Napoleon 410, 410SB Instructions Manual

This g

as grill must be used only outdoors in a well-venlated space and must not be used inside a

building, garage, screened-in porch, gazebo or any other enclosed area.

Y SERIAL NUMBER LABEL FROM CARTON

APPL

Serial No.
XXXXXX000000
MODEL NO.

D

ANGER

IF Y

OU SMELL GAS:

• Shut o gas to the appliance.

• Exnguish any open ame.

• Open lid.

• If odor connues, keep away from the
appliance and immediately call your gas
supplier or re department.

410, 410SB

W

ARNING

Do not tr
reading the “LIGHTING” instrucons secon of
this manual.

Do not store or use gasoline or other am­mable liquids or vapors in the vicinity of this
or any other appliance. An L.P. cylinder not
connected for use must not be stored in the
vicinity of this or any other appliance. If the
informaon in these instrucons is not fol­lowed exactly, a re or explosion may result,
causing property damage, personal injury or
death.

y to light this appliance without

Noce t

0359-11

o Installer: Leave these instrucons with the grill owner for future reference.

214 Ba

Fax: [phone] email: [e-mail] web site: www.napoleongrills.com

Napoleon Appliance Corp.,

yview Dr., Barrie, Ontario, Canada L4N 4Y8 Phone: [phone]

Z415-0002CE-DE/NL Feb 14/12

2

THANK Y

NAPOLE

ON products are designed with superior components and materials, and are assembled by trained crasmen who

OU FOR CHOOSING NAPOLEON

take great pride in their work. The burner and valve assembly are leak tested and test-red at a quality test staon. This
grill has be

en thoroughly inspected by a qualied technician before packaging and shipping to ensure that you, the customer,
receive the quality product you expect from NAPOLEON.
We at Napoleon are dedicated to you, “our valued customer.” It is our goal to provide you with the necessary tools for an
unforgeable grilling experience. This manual is provided to assist you in assuring your new grill is assembled, installed,
maintained and cared for properly. It is important to read and understand this enre manual before operang your new
grill to ensure you fully understand all the safety precauons and features your grill has to oer. By carefully following
these ins
please c

trucons, you will enjoy years of trouble-free grilling. If this product fails to meet your expectaons, for any rea

son,

all our customer care department at 1-866-820-8686 between 9 AM and 5 PM (Eastern Standard Time) or visit our

Website at www.napoleongrills.com.

Napoleon Gas Grill Pr

Condions And Limit

“N

NAPOLEON dealer and is subject to the following condions and limitaons:”

This factory warranty is non-transferable and may not be extended what-so-ever by any of our representaves.

The gas grill must be installed by a licensed, authorized service technician or contractor. Installaon must be done in accordance with the installaon

instrucons included with the product and all local and naonal building and re codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, grease res, hosle environments, accident, alteraons, abuse or

neglect and parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, painted nishes, corrosion or discoloring by heat, abrasive and chemical cleaners, nor

chipping on porcelain enamel parts, nor any components used in the installaon of the gas grill.

Should deterioraon of parts occur to the degree of non-performance within the duraon of the warranted coverage, a replacement part will be provided.

In the

has been oper

Aer the rst year, with respect to this President’s Limited Lifeme Warranty NAPOLEON may, at its discreon, fully discharge all obligaons with respect to

this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defecve part(s).

NAPOLEON will not be responsible for the installaon, labor or any other costs or expenses related to the re-installaon of a warranted part, and such

expenses are not covered by this warranty.

Notwithstanding any provision contained in this President’s Limited Lifeme Warranty NAPOLEON’s responsibility under this warranty is dened as above

and it shall not in any event extend to any incidental, consequenal, or indirect damages.

This warranty denes the obligaon and liability of NAPOLEON with respect to the NAPOLEON gas grill and any other warranes expressed or implied with

respect to this product, its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilies with respect to the sale of this product.

NAPOLEON will not be responsible for: over ring, blow outs caused by environmental condions such as strong winds, or inadequate venlaon,

Any damages to the gas grill due to weather damage, hail, rough handling, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from NAPOLEON.

NAPOLEON reserves the right to have its representave inspect any product or part prior to honoring any warranty claim.

NAPOLEON shall not be liable for any transportaon charges, labor costs, or export dues.

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esident’s Limited Warranty

NAPOLEON warrants the following materials and workmanship in your new NAPOLEON gas grill
against defects for 10 years. This covers aluminum castings (excluding paint), stainless
steel control panel (excluding screen printing) and stainless steel burners, subject to the
following conditions: During the first 5 years NAPOLEON will provide replacement parts at
our option free of charge. From the sixth year to the tenth year, NAPOLEON will provide
replacement parts at 50% of the current retail price.

Stainless steel or porcelain lid and base inserts, and lid handles are covered against
defects for 5 years, subject to the following conditions: During the first 3 years
NAPOLEON will provide replacement parts at our option free of charge. For the fourth and
fifth year, NAPOLEON will provide replacement parts at 50% of the current retail price.

All other components including stainless steel or porcelain sear plates, stainless steel
or cast iron cooking grids, valves, ignition system, temperature gauges, knobs, regulators,
casters, warming racks, hoses and connectors, fasteners and accessories are covered and
NAPOLEON will provide parts free of charge during the first year of the limited warranty.

NAPOLEON shall not be liable for any transportation charges, labor costs or export duties.

aons

APOLEON warrants its products against manufacturing defects to the original purchaser only, provided that the purchase was made through an autho

rst year only, this warranty extends to the replacement of warranted parts, which are defecve in material or workmanship provided that the prod

ated in accordance with the operaon instrucons and under normal condions.

riz

ed

uct

3

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ARNING!

death. Read and follow all warnings and instrucons in this manual prior to operang grill.

