe of the air terminal connector and secure with 3 #8 screws. Seal using a heavy bead of high temperature sealant W573-0007 (not supplied).

FIGURE 5.2.4a

C. Repeat using the outer ﬂ ex pipe, using a heavy bead of

high temperature sealant W573-0002 (not supplied).

D. Thread the air terminal connector / vent pipe assembly down through

the roof. The air terminal must be positioned vertically and plumb. Attach the air terminal connector to the roof support, ensuring that the top of the air terminal is 16” above the highest point that it penetrates the roof.

E. Remove nails from the shingles, above and to the sides of the air

terminal connector. Place the ﬂ ashing over the air terminal connector leaving a min. 3/4” of the air terminal connector showing above the top of the ﬂ ashing. Slide the ﬂ ashing underneath the sides and upper edge of the shingles. Ensure that the air terminal connector is properly centred within the ﬂ ashing, giving a 3/4” margin all around. Fasten to the roof. Do not nail through the lower portion of the ﬂ ashing. Make weather-tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material.

F. Aligning the seams of the terminal and air terminal connector,

place the terminal over the air terminal connector making sure the vent pipe goes into the hole in the terminal. Secure with the three screws provided.

ROOF SUPPORT

INNER PIPE

AIR

TERMINAL

CONNECTOR

2”

FIGURE 5.2.4d

HIGH TEMPERATURE SEALANT

INNER FLEX PIPE

OUTER FLEX PIPE

CAULKING

AIR INLET BASE

STORM COLLAR

G. Apply a heavy bead of weatherproof caulking 2” above the

ﬂ ashing. Install the storm collar around the air terminal and slide down to the caulking. Tighten to ensure that a weather-tight seal between the air terminal and the collar is achieved.

H. If more vent pipe needs to be used to reach the appliance see “HORIZONTAL

AIR TERMINAL INSTALLATION” section.

24.1

W415-0788 / A / 09.22.09

WEATHER SEALANT

FLASHING

FIGURE 5.2.4e

Page 29

5.3 APPLIANCE VENT CONNECTION - MODEL GDS60

A. Attach the adjustable pipe to the last section of rigid pipe.

Secure with screws and seal.

B. Install the inner ﬂ ex pipe to the appliance. Secure with 3 screws

and ﬂ at washers. Seal the joint and screw holes using the high temperature sealant W573-0007 (not supplied).

DRILLING

SCREWS

#8 X 1/2”

SELF

FIGURE 5.3

2” OVERLAP

C. Run a bead of high temperature sealant (not supplied) around

the inside of the air intake collar. Pull the adjustable pipe a minimum 2” into the air intake collar.

NOTE: Ensure that the sealant is not visible on the exterior pipes once installation is completed. An optional decorative black band is available for this use. In the event that the venting must be disassembled, care must be taken to reseal the venting.

5.4 MOBILE HOME INSTALLATION - MODEL GDS60

In Canada, mobile home installation may be vented horizontally or vertically. In the United States, it may only be installed vertically. See "VERTICAL VENTING" or "HORIZONTAL AIR TERMINAL INSTALLATION" section for installation.

For mobile home installations, the appliance must be fastened in place. It is recommended that the appliance be secured in all installations. Use the levelling / securing kit, GDSLL-KT for this purpose.

5.5 GAS INSTALLATION

WARNING

RISK OF FIRE, EXPLOSION OR ASPHYXIATION. ENSURE THERE ARE NO IGNITION SOURCES SUCH

AS SPARKS OR OPEN FLAMES.

SUPPORT GAS CONTROL WHEN ATTACHING GAS SUPPLY PIPE TO PREVENT DAMAGING GAS LINE.

HIGH TEMPERATURE SEALANT

28.3

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RUN OUT

WITH THE GLASS DOOR OPENED OR REMOVED. PURGING OF THE GAS SUPPLY LINE SHOULD BE

PERFORMED BY A QUALIFIED SERVICE TECHNICIAN. ASSURE THAT A CONTINUOUS GAS FLOW IS AT

THE BURNER BEFORE CLOSING THE DOOR. ENSURE ADEQUATE VENTILATION. FOR GAS AND

ELECTRICAL LOCATIONS, SEE “DIMENSION” SECTION.

ALL GAS CONNECTIONS MUST BE CONTAINED WITHIN THE APPLIANCE WHEN COMPLETE.

HIGH PRESSURE WILL DAMAGE VALVE. DISCONNECT GAS SUPPLY PIPING BEFORE TESTING GAS

LINE AT TEST PRESSURES ABOVE 1/2 PSIG.

VALVE SETTINGS HAVE BEEN FACTORY SET, DO NOT CHANGE.

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Page 30

Installation and servicing to be done by a qualiﬁ ed installer. Do not use open ﬂ ame.

5.5.1

• Move the appliance into position and secure.

5.5.2

• If equipped with a ﬂ ex connector the appliance is designed to accept a 1/2” gas supply. Without the connector it is designed to accept a 3/8” gas supply. The appliance is equipped with a manual shut off valve to turn off the gas supply to the appliance.

5.5.3

• Connect the gas supply in accordance to local codes. In the absence of local codes, install to the current CAN/CSA-B149.1 Installation Code in Canada or to the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 in the United States.

5.5.4

• When ﬂ exing any gas line, support the gas valve so that the lines are not bent or kinked.

5.5.5

• Check for gas leaks by brushing on a soap and water solution.