Sa

fe Operang Pracces

• This g

• Read the enre instrucon manual before operang the gas grill.

• Under no circumstance should this gas grill be modied.

• Follow lighng instrucons carefully when operang grill.

• Gas must be turned o at the propane cylinder or at the natural gas supply valve when the gas grill is not

• Keep children and pets away from hot grill, DO NOT allow children to climb inside cabinet.

• Children should be supervised to ensure that they do not play with the appliance.

• This appliance is not intended for use by persons (including children) with reduced physical, sensory or

• Do not leave the grill unaended while in use.

• Do not move grill when hot or operang.

• This grill is for household use only.

• This gas grill must not be installed in or on recreaonal vehicles and/or boats.

• This gas grill must only be stored outdoors in a well-venlated area and must not be used inside a building,

• Maintain proper clearance to combusbles (16” (410mm) to rear of unit 7” (180mm) to sides). Addional

• At all mes keep the venlaon openings of the cylinder enclosure free and clear from debris.

• Do not operate unit under any combusble construcon.

• Do not locate in windy sengs. High winds adversely aect the cooking performance of the gas grill.

• When the gas grill is stored indoors, the propane cylinder must be disconnected from the grill and stored

• Inspect the gas line hose before each use. If there is evidence of excessive abrasion or wear, it must be

• Never store a spare LP gas cylinder under or near this grill.

• Never ll the cylinder beyond 80 % full.

• Do not aempt to use a cylinder, which is not equipped with a QCC1 type connecon.

• Leak test all connecons before inial use, even if the grill was purchased fully assembled, annually or

• Never use natural gas in a unit designed for liquid propane gas.

• Never use lighter uid in a gas grill.

• Use charcoal briquees only with a Napoleon charcoal tray designed for this unit.

• Burner controls must be o when turning supply cylinder on.

• Do not light burners with lid closed.

• Do not operate rear burner with main burners operang.

• The lid is to be closed during the preheat period.

• Do not route hose underneath drip pan-proper hose clearance to boom of unit must be maintained.

• Clean grease tray and sear plates regularly to avoid build-up, which may lead to grease res.

• Remove warming rack before lighng rear burner. The extreme heat will damage the warming rack.

• Ensure sear plates are posioned properly according to sear plate installaon instrucons.

• Do not use side shelves to store lighters, matches or any other combusbles.

• Keep gas line away from heated surfaces

• Keep any electrical supply cord away from water or heated surfaces.

• Inspect infrared burner venturi tube for spider webs and other obstrucons periodically. Clean the tubes

• The outdoor cooking gas grill and its individual shuto valve must be disconnected from the gas supply

• The outdoor cooking gas grill must be isolated from the gas supply piping system by closing its individual

as grill must be assembled exactly according to the instrucons in the manual. If the grill was store
assembled, you must review the assembly instrucons to conrm correct assembly and perform the re­quired leak tests before operang the grill.

in use.

mental capabilies, or lack of experience and knowledge, unless they have been given supervision or
instrucon concerning use of the appliance by a person responsible for their safety.

garage, screened -in porch or any other enclosed area.

clearance 24” (610mm) is recommended near vinyl siding or panes of glass.

outdoors in a well-venlated area, disconnected cylinders must not be stored in a building, garage or other
enclosed area. Natural gas units must be disconnected from the supply when being stored indoors.

replaced before using the gas grill, with a replacement hose assembly specied by the grill manufacturer.

whenever any gas component has been replaced.

completely if you nd any such obstrucons.

piping system during any pressure tesng of that system at test pressures in excess of 0.5psi (3.5kPa).

manual shuto valve during any pressure tesng of the gas supply piping system at test pressures equal to
or less than 1/2 psi (3.5 kPa).

Failure to follow these instrucons could result in property damage, personal injury or

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4

Correct Disposal Of This Product

This marking indic
EU. To prevent possible harm to the environment or human health from uncontrolled waste disposal, recycle
it responsibly to promote the sustainable reuse of material resources. To return your used device, please use
the return and collecon systems or contact the retailer where the product was purchased. They can take
this product for environmental safe recycling.

ates that this product should not be disposed with other household wastes throughout the

Gas Cylinder

Use only g
is 13kg, and for propane units is 6kg. Ensure that the cylinder can provide enough fuel to operate the appli­ance. If in doubt, check with your local gas supplier.

• Use cauon when handling the cylinder valve.

• Never connect a cylinder, which does not meet local codes.
All cylinders 7kg or larger must be placed outside the enclosure (under the right side shelf) on level ground.
Cylinders smaller than 7kg (maximum size 465mm high by 306mm wide) may be placed inside the enclosure,
on the right side of the boom shelf. Only cylinders connected to the appliance may be stored in the enclo­sure, or close to the appliance. Spare cylinders must not be stored in the enclosure, or in close proximity of
an operang unit. Cylinders must not be exposed to extreme heat or direct sunlight.

W

Hoses that contact high temperature surfaces may melt and leak, causing a re.

Cylinder Connecon: Ensure that the gas regulator hose is kink free. Remove the cap or plug from the cylin-

der fuel valve. Tighten regulator to cylinder valve. Leak test all joints prior to using the barbecue. A leak test
must be performed annually, and each me a cylinder is hooked up, or if a part of the gas system is replaced.

as cylinders, which meet naonal and regional codes. The minimum cylinder size for butane units

ARNING!

Ensur

e that the hose is routed to maintain proper clearance to the underside of the unit.

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ARNING!

• Do not r

• Do not route hose between space in boom shelf and back panel.

• Do not route hose over top of back panel.

• Ensure all connecons are ghtened using two wrenches. Do not use Teon tape or pipe dope on any

hose connecon.

• Ensure the hose does not contact any high temperature surfaces, or it may melt and leak causing a re.

• Do not use enclosure to store excess hose, as there is a greater chance of the hose contacng a hot sur-

face, it may melt and leak causing a re.

oute hose underneath drip pan.

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Gas Hose

• If the hose and regulator are not included by the manufacturer, then only hoses and regulators which
meet naonal and regional codes are to be used.

• Ensure that the hose does not come into contact with grease, other hot drippings, or any hot surfaces on
the appliance.

• Check hose regularly. In the case of rips, melng or wear, replace hose before using the appliance.

• The recommended hose length is 0.5m. The hose must not be longer than 1.5m.

• Ensure that the hose is twist and kink free when installed.

• Replace the hose before expiry date printed on the hose.

echnical Data

T

The following table lists input values for the appliance.
Burner Orice Size (Gross) Heat Input (Total) Gas Usage (Total)

Main 1.07mm (#58) 12.0 kw 870 g/hr
Side 0.82mm 2.4 kw 174 g/hr

5

Cered Gases / Pressures - Check rang plate to ensure that it corresponds with following list.

tegory

Gas Ca
Gase

s / Pressures Butane 30mbar

Countries BE, BG, CY, DK,

I

3B/P(30)

Propane 30mbar

EE, FI, FR, GB,
HR, HU, IS, IT,
LT, LU, MT, NL,
NO, RO, SE, SI,
SK, TR

I

3+(28-30/37)I3B/P(37)
Butane 28-30mbar
Propane 37mbar
BE, CH, CY, CZ, ES,
FR, GB, GR, IE, IT,
LT, LU, LV, PT, SK, SI

Butane 37mbar
Propane 37mbar
PL AT, CH, DE, SK

I

3B/P(50)
Butane 50mbar
Propane 50mbar

Do not tamper with or modify regulator. Use only regulator which supply the pressure listed in the table
above. A regulator of 28 – 30 mbar must be used for butane or a 37 mbar regulator for propane. The grill is
equipped with an internal regulator. This internal regulator has an outlet pressure of 24.5 mbar for propane/

r

butane and must not be modied or adjusted. For replacement, use only the

egulator specied by the

manufacturer.

Leak T

ARNING!

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esng Instrucons

A leak test must be performed annually and each me a cylinder is hooked up or if a part

of the gas system is replaced.

ARNING!

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Never use an open ame to check for gas leaks. Be certain no sparks or open ames are in
the area while you check for leaks. Sparks or open ames will result in a re or explosion, damage to prop­erty, serious bodily injury, or death.

Leak tesng: This must be done before inial use, annually, and whenever any gas components are replaced

or serviced. Do not smoke while performing this test, and remove all sources of ignion. See Leak Tesng Dia­gram for areas to check. Turn all burner controls to the o posion. Turn gas supply valve on.

Brush a half-and-half soluon of liquid soap and water onto all joints and connecons of the regulator, hose,
manifolds and valves.

Bubbles will indicate a gas leak. Either ghten the loose joint or have the part replaced with one recommend­ed by the Napoleon Customer Care department and have the grill inspected by a cered gas installer.

If the leak cannot be stopped, immediately shut o the gas supply, disconnect it, and have the grill inspected
by a cered gas installer or dealer. Do not use the grill unl the leak has been corrected.

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6

Lighng Instrucons

Le

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ARNING!

 Burner

Open lid

Centre Burner

Right Burner

O P

Side Burner

osion

ARNING!

W

e all burner controls are in the o posion. Turn on the gas supply valve.

Ensur

ube Burner

Main T

Lighng

1. Open grill lid. 1. Open side burner c

2. Push and turn any main burner

knob slowly to the ’hi’ posion. This
acon will ignite the pilot ame which
will in turn light the selected burner. If
the pilot lights, connue to push down

on the control knob unl the burner

lights and then release.

3. If the pilot does not ignite, then
immediately turn the control knob

back to the ‘o posion and repeat

step 1 several mes.

.

4. If the pilot and burner will not
ignite within 5 seconds, turn the

control knob to the ‘o’ posion and

wait 5 minutes for any excess gas to

dissipate. Either repeat steps 1 and 2

or light with a match.

2. Push and turn side burner control to

‘o’ posion and wait 5 minutes for any

Side Burner Lighng

(If equipped)

over.

high posion.

3. Press and hold

igniter buon unl burner lights, or

light by match

4. If the burner will not ignite within 5
seconds, turn the control knob to the

excess gas to dissipate. Either repeat

steps 2 and 3 or light with a match.

ARNING! If ligh

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ng the unit with a match, clip the match into the supplied lighng rod. Hold
the lit match down through the grill and sear plate while turning the corresponding
burner valve to high.

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7

Oper

Inial Lighng: When lit for the rst me, the gas grill emits a slight odor. This is a normal temporary condion

caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur
again. Simply run the main burners on high for approximately one-half hour.

Main Burner Use: When searing foods, we recommend preheang the grill by operang all main burners
in the high posion with the lid closed for approximately 10 minutes. Food cooked for short periods of me
(sh, vegetables) can be grilled with the lid open. Cooking with the lid closed will ensure higher, more even
temperatures that can reduce cooking me and cook meat more evenly. Food that has a cooking me longer
than 30 minutes, such as roasts, can be cooked indirectly (with the burner lit opposite to the food placement).
When cooking very lean meats, such as chicken breasts or lean pork, the grids can be oiled before pre-heang
to reduce scking. Cooking meat with a high degree of fat content can create are-ups. Either trim the fat or
reduce temperatures to inhibit this. Should a are-up occur, move food away from the ames and reduce the
heat. Leave the lid open. See Your All Season Grill cookbook by Napoleon for more detailed instrucons.