5.6 OPTIONAL WALL SWITCH / THERMOSTAT

For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route 2 strand solid core millivolt wire from the gas appliance to the wall switch / millivolt thermostat. The recommended maximum lead length depends on the wire size: WIRE SIZE MAX. LENGTH 14 gauge 100 feet 16 gauge 60 feet 18 gauge 40 feet

30.1

DIRECT VENT MODEL GDS60: Disconnect one of the wire leads to the on/off switch then connect the wire

leads from the optional thermostat / wall switch / remote. See "WIRING DIAGRAM" section. B-VENT MODEL GS60: Disconnect one of the wire leads to the on/off switch then connect the wire leads from the optional thermostat / wall switch / remote / spill switch to "B" vent adaptor. See "WIRING DIAGRAM" section.

5.7 B-VENT SPECIFICS - MODEL GS60

5.7.1 CHIMNEY INSTALLATION

A CHIMNEY VENTING THIS APPLIANCE SHALL NOT VENT ANY SOLID FUEL BURNING APPLIANCE.

FIGURE 5.7.1a

“A” VENT - SOLID FUEL WOOD BURNING CHIMNEY & VENT CONNECTOR

(LINER NEEDED IF INSIDE DIAMETER IS 6” OR LARGER)

WARNING

MASONRY CLAY LINED CHIMNEY + VENT CONNECTOR

FIGURE 5.7.1b

(NO NEW LINER NEEDED IF OLD LINER DIAMETER IS 4-5”)

“B” VENT LIQUID FUEL GAS BURNING CHIMNEY

FIGURE 5.7.1c

W415-0788 / A / 09.22.09

SINGLE WALL OR “B” VENT

Page 31

5.7.2 INSTALLING "B" VENT

Follow the instructions of the "B" vent manufacturer for chimney installation.

A. Remove the access plate. Remove and discard the

air intake cover plate located directly behind the access plate.

B. Feed the 2 wires, supplied, through the 7" collar at the

top of the unit, bring them out the air intake opening but behind the rear panel as shown.

NOTE: Ensure that 2 female ends remain at the

top. Re-secure the access plate.

ACCESS PLATE LOCATION

C. Remove the spill switch bracket from the rear of the

adapter. Unscrew the spill switch and discard the bracket. Attach the spill switch to the bracket supplied with the appliance and secure onto the adapter.

D. Bring the wires through the lower hole in the adapter.

To pass the wires through the hole more easily, temporarily tape the two terminals together.

E. With the spill switch opening aligned to the back of the ap-

pliance, take hold of the adapter base and push the crimped edge into the appliance ﬂ ue collar.

F. Connect the upper wire terminals to the spill switch.

G. Disconnect the wire leads to on/off switch, see "WIRING

DIAGRAM" section and reconnect to the ends of the spill switch wires. Leave all excess wire in an orderly manner.

For aesthetics, the adapter has been designed to accept a standard matte black 7" appliance pipe and the Napoleon® decorative brass band (standard with the GS-150KT). Both are available from your local authorized dealer / distributor.

FIGURE 5.7.2a

AIR INTAKE COVER PLATE LOCATION

FIGURE 5.7.2g

ADAPTER

SPILL SWITCH

5.7.3 B-VENT

Attach the B-Vent label, shown, in the control area of the appliance.

CE FOYER A ETE CONVERTI A UN MODELE A SYSTEME D’EVACUATION ‘B’.

5.7.4 COMBUSTION AIR

This appliance needs air for safe operation and must be installed in such a way that adequate combustion air is available.

ATTACH THIS LABEL IN THE CONTROL AREA OF THE FIREPLACE.

THIS FIREPLACE HAS BEEN CONVERTED TO A ‘B’VENT MODEL.

ATTACHEZ CET ETIQUETTE DANS LA REGION DE CONTROLE DU FOYER.

WS-385-160

W415-0788 / A / 09.22.09

Page 32

5.7.5 ADDING VENT SECTIONS

dd chimney sections, according to the manufacturers installation instructions. For ease of assembly, a 7” telescoping pipe may be installed over the 4” vent connection of the adapter. Add vent sections, twist locking (clockwise) securely, to the required height. The chimney must extend at least, 3 feet above its point of contact with the roof and at least 2 feet higher than any wall, roof or building within 10 feet horizontally.

FIGURE 5.7.5a

LESS THAN

10 FEET

2 FT

3 FT

MIN

2 FT MIN

10 FT TO

NEAREST

RIDGE

MIN

3 FT

MIN

ROOFLINE

LESS THAN

10 FT OR

10 FT

2 FT

MIN

3 FT

MIN

W415-0788 / A / 09.22.09

FLAT ROOF

WALL

59.1

Page 33

2 FT MIN

10 FT

7” OPTIONAL VENT PIPE

3 FT

MIN

FIGURE 5.7.5b

4” “B” VENT

SECURELY ATTACH VENT ADAPTER TO FLUE COLLAR

5.7.6 INSTALLING FLASHING AND STORM COLLAR

Remove nails from the shingles above and to the sides of the chimney. Place the ﬂ ashing over the vent pipe and slide it underneath the sides and upper edge of the shingles. Ensure that the vent pipe is properly centered within the ﬂ ashing, giving a 3/4" margin all around. Fasten to the roof on the top and sides. Do not nail through the lower portion of the ﬂ ashing. Make weather- tight by sealing with caulking. Where possible, cover the sides and top edges of the ﬂ ashing with rooﬁ ng material. Apply waterproof caulking around the vent, 1" above the top of the ﬂ ashing and push the storm collar down into the caulking. Attach a rain cap to the top of the last vent section.