Direct Cooking: Place food to be cooked on the grill directly over the heat. This method is generally used for
searing or for foods that do not require prolonged cooking mes such as hamburgers, steaks, chicken pieces,
or vegetables. The food is rst seared to trap-in the juices and avor, and then the temperature is lowered to
nish cooking the food to your preference.

Indirect Cooking: With one or more burners operang, place food to be cooked on the grill over a burner that
is not operang. The heat circulates around the food, cooking slowly and evenly. Cooking with this method is
much the same as cooking in your oven and is generally used for larger cuts of meats such as roasts, chickens
or turkeys, but can also be used for cooking foods that are prone to are-ups or for smoking foods. Lower tem­peratures and slower cooking mes result in tender foods.

Rear Burner Use (If Equipped): Remove the warming rack prior to use. Cooking grids should also be removed
if they interfere with the rosserie. The rear burner is designed to be used in conjuncon with the rosserie
kit (included with most rear burner units) available from your dealer. See the rosserie kit assembly instruc­ons.

To use the counterbalance - remove the rosserie motor from the gas grill. Place the spit with meat being
cooked across the hangers inside the grill. The meat will naturally hang with the heavy side down. Tighten
the counterbalance arm and weight so the arm is facing up. Slide the counterweight in or out to balance the
load and ghten in place. Re-install the motor and begin cooking. Place a metal dish underneath the meat to
collect drippings for basng and naturally delicious gravy. Basng liquid may be added as required. To seal in
juices, rst operate rear burner on high unl brown, then reduce the heat to thoroughly cook foods. Keep the
lid closed for best results. Your roasts and fowl will brown perfectly on the outside and stay moist and tender
on the inside. For example, a 3 pound chicken on the rosserie will be done in approximately 1½ hours on
medium to high. See ‘Your all Season Grill’ cookbook by Napoleon for more detailed instrucons.

ang The Grill

W

ARNING!

components unless cleaned regularly. When nished cooking disassemble rosserie components, wash
thoroughly with warm soapy water and store indoors.

Flame Side Burner Use (if equipped): The side burner c

etc. For best performance, the gas grill should be located with the side burner protected from the wind. The
recommended pan diameter is

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ARNING!

only.

ARNING!

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ARNING!

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Barbecue sauce and salt can be corrosive and will cause rapid deterioraon of the gas grill

Ne

Do not close the side burner lid while it is oper

Do not use side burner t

an be used like any stove top burner, for gravies, soups

60mm to 220mm.

ver grill food directly on the side burner grate. It is designed for use with pots and pans

ang or hot.

o deep fry foods as cooking with oil can create a dangerous situaon.

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8

Main

We recommend this gas grill be thoroughly inspected and serviced annually by a qualied service person.

tenance / Cleaning Instrucons

WARNING! Always wear protecve gloves and safety glasses when cleaning your grill.

W

ARNING!

Avoid unprotected contact with hot surfaces. Ensure all burners are turned o. Clean grill in an area where
cleaning soluons will not harm decks, lawns, or paos. Do not use oven cleaner to clean any part of this
gas grill. Do not use a self-cleaning oven to clean cooking grids or any other parts of the gas grill. Barbe­cue sauce and salt can be corrosive and will cause rapid deterioraon of the gas grill components unless
cleaned regularly.

Note: Stainless steel tends to oxidize or stain in the presence of chlorides and suldes, parcularly in coastal

areas and other harsh environments, such as the warm, highly humid atmosphere around pools and hot tubs.
These stains could be perceived as rust, but can be easily removed or prevented. To provide stain prevenon
and removal, wash all stainless steel surfaces every 3-4 weeks or as oen as required with fresh water and/or
stainless steel cleaner.

ARNING!

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sibility of burns, maintenance should be done only when the grill is cool. A leak test must be performed
annually and whenever any component of the gas train is replaced or gas smell is present.

Grids And Warming Rack: The grids and warming rack are best cleaned with a brass wire brush during the pre-

heang period. Steel wool can be used for stubborn stains. It is normal that stainless grids (if equipped) will
discolor permanently from regular usage due to the high temperature of the cooking surface.

Cast Iron Cooking Grids: The cast iron cooking grids supplied with your new grill oer superior heat retenon
and distribuon. By regularly seasoning your grids you are adding a protecve coang, which will aid in resist­ing corrosion and increase your grids non-sck capabilies.
First Time Use: Wash the cooking grids by hand with mild dish soap and water to remove any residue from
the manufacturing process (never wash in a dish washer). Rinse thoroughly with hot water and dry completely
with a so cloth. This is important to avoid moisture from entering the cast iron.
Seasoning: Using a so cloth, spread VEGETABLE SHORTENING over the enre grid surface ensuring all grooves
and corners are covered. Do not use salted fats such as buer or margarine. Pre-heat your grill for 15 min­utes, then place the seasoned cooking grids in the grill. Turn the burner control knobs to medium with the
lid closed. Allow the cooking grids to heat for approximately one-half hour. Turn all the burners to the “OFF”
posion and turn the gas o at the source. Let the cooking grids stand unl cool. This procedure should be
repeated several mes throughout the season, although it is not required for daily use (follow daily usage
procedure below).
Daily Usage: Before pre-heang, and cleaning with a brass wire grill brush, coat the enre top surface of the
cooking grids with VEGETABLE SHORTENING. Pre-heat the grill and then brush away any unwanted residue
with a brass wire brush.

To avoid the possibility of burns, maintenance should be done only when the grill is cool.

Turn o the gas at the source and disconnect the unit before servicing. To avoid the pos-

Stainless Steel Cooking Grids: (upgrade kit available - see replacement parts list). Stainless steel cooking grids

are durable and corrosion resistant. They require less seasoning and maintenance than cast iron cooking grids.
It is recommended that you follow the daily usage procedure listed above although you may nd pre-heang
and cleaning your grids with a wire brush is sucient for your grilling needs.