CAULKING

STORM COLLAR

WEATHER SEALANT

FLASHING

FIGURE 5.7.6

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Page 34

6.0 FINISHING

6.1 FRONT CAST REMOVAL

6.1.1 Lift the top casting off the unit.

6.1.2 Loosen the securing bolts on the cast front (located at either side on the top). Lift up and out.

6.1.3 To install the front, repeat in reverse order.

6.2 GLASS DOOR INSTALLATION AND REMOVAL

When installing the glass door, a simple procedure must be followed in order to not damage the door.

6.2.1 Lift the top casting off.

6.2.2 Lift the cast front out of its retainers (located at either side on the top).

6.2.3 Open the valve control cover. Pull the latch handles forward to release. The door may now be safely

removed by swinging the bottom out and lifting it off. To install the door, repeat in reverse order. The return ﬂ ange must ﬁ t over the top of the ridge so that it rests on top of the ﬁ rebox. The 'T' latch portion is threaded and can be loosened or tightened to adjust for an effective door seal. Care must be taken when re-installing the door to ensure that the gasket at the top of the door does

not bunch.

RETURN FLANGE

LATCH

RIDGE

FIGURE 6.2.3a-b

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6.3 GLASS / DOOR REPLACEMENT

DO NOT USE SUBSTITUTE MATERIALS.

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR

DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE

APPLIANCE BEFORE OPERATION.

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

6.3.1 Place the door frame face down careful not to scratch the paint.

WARNING

56.1

6.3.2 Center the gasketed glass inside the door frame with the thick

side of the gasket facing up.

6.3.3 Bend the glass retainers located along the edge of the door

frame over the gasket holding the glass in place. Be careful not to break the glass.

6.4 LOG PLACEMENT

Blocked burner ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition. Phazertm logs glow when exposed to direct ﬂ ame and provide a unique and realistic glowing effect. Use only certiﬁ ed phazertm logs available from your Napoleon® dealer.

GASKET

GLASS

GLASS RETAINER

FIGURE 6.3

DOOR FRAME

Place log #1 onto the burner, centering it onto the burner tray and pushing it as close to the rear wall of the ﬁ rebox as possible. Move logs # 2 and 3 into po- sition, lining up the studs located on the burner with the holes on the bottom of the logs. Sit the notch at the bottom of log #4 against the left outermost grate post and position the top of the log into the pocket provided on the rear log (#1).

The notch in log #5 should be pressed down onto the skewering pin located at the end of the grate as shown to prevent it from rocking.

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Page 36

Position the notch located in log #6 against the grate post.

6.5 LOGO PLACEMENT

Remove the backing of the logo supplied and centre over the logo installation holes, as indicated.

Place the bottom of log #7 against the right outermost grate post and the top into the pocket provided on the center log (#6). Bend up the tab in the log support to cradle log #7. Tear the glowing embers into pieces and place onto the front of the burner. Care should be taken to shred the embers into thin, small irregular pieces as only the exposed edges of the ﬁ bre hairs will glow when exposed to direct ﬂ ame; however care should be taken to not block the burner ports. Blocked ports can cause an incorrect ﬂ ame pattern, carbon deposits and delayed ignition.

Log colours may vary. During the initial use of the appliance, the colours will become more uniform as colour pigments burn in during the heat activated curing process.

POSITIONING THE LOGS IMPROPERLY WILL

CAUSE FLAME IMPINGEMENT AND

CARBONING.

W415-0788 / A / 09.22.09

FIGURE 6.5

Page 37

6.6 SWITCH AND BRACKET INSTALLATION

CONNECT THE TWO WIRES TO

THE SWITCH TERMINALS.

FIGURE 6.6a

FIGURE 6.6b

FIGURE 6.6c

ACCESS COVER PLATE

FIGURE 6.6d

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7.0 OPTIONAL BLOWER INSTALLATION

7.0.1 Ensure that the access cover plate has been

installed. For location, see "SWITCH AND

BRACKET INSTALLATION" section.

7.0.2 Remove the on/off switch bracket and the cover

plate below it. The switch spacers and cover

plate may now be discarded.

FIGURE 7.0.4 / 7.0.6

7.0.3 Decide which side of the blower housing you

prefer the on/off switch to be located on.

7.0.4 Remove the top 2 screws from the left outer

edge of the rear appliance panel.

7.0.5 Mount and secure the blower housing using 4

screws (two of which were removed in previous

step). Ensure that the on/off switch wires pass

through the appropriate slot located on either

side of the blower housing.

7.0.6 Remove the 2 screws from the side of the

blower housing that you want the switch to be located on

and re-secure the on/off switch.

Because the blower is thermally activated, when turned

on, it will automatically start approximately 15-30 minutes

after lighting the appliance and will run for approximately

30-45 minutes after the appliance has been turned off.

Use of the fan increases the output of heat.

Drywall dust will penetrate into blower bearings causing

irreparable damage and must be prevented from coming

into contact with the blower or its compartment.

REMOVED SCREWS

SLOT

Any damage resulting from this condition is not covered

by the warranty policy.

W415-0788 / A / 09.22.09

FIGURE 7.0.5

FIGURE 7.0.6

Page 39

8.0 WIRING DIAGRAM

This appliance comes equipped with a battery back-up. If this backup is used install four AA batteries (not supplied) into the holder and connect to the wire harness. Place near the IPI board. Connect the battery holder to the wire harness before using the appliance. Place near the IPI board. (Batteries not included). If backup is used, it must be connected to the 6 volt battery pack supplied.

FIGURE 8.0

ACS/IPI

SWITCH

DC BACK-UP

TRANSFORMER

DC SUPPLY

ON / OFF

SWITCH

ON / OFF

DISCONNECT THESE

CONNECTORS TO THE

ON/OFF SWITCH AND

CONNECT TO

OPTIONAL WALL /

THERMOSTAT SWITCH

AND / OR SPILL SWITCH

TO “B” VENT ADAPTOR

IPI / CPI

GROUND

EYELET

VALV E

ORANGE

GREEN

VALVE

ELECTRONIC

IPI BOARD

DFC

W415-0788 / A / 09.22.09

Page 40

9.0 OPERATION

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT

CAUSING PROPERTY DAMAGE, PERSON INJURY OR LOSS OF LIFE.

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT WITH THE

TAMPERING WITH THE SPILL SWITCH CAN RESULT IN CARBON MONOXIDE (CO) POISONING AND

MODEL GS60 ONLY: SPILL SWITCH

This is a thermally activated switch, attached to the back of the chimney adaptor, which senses the change in temperature and shuts down the gas valve in the event of a blocked or disconnected vent. It acts as a safety shut-off to prevent a build up of carbon monoxide or an explosion of unburned gases during start up. If the ﬂ ue is blocked or has no "draw", the spill switch will automatically shut off the supply of gas within about 5-10 minutes.

MODEL GS60 ONLY: VENTING ACTION CHECK

A CHECK FOR CORRECT VENTING ACTION MUST BE MADE BEFORE THE INSTALLED APPLIANCE IS LEFT WITH THE CUSTOMER. Test in the following manner:

WARNING

GLASS DOOR OPENED OR REMOVED.

POSSIBLE DEATH (GS60 ONLY).

9.0.1 Close all doors and windows in the room / start exhaust fans in the home / turn appliance blower off (if

equipped).

9.0.2 Set controls to "high" and light the unit.

9.0.3 Wait 5 minutes. Light a match and extend it 1" into the hole located above the spill switch bracket on

the adaptor.

9.0.4 Venting action is satisfactory if the ﬂ ame stays lit. Venting action is unsatisfactory if the ﬂ ame extin-

guishes.

9.0.5 If venting action is unsatisfactory, turn the unit off, wait 10 minutes and try again. If the match does not

stay lit, turn the unit off and check for vent blockage or restriction. If necessary, consult with a qualiﬁ ed

inspector.

9.1 OPERATING INSTRUCTIONS

The on-off switch is located on the back of the unit at the top left corner on models GDS60 and GS60.

NOTE: The upper ﬁ rebox bafﬂ e of your new cast appliance has intentionally been left unpainted. Its shiny appearance will quickly transform to a dull black ﬁ nish during the curing process.

When lit for the ﬁ rst time, the appliance will emit a slight odour for a few hours. This is a normal temporary con- dition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufﬁ ciently ventilate the room. After extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odour for a few hours. This is caused by dust particles in the heat exchanger burning off. Open a window to sufﬁ ciently ventilate the room.

W415-0788 / A / 09.22.09

Page 41

9.2 OPERATING INSTRUCTIONS - FOR YOUR SAFETY READ BEFORE OPERATING

FOR YOUR SAFETY READ BEFORE OPERATING / POUR VOTRE SÉCURITÉ LIREAVANT DE FAIRE FONCTIONNER

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUC-

TIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. INITIAL LIGHTING OF THE PILOT AND MAIN BURNERS MUST BE DONE WITH THE GLASS DOOR OFF. DO NOT CONNECT VALVE OR WALL SWITCH TO ELECTRICITY. SEE INSTALLATION INSTRUCTIONS.

A. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT BY HAND. B. BEFORE OPERATING SMELL ALL AROUND THE FIREPLACE AREA FOR GAS AND NEXT TO THE FLOOR BECAUSE SOME GAS IS HEAVIER THAN AIR AND WILL SETTLE ON THE FLOOR.

WHAT TO DO IF YOU SMELL GAS:

 TURN OFF ALL GAS TO THE FIREPLACE.  OPEN WINDOWS.  DO NOT TRY TO LIGHT ANY APPLIANCE.  DO NOT TOUCH ANY ELECTRIC SWITCH DO NOT USE ANY PHONE IN YOUR

BUILDING.  IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOUR¶S PHONE. FOLLOW THE GAS SUPPLIER¶S INSTRUCTIONS.  IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT. C. DO NOT TRY TO REPAIR ANY PART OF THIS ASSEMBLY. CALL A QUALIFIED SERVICE TECHNICIAN. FORCE OR ATTEMPTED REPAIR MAY RESULT IN A FIRE OR EXPLOSION. D. DO NOT USE THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FIREPLACE AND REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.

9.3 LIGHTING INSTRUCTIONS

LIGHTING INSTRUCTIONS / INSTRUCTIONS D’ALLUMAGE

1. STOP! READ ALL INFORMATION OF OPERATING AND LIGHTING

INSTRUCTIONS BEFORE PROCEEDING.

2. TURN OFF ELECTRIC POWER TO THE FIREPLACE.

3. THIS FIREPLACE IS EQUIPPED WITH AN IGNITION DEVICE WHICH

AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT THE PILOT BY HAND.

4. OPEN THE GLASS DOOR.

5. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF.

6. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU SMELL GAS

INCLUDING NEAR THE FLOOR, STOP! FOLLOW “B” OF THE OPERATING INSTRUCTIONS. IF YOU DON’T SMELL GAS GO TO THE NEXT STEP.