Control Panel: The control panel text is printed directly on the stainless steel and with proper maintenance will
remain dark and legible. To clean the panel, use only warm soapy water or Connental brand stainless steel
cleaner available from your Napoleon dealer. Never apply abrasive cleaners on any stainless surfaces, espe­cially the printed poron of the control panel or the prinng will gradually rub o.

Cleaning Inside The Gas Grill: Remove the cooking grids. Use a brass wire brush to clean loose debris from
the casng sides and underneath the lid. Scrape the sear plates with a puy knife or scraper, and use a wire
brush to remove the ash. Remove the sear plates and brush debris from the burners with the brass wire brush.
Sweep all debris from inside the gas grill into the drip pan.

Lights: To remove the lens from the light housing, insert a at screwdriver p between the lens and the hous­ing and rock it gently. Do not touch the halogen bulb. The oil from your ngerps will reduce the life of the
bulb. To clean the lens, rst soak it in hot soapy water, then clean with a rag and non abrasive cleaner. To rein­stall the lens, simply snap it back into the housing.

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9

Drip P

an: Accumulated grease is a re hazard. Clean the drip pan frequently (every 4 – 5 uses or as oen as re-

quired) to avoid grease buildup. Grease and excess drippings pass through to the drip pan, located beneath the
gas grill and accumulate in the disposable grease tray below the drip pan. To access the disposable grease tray
or to clean the drip pan, slide the drip pan free of the grill. Never line the drip pan with aluminum foil, sand or
any other material as this could prevent the grease from owing properly. The pan should be scraped out with
a puy knife or scraper. Replace the disposable grease tray every 2 – 4 weeks, depending on gas grill usage.
For supplies, see your Napoleon Gas Grill dealer.

Cleaning The Outer Grill Surface: Do not use abrasive cleaners or steel wool on any painted, porcelain or stain­less steel parts of your Napoleon Grill. Doing so will scratch the nish. Exterior grill surfaces should be cleaned
with warm soapy water while the metal is sll warm to the touch. To clean stainless surfaces, use a stainless
steel or a non-abrasive cleaner. Always wipe in the direcon of the grain. Over me, stainless steel parts
discolor when heated, usually to a golden or brown hue. This discoloraon is normal and does not aect the
performance of the grill. Porcelain enamel components must be handled with addional care. The baked-on
enamel nish is glass-like, and will chip if struck. Touch-up enamel is available from your Napoleon Grill dealer.

WARNING! Hose: Check f

exist, do not use the gas grill. Have the part replaced by your Napoleon Gas Grill dealer or qualied gas
installer.

ube Burner: The burners are made from heavy wall 304 stainless steel, but extreme heat and a corrosive envi-

T

ronment can cause surface corrosion to occur. This can be removed with a brass wire brush.

AUTION!

C

Spiders and insects are aracted to the smell of propane and natural gas. The burner is equipped with an in­sect screen on the air shuer, which reduces the likelihood of insects building nests inside the burner but does
not enrely eliminate the problem. A nest or web can cause the burner to burn with a so yellow or orange
ame or cause a re (ashback) at the air shuer beneath the control panel. To clean the inside of the burner,
it must be removed from the gas grill: Remove the screw that aaches the burner to the back wall. Slide the
burner back and upwards to remove. Cleaning: Use a exible venturi tube brush to clean the inside of the
burner. Shake any loose debris from the burner through the gas inlet. Check the burner ports and valve orices
for blockages. Burner ports can close over me due to cooking debris and corrosion, use an opened paperclip
or the supplied port maintenance bit to clean them. Drill out blocked ports using this drill bit in a small cord­less drill. The ports are easier to clean if the burner is removed from the grill, but it can also be done with the
burner installed. Do not ex the drill bit when drilling the ports, as this will cause the drill bit to break. This drill
is for burner ports only, not for the brass orices (jets) which regulate the ow into the burner. Take care not to
enlarge the holes. Ensure the insect screen is clean, ght, and free of any lint or other debris.

Reinstallaon: Reverse the procedure to reinstall the burner. Check that the valve enters the burner when
installing.

ware of Spiders.

Be

or abrasions, melng, cuts, and cracks in the hose. If any of these condions

W

ARNING!

important that the valve/orice enters the burner tube before lighng your
gas grill. If the valve is not inside the burner tube a re or explosion could
occur.

Aluminum Cas

temperatures and weathering can cause oxidaon to occur on aluminum surfaces. This appears as white spots
on the casngs. To renish these areas, clean rst and sand lightly with ne sandpaper. Wipe the surface to
remove any residue and paint with high temperature barbecue paint. Protect surrounding areas from over­spray. Follow the manufacture’s direcons for curing.

When reinstalling the burner aer cleaning it is very

ngs: Clean casngs periodically with warm soapy water. Aluminum will not rust, but high

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10

roubleshoong

T

Problem Possible Causes Soluon

w heat / Low ame when

Lo
valve turned to high.

For propane - improper lighng
procedure.

Ensure lighng procedure is followed carefully.
All gas grill valves must be in the o posion
when the tank valve is turned on. Turn tank
on slowly to allow pressure to equalize. See
lighng instrucons.

For natural gas - undersized supply line.

For both gases - improper preheang.

Excessive are-ups/uneven
heat.

Burners burn with yellow
ame, accompanied by the
smell of gas.

Humming regulator. Normal occurrence on hot days. This is not a defect. It is caused by internal

Burners will not cross light
each other.

“Paint” appears to be
peeling inside lid or hood.

Improper preheang.

Excessive grease and ash build on sear
plates and in drip pan.