7. TURN MANUAL SHUTOFF VALVE COUNTER-CLOCKWISE TO ON.

8. CLOSE THE GLASS DOOR.

9. TURN ON ALL ELECTRIC POWER TO THE FIREPLACE.

10. TURN ON MAIN BURNER.

OPERATING INSTRUCTIONS / INSTRUCTIONS D’OPERATION

ATTENTION: SI CES INSTRUCTIONS NE SONT PAS OBSERVÉES A LA

LETTRE, UN FEU OU UNE EXPLOSION POURRAIT S¶ENSUIVRE CAUSANT DES DOMMAGES A LA PROPRIETE, DES BLESSURES CORPORELLES OU PERTE DE VIE. L¶ ALLUMAGE INITIAL DE LA VEITLLEUSE ET DU BRULEUR PRINCIPAL DOIT SE FAIRE AVEC LA PORTE VITREE ENLEVEE. NE RACCORDE= PAS LA SOUPAPE OU L¶INTERRUPTEUR MURALA L¶ELECTRICITE. CONSULTE= LES INSTRUCTIONS D¶INSTALLATION.

A. CET APPAREIL EST MUNI D¶UN DISPOSITIF D¶ALLUMAGE QUI ALLUME LA VEILLEUSE AUTOMATIQUEMENT. N¶ESSAYE= PAS D¶ALLUMER LA VEILLEUSE MANUELLEMENT. B. AVA NT D¶ALLUMER SENTE= L¶AIR AUTOUR DE L¶APPAREIL ET PRÊS DU PLANCHER (CERTAINS GA= SONT PLUS LOURDS QUE L¶AIR ET SE DÉPOSERONT AU NIVEAU DU PLANCHER) POUR DÉTECTER UNE FUITE POSSIBLE. QUE FAIRE SI VOUS DÉTECTEZ UNE ODEUR DE GAZ:

 COUPEZ L¶ALIMENTATION DE GAZ PRINCIPALE.  OUVREZ LES FENETRES.  N¶ALLUMEZ AUCUN APPAREIL.  NE TOUCHEZ PAS ¬ AUCUN INTERRUPTEUR ÉLECTRIQUE N¶UTILISEZ AUCUN TÉLÉPHONE

DANS VOTRE IMMEUBLE.  APPELEZ IMMÉDIATEMENT VOTRE FOURNISSEUR DE GAZ D¶UN TÉLÉPHONE VOISIN ET SUIVEZ SES INSTRUCTIONS.  SI VOUS NE POUVEZ PAS REJOINDRE VOTRE FOURNISSEUR DE GAZ, APPELEZ LE SERVICE DES INCENDIES. C. N¶ESSAYEZ PAS DE RÉPARER AUCUNE PIÊCE DE CET ASSEMBLAGE. APPELEZ UN TECHNICIEN QUALIFIÉ. FORCER OU TENTER DE RÉPARER L¶ASSEMBLAGE POURRAIT CAUSER UN FEU OU UNE EXPLOSION. D. N¶UTILISEZ PAS CET APPAREIL SI UN DE SES COMPOSANTS ¬ ÉTÉ SUBMERGÉ. CONTACTEZ IMMÉDIATEMENT UN TECHNICIEN DE SERVICE QUALIFIÉ POUR INSPECTER L¶APPAREIL ET REMPLACER TOUT SYSTÊME DE CONTRÐLE DE GAZ TOUCHÉ PAR L¶EAU.

1. ARRÊTEZ! LISEZ TOUTES LES INSTRUCTIONS DE FONCTIONNEMENT ET D’ALLUMAGE AVANT DE CONTINUER.

2. COUPEZ L’ALIMENTATION ÉLECTRIQUE À L’APPAREIL.

3. CET APPAREIL EST MUNI D’UN DISPOSITIF D’ALLUMAGE QUI ALLUME

LA VEILLEUSE AUTOMATIQUEMENT, N’ESSAYEZ PAS D’ALLUMER LA VEILLEUSE MANUELLEMENT.

4. OUVREZ LA PORTE VITRÉE.

5. TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA

DROITE A “OFF”.

6. ATTENDEZ CINQ (5) MINUTES POUR QUE LE GAZ PUISSE S’ÉCHAPPER. SI VOUS DÉTECTEZ UNE ODEUR DE GAZ, ARRÊTEZ! SUIVEZ « B » DANS LES INSTRUCTIONS DE FONCTIONNEMENT. S’IL N’Y A PAS D’ODEUR DE GAZ, PASSEZ À L’ÉTAPE SUIVANTE.

7. TOURNEZ LA SOUPAPE DE SECTIONNEMENT MANUELLE VERS LA GAUCHE A “ON”.

8. FERMEZ LA PORTE VITRÉE.

9. RÉTABLISSEZ L’ALIMENTATION ÉLECTRIQUE AU FOYER.

10. ALLUMEZ LE BRÛLEUR PRINCIPAL.

W385-0460

TO TURN OFF GAS / INSTRUCTIONS POUR COUPER LE GAZ

1. TURN OFF ALL ELECTRICAL POWER TO THE FIREPLACE IF SERVICE IS

TO BE PERFORMED.

2. TURN MANUAL SHUTOFF VALVE CLOCKWISE TO OFF. DO NOT FORCE.

9.4 ANTI CONDENSATION SWITCH

This appliance has the option to go from an electronic intermittent pilot ignition (IPI) to a standing pilot (ACS) for cold climates. The anti condensation control switch (standing pilot) is located in the center of the control panel. Using your ﬁ nger, ﬂ ip the switch up for standing pilot, or down for intermittent pilot ignition.

FIGURE 9.4

1. COUPEZ L’ALIMENTATION ÉLECTRIQUE AU FOYER SI UN TRAVAIL D’ENTRETIEN DOIT SE FAIRE.

2. TOURNEZ LA SOUPAPE D’ARRÉT MANUELLE VERS LA DROITE À “OFF” NE FORCEZ PAS.

CONTROL

PANEL

ANTI CONDENSATION CONTROL

SWITCH (ACS)

W415-0788 / A / 09.22.09

Page 42

10.0 ADJUSTMENT

10.1 PILOT BURNER ADJUSTMENT

Adjust the pilot screw to provide properly sized ﬂ ame. Turn in a clockwise direction to reduce the gas ﬂ ow.

Check Pressure Readings: Inlet pressure can be checked by turning screw (A) counterclockwise 2 or 3 turns and then placing pressure gauge tubing over the test point. Gauge should read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water column for propane. Check that main burner is operating on “HI”.

Outlet pressure can be checked the same as above using screw (B). Gauge should read 3.5” water column fo natural gas or 10” water column for propane. Check that main burner is operating on “HI”.

AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.

Leak test with a soap and water solution.

10.2 VENTURI ADJUSTMENT

This model has an air shutter that has been factory set open according to the chart below:

Regardless of venturi orientation, closing the air shutter will cause a more yellow flame, but can lead to carboning. Opening the air shutter will cause a more blue flame, but can cause flame lifting from the burner ports. The flame may not appear yellow immediately; allow 15 to 30 minutes for the final flame color to be established.

AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BY A QUALIFIED INSTALLER!

GDS60

NG 3/8”

LP 5/16”

FIGURE 10.1

VENTURI BURNER

FIGURE 10.2

PILOT SCREW

39.4

AIR SHUTTER OPENING

ORIFICE

49.1

10.3 FLAME CHARACTERISTICS

It’s important to periodically perform a visual check of the pilot and burner ﬂ ames. Compare them to the illustra- tions provided. If any ﬂ ames appear abnormal call a service person.

PILOT

BURNER

ELECTRODE

FLAME

SENSOR

FIGURE 10.3a

FLAME MUST ENVELOP UPPER 3/8” TO 1/2” OF FLAME SENSOR

10.4 RESTRICTING VERTICAL VENTS - MODEL GDS60

Vertical installations may display a very active ﬂ ame. If this appearance is not desirable, the vent exit must be re- stricted using the restrictor vent kit, GDSRP-KT. This will reduce the velocity of the exhaust gases, slowing down the ﬂ ame pattern and creating a more traditional gentle appearance. Speciﬁ c instructions are included with the kit.

W415-0788 / A / 09.22.09

3/8” - 1/2”

FIGURE 10.3b

54.1

Page 43

11.0 MAINTENANCE

MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. This appliance and its venting system should be inspected before use and at least annually by a qualiﬁ ed service person. The appliance area must be kept clear and free of combustible materials, gasoline or other ﬂ ammable vapours and liquids. The ﬂ ow of combus- tion and ventilation air must not be obstructed.

1. In order to properly clean the burner and pilot assembly, remove the logs exposing both assemblies.

2. Keep the control compartment, logs, burner, air shutter opening and the area surrounding the logs clean by

vacuuming or brushing, at least once a year.

3. Check to see that all burner ports are burning. Clean out any of the ports which may not be burning or are not

burning properly.

4. Check to see that the pilot ﬂ ames are large enough to engulf the thermocouple and the thermopile on one leg

and reaches toward the burner on the other leg.

5. Replace the cleaned logs.

6. Check to see that the main burner ignites completely on all openings when the gas knob for the burner is turned

on. A 5-10 second total light-up period is satisfactory. If ignition takes longer, consult your Napoleon® dealer/distributor.