Possible spider web or other debris, or
improper air shuer adjustment.

Plugged ports at back of burner. Clean burner ports. See burner maintenance

Grease build-up on inside surfaces. This is not a defect. The nish on the lid and

Pipe must be sized according to installaon
code.

Preheat grill with both main burners on high
for 10 to 15 minutes.

Preheat grill with both main burners on high
for 10 to 15 minutes.

Clean sear plates and drip pan regularly. Do not
line pan with aluminum foil. Refer to cleaning
instrucons.

Thoroughly clean burner by removing. See
general maintenance instrucons.

vibraons in the regulator and does not aect
the performance or safety of the gas grill.
Humming regulators will not be replaced.

instrucons.

hood is porcelain, and will not peel. The
peeling is caused by hardened grease, which
dries into paint-like shards, that ake o.
Regular cleaning will prevent this. See cleaning
instrucons.

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11

KEEP Y

Or

OUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY.

dering Replacement Parts

Warranty Informaon

MODEL:

DATE OF PURCHASE:

SERIAL NUMBER:

ecord informaon here for easy reference)

(R

Before contacng the Customer Care Department, check the NAC Website for more extensive cleaning, main­tenance, troubleshoong and parts replacement instrucons at www.napoleongrills.com. Contact the factory
directly for replacement parts and warranty claims. Our Customer Care Department is available between 9
AM and 5 PM (Eastern Standard Time) at 1-866-820-8686 or fax at 1-705-727-4282. To process a claim, we
must be provided with the following informaon:

1. Model and serial number of the unit.

2. Part number and descripon.

3. A concise descripon of the problem (‘broken’ is not sucient).

4. Proof of purchase (photocopy of the invoice).

In some cases the Customer Care Representave could request to have the parts returned to the factory for
inspecon before providing replacement parts. These parts must be shipped prepaid to the aenon of the
Customer Care Department with the following informaon enclosed:

1. Model and serial number of the unit.

2. A concise descripon of the problem (‘broken’ is not sucient).

3. Proof of purchase (photocopy of the invoice).

4. Return Authorizaon Number - provided by the Customer Care Representave.

Before contacng customer care, please note that the following items are not covered by the warranty:

• Costs for transportaon, brokerage or export dues.

• Labor costs for removal and reinstallaon.

• Costs for service calls to diagnose problems.

• Discoloraon of stainless steel parts.

• Part failure due to lack of cleaning and maintenance, or use of improper cleaners (oven cleaner).

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12

AUTION!

C

for your protecon. Although we make every eort to make the assembly process as problem free and
safe as possible, it is characterisc of fabricated steel parts that the edges and corners might be sharp and
could cause cuts if handled incorrectly.

During unpacking and assembly we recommended you wear work gloves and safety glasses

Geng Started

1. Remove all cart panels, hardware, and grill head from carton. Raise lid and remove any components
packed inside. Use the parts list to ensure all necessary parts are included.

2. Do not destroy packaging unl the grill has been fully assembled and operates to your sasfacon.

3. Assemble the grill where it is to be used, lay down cardboard or a towel to protect parts from being lost or
damaged while assembling.

4. Most stainless steel parts are supplied with a protecve plasc coang that must be removed prior to us­ing grill.

5. Follow all instrucons in the order that they are laid out in this manual.

6. Two people are required to li the grill head onto the assembled cart.

If you have any quesons about assembly or grill operaon, or if there are damaged or missing parts please
call our Customer Care Department at 1-866-820-8686 between 9 AM and 5 PM (Eastern Standard Time).

OOLS REQUIRED FOR ASSEMBLY (tools not included)

T

3/8 “ and 5/8“

rench,

W
ratchet or driver

Fla

t and Philips

screwdrivers

Pliers

Hammer

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1. Caster Installaon

Attach (4) casters to the bottom shelf. Tighten securely.

5/8”(16mm)

13

6 x Z570-0027(1/4-20 x 3/8”)

2. Le

 and Right Cart Panel Installaon

Install end cart panels ensuring slots in panel are to the top. Rest the panel on the bottom shelf and line up the
holes. Fasten using (6) 1/4-20 x 3/8” screws.

3/8”(10mm)

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14

9 x N570-0042 (#10-24 x 3/8”)

3. R

ear Cart Panel Installaon

Fit the rear cart panel between the two end panels. Ensure the large holes in the rear panel are to the bottom
of cart as illustrated. Fasten using (9) #10-24 x 3/8” screws, three on each side.

4 x N570-0042 (#10-24 X3/ 8”)

4. Front Cabinet Support Installaon

Fasten top rail assembly to the front of the side panels using (4) #10 -24x 3/8” screws. For ease of installation
start all screws (4) #10-24 X3/ 8” before tightening.

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4 x N570-0042 (10-24 x 3/8”)

15

5. Hea

ach heat shield using (4) 10-24 x 3/8” screws. Aach one end under lip of back panel and other end to underside of front

A
cabinet support.

t Shield Installaon

Z415-0006 MAR 16/11

16

4 X Z570-0027(1/4-20 X 3/8”)

6. Grill Head Ins

T

o avoid assembly dicules, prior to mounng the grill head, remove zip e holding regulator/connector up under control
panel. This was installed at the factory to protect the regulator hose during shipping and is no longer required. (Take care
when removing the e not to damage the hose).
Li grill head and place on assembled cart, lining up holes in top of side cart panels with holes in boom of base. Fasten
from inside using (4) 1/4-20 x 3/8” screws, two per side.

wo people are required for this step.

T

tallaon

2 x Z570-0022 (M4X8mm)

3/8”(10mm)

-

All cylinder

s 7kg or larger must be placed outside the enclosure (under the right side shelf) on level

ground. The hose assembly must be routed through the knock out hole in the right side panel.

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F

asten regulator to side panel using

(2) M4 x 8 screws.

2 x N105-0011 (door bushing)

7. Cabinet Door Installaon

17

Insert pivot rod through hole on inside top of door. Holding the door in one hand, direct the pivot rod into the
hole in the underside of the front cabinet support. Once secure, let the rod slide down and through the hole
in the bottom of the door and into the bushing in the bottom shelf.

BushingBushing

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18

6 x N570-0042 (#10-24 x 3/8”)

8. Side Shelf

Use (6) #10-24×3/8" screws to assemble the side shelf front panels, (3) for each side shelf.

Surface with holes must be at bracket end of shelf.

Ensure these two surfaces are aligned.

Front Panel

tallaon

Ins

Surface with holes must be at bracket end of shelf.

Ensure these two surfaces are aligned.

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4X Z570-0026 (M5 X 9.5mm)

9. Side Shelf Installaon

Hook the shelf brackets onto the lower shoulder screws. Then pivot the shelf upwards and push down to engage.

19

The wing screws (2) can
be removed to fold the shelf
down when storing the unit.

(4) M5×9.5mm wing bolt,(2) each side.

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20

1 x N160-0016 (clip)

10. Side Burner Ins

Fit orifice into burner tube and secure with hose retainer clip supplied. Attach wire from main unit to side
burner electrode.

tallaon

410SB MODEL

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21

11. Sear Pla

Set sear plates into base, positioning one over each tube burner.

te Installaon

12. Grids and W

Position the grids and warming rack into base as shown.

arming Rack Installaon

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22

13. Drip P

Slide drip pan into rear of base as shown. Ensure drip pan rests on rails at the bottom of base.

an Installaon

14. Grease Tray and Holder Installaon

Place aluminum grease tray into the grease tray holder and then clip the wire grease tray holder into the
bottom of the drip pan.

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15.Bottle Opener Installation

Fasten bottle opener to the side panel using (2) #10-24×3/8” screws.

23

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24

16.Proper Hose Connecon

All cylinder
ground. The hose assembly must be routed through the knock out hole in the right side panel.

www.napoleongrills.com

s 7kg or larger must be placed outside the enclosure (under the right side shelf) on level

25

Leak T

W

ARNING!

part of the gas system is replaced.

ARNING!

W

in the area while you check for leaks. Sparks or open ames will result in a re or explosion, damage to
property, serious bodily injury, or death.

Leak tesng: This must be done before inial use, annually, and whenever any gas components are replaced

or serviced. Do not smoke while performing this test, and remove all sources of ignion. See Leak Tesng
Diagram for areas to check. Turn all burner controls to the o posion. Turn gas supply valve on.
Brush a half-and-half soluon of liquid soap and water onto all joints and connecons of the regulator, hose,

manifolds and valves.
Bubbles will indicate a gas leak. Either ghten the loose joint or have the part replaced with one recom­mended by the Napoleon Customer Care department and have the grill inspected by a cered gas installer.
If the leak cannot be stopped, immediately shut o the gas supply, disconnect it, and have the grill inspected

by a cered gas installer or dealer. Do not use the grill unl the leak has been corrected.

esng Instrucons

A leak test must be performed annually and each me a cylinder is hooked up or if a

Never use an open ame to check for gas leaks. Be certain no sparks or open ames are

All cylinder

s 7kg or larger must be placed outside the enclosure (under the right side shelf) on level

ground. The hose assembly must be routed through the knock out hole in the right side panel.

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26

www.napoleongrills.com

410 P

Item

1
2 Z135-0002 right side lid casting x
3 Z335-0002 lid insert x
4 Z585-0003 lid heat shield x
5 Z010-0003 lid handle x
6 Z080-0001 lid handle cover x
7 Z580-0001 lid pivot screw x
8 Z510-0003 black silicone lid bumper x

9 N685-0006 temperature gauge x
10 N385-0129 Napoleon logo x
11 W450-0005 logo spring clips x
12 Z570-0027 screw, 1/4-20 x 3/8" SS x
13 N735-0003 1/4" lockwasher x
14 N570-0080 screw, #14 x 1/2" x
15 Z570-0021 screw, #8 x 1/2"" x
16 Z010-0009 base assembly x
17 Z035-0008 base back cover x
18 Z475-0004 control panel x
19 Z585-0004 base heat shield x
20 Z080-0014 cross light bracket x
21 Z710-0002 drip pan x
22 Z305-0002 sear plate x
23 Z080-0009 side shelf support bracket x
24 Z305-0003 cooking grids - large x
25 Z305-0005 cooking grids - small x
26 Z305-0006 warming rack x
27 N105-0001 bushing, 0.875" x
28 Z010-0004P manifold assembly x
33 N720-0044 manifold flex connector x
34 W445-0021 fitting 3/8 flare to 1/2" pipe x

35 N530-0023 step down regulator x
36 N530-0032 regulator-DE x

37 Z100-0003 main burner x
38 N051-0006 control knob bezel x
39 N380-0016R control knob x
40 Z080-0013 grease tray holder x
41
42 Z570-0022 screw, M4 x 8mm x
43 N570-0078 screw, M4 x 8mm x
44 Z570-0026 wing screw, M5 x 9.5mm x

Part # Description

Z135-0001 left side lid casting x

N255-0014 adapter - DE/NL x

N530-0033 regulator-NL x
N530-0034 regulator-ES x
N530-0035 regulator-SE x
N530-0036 regulator-IT x
N530-0037 regulator-GB x
N530-0038 regulator-FR x
N345-0017 Hose-BE x

N185-0001

foil grease tray x

arts List

410

410 P

Item

45
46 Z570-0027 screw, 1/4-20 x 3/8" SS x
47 N570-0135 schoulder screw, M6 x 1/2" x
48 N450-0030 nut, M6 x
49 Z476-0001 cart side panel x
50 Z476-0005 cart back panel x
51 Z010-0011 cart bottom assembly x
52 Z130-0002 caster, 3" x
53 Z655-0002 cart front beam x
54 Z010-0014 door assembly x
55 N555-0036 door pivot rod x
56 N105-0011 door bushing x
57 N430-0002 magnetic catch x
61 Z080-0012 bottle opener x
62 N555-0025 lighting rod x
63 N105-0002 bushing, 1.5" x
65 Z570-0027 screw, 1/4-20 x 3/8" SS x
66 N570-0042 screw, 10-24 x 3/8" x
67 Z010-0018 side shelf x
68 N340-0006 tool hook x
70 Z585-0007S heat shield x
71 Z120-0002 left side shelf trim x
78 Z120-0001 right side shelf trim x
80 N570-0019 screw, 10-24 x 1/4" x
81 N570-0042 screw, 10-24 x 3/8" x
82 Z450-0009 10-24 nut x
83 Z570-0023 shoulder screw x
84 Z035-0012 base insert left x
85 Z035-0013 base insert right x

Part # Description

Z570-0021 screw, #8 x 1/2" x

Z370-0001 main blister pack x
64495-GB rotisserie kit ac
63410 vinyl cover ac

arts List

27

410

x-standard

ac-accessory

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28

410 P

ARTS DIAGRAM

www.napoleongrills.com

410SB P

Item

1
2 Z135-0002 right side lid casting x
3 Z335-0002 lid insert x
4 Z585-0003 lid heat shield x
5 Z010-0003 lid handle x
6 Z080-0001 lid handle cover x
7 Z580-0001 lid pivot screw x
8 Z510-0003 black silicone lid bumper x

9 N685-0006 temperature gauge x
10 N385-0129 Napoleon logo x
11 W450-0005 logo spring clips x
12 Z570-0027 screw, 1/4-20 x 3/8" SS x
13 N735-0003 1/4" lockwasher x
14 N570-0080 screw, #14 x 1/2" x
15 Z570-0021 screw, #8 x 1/2"" x
16 Z010-0009 base assembly x
17 Z035-0008 base back cover x
18 Z475-0004SB control panel x
19 Z585-0004 base heat shield x
20 Z080-0014 cross light bracket x
21 Z710-0002 drip pan x
22 Z305-0002 sear plate x
23 Z080-0009 side shelf support bracket x
24 Z305-0003 cooking grids - large x
25 Z305-0005 cooking grids - small x
26 Z305-0006 warming rack x
27 N105-0001 bushing, 0.875" x
28 Z010-0004SBP manifold assembly x
29 N720-0055 side burner supply tube x
30 N455-0049 side burner orifice x
31 N160-0016 side burner orifice clip x
32 N750-0016 side burner electrode wire x
33 N720-0044 manifold flex connector x
34 W445-0021 fitting 3/8 flare to 1/2" pipe x

35 N530-0023 step down regulator x
36 N530-0032 regulator-DE x

37 Z100-0003 main burner x
38 N051-0006 control knob bezel x
39 N380-0016R control knob x
40 Z080-0013 grease tray holder x

Part # Description

Z135-0001 left side lid casting x

N255-0014 adapter - DE/NL x

N530-0033 regulator-NL x
N530-0034 regulator-ES x
N530-0035 regulator-SE x
N530-0036 regulator-IT x
N530-0037 regulator-GB x
N530-0038 regulator-FR x
N345-0017 Hose-BE x

arts List

410SB

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29

30

410SB P

Item

41
42 Z570-0022 screw, M4 x 8mm x
43 N570-0078 screw, M4 x 8mm x
44 Z570-0026 wing screw, M5 x 9.5mm x
45 Z570-0021 screw, #8 x 1/2" x
46 Z570-0027 screw, 1/4-20 x 3/8" SS x
47 N570-0135 schoulder screw, M6 x 1/2" x
48 N450-0030 nut, M6 x
49 Z476-0001 cart side panel x
50 Z476-0005 cart back panel x
51 Z010-0011 cart bottom assembly x
52 Z130-0002 caster, 3" x
53 Z655-0002 cart front beam x
54 Z010-0014 door assembly x
55 N555-0029 door pivot rod x
56 N105-0011 door bushing x
57 N430-0002 magnetic catch x
61 Z080-0012 bottle opener x
62 N555-0025 lighting rod x
63 N105-0002 bushing, 1.5" x
65 Z570-0027 screw, 1/4-20 x 3/8" SS x
66 N570-0042 screw, 10-24 x 3/8" x
67 Z010-0018 side shelf x
68 N340-0006 tool hook x
69 Z710-0004 side burner plate x
70 Z585-0007S heat shield x
71 Z120-0002 left side shelf trim x
72 Z010-0019 side burner shelf x
73 Z335-0006 side burner lid x
74 Z580-0002 side burner lid pivot rod x
75 Z485-0001 clevis pin x
76 Z100-0002 side burner x
77 Z305-0008 side burner grate x
78 Z120-0001 right side shelf trim x
79 N570-0078 screw, M4 x 8mm x
80 N570-0019 screw, 10-24 x 1/4" x
81 N570-0042 screw, 10-24 x 3/8" x
82 Z450-0009 10-24 nut x
83 Z570-0023 shoulder screw x
84 Z035-0012 base insert left x
85 Z035-0013 base insert right x

Part # Description

N185-0001

Z370-0001 main blister pack x
64495-GB rotisserie kit ac
63410 vinyl cover ac

foil grease tray

arts List

410SB

x

x-standard

www.napoleongrills.com

ac-accessory