7. Check that the door gasketing is not broken or missing. Replace if necessary.

WARNING

W415-0788 / A / 09.22.09

Page 44

12.0 REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR AUTHORIZED DEALER.

COMMON COMPONENTS

REF NO. PART NO. DESCRIPTION

1 W135-0209 LOG #1

2 W135-0082 CHARCOAL PIECE (LOG #2)

3 W135-0182 LOG #3

4 W135-0210 LOG #4

5 W135-0211 LOG #5

6 W135-0212 LOG #6

7 W135-0213 LOG #7

8 GL-646 LOG SET

9 W725-0062 SIT VALVE - NG

9 W725-0063 SIT VALVE - LP

10 W010-0624 BURNER

11 W455-0058 #35 BURNER ORIFICE - NG

11 W455-0059 #53 BURNER ORIFICE - LP

11 W455-0065 #45 BURNER ORIFICE - NG

11 W455-0050 #55 BURNER ORIFICE - LP

12 W010-1865 PILOT ASSEMBLY - NG

12 W010-1866 PILOT ASSEMBLY - LP

13 W455-0069 PILOT INJECTOR - NG

13 W455-0068 PILOT INJECTOR - LP

14* W190-0029 IPI BOARD

15* W707-0010 TRANSFORMER

16* W361-0016 GLOWING EMBERS

17* W550-0001 CHARCOAL EMBERS

19* W385-0334 NAPOLEON® LOGO

20 W390-0001 LATCH

21* W660-0009 ON/OFF SWITCH

22* W690-0002 THERMODISC

23* W380-0002 VARIABLE SPEED SWITCH KNOB

24 KB-35 VARIABLE SPEED SWITCH

25 GZ-552 REPLACEMENT BLOWER

WARNING

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

41.1

W415-0788 / A / 09.22.09

Page 45

COMMON COMPONENTS

REF NO. PART NO. DESCRIPTION

26 W135-0377** SIDE (LEFT OR RIGHT)

27 W135-0375** TOP

28 W135-0376** FRONT

29* W010-0648 GLASS WITH GASKET

30* W190-0029 CONTROL MODULE - EI

**FOR OTHER AVAILABLE COLOURS, ADD THESE LETTERS TO THE BASE PART NUMBER:

COLOR LETTER FINISH

MAJOLICA BROWN N PORCELAIN

GS60 COMPONENTS

REF NO. PART NO. DESCRIPTION

31 W010-0459 ADAPTOR C/W SPILL SWITCH

32 W660-0006 SPILL SWITCH

33 W080-0405 SPILL SWITCH BRACKET

TERMINAL KITS

REF NO. PART NO. DESCRIPTION

GD-175 WALL TERMINAL KIT

34 BM6790 90° ELBOW - 7" DIAMETER

35 GD-222 TERMINAL ASSEMBLY

36 BM67ADJ 30" TO 53" ADJUSTABLE PIPE - 7" DIA

37 W010-1313 FIRESTOP SPACER

38* W585-0267 TOP VENT SHIELD

39* W020-0032 HARDWARE

40 BM3730 BLACK TRIM COLLAR

41 BM6724 24" STOVE PIPE - 7" DIAMETER

42* W010-0300 10' ALUMINUM FLEX LINER C/W SPACERS - 4" DIA

43* W025-0003 DECORATIVE BLACK BAND

GD-180 PERISCOPE TERMINAL KIT

34 BM6790 90° ELBOW - 7" DIAMETER

36 BM67ADJ 30" TO 53" ADJUSTABLE PIPE - 7" DIA

37 W010-1313 FIRESTOP SPACER

38* W585-0267 TOP VENT SHIELD

39* W020-0032 HARDWARE

40 BM3730 BLACK TRIM COLLAR

41 BM6724 24" STOVE PIPE - 7" DIAMETER

42* W010-0300 10' ALUMINUM FLEX LINER C/W SPACERS - 4" DIA

43 W025-0003 DECORATIVE BLACK BAND

44 GD-201 PERISCOPE

W415-0788 / A / 09.22.09

Page 46

ROOF TERMINAL KITS

REF NO. PART NO. DESCRIPTION

GD-110 1/12 TO 7/12 PITCH

45 W670-0006 4/7 TERMINAL

46 W490-0073 4/7 INNER/OUTER SLEEVE

47 W010-0567 ROOF SUPPORT

48 W170-0063 STORM COLLAR

49 W263-0054 ROOF FLASHING

GD-111 8/12 TO 12/12 PITCH

45 W670-0006 4/7 TERMINAL

46 W490-0073 4/7 INNER/OUTER SLEEVE

47 W010-0567 ROOF SUPPORT

48 W170-0063 STORM COLLAR

50 W263-0055 ROOF FLASHING

GD-112 FLAT ROOF

45 W670-0006 4/7 TERMINAL

46 W490-0073 4/7 INNER/OUTER SLEEVE

47 W010-0567 ROOF SUPPORT

51 W263-0056 ROOF FLASHING

48 W170-0063 STORM COLLAR

ACCESSORIES

REF NO. GDS60-1 GS60 DESCRIPTION

18* W573-0007 W573-0007 HIGH TEMPERATURE SEALANT

52* W690-0001 W690-0001 MILLIVOLT THERMOSTAT

53* F40 F40 ON/OFF REMOTE

54*

55*

56 GS831K GS831K BLACK TRIVET

57 GS831C GS831C CHROME TRIVET

58* GDSLL-KT GDSLL-KT LEVELING / SECURING KIT

59 GS-64KT GS-64KT BLOWER KIT

60* GDS819KT GDS819KT DECORATIVE BRICK PANEL

61* W175-0318 W175-0318 CONVERSION KIT - NG-LP

62* W175-0319 W175-0319 CONVERSION KIT - LP-NG

63* BM6745 BM6745 45° ELBOW

64 GD-301 GD-301 HEAT GUARD

65* W175-0001 4" COUPLER

66* GDSRP-KT RESTRICTOR KIT

67 GS-150KT ADAPTOR KIT

F50 F50 THERMOSTATIC REMOTE

W562-0031 W562-0031 GLASS GASKET

W415-0788 / A / 09.22.09

Page 47

W415-0788 / A / 09.22.09

Page 48

13.0 TROUBLE SHOOTING

WARNING

ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT,

WITH THE GLASS DOOR OPEN OR REMOVED.

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

SYMPTOM PROBLEM TEST SOLUTION

Pilot will not light.

Makes noise with no spark at pilot burner.

IGNITOR (SPARK)

SENSOR

PILOT TUBE

Pilot sparks but will not light.

Wiring. - Verify the wire for the sensor and the wire for the

Loose connection. - Verify no loose connections, electrical shorts in the

Module. - Turn the ON/OFF switch to the “OFF” position.

Igniter Spark gap is incorrect.

Transformer. - Verify the transformer is installed and plugged into

Battery backup - Check batteries. A shorted or loose

Connection.

Improper switch wiring. - Troubleshoot the system with the simplest ON/OFF

Module is not grounded. - Verify the value and pilot assemblies are properly

Gas supply. - Verify that the incoming gas line ball valve is

Out of propane gas. - Fill the tank.

ignitor are connected to the correct terminals (not reversed) on the module. NOTE: Sensor has 3/16” connection and ignitor has 1/8” connection.

wiring or ground out to any metal object.

Remove the igniter wire from the module. Place the ON/OFF switch to the “ON” position. Hold a grounded wire about 3/16” away from the ignitor (spark) terminal on the module. If no spark the ignitor terminal module must be replaced. If there is a spark the ignitor terminal is ﬁ ne. Inspect pilot assembly for a shorted wire or cracked insulator around the electrode.

- Spark gap of the ignitor to the pilot should be 1/8”.

the module. Check voltage of the transformer under load at the spade connections on the module with the ON/OFF switch in the “ON” position. Acceptable readings of a good transformer are between 6.2 and

7.0 volts A.C.

- Remove and reinstall the wiring harness that plugs into the module. Remove and verify continuity of each wire in wiring harness.

switch.

grounded to the metal chassis of the appliance or log set.

“Open”. Verify that the inlet pressure reading is within acceptable limits, inlet pressures must not exceed 14” W.C.

42.7

W415-0788 / A / 09.22.09

Page 49

SYMPTOM PROBLEM TEST SOLUTION

Carbon is being deposited on glass, logs, rocks, media or combustion chamber surfaces.

Continues to spark and pilot lights, but main burner will not light.

Pilot lights Stops sparking / pilot remains lit but burner will not turn on.

Exhaust fumes smelled in room, headaches.

Air shutter has become blocked.

Flame is impinging on the glass, logs, rocks, media or combustion chamber.

Short or loose connection in sensor rod.

Poor ﬂ ame rectiﬁ cation or contaminated sensor rod.

Poor grounding between pilot assembly and gas valve.

Damaged pilot or dirty sensor rod.

Wiring / Connection. - Inspect all wires, ensure good tight connections.

Wiring harness. - Inspect the wiring harness, and verify the harness

Appliance is spilling. - Check all seals.

- Ensure air shutter opening is free of lint or other obstructions.

- Check that the glass, logs, rocks or media are correctly positioned.

- Open air shutter to increase the primary air.

- Check the input rate: check the manifold pressure and oriﬁ ce size as speciﬁ ed by the rating plate values.

- Check that the door gasketing is not broken or missing and that the seal is tight.

- Check that both vent liners are free of holes and well sealed at all joints.

- Check that minimum rise per foot has been adhered to for any horizontal venting.

- Verify all connections. Verify the connections from the pilot assembly are tight; also verify these connections are not grounding out to any metal.

- Verify the ﬂ ame is engulﬁ ng the sensor rod. This will increase the ﬂ ame rectiﬁ cation. Verify correct pilot oriﬁ ce is installed and inlet gas speciﬁ cations to manual. (Remember, the ﬂ ame carries the rectiﬁ cation current, not the gas. If the ﬂ ame lifts from pilot hood, the circuit is broken. A wrong oriﬁ ce or too high of an inlet pressure can cause the pilot ﬂ ame to lift.) The sensor rod may need cleaning.

- Verify that the wire harness is ﬁ rmly connected to module Verify that the ceramic insulator around the sensor rod is not cracked, damaged, or loose. Verify the connection from the sensor rod to the sensor wire.

- Clean sensor rod with an emery cloth to remove any contamination that may have accumulated on the sensor rod. Verify continuity with multimeter with ohms set at the lowest range.

Verify that all wiring is installed exactly as speciﬁ ed.

is tightly connected to the module. Verify that all wires are connected in the right order. See “WIRING DIAGRAM” section.

- Check if exhaust is re-entering through an open door or window.

42.7_2

W415-0788 / A / 09.22.09

Page 50

SYMPTOM PROBLEM TEST SOLUTION

White / grey ﬁ lm forms.

Flames are very aggressive.

GDS600 ONLY

Main burner ﬂ ame is a blue, lazy, transparent ﬂ ame.

GDS600 ONLY

Main burner goes out: pilot goes out.

Sulphur from fuel is being deposited on glass, logs or combustion chamber surfaces.

Door is ajar. - Tighten door clamps. Venting action is too great. - Restrict vent exit with restrictor plate. See

Blockage in vent. - Remove blockage. In really cold conditions, ice

Compromised venting. - Check venting system parameters (seal, length,

GLASS EMBERS ONLY:

Too many glass embers. Vent recirculation. - Check joint seals and installation.

- Clean the glass with a recommended gas appliance

glass cleaner. DO NOT CLEAN GLASS WHEN

HOT.

- If deposits are not cleaned off regularly, the glass may become permanently marked.

“RESTRICTING VENTS” section.

buildup may occur on the terminal and should be removed.

rise, etc.).

- Re-distribute glass embers so that only a single layer is over top of the burner tube.

42.7_3

Main burner and pilot cycles on and off.

GS600 ONLY

Venting is spilling. - Test with spill switch bypassed. Replace if defective.

- Check for vent blockage.

W415-0788 / A / 09.22.09

Page 51

14.0 WARRANTY

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008

NAPOLEON® products are designed with superior components and materials assembled by trained

craftsmen who take great pride in their work. The burner and valve assembly are leak and test-ﬁ red at a

quality test station. The complete heater is again thoroughly inspected by a qualiﬁ ed technician before

packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® gas heater are warranted against defects for as long as you own the heater. This covers: combustion chamber, heat exchanger, stainless steel burner, phazer™ logs and embers, rocks, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components and aluminum extrusion trims.* Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves, thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty.* Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. * Construction of models vary. Warranty applies only to components included with your speciﬁ c heater.

Quality Assurance Certiﬁ cate.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your heater is subject to the following conditions and limitations: This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The gas heater must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers. NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement burners at 50% of the current retail price. In the ﬁ rst year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to this President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). NAPOLEON® will not be responsible for installation, labour or any other expenses related to the reinstallation of a warranted part and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’S responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas heater and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to heater, combustion chamber, heat exchanger, brass trim or other components due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN.

2.1

W415-0788 / A / 09.22.09

Page 52

15.0 SERVICE HISTORY

Service Performed Special ConcernsDealer Name

Name

Appliance Service History

This heater must be serviced annually depending on usage.

Date Service Technician

W415-0788 / A / 09.22.09

43.1

Napoleon Fireplaces GDS60-N User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual