Napoleon 1600C-1 Installation And Operating Instructions Manual

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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND

OPERATING INSTRUCTIONS

1.27

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada /

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonﬁ replaces.com • ask@napoleonproducts.com

SAFETY INFORMATION

WARNING

If the information in these instructions is not followed exactly , a

ﬁ re or explosion may result causing property damage, personal

injury or death. Improper installation, adjustment, alteration,

service or maintenance can cause injury or property damage,

bodily injury or even death. Please read entire manual before

you install and use your appliance. This appliance has not been tested with an unvented gas log set. T o reduce risk of ﬁ re or injury , do not install an unvented

gas log set into the appliance.

- This appliance can be very hot when burning.

- Combustible materials such as ﬁ rewood, wet clothing, etc. placed too close can catch ﬁ re.

- Children and pets must be kept from touching the appliance when it is hot.

- The chimney must be sound and free of cracks. Before installing this unit, contact the local building or ﬁ re authority and follow their guidelines.

- Operate only with the door tightly closed.

- Burn wood behind the log retainer directly on the ﬁ rebricks.

- Do not use an elevated grate or otherwise raise the ﬁ re.

- At least 14 square inches of outside air must be admitted to the room or directly to the unit through a 4” diameter pipe.

- This appliance is designed to burn natural wood only. Higher efﬁ ciencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.

- Do not start a ﬁ re with chemicals or ﬂ uids such as gasoline, engine oil, etc.

- Do not burn treated wood, coal, charcoal, colored paper, cardboard, solvents or garbage.

- Do not let the appliance become hot enough for any part to glow red.

- KEEP THE STOVE TOP TEMPERATURE BELOW 700°F (371°C). Attempts to achieve heat output rates that exceed design speciﬁ cations can result in steel distortion and damage.

$10.00

CERTIFIED UNDER U.S. ENVIRONMENTAL PROTECTION AGENCY (E.P.A.) JULY 1990 AND THE OREGON DEPARTMENT OF ENVIRONMENTAL QUALITY (D.E.Q.)

PARTICULATE EMISSION STANDARDS BY E.E.M.C. THESE STOVES HAVE BEEN TESTED AND LISTED BY WARNOCK HERSEY LTD. TO STANDARDS : UL 1482 / ULC-S627.

MODEL 1600C-1 HAS BEEN TESTED AND LISTED FOR INSTALLATION IN MOBILE HOMES.

MODEL

1600C-1

W415-0721 / B / 05.03.11

TABLE OF CONTENTS

1.0 INSTALLATION OVERVIEW 3

2.0 INTRODUCTION 4

2.1 DIMENSIONS 5

2.2 SPECIFICATIONS 5

2.3 GENERAL INSTRUCTIONS 6

2.4 GENERAL INFORMATION 6

2.5 CALIFORNIA PROP 65 7

2.6 RATING PLATE INFORMATION 7

3.0 PRE-INSTALLATION PREPARATION 8

3.1 APPLIANCE PLACEMENT 8

3.2 CLEARANCE TO COMBUSTIBLES 8

3.2.1 STOVE INSTALLATION USING SINGLE OR DOUBLE WALL CONNECTORS WITH OR WITHOUT REAR SHIELD. 8

3.3 ALCOVE INSTALLATION 8

3.4 FLOOR PROTECTION 9

3.5 MOBILE HOME INSTALLATION 9

4.0 INSTALLATION 9

4.1 CHIMNEY 10

4.1.1 CHIMNEY CONNECTION 11

4.1.2 ADDING CHIMNEY SECTIONS 12

4.1.3 TYPICAL THROUGH THE CEILING 13

4.1.4 TYPICAL THROUGH THE WALL 14

4.1.5 TYPICAL EXISTING MASONRY 15

4.2 FLUE COLLAR REVERSAL 15

4.3 VENTING 16

5.0 FINISHING 17

5.1 DOOR REMOVAL 17

5.2 ASH FENDER INSTALLATION 17

5.3 HEAT SHIELD INSTALLATION 18

6.0 OPTIONAL KIT INSTALLATIONS 18

6.1 EPRS OPTIONAL REAR SHIELD INSTALLATION 18

6.2 EP65 OPTIONAL BLOWER INSTALLATION 19

6.3 EP90-K OPTIONAL SCREEN KIT 19

6.4 OPTIONAL OUTSIDE AIR KIT INSTALLATION AND FLOOR SECURING 20

7.0 OPERATION 21

7.1 AIR CONTROL 23

7.2 FIRE EXTINGUISHERS / SMOKE DETECTORS 23

7.3 FUEL 23

7.4 LIGHTING A FIRE 24

7.4.1 FLASH FIRE 24

7.4.2 EXTENDED FIRE 24

7.5 SMOKING 24

8.0 MAINTENANCE 25

8.1 ASH REMOVAL PROCEDURES 25

8.2 CREOSOTE FORMATION AND REMOVAL 26

8.3 RUNAWAY OR CHIMNEY FIRE 26

8.4 CHIMNEY CLEANING 26

8.6 GLASS REPLACEMENT 27

8.5 CARE OF GLASS 27

8.7 WOOD 28

9.0 REPLACEMENTS 29

10.0 TROUBLESHOOTING 32

11.0 WARRANTY 33

12.0 SERVICE HISTORY 34

NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.

W415-0721 / B / 05.03.11

1.0 INSTALLATION OVERVIEW

See the section “INSTALLATION - CHIMNEY”

See the section “ASH FENDER INSTALLATION”

See the section “EPRS OPTIONAL REAR SHEILD INSTALLATION”

See the section “EP65 OPTIONAL BLOWER INSTALLATION”

See the section “DRAFT”

Ash Pan Door See the section “ASH REMOVAL”

Rating Plate, see “RATING PLATE INFORMATION” section

See the section “OPTIONAL OUTSIDE AIR INSTALLTION”

See the section “HEAT SHIELD INSTALLATION”

W415-0721 / B / 05.03.11

2.0 INTRODUCTION

• THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.

• ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.

• Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance

according to operating instructions could cause ﬁ re or injury.

• Before installing this appliance, contact the local building or ﬁ re authority and follow their guidelines.

• This appliance must be installed by a qualiﬁ ed installer.

• Risk of burns. The appliance should be turned off and cooled before servicing.

• Do not operate without fully assembling all components.

• Do not let the appliance become hot enough for any part to glow red.

• Do not install damaged, incomplete or substitute components.

• Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges

may be sharp.

• Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid

burns or clothing ignition.

• Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,

young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

• Clothing or other ﬂ ammable material should not be placed on or near the appliance. Objects placed in front of

the appliance must be kept a minimum of 48” away from the front face of the appliance.

• Due to high temperatures, the appliance should be located out of trafﬁ c and away from furniture and draperies.

• Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.

• Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.

• Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot

surfaces. These screens and guards must be fastened to the ﬂ oor.

• Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.

• Under no circumstances should this appliance be modiﬁ ed.

• This appliance must not be connected to a chimney ﬂ ue pipe servicing a seperate solid fuel burning appliance.

• Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should

be done by a licensed or qualiﬁ ed service person.

• Do not strike or slam shut the appliance glass door.

• Operate only with the doors tightly closed.

• Only doors / optional fronts certiﬁ ed with the unit are to be installed on the appliance.

• Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all

plastic bags, these are not toys and should be kept away from children and infants.

• If the appliance is not properly installed, a house ﬁ re may result. Do not expose the appliance to the elements

(ex. rain, etc.) and keep the appliance dry at all times. Wet insulation will produce an odour when the appliance is used.

• The chimney must be sound and free of cracks. Clean your chimney a minimum of twice a year and as required.

• Do not start a ﬁ re with chemicals or ﬂ uids such as gasoline, engine oil, etc.

• Your appliance requires periodic maintenance and cleaning. Failure to maintain your appliance may lead to

smoke spillage in your home.

• Higher efﬁ ciencies and lower emissions generally result when burning air dried seasoned hardwoods, as

compared to softwoods or too green or freshly cut hardwoods. Burning wet unseasoned wood can cause excessive creosote accumulation. When this is ignited it can cause a chimney ﬁ re that may result in a serious house ﬁ re.

• This appliance is designed to burn natural wood only. Do not burn treated wood, coal, charcoal, coloured paper,

cardboard, solvents or garbage.

• Burn wood directly on the ﬁ rebricks. Do not elevate grate or otherwise raise the ﬁ re.

• Do not store wood within appliance installation clearances or within the space required for re-fueling and ash

removal.

• Ashes must be disposed in a metal container with a tight lid and placed on a non-combustible surface well away

from the home or structure until completely cool.

• Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.

WARNING

3.17C

W415-0721 / B / 05.03.11

2.1 DIMENSIONS

Dimensions without optional rear shield

6.000” O

26.250”

Flue collar †

22.000”

18.500”

Dimensions with optional rear shield

Flue collar heat shield***

6.000” O

24.000”

18.500”

28.000”

27.000” 13.375”

18.750”

26.250”

28.000”

18.750”

24.000”

24.125”

27.750”

Rear Shield

2.2 SPECIFICATIONS

SPECIFICATIONS MODEL 1600C-1

WIDTH X DEPTH 27.000" X 24.000" HEIGHT 28.000" REAR FLUE HEIGHT 27.750" CHAMBER (D.W.H.) 11.900" X 20.400" X 10.400" CAPACITY (CUBIC FEET) 1.460 FT³ APP. AREA HEATED * 600-1200 FT² HEAT OUTPUT (HIGH BURN) ** 50,000 BTU DURATION LOW FIRE 7 HR WEIGHT 330 LB

* Figures will vary considerably with individual condition. ** Wolf Steel Ltd. estimated realistic BTU/h with hardwood logs and regular refueling. *** Required for top exit venting. † Flue collar is able to be installed as either top exit or side exit.

W415-0721 / B / 05.03.11

2.3 GENERAL INSTRUCTIONS

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH

LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN

ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN

THE UNITED STATES.

THIS APPLIANCE HAS NOT BEEN TESTED WITH ANY VENTED OR UNVENTED GAS LOG SET. TO

REDUCE RISK OF FIRE OR PREVENT INJURY, DO NOT INSTALL A VENTED OR UNVENTED GAS LOG

SET INTO THE APPLIANCE.

BURNING YOUR UNIT WITH THE ASH DUMP DOOR OPEN OR AJAR CREATES A FIRE HAZARD THAT

MAY RESULT IN DISCOLOURATION TO THE GOLD PLATED DOOR, INTERNAL DAMAGE TO THE

APPLIANCE OR A HOUSE CHIMNEY FIRE.

DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.

THIS APPLIANCE AND IT’S COMPONENTS ARE DESIGNED TO BE INSTALLED AND OPERATED AS A

SYSTEM. ANY ALTERATION TO OR SUBSTITUTION FOR ITEMS IN THIS SYSTEM, UNLESS ALLOWED

BY THESE INSTALLATION INSTRUCTIONS, WILL VOID THE LISTING AND MAY VOID THE PRODUCT

WARRANTY. IT MAY ALSO CREATE A HAZARDOUS INSTALLATION. READ THROUGH THESE

INSTRUCTIONS THOROUGHLY BEFORE STARTING YOUR INSTALLATION AND FOLLOW THEM

CAREFULLY THROUGHOUT YOUR PROJECT.

WARNING

• Before beginning your installation, consult with your local building code agency or ﬁ re ofﬁ cials and insurance representative to ensure compliance.

• Non-toxic smoke will be emitted during the paint curing process, to help dissipate the smoke open a window near the appliance.

• Remove any dust or debris off the top of the appliance before ﬁ ring the appliance as the paint will be- come soft as the appliance heats up and will harden as the appliance cures. To cure the paint on your appliance burn your appliance moderately hot during the ﬁ rst few ﬁ res.

• To keep the gasket from sticking to the appliance as the paint is curing, periodically open the door every 5-10 minutes.

• For the ﬁ rst two weeks use generous amounts of fuel and burn the appliance with the damper wide open for an hour as the appliance goes through a process of eliminating moisture in the steel. The initial heat output will be reduced while the moisture is bring drawn from the appliance and it will be necessary to build several hot ﬁ res to remove this moisture. DURING THIS PROCESS DO NOT

OVERFIRE THE APPLIANCE. REDUCE THE AMOUNT OF AIR COMING INTO THE APPLIANCE IF THE APPLIANCE OR CHIMNEY BECOMES RED.

2.4 GENERAL INFORMATION

The 1600C-1 was speciﬁ cally designed over many months of research to meet the 1990 U.S.A. EPA particulate emission standards and has been extensively tested in Canadian laboratories. This system is the most efﬁ cient, simple and trouble free we know and works as follows:

4.7

The 1600C-1 is designated as a continuous wood burning heating appliance having a combustion chamber enclosed with cast brick walls where all fuel is meant to be burnt on the bottom of the combustion chamber. It is a top and rear vented appliance capable of being installed near a wall. It has an adjustable air control for controlling the burning rate as well as a large ash-pan.

NOTE: The following items supplied with the appliance must be removed from the ﬁ rebox before attempting to operate the appliance : door handle tool, ash fender and installation hardware. After removing the appliance from the pallet, use the screws (supplied with the appliance) to install the heat shield to the base of the appliance.

W415-0721 / B / 05.03.11

ROOM.R

IN YOUR AREA.N YOUR AREA

SI L’APPAREIL EST

DIAMÈTRE MINIMAL DE 6” APPROUVÉE POUR 6” APPROUVÉE POUR

DIAMÈTRE MINIMUM 5” ACIER DIAMÈTRE MINIMUM 5” A

.CHEMINÉE ET DU PLAFOND.

L’ESPACE SOUS L’APPAREIL DOIT ÊTRE LAISSÉL’ESPACE SOUS L’APPAREIL DOIT ÊTRE LAISSÉ

NÈRES SONT N

CHEMINÉE PASSE DANS UN MUR OU UN PCHEMINÉE PASSE DANS UN MUR OU UN P

.PPAREIL.

:COMBUST

N’UTILISEZ Q

SUR LE SUPPAS

U.PAS LE F

:AVERTISSEM

CHCH

The 1600C-1 is designed to be operated with both the main and ash door closed. The heat produced is mainly transmitted through the window and the body of the appliance. Combustion occurs on the bottom of the combustion chamber with a draft entry through the top of the combustion chamber. Be sure to provide sufﬁ cient combustion air . There are many other appliances in your home competing for air such as : a kitchen range hood, forced air heating devices or a bathroom exhaust fan. Expansion/contraction noises during heating up and cooling down cycles are normal and to be expected. After extended periods of non-operation such as following a vacation or a warm weather season, the appliance may emit a slight odour for a few hours. This is caused by dust particles in the ﬁ rebox burning off. Open a window to suf- ﬁ ciently ventilate the room. If the outside air feature of the appliance is utilized, you should never experience a shortage of combustion air. If you choose not to utilize outside air and experience draft or smoking problems, you may need to open a door or window or otherwise provide some method of supplying combustion air to the appliance.

We suggest that our gas hearth products be installed and serviced by professionals who are certied in the U.S. by the National Fireplace Institute

www.ncertied.org

Specialists

2.5 CALIFORNIA PROP 65

Use of this product may produce smoke which contains chemicals known to the State of California to cause

(NFI) as NFI Gas

cancer, birth defects, or other reproductive harm.

AIR INLET PATH EXHAUST PATH

2.6 RATING PLATE INFORMATION

For rating plate location, see “INSTALLATION OVERVIEW” section.

This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.

LISTED SOLID FUEL TYPE ROOM HEATER, ALSO FOR USE IN MOBILE HOMES. TESTED TO: UL 1482 / ULC-S627-M00. U.S. ENVIRONMENTAL PROTECTION AGENCY CERTIFIED TO COMPLY WITH

PARTICULATE EMISSION STANDARDS.

INSTALL AND USE IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS AND LOCAL BUILDING CODES.

MINIMUM CEILING HEIGHT: 84” FROM BOTTOM OF UNIT. HEARTH EXTENSION / COMBUSTIBLE FLOOR PROTECTION: IF

INSTALLED ON A COMBUSTIBLE FLOOR, UNIT MUST BE PLACED ON A NON-COMBUSTIBLE FLOOR PROTECTOR EXTENDING 18“ IN FRONT AND 8” TO THE SIDE AND BACK.

CHIMNEY TYPE: MINIMUM 6” DIAMETER APPROVED RESIDENTIAL TYPE FOR MOBILE HOME USE A CHIMNEY LISTED TO ULC S629 IN CANADA OR UL 103HT IN THE USA.

CHIMNEY CONNECTOR: 6” DIAMETER MINIMUM 24 GAUGE STEEL MINIMUM CLEARANCE FROM HORIZONTAL CONNECTOR AND CEILING 18”.

DO NOT OBSTRUCT SPACE UNDER HEATER. SPECIAL METHODS ARE REQUIRED WHEN PASSING A CHIMNEY

THROUGH A WALL OR CEILING. SEE INSTRUCTIONS AND BUILDING CODES.

DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.

FUEL: FOR USE WITH WOOD ONLY. BUILD WOOD FIRE DIRECTLY ON CAST GRATE SUPPLIED. DO NOT ELEVATE FIRE.

WITHOUT / SANS KIT EPRS

16”

22”

16”

4 FT

WITH / AVEC KIT EPRS

16”

22”

16”

4 FT

8”

FOR US, THE FRONT FLOOR

8”

PROTECTOR MUST BE 3/4” MIN. THICKNESS ASBESTOS OR NON-COMBUSTIBLE MATERIAL

18”

WITH EQUIVALENT R FACTOR.

ILLUSTRATED WITH .75” HEART PAD

WARNING: RISK OF SMOKE SPILLAGE. OPERATE WITH DOORS FULLY CLOSED.

REPLACE GLASS ONLY WITH CERAMIC GLASS SUPPLIED BY MANUFACTURER.

DO NOT OVERFIRE. IF HEATER OR CHIMNEY CONNECTORS GLOW, YOU ARE OVERFIRING. INSPECT AND CLEAN CHIMNEY FREQUENTLY. UNDER CERTAIN CONDITIONS OF USE CREOSOTE BUILD-UP MAY OCCUR RAPIDLY.

OPTIONAL BLOWER KIT: EP63, 115V, 60HZ, 0.82AMP. ROUTE CORD AWAY FROM UNIT.

DANGER: RISK OF ELECTRICAL SHOCK. DISCONNECT POWER BEFORE SERVICING UNIT.

MOBILE HOME: OPERATE ONLY WITH DOORS CLOSED IN A MOBILE HOME.

FLUE CONNECTOR JOINTS MUST BE SEALED FOR MOBILE HOME INSTALLATION.

IF ROOM AIR STARVATION OCCURS BECAUSE THE FRESH AIR INTAKE IS BLOCKED WITH ICE, LEAVES, ETC., OR BECAUSE THE STOVE DOOR WAS LEFT OPEN, OR DUE TO A STRONG EXHAUST FAN OPERATING ETC., DANGEROUS FUMES AND SMOKE FROM THE OPERATING STOVE COULD BE DRAWN INTO THE ROOM.

CONTACT LOCAL BUILDING AND FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA.

8”

84”

8”

18”

84”

CAUTION:

HOT WHILE IN OPERATION. DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS, SEE RATING PLATE AND INSTRUCTIONS.

WOLF STEEL LTD.

24 NAPOLEON ROAD. BARRIE, ONTARIO L4M 0G8 CANADA

MODEL / MODÈLE 1600C-1

9700539 (WSL)

REFERENCE

#15887

4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)

INSTALLEZ ET UTILISEZ SELON LES INSTRUCTIONS DU FABRICANT ET CONFORMÉMENT AUX CODES LOCAUX DU BÂTIMENT.

HAUTEUR MIN. DU PLAFOND: 84” DE LA BASE DU FOYER. BASE DE PROTECTION / TAPIS PROTECTEUR: SI L’APPAREIL EST

INSTALLÉ SUR UN PLANCHER COMBUSTIBLE, IL DOIT ÊTRE PLACÉ PROTECTRICE INCOMBUSTIBLE D’UNE LARGEUR DE 18“ ET D’UNE PROFONDEUR DE 8”.

TYPE DE CHEMINÉE: DIAMÈTRE MINIMAL DE 6” APPROUVÉE POUR USAGE RÉSIDENTIEL. POUR LES MAISONS MOBILES, UTILISEZ UNE CHEMINÉE HOMOLOGUÉE À LA NORME ULC S629 AU CANADA OU À LA NORME UL 103HT AUX ÉTATS-UNIS.

RACCORD DE CHEMINÉE: DIAMÈTRE MINIMUM 5” ACIER DE CALIBRE 24. DÉGAGEMENT MINIMAL DE 18” DU RACCORD DE CHEMINÉE ET DU PLAFOND.

HEMINÉE ET DU PLAFOND

L’ESPACE SOUS L’APPAREIL DOIT ÊTRE LAISSÉ LIBRE. DES MÉTHODES PARTICULI

ÉTHODES PARTICULI CHEMINÉE PASSE DANS UN MUR OU UN PLAFOND. VOIR LES INSTRUCTIONS ET LES CODES DU BÂTIMENT.

NE RACCORDEZ PAS L’APPAREIL À LA CHEMINÉE D’UN AUTRE APPAREIL.

APPAREIL

COMBUSTIBLE

COMBUSTIBLE: N’UTILISEZ QU’AVEC DU BOIS. ALLUMER LE FEU

DIRECTEMENT

LE FE

PAS LE FEU.

AVERTISSEMENT

AVERTISSEMENT:

RISQUE QUE LA FUMÉE SE RÉPANDE.

8”

18”

DATE CODE:

M / D / Y

POÊLE A COMBUSTIBLE SOLIDE HOMOLOGUE, UTILISABLE EN MAISON MOBILE. TESTE SELON: UL 1482 / ULC-S624-M00. HOMOLOGUÉ CONFORMÉMENT AU STANDARD D’ÉMISSION DE PARTICULE DE L’AGENCE DE

PROTECTION DE L’ENVIRONNEMENT DES ÉTATS-UNIS.

ÉCESSAIRES LORSQU‘ UNE

ÈRES SONT N

RES SONT

SUR LE SUPPORT EN FONTE FOURNI. NE SURÉLEVEZ

N’OPÉREZ QU’AVEC LA PORTE FERMÉE CAR IL

Single wall connector / Raccord simple paroi

FROM UNIT DU POÊLE

FROM PIPE

DU CONDUIT

* A 22” Minimum clearance should be maintained from combustible wall to the chimney connector.

* Une distance minimum de 22“ sera maintenue entre le mur combustible et le raccord de cheminée.

Single wall connector / Raccord simple paroi

FROM UNIT

DU POÊLE

FROM PIPE

DU CONDUIT

* A 18” Minimum clearance should be maintained

from combustible wall to the chimney connector. * Une distance minimum de 18“ sera maintenue

entre le mur combustible et le raccord de cheminée.

POUR LES ÉTATS-UNIS, LA PROTECTION DE SOL DOIT

8”

AVOIR UNE ÉPAISSEUR MINIMUM DE 3/4” D’AMIANTE OU MATÉRIAU NON-COMBUSTIBLE AVEC UN COEFFICIENT R ÉQUIVALENT.

1600C-1

NE REMPLACEZ LA VITRE QU’AVEC UNE VITRE CÉRAMIQUE FOURNIE PAR LE FABRICANT.

NE SURCHAUFFEZ PAS. VOUS SURCHAUFFEZ SI L’APPAREIL OU LA CHEMINÉE ROUGISSENT. INSPECTEZ LA CHIMNÉE RÉGULIÈREMENT.

SI L’APPAREIL EST

DANS CERTAINES CONDITIONS S’ACCUMULER RAPIDEMENT.

ENSEMBLE DE VENTILATEUR FACULTATIF: EP63, 115V, 60HZ, 0.82A DIRIGEZ LE CORDON D’ALIMENTATION LOIN DE L’APPAREIL.

DANGER: RISQUE DE CHOC DÉBRANCHEZ AVANT DE FAIRE L’ENTRETIEN.

MAISON MOBILE: FAIRE FONCTIONNER UNIQUEMENT AVEC LES PORTES FERMÉES.

LES RACCORDS DE CONDUIT DOIVENT ÊTRE SCELLÉS POUR UNE INSTALLATION DANS UNE MAISON MOBILE.

SI LA PIÈCE EST PRIVÉE D’AIR PARCE QUE LA PRISE D’AIR FRAIS EST OBSTRUÉE PAR LA GLACE, LES FEUILLES, ETC., OU PARCE QUE LES PORTES DU POÊLE SONT DEMEURÉES OUVERTES OU À CAUSE D’UN EXTRACTEUR D’AIR PUISSANT EN OPÉRATION, ETC., DES VAPEURS ET DES FUMÉES DANGEREUSES POURRAIENT ÊTRE ASPIRÉES DANS LA PIÈCE.

CONTACTEZ LES AUTORITÉS LOCALES DE LA CONSTRUCTION ET DES INCENDIES AU SUJET DES RESTRICTIONS ET DES INSPECTIONS D’INSTALLATIONS DANS VOTRE SECTEUR.

Horizontal

Vertical

16”

22”

15”

25”

...

22”

...

Horizontal

Vertical

16”

10”

16”

11”

25”

...

18”

...

18”

ATTENTION:

CET APPAREIL EST CHAUD LORSQU’IL FONCTIONNE. NE TOUCHEZ PAS. GARDEZ LES ENFANTS, LES VÊTEMENTS ET LES MEUBLES ÉLOIGNÉS. LE CONTACT AVEC L’APPAREIL PEUT CAUSER DES BRÛLURES DE LA PEAU. VOIR LA PLAQUE D’HOMOLOGATION ET LES INSTRUCTIONS.

D’UTILISATION, LE CRÉOSOTE PEUT

ÉLECTRIQUE.

Double wall connector / Raccord simple paroi

Horizontal

Vertical

16”

FROM UNIT DU POÊLE

FROM PIPE

DU CONDUIT

Double walled connectors listed for a minimum clearance of 12” or less from combustible materials must be used to achieve the following clearances.

Afin d’obtenir mesures de dégagement, il faut utiliser des raccords double parois homologués pour une distance de 12” ou moins par rapport aux matériaux combustible.

Double wall connector / Raccord simple paroi

FROM UNIT DU POÊLE

FROM PIPE

DU CONDUIT

Listed type double wall connector must have a minimum clearance to combustible materials no greater than 12”.

Un raccord double parois homologué doit avoir une distance minimum par rapport aux matériaux combustible ne dépassant pas 12”.

16”

14”

15”

25”

...

16”

...

Horizontal

Vertical

16”

10”

11”

25”

...

16”

...

12”

W385-0438 / D

W415-0721 / B / 05.03.11

3.0 PRE-INSTALLATION PREPARATION

3.1 APPLIANCE PLACEMENT

Have an authorized dealer install the appliance. If you install the appliance yourself, have your dealer review your installation plans and/or installation. Draw out a detailed plan of the installation including dimensions and verify the dimensions with the requirements listed in this manual. You may wish to adjust the appliance position slightly to ensure the vent does not intersect with a framing member. Appliance must be positioned so that no combustibles are within, or can swing within (e.g. drapes, doors), 48” of the front of the appliance.

3.2 CLEARANCE TO COMBUSTIBLES

WARNING

DO NOT INST ALL INTO ANY AREA HAVING LESS THAN 7 FEET (CEILING OF ENCLOSURE TO APPLI-

ANCE BOTTOM, EXCLUDING HEARTH HEIGHT).

3.2.1 STOVE INSTALLATION USING SINGLE OR DOUBLE WALL CONNECTORS WITH OR WITHOUT REAR SHIELD.

MINIMUM CLEARANCES TO APPLIANCE

WITHOUT REAR SHIELD WITH REAR SHIELD

TYPE SINGLE DOUBLE SINGLE DOUBLE

A 16" 16" 16" 16"

B 24" 18" 16" 12" C 15" 11" 15" 11" D 25" 18" 25" 18"

67.1A

IMPORT ANT: When using a double wall

connector it must be listed for a minimum clearance of 12" or less.

3.3 ALCOVE INSTALLATION

Model 1600C-1 may be installed into an alcove having a depth of not more than 4 feet and a height of at least 7 feet, when using a listed double wall connector that is rated for a minimum 12” clearance to combustible material.

Walls shall not extend from the front of the appliance when installed in the alcove conﬁ gu- ration.

* May be reduced to 16" if EPRS is used.

16”

22”

16”

84”

W415-0721 / B / 05.03.11

4 FT

ILLUSTRATED WITH .75” HEARTH PAD

3.4 FLOOR PROTECTION

If the appliance is to be installed on a combustible ﬂ oor, it must be placed on an ap- proved non-combustible hearth pad, that extends to the wall behind the appliance 8" (200mm) beyond the appliance sides and back, and 18" (455mm) to the front.

NOTE: If a section of horizontal chimney connector is used, ﬂ oor protection is required under the chimney connector and 2" beyond each side.

Floor protection is required for spark and ash shielding, but not for limiting ﬂ oor tem- peratures from the radiant heat of the appliance. The appliance was designed and safety tested so that without any protection, the ﬂ oor would not overheat.

Refer to local building codes for suitable ﬂ oor protection materials.

3.5 MOBILE HOME INSTALLATION

DO NOT INSTALL THIS APPLIANCE IN A BEDROOM / SLEEPING ROOM.

DO NOT INSTALL THE APPLIANCE IN ANY WAY THAT MIGHT COMPROMISE THE STRUCTURAL IN-

TEGRITY OF THE MOBILE HOME FLOOR, WALLS, CEILING, OR ROOF.

WARNING

8”

18”

MODEL 1600C-1 IS APPROVED FOR INSTALLATION IN MOBILE HOMES IN BOTH CANADA AND THE UNITED STATES.

The appliance must be secured to the ﬂ oor of the mobile home.

4.0 INSTALLATION

WEAR GLOVES AND SAFETY GLASSES FOR PROTECTION.

CAREFULLY FOLLOW THE INSTRUCTIONS FOR ASSEMBLY OF THE PIPE AND OTHER PARTS

NEEDED TO INSTALL THE APPLIANCE. FAILURE TO DO SO MAY RESULT IN A FIRE, ESPECIALLY IF

COMBUSTIBLES ARE TOO CLOSE TO THE APPLIANCE OR CHIMNEY AND AIR SPACES ARE

BLOCKED, PREVENTING THE FREE MOVEMENT OF COOLING AIR.

DO NOT DRAW OUTSIDE AIR FROM GARAGE SPACES. EXHAUST PRODUCTS OF GASOLINE

DO NOT INSTALL OUTSIDE AIR DUCTS SUCH THAT THE AIR MAY BE DRAWN FROM ATTIC SPACES,

BASEMENTS OR ABOVE THE ROOFING WHERE OTHER HEATING APPLIANCES OR FANS AND

CHIMNEYS EXHAUST OR UTILIZE AIR. THESE PRECAUTIONS WILL REDUCE THE POSSIBILITY

OF APPLIANCE SMOKING OR AIR FLOW REVERSAL. THE OUTSIDE AIR INLET MUST REMAIN

CLEAR OF LEAVES, DEBRIS ICE AND/OR SNOW. IT MUST BE UNRESTRICTED WHILE APPLIANCE

IS IN USE TO PREVENT ROOM AIR STARVATION WHICH CAN CAUSE SMOKE SPILLAGE AND AN

INABILITY TO MAINTAIN A FIRE. SMOKE SPILLAGE CAN ALSO SET OFF SMOKE ALARMS.

TO PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION, THE APPLIANCE MUST NOT BE

INSTALLED AGAINST VAPOUR BARRIERS OR EXPOSED INSULATION. LOCALIZED OVERHEATING

COULD OCCUR AND A FIRE COULD RESULT.

DO NOT USE MAKESHIFT COMPROMISES DURING INSTALLATION. DO NOT BLOCK OR RESTRICT

AIR, GRILLE OR LOUVRE OPENINGS. DO NOT ADD A HOOD.

WARNING

ENGINES ARE HAZARDOUS.

For reduced clearances installation must comply with CAN/CSA-B365 in Canada or NFP A 211 in the United States. For clearances when installed with rear shield, see "EPRS OPTIONAL REAR SHIELD INSTALLATION" section.

Where passage through a wall, or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365 in Canada or NFPA 211 in the United States.

W415-0721 / B / 05.03.11

4.1 CHIMNEY

NEVER INSTALL A SINGLE WALL SLIP SECTION OR SMOKE PIPE IN A CHASE STRUCTURE.

THE HIGHER TEMPERATURE OF THIS SINGLE WALL PIPE MAY RADIATE SUFFICIENT HEAT TO

DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY SYSTEM SERVING ANOTHER APPLIANCE. TO AVOID DANGER OF FIRE, ALL INSTRUCTIONS MUST BE STRICTLY FOLLOWED, INCLUDING

THE PROVISIONS OF AIR SPACE CLEARANCE BETWEEN CHIMNEY SYSTEM AND ENCLOSURE.

TO PROTECT AGAINST THE EFFECTS OF CORROSION ON THOSE PARTS EXPOSED TO THE

WEATHER, WE RECOMMEND THAT THE CHASE TOP BE PAINTED WITH A RUST RESISTANT PAINT.

DO NOT FILL ANY FRAMED SPACE AROUND THE CHIMNEY WITH INSULATION OR ANY OTHER

MATERIAL INSULATION PLACED IN THIS AREA COULD CAUSE ADJACENT COMBUSTIBLES TO

MAINTAIN A MINIMUM 2” AIR CLEARANCE TO ALL PARTS OF THE CHIMNEY SYSTEM AT ALL

TIMES. FAILURE TO MAINTAIN THIS 2” AIR CLEARANCE WILL CAUSE A STRUCTURE FIRE. NEVER

WARNING

COMBUSTIBLE CHASE MATERIALS TO CAUSE FIRE.

OVERHEAT.

FILL THIS SPACE WITH ANY TYPE OF MATERIAL.

DETAILED INSTRUCTIONS FOR INSTALLATION OF THE CHASE TOP, STORM COLLAR AND

TERMINATION CAP ARE PACKAGED WITH THESE PARTS.

DO NOT CUT RAFTERS OR CEILING JOISTS WITHOUT FIRST CONSULTING A BUILDING OFFICIAL

TO ENSURE STRUCTURAL INTEGRITY IS NOT COMPROMISED.

FIRESTOP SPACERS MUST BE USED WHENEVER THE CHIMNEY PENETRATES A CEILING/FLOOR

AREA.

THE TOTAL HORIZONTAL VENT LENGTH SHOULD NOT EXCEED 40% OF THE CHIMNEY HEIGHT

ABOVE THE STOVE. ALL HORIZONTAL SMOKE PIPE MUST SLOPE SLIGHTLY UPWARDS A

MINIMUM OF 1/4” PER FOOT AND ALL CONNECTIONS MUST BE TIGHT AND SECURED BY THREE

SHEET METAL SCREWS EQUALLY SPACED. AN UNINSULATED SMOKE PIPE SHALL NOT PASS

THROUGH AN ATTIC, ROOF SPACE, CLOSET, OR SIMILAR CONCEALED SPACE, OR THROUGH A

FLOOR, CEILING, WALL OR PARTITION, OR ANY COMBUSTIBLE CONSTRUCTION.

DO NOT USE ANY MAKESHIFT MATERIALS DURING INSTALLATION.

63.8

Your appliance may be hooked up with a factory built or masonry chimney. If you are using a factory built chimney, it must comply with ULCS629 (Canada) or UL103 (USA) standards. It must therefore be a 6" HT Type (2100°F) chimney. It is extremely important that it be installed according to the manufacturer's speciﬁ cations. The manufacturer's installation instructions and speciﬁ ed clearances should always be followed in accordance with local and national codes. In Canada the CSA B365 and the CSA C22.1 installation codes are to be followed. In the USA the ANSI NFPA 70 and ANSI NFPA 211 installation codes are to be followed.

Chimney and chimney connector must be in good condition and kept clean.

W415-0721 / B / 05.03.11

4.1.1 CHIMNEY CONNECTION

Your chimney connector and chimney must have the same diameter as the appliance’s exhaust outlet. The appliance pipe must be made of aluminized or cold roll steel with a minimum 24 gauge thickness. It is strictly forbidden to use galvanized steel.

For installation of your chimney connector, the following recommendations may be useful.

• The pipe must be short and straight. For optimum performance it is recommended that all horizontal runs have a minimum 1/4” rise per foot, with the upper end of the section toward the chimney. For safe and proper operation of the appliance, see “INSTALLATION” instructions.

• To insure a good draft, the total horizontal length of the connector should never exceed 8’ to 10’. In the case of vertical installation, the total length of the connector can be longer and connected without problem to the chimney at the ceiling level.

• There should never be more than two 90° elbows in the whole connector and chimney system. Never start with a 90° elbow. Always go up vertically for at least 2 feet from the ﬂ ue before using a 90° elbow.

• The connector must not pass through any combustible material, nor may it pass through a concealed space (such as an attic, roof space, or closet). If passing through a wall, ceiling, or into a masonry chimney, use either chimney components listed for that speciﬁ c use, or means acceptable to local authorities having jurisdiction over the installation.

This appliance must be connected to: A. A chimney complying with the requirements for Type

HT chimneys in the Standard for Chimneys, FactoryBuilt, Residential Type and Building Heating Appliance, or

B. A code-approved masonry chimney with a ﬂ ue liner.

Vent the stove into a masonry chimney or an approved, insulated solid-fuel stainless-steel chimney with as short and straight a length of 6” diameter

chimney connector as possible. Connection to a ma-

sonry chimney must be by a metal or masonry thimble cemented in place.

TOWARD APPLIANCE

MALE END OF CONNECTOR OR CHIMNEY PIPE

FLUE GAS DIRECTION

58.1A

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4.1.2 ADDING CHIMNEY SECTIONS

dd chimney sections, according to the manufacturers installation instructions. The chimney must extend at least, 3 feet above its point of contact with the roof and at least 2 feet higher than any wall, roof, building or obstacle within 10 feet horizontally.

LESS THAN

10 FEET

2 FT

3 FT

MIN

2 FT MIN

10 FT TO

NEAREST

RIDGE

MIN

3 FT

MIN

ROOFLINE

LESS THAN

10 FT OR

10 FT

2 FT

MIN

3 FT

MIN

FLAT ROOF

W415-0721 / B / 05.03.11

WALL

59.1A

4.1.3 TYPICAL THROUGH THE CEILING

A. Move the stove into position with the ﬂ ue centered, midpoint between two

joists to prevent having to cut them. Use a plumb bob to line up the center.

B. Cut and frame an opening in the ceiling to provide a 2” clearance between

the outside of the chimney and any combustible material. DO NOT FILL THIS

SPACE WITH ANY TYPE OF MATERIAL.

Nail headers between the joist for extra support.

Firestop spacers must be placed on the bottom of each framed opening in any ﬂ oor or ceiling that the chimney passes through. If your chimney system is enclosed within the attic area, a rafter radiation shield is required.

HEADERS

C. Hold a plumb bob from the underside of

the roof to determine where the opening in

FIRESTOP SPACER UNDERSIDE OF JOIST

the roof should be. Cut and frame the roof opening to maintain proper 2” clearances.

NOTE: The chimney must be supported at the ceiling or roof so that it’s weight does not rest on the appliance and must comply with it’s manufacturer’s instructions.

LISTED

CHIMNEY

CEILING

SUPPORT

CONNECTION

DETAIL

SPECIFIED

CLEARANCE

MAINTAIN 2”

CLEARANCE

LISTED CHIMNEY

CHIMNEY

SUPPORT

TO STOVE

CHIMNEY

CONNECTOR

TERMINAL

STORM

COLLAR

FLASHING

ROOF

INSULATION

FLOOR

PROTECTOR

COMBUSTIBLE

WALL

60.1A

W415-0721 / B / 05.03.11

4.1.4 TYPICAL THROUGH THE WALL

If possible, design the installation so that the connector does not pass through a combustible wall. If during your installation you must pass through a combustible wall, check with your building inspector before you begin. Also check with the chimney connector manufacturer for any speciﬁ c requirements.

Consult with your dealer regarding special connection components available for use for wall pass-throughs. Use only parts that have been tested and listed for use in a wall pass-through.

CHIMNEY

STOVE

THIMBLE

COMBUSTIBLE

OUTSIDE WALL

SECTION

LISTED

PIPE

WALL SPACER

FOR OUTSIDE

WALL

CONNECTION

DETAIL

LISTED

CHIMNEY

2”

CLEARANCE INSULATED

“T” WALL

SUPPORT

ROOF

COMBUSTIBLE

CEILING

CHIMNEY

CONNECTOR

MAINTAIN 2”

CLEARANCE

THROUGH EAVE

TERMINAL

STORM

COLLAR

FLASHING

W415-0721 / B / 05.03.11

FLOOR

PROTECTOR

COMBUSTIBLE

WALL

61.1

4.1.5 TYPICAL EXISTING MASONRY

FLOOR

PROTECTOR

CHIMNEY

CONNECTOR

COMBUSTIBLE

WALL

CLEARANCE

EAVE

RAFTER

CLEARANCE WITH FIRESTOP

CEILING JOIST

THIMBLE

You can also install your appliance using your existing masonry chimney. To do so, follow the guidelines below. You may want to use a factorybuilt thimble, or construct your own brick thimble. If you are using a masonry chimney, it is important that it be built in compliance with the speciﬁ cations of the Building Code in your region. It must normally be lined with ﬁ re clay bricks, metal or clay tiles sealed together with ﬁ re cement. (Round ﬂ ues are the most efﬁ cient). The maximum ﬂ ue size is 8” x 8” square or 6” round.

4.2 FLUE COLLAR REVERSAL

The ﬂ ue collar is oriented in the Top Exit position. Remove the two mounting bolts, and turn the collar 180 degrees. Secure the collar using the same bolts, nuts and washers.

62.1

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4.3 VENTING

Connect the appliance to a chimney system using a listed double wall connector with a minimum clearance rating of 12" or less. Use chimney system listed to ULC S629 in Canada or UL 103HT in the USA.

The chimney must be installed in accordance with the manufacturer's instructions. Use only speciﬁ ed components with no substitutions. The chimney and pipe must extend at least 8 feet above the appliance and 3 feet above the highest point of the roof. Install a rain cap at the top which will not impede the smoke exhaust. The chimney must be supported at the ceiling or roof so that its weight does not rest on the appliance. It must be installed between ceiling joists, with radiation shield and roof ﬂ ashing, so that the structural strength, insula- tion and waterproof qualities of the home are not lessened. Seal with silicone to maintain a vapour barrier at the chimney and outside air pipe penetrations.

RAIN CAP

ROOF FLASHING

ATTIC INSULATION SHIELD

CEILING SUPPORT

TRIM COLLAR

STOVE BOLTED TO FLOOR

ILLUSTRATED WITH .75” HEARTH PAD

OUTSIDE AIR CONNECTION THROUGH WALL OR FLOOR

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5.0 FINISHING

5.1 DOOR REMOVAL

BURNING YOUR APPLIANCE WITH THE DOORS OPEN OR AJAR CREATES A FIRE HAZARD THAT

Pivot the door open and lift the door and pins off the bushings. Set the door aside being careful not to scratch the paint.

WARNING

MAY RESULT IN A HOUSE AND OR CHIMNEY FIRE.

DO NOT STRIKE OR SLAM DOOR.

5.2 ASH FENDER INSTALLATION

To avoid damage during transport, the ash fender has been stored behind the main door. Pivot the ash fender onto tab “A” and lower into place.

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5.3 HEAT SHIELD INSTALLATION

The heat shield stored in the appliance must be installed under the appliance with the 2 provided screws.

6.0 OPTIONAL KIT INSTALLATIONS

6.1 EPRS OPTIONAL REAR SHIELD INSTALLATION

HARDWARE INCLUDED: # QTY. DESCRIPTION

1 2 Screws 2 4 Spacers

For reduced clearances installation must comply with NFPA 211 or CAN/CSA-B365. A. Remove the 4 screws from the rating plate

on the back of the appliance.

B. Replace the screws removed with the 4

spacers supplied.

C. Install the rear heat shield using the 4

screws removed and secure to the 4 spacers. Install the ﬂ ue collar shield to the rear heat shield using the 2 screws supplied.

NOTE: The ﬂ ue collar shield is only needed if the ﬂ ue collar is in the top exit position. If the ﬂ ue

collar is in the rear exit position, the ﬂ ue collar shield must be discarded.

W415-0721 / B / 05.03.11

6.2 EP65 OPTIONAL BLOWER INSTALLATION

WARNING

RISK OF FIRE

USE ONLY WOLF STEEL APPROVED ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLI-

ANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPO-

NENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE

WARRANTY AND CERTIFICA TION.

ENSURE THAT THE FAN'S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE AP-

PLIANCE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN THE POWER CORD

BENEATH THE APPLIANCE.

ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE

WITH LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN

ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN

THE UNITED STATES.

A. Ensure the thermal disc bracket is in the correct position. B. Install the blower and housing as shown using the 4 screws supplied. C. Loosen the thermal disc bracket (2 screws) and slide the bracket until the

thermal disc is touching the heat shield and secure.

THERMAL DISC BRACKET

Check that the thermal disc

bracket is positioned

as illustrated.

6.3 EP90-K OPTIONAL SCREEN KIT

NEVER LEAVE APPLIANCE OPERATING UNSUPERVISED WITH SPARK SCREEN IN PLACE.

USE CAUTION WHEN PLACING THIS SPARK SCREEN ON AN OPERATING APPLIANCE.

TURN OFF THE BLOWER BEFORE OPERATING WITH THE SPARK SCREEN.

USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH

THIS APPLIANCE. USING NON-LISTED ACCESSORIES AND REPLACEMENT PARTS (BLOWERS,

DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENT COMPONENTS, ETC.) COULD RESULT IN A

SAFETY HAZARD AND WILL VOID THE LIMITED LIFETIME WARRANTY.

The 1600C-1 may only be operated with the doors open when spark screen EP90-K is used and installed properly.

This kit is not applicable for mobile homes.

WARNING

SCREWS

BLOWER

THERMAL

DISC BRACKET

W415-0721 / B / 05.03.11

6.4 OPTIONAL OUTSIDE AIR KIT INSTALLATION AND FLOOR SECURING

If possible connect the air intake at the bottom to the outside with a 4 inch (100mm) diameter fresh air kit available at your Authorized dealer.

Connecting the appliance’s air intake to the outside as well as securing the appliance to the ﬂ oor, is mandatory in mobile homes only. Use a fresh air kit and the ﬂ oor secur- ing brackets.

HARDWARE INCLUDED: # QTY. DESCRIPTION

1 2 #10 X 1.5" screws 2 2 nuts 3 1 stud retainer

Avoid cutting away ﬂ oor joists, wall studs, electrical wires or plumbing. Seal around the outside pipe with insulation to prevent drafts.

If room air starvation occurs because the fresh air intake is blocked with ice, leaves, etc., or because the appliance door was left open, or due to a strong exhaust fan operating etc., dangerous fumes and smoke from the operating appliance could be drawn into the room.

When installing the 1600C-1 in a mobile home, use the 111KT Outside air kit in conjunction with the 113KT Outside Air Adaptor Kit. Remove the two screws from the bottom

FLOOR

SECURING

BRACKETS

of the appliance and install the two ﬂ oor securing brackets using the two screws removed. Install the vent connector by inserting the stud retainer into the hole in the bottom of the appliance. Position the retainer so that the studs come through the holes indicated. Hold the retainer in place and align the holes in the vent connector with the studs of the retainer. Secure the vent connector in place using the 2 nuts supplied. Secure the appliance to the ﬂ oor us- ing the securing brackets and the two

CONNECTOR

#10x1.5" screws supplied.

VENT

STUD

RETAINER

1 3

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7.0 OPERATION

ALWAYS OPERATE THIS APPLIANCE WITH THE DOOR CLOSED AND LATCHED EXCEPT DURING START UP AND RE-FUELING OR WHEN USING THE SPARK SCREEN. ALWAYS WEAR GLOVES TO PREVENT INJURY. DO NOT LEAVE THE FIRE UNATTENDED WHEN THE DOOR IS UNLATCHED OR

WHEN USING A SPARK SCREEN AS UNSTABLE WOOD COULD FALL OUT OF THE FIRE CHAMBER

NEVER LEAVE CHILDREN UNATTENDED WHEN THERE IS A FIRE BURNING IN THE APPLIANCE.

NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER

FLUID, OR SIMILAR LIQUIDS TO START OR ‘FRESHEN UP’ A FIRE IN THIS APPLIANCE. KEEP ALL

SUCH LIQUIDS WELL AWAY FROM THE APPLIANCE WHILE IT IS IN USE.

OBJECTS PLACED IN FRONT OF THE APPLIANCE SHOULD BE KEPT A MINIMUM OF 48” FROM THE

ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE

TESTING AUTHORITY IS CONSIDERED BREACHING CSA B365 (CANADA) AND ANSI NFPA 211

OPEN AIR CONTROL (AND DAMPER WHEN FITTED) BEFORE OPENING FIRING DOOR.

HOT WHILE IN OPERATION, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY

CAUSE SKIN BURNS. WEAR GLOVES TO OPERATE YOUR APPLIANCE.

NEVER OPERATE THE STOVE WITH THE GRATE COVER REMOVED.

WARNING

CREATING A FIRE HAZARD TO YOUR HOME.

FRONT FACE.

(USA).

Your Napoleon® EPA listed product is a Hi-Tech appliance, designed with the most advanced technology. The appliance is extremely airtight. It has an exclusive direct outside air supply (optional kit), a safety feature designed to prevent spillage, and to keep your house free of carbon monoxide, in case of a down drafting chimney or an internal negative pressure.

W415-0721 / B / 05.03.11

The appliance will emit a slight odour for a few hours. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and will not occur again. Simply open a window to sufﬁ ciently ventilate the room during the ﬁ rst few hours of operation.

To start, a brisk ﬁ re is required. Place loosely crumpled paper on the grate Open the air control fully by moving it to the right. Light the paper and leave the door slightly ajar (one inch) until all kindling is burning. To maintain a brisk ﬁ re, a hot coal bed must be established and maintained.

Slowly add larger wood (2x4 size pieces). Lay the pieces lengthwise from side to side in the hot coal bed with a shallow trench between, so that the primary air can ﬂ ow directly into this trench and ignite the fuel above. When the ﬁ re seems to be at its peak, medium sized logs may be added. Once these logs have caught ﬁ re, carefully close the door. (Closing the door too quickly after refuelling will reduce the ﬁ rebox temperature and result in an unsatisfactory burn.) Remember it is more efﬁ cient to burn medium sized wood, briskly, and refuel frequently than to load the appliance with large logs that result in a smouldering, inefﬁ cient ﬁ re and dirty glass.

As soon as the door is closed, you will observe a change in the ﬂ ame pattern. The ﬂ ames will get smaller and lazier because less oxygen is getting into the combustion chamber. The ﬂ ames, however, are more efﬁ cient. The ﬂ ames will remain lazy but become larger again as soon as the castings have been heated thoroughly and the chimney becomes heated and provides a good draft.

At this point, the roaring ﬁ re that you see when the door is opened is wastefully drawing heated room air up the chimney—certainly not desirable. So always operate with the door fully closed once the medium sized logs have caught ﬁ re.

You can now add larger pieces of wood and operate the appliance normally. Once the appliance is entirely hot, it will burn very efﬁ ciently with little smoke from the chimney. There will be a bed of orange coals in the ﬁ rebox and secondary ﬂ ames ﬂ ickering just below the top bafﬂ e. You can safely ﬁ ll the ﬁ rebox with wood to the top of the door and will get best burns if you keep the appliance pipe temperatures between 250 degrees Fahrenheit (121 degrees Celsius) and 450 degrees Fahrenheit (232 degrees Celsius). A surface thermometer will help regulate this.

cover and cover with dry kindling.

WITHOUT AN APPLIANCE THERMOMETER YOU ARE WORKING BLINDLY AND HAVE NO IDEA OF HOW THE APPLIANCE IS OPERATING. AN APPLIANCE THERMOMETER OFFERS A GUIDE TO PERFORMANCE.

Can’t get the appliance going?

Use more kindling and paper. Assuming the chimney and vent are sized correctly and there is sufﬁ cient combustion air, the lack of sufﬁ ciently dry quantities of small kindling is the problem. Thumb size is a good gauge for small kindling diameter.

Can’t get heat out of the appliance?

One of two things may have happened. The appliance door may have been closed prematurely and the appliance itself has not reached optimum temperature. Reopen the door and/or draft control to re-establish a brisk ﬁ re. The other problem may have been wet wood. The typical symptom is sizzling wood and moisture being driven from the wood.

W415-0721 / B / 05.03.11

7.1 AIR CONTROL

ALWAYS OPERATE THIS APPLIANCE WITH THE DOOR CLOSED AND LATCHED EXCEPT

BURNING YOUR APPLIANCE WITH THE DOORS OPEN OR AJAR CREATES A FIRE HAZARD THAT

Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your chimney depends on the length and diameter of chimney, local geography, nearby obstructions and other factors. Adjusting the air control (Item B) regulates the temperature.

The draft can be adjusted from a low burn rate with the control fully closed, to a fast burn rate with the control fully open.

Inadequate draft may cause back-pufﬁ ng into the room through the appliance and chimney connector points and may cause plugging of the chimney. Too much draft may cause an excessive temperature in the appliance, glowing red appliance parts or chimney connectors or an uncontrollable burn which can lead to a chimney ﬁ re or permanent damage to the appliance.

WARNING

DURING START-UP AND RE-FUELING.

MAY RESULT IN A HOUSE AND OR CHIMNEY FIRE.

7.2 FIRE EXTINGUISHERS / SMOKE DETECTORS

ll homes with a solid fuel burning appliance should have at least one ﬁ re extinguisher in a central location, known to all, and at least one smoke detector in the room containing the appliance. If it sounds an alarm, correct the cause but do not de-activate or relocate the smoke detector.

7.3 FUEL

WARNING

DO NOT STORE FUEL WITHIN THE CLEARANCE TO COMBUSTIBLES, OR IN THE SPACE REQUIRED

FOR RE-FUELING AND ASH REMOVAL.

BURNING WET, UNSEASONED WOOD CAN CAUSE EXCESSIVE CREOSOTE ACCUMULATION. WHEN

IGNITED IT CAN CAUSE A CHIMNEY FIRE THAT MAY RESULT IN A SERIOUS HOUSE FIRE.

For maximum efﬁ ciency, when the appliance is thoroughly hot, load it fully to the top of the door opening and burn at a medium low setting. Maximum heat for minimum fuel (optimum burn) occurs when the appliance top temperature is between 500°F (260°C) and 600°F (315°C). The cleanness of the glass is a good indicator of your operating efﬁ ciency. Not enough heat is produced when only one or two pieces of wood are burned or the wood may not burn completely. A minimum of three pieces are needed to encase a bed of coals that sustains the ﬁ re. Loosely stacked wood burns quicker than a tightly packed load. Wood burns in cycles rather than giving a steady output of heat. It is best to plan these cycles around your house hold routine so that only enough coals are left to start the next load. In the evening, load your appliance, at least, a half-hour before bed to ensure a good ﬁ re, hot enough to close the draft control for an overnight burn. Burn only dry seasoned wood.

91.1

It produces more heat and less soot or creosote. Do not burn ocean beach wood. Its salt content can produce

a metal eating acid. When refueling open the door slowly to prevent smoke spillage. Use a pair of long gloves (barbecue gloves) when feeding the ﬁ re. Because these appliances burn at the front, they are clean and efﬁ - cient, but they are also very hot and gloves are useful. Keep a small steel shovel nearby to use as a poker and to remove ashes. Do not store the wood within 3 feet (1m) of the appliance.

W415-0721 / B / 05.03.11

7.4 LIGHTING A FIRE

7.4.1 FLASH FIRE

7.4.2 EXTENDED FIRE

A ﬂ ash ﬁ re is a small ﬁ re burned quickly when you don't need much heat. After your kindling has "caught", load at least 3 pieces of wood, stacked loosely. Burn with the draft control fully open or closed only slightly.

93.1

Load your larger pieces of wood compactly, packed close enough to prevent the ﬂ ames from penetrating it completely. After approximately 30 minutes, depending on the size of the load, close the draft control complete ly making sure that the ﬁ re is not extinguished.

DO NOT OVERFIRE THE APPLIANCE!

Overﬁ ring can occur by: A. Burning large amounts of smaller wood pieces such as furniture scraps, skids or treated wood;

B. Vigorously burning large loads of wood with the draft control on “HIGH” (fully open) for long periods of

time (one or two hours).

C. Operating the appliance with the ash dump door blocked open or a poor gasket seal on the main door.

7.5 SMOKING

A properly installed appliance should not smoke. If yours does, check the following:

• Has the chimney had time to get hot?

• Is the smoke passage blocked anywhere in the appliance, chimney connector or chimney?

• Is the room too airtight and the air intake not connected to the outside? Try with a window partly open.

• Is the smoke ﬂ ow impeded by too long a horizontal pipe or too many bends?

• Is it a weak draft perhaps caused by a leaky chimney, a cold outside chimney, too large a diameter of a chimney, too short a chimney, or a chimney too close to trees or a higher roof?

82.1

83.1

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8.0 MAINTENANCE

TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

Check your chimney and chimney connector for creosote and soot buildup weekly until a safe frequency for cleaning is established. If accumulation is excessive, disconnect the appliance and clean both the chimney and the appliance. You may want to call a professional chimney sweep to clean them. Both have to be cleaned at least once a year or as often as necessary.

8.1 ASH REMOVAL PROCEDURES

IMPROPER DISPOSAL OF ASHES RESULT IN FIRES. DO NOT DISCARD ASHES IN CARDBOARD

BOXES, DUMP IN BACK YARDS, OR STORE IN GARAGES.

IF USING A VACUUM TO CLEAN UP ASHES, BE SURE THE ASHES ARE ENTIRELY COOLED. USING

A VACUUM TO CLEAN UP WARM ASHES COULD CAUSE A FIRE INSIDE THE VACUUM.

NEVER OPERATE YOUR APPLIANCE WITH THE GRATE COVER REMOVED.

It is essential to keep the grate free of a heavy build up of ashes. Remove the grate cover by inserting the tool into the grate cover handle and lifting. Brush ashes to the grate where they will drop into the ash pan. Replace the grate cover after ashes have been removed.

WARNING

When burning solid fuel, always empty the ash pan at least once a day or whenever it is full of ashes. Never allow the ash pan to overﬁ ll thereby allowing ash to be in contact with the underside of the grate. If this condition is allowed, the grate will wear out prematurely . Using the door handle to open the ash pan door , remove the ash pan and dump ashes into a metal container when cool. Replace the grate cover after ashes have been removed.

DISPOSAL OF ASHES: Ashes should be kept in a metal container

with a tight ﬁ tting lid. Keep the closed container on a non-combus- tible ﬂ oor or ground, well away from all combustible materials. The ashes should be retained in the closed container until all cinders have thoroughly cooled. Cold wood ashes can be used on the garden or in the compost.

TOOL

GRATE COVER HANDLE

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8.2 CREOSOTE FORMATION AND REMOVAL

When wood is burned slowly, it produces tar and other organic vapours which combine with expelled moisture to form creosote. These vapours condense in the relatively cooler chimney ﬂ ue of a slow burning ﬁ re and when ignited, make an extremely hot ﬁ re. So, the smoke pipe/chimney liner and chimney should be inspected month ly during the heating season to determine if a buildup has occurred. If creosote has accumulated it should be removed to reduce the risk of a chimney ﬁ re.

8.3 RUNAWAY OR CHIMNEY FIRE

A CHIMNEY FIRE CAN PERMANENTLY DAMAGE YOUR CHIMNEY SYSTEM. THIS DAMAGE CAN

ONLY BE REPAIRED BY REPLACING THE DAMAGED COMPONENT PARTS. CHIMNEY FIRES ARE

NOT COVERED BY THE LIFETIME LIMITED WARRANTY.

Runaway ﬁ res can be the result of three major factors:

• Using incorrect fuel, or small fuel pieces which would normally be used as kindling.

• Leaving the door ajar too long and creating extreme temperatures as the air rushes in the open door.

• Burning your appliance with the ash plug not securely seated.

84.1

SOLUTIONS:

• Do not burn treated or processed wood, coal, charcoal, coloured paper or cardboard.

• Be careful not to over-ﬁ re the appliance by leaving the door open too long after initial start-up. A ther- mometer on the chimney connector and/or appliance top helps.

• Always operate the appliance with the ash plug properly installed.

IN CASE OF A CHIMNEY FIRE:

• Have a well understood plan for evacuation and a place outside for everyone to meet. Prepare to evacuate to ensure everyone’s safety.

• Close air control on appliance.

• Call local ﬁ re department. Have a ﬁ re extinguisher handy. Contact local authorities for further informa- tion on how to handle a chimney ﬁ re.

• After the chimney ﬁ re is out, clean and inspect the chimney for stress and cracks prior to lighting an- other ﬁ re. Also check combustibles around the chimney and the roof.

8.4 CHIMNEY CLEANING

Both the chimney and the appliance must be inspected and cleaned if necessary at least once a year. For serious wood burners, chimney cleaning must be done as needed to avoid chimney ﬁ res; the venting systems for controlled combustion appliances may need cleaning as often as once a month. These rates, however, depend on the burning habits of the individual operating the appliance. For example, it is possible to clog a solid fuel appliance chimney in a few days if slow, smoldering ﬁ res are burned and the chimney is cold.

NOTE: Appliances burned consistently without hot ﬁ res may result in signiﬁ cant creosote accumulations in the chimney.

85.1

Certain items and considerations are important in chimney cleaning:

• Proper tools should be used, including a brush speciﬁ cally designed for chimney cleaning.

• The chimney connector and dampers as well as the chimney should be cleaned.

• The appliance’s ﬁ rebox and bafﬂ e system should be cleaned if needed.

• The chimney should be inspected and repairs made if needed, preferably by a qualiﬁ ed chimney sweep or mason.

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86.1

8.5 GLASS REPLACEMENT

GLASS MAY BE HOT, DO NOT TOUCH GLASS UNTIL COOLED.

CARE MUST BE TAKEN WHEN REMOVING AND DISPOSING OF ANY BROKEN DOOR GLASS OR

DAMAGED COMPONENTS. BE SURE TO VACUUM UP ANY BROKEN GLASS FROM INSIDE THE

DO NOT STRIKE, SLAM OR SCRATCH GLASS. DO NOT OPERATE APPLIANCE WITH GLASS

REMOVED, CRACKED, BROKEN OR SCRATCHED.

A. When the appliance is cool, open the door and place the door frame

down careful not to scratch the paint.

B. Center the gasketed glass inside the door frame with the thick side of

the gasket facing up.

C. Remove the screws and glass retainers (careful not to lose the felt

underneath the retainers). Place the gasket and glass on the door and secure in place, careful not to break the glass.

WARNING

DO NOT USE SUBSTITUTE MATERIALS.

APPLIANCE BEFORE OPERATION.

56.2

NOTE: For replacement glass, size, thickness and speciﬁ cations, see "REPLACEMENTS" section.

8.6 CARE OF GLASS

If the glass is not kept clean permanent discolouration and / or blemishes may result. Normally a hot ﬁ re will clean the glass. The most common reasons for dirty glass include: not using sufﬁ cient fuel to get the appliance thoroughly hot, using green or wet wood, closing the draft so far that there is insufﬁ cient air for complete combustion. If it is necessary to clean the glass, buff lightly with a clean dry cloth and non-abrasive cleaner.

DO NOT CLEAN GLASS WHEN HOT! Clean the glass after the ﬁ rst 10 hours of operation with a recommended appliance glass cleaner. Thereafter clean as required.

The glass is very strong but do not let burning fuel rest or fall against it and always close the door gently.

NEVER FORCE IT SHUT!

If the glass should ever crack or break while the ﬁ re is burning, do not open the door until the ﬁ re is out and do not operate the appliance again until the glass has been replaced, available from your Authorized dealer. DO

NOT SUBSTITUTE MATERIALS.

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

5.3

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8.7 WOOD

THIS APPLIANCE IS DESIGNED TO BURN NATURAL WOOD ONLY. DO NOT BURN TREATED

WOOD, COAL, CHARCOAL, COLOURED PAPER, CARDBOARD, SOLVENTS OR GARBAGE. THIS

APPLIANCE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO REDUCE RISK OF FIRE

OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO THE APPLIANCE.

HIGHER EFFICIENCIES AND LOWER EMISSIONS GENERALLY RESULT WHEN BURNING AIR DRIED

SEASONED HARDWOODS, AS COMPARED TO SOFTWOODS OR TOO GREEN OR FRESHLY CUT

HARDWOODS.

BURNING WET UNSEASONED WOOD CAN CAUSE EXCESSIVE CREOSOTE ACCUMULATION. WHEN

IGNITED IT CAN CAUSE A CHIMNEY FIRE THAT MAY RESULT IN A SERIOUS HOUSE FIRE.

DO NOT STORE FUEL WITHIN THE CLEARANCE TO COMBUSTIBLES, OR IN THE SPACE REQUIRED

FOR RE-FUELING AND ASH REMOV AL.

BURNING WET, UNSEASONED WOOD CAN CAUSE EXCESSIVE CREOSOTE ACCUMULATION. WHEN

IGNITED IT CAN CAUSE A CHIMNEY FIRE THAT MAY RESULT IN A SERIOUS HOUSE FIRE.

When loading the appliance, ensure that the upper ﬁ bre bafﬂ es are not forced out of position. For maximum efﬁ ciency, when the appliance is thoroughly hot, load it fully to the top of the door opening and burn at a medium low setting. The whiteness of the bricks and the cleanliness of the glass are good indicators of your operating efﬁ ciency. Not enough heat is produced when only a few pieces of wood are burned or the wood may not burn completely .

Fuel for the appliance must not be stored closer than the required clearances to combustibles (heat sensitive material). NEVER STORE WOOD IN THE ASH PAN COMPARTMENT (if applicable).

NOTE: When loading the appliance, ensure to keep fuel back from the glass. If coals are to accumulate on the front lip, there is a chance they will fall out when the door is opened.

Burn only dry, clean unpainted wood that has been seasoned. It produces more heat and less soot or creosote. Freshly cut wood contains about 50% moisture while after proper seasoning only about 20% of the water remains. As wood is burned, this water boils off consuming energy that should be used in heating. The wetter the wood, the less heat is given off and the more creosote is produced. Dry ﬁ rewood has cracks in the end of the grain.

Both hardwood and softwood burn equally well in this appliance but hardwood is denser, will weigh more per cord and burn a little slower and longer.

Firewood should be split, stacked in a manner that air can get to all parts of it and covered in early spring to be ready for burning that fall. Dry ﬁ rewood has cracks in the end grain.

Cut the wood so that it will ﬁ t horizontally, front to back, making for easier loading and less of a likelihood that the wood will roll onto the glass.

Manufactured ﬁ relogs made by compressing 100% natural wood ﬁ bre can be safely used as fuel. Do not use manufactured ﬁ relogs if they contain additives such as parafﬁ n, wax, binders etc. Never burn more than two manufactured ﬁ relogs at a time.

DO’S

• Build a hot ﬁ re.

• Use only dry wood.

• Several pieces of medium sized wood are better than a few big pieces.

• Clean chimney regularly.

• Refuel frequently using medium sized wood.

• “Fine Tune” the air settings for optimum performance.

DONT’S

• Take ash out immediately. Let it accumulate to a depth of at least one inch. A good ash layer provides for a longer lasting and better burning ﬁ re.

• Burn wet wood.

• Close the door too soon or damper down too quickly.

• Burn one large log rather than two or three smaller, more reasonably sized logs.

• Burn at continually “low setting”, if glass door is constantly blackened. This means the ﬁ rebox temperature is too low.

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9.0 REPLACEMENTS

Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally all parts can be ordered through your Authorized dealer / distributor.

FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR THE CLAIM.

When ordering replacement parts always give the following information:

• Model & Serial Number of appliance

• Installation date of appliance

• Part number

• Description of part

• Finish

* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMA TION, CONTACT YOUR AUTHORIZED DEALER.

REF PART NUMBER DESCRIPTION

1 W135-0338 CAST TOP 2 W215-0127 DEFLECTOR 3 W135-0361 FLUE BAFFLE 4 W010-2139 SECONDARY AIR PLATE 5 W080-0977 BRACKET , AIR PLATE 6 W135-0345 LEFT SIDE PANEL 7 W135-0359 LINER, LEFT SIDE 8 W200-0279 GRATE COVER 9 W135-0351 GRATE 10 W135-0352 AIR CHANNEL COVER 11 W135-0365 HEARTH PLATE 12 W090-0163 CERAMIC BRICK LINER 13 W135-0353 BACK PANEL 14 W135-0362 ADAPTOR 15 W135-0363 FLUE COLLAR 16 W385-0438 RATING PLATE 17 W135-0344 RIGHT SIDE PANEL 18 W135-0360 LINER, RIGHT SIDE 19 W135-0350 GRATE SUPPORT (INNER BASE) 20 W135-0357 AIR DUCT, LEFT SIDE 21 W135-0358 AIR DUCT, RIGHT SIDE 22 W500-0458 AIR CONTROL DAMPER 23 W500-0459 SEALING PLATE 24 W135-0346 BASE 25 W135-0354 FRONT PLATE 26 W135-0364 ASH TRAY

27 W010-1988 HANDLE, DOOR 28 W555-0076 SHAFT, AIR CONTROL

29 W135-0348 ASH PAN HOUSING 30 W350-0479 ASH-PAN 31 W585-0277 HEAT SHIELD (ASH PAN)

32 W135-0347 LEG 33 W135-0349 ASH PAN DOOR

34 W485-0031 PIN ASH PAN DOOR LATCH

COMPONENTS

WARNING

FAILURE TO POSITION THE PARTS

IN ACCORDANCE WITH THIS

MANUAL OR FAILURE TO USE ONLY

PARTS SPECIFICALLY APPROVED

WITH THIS APPLIANCE MAY

RESULT IN PROPERTY DAMAGE OR

PERSONAL INJURY.

41.1

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COMPONENTS

REF PART NUMBER DESCRIPTION

35 W105-0016 AXLE, ASH PAN DOOR LATCH 36 W570-0125 SCREW DOOR LATCH 37 W485-0033 HINGE ASH PAN DOOR 38 W485-0032 PIN DOOR LATCH 39 W135-0355 DOOR, RIGHT SIDE 40 W135-0356 DOOR, LEFT SIDE 41 W485-0029 HINGE PIN DOOR 42 W562-0053 GASKET, DOOR GLASS 43 W300-0111 4 MIL CERAMIC GLASS 44 W080-0979 BRACKET, GLASS RETAINER 45* W290-0149 ROPE 46 W325-0055 HAND TOOL 47 W105-0015 AXLE, DOOR LATCH 48 W562-0052 GASKET, DOOR 49 W562-0053 GASKET, ASH PAN DOOR 50 W562-0056 GASKET, FLUE COLLAR 51 W562-0051 GASKET, TOP PLATE 52 W570-0126 SHOULDER SCREW

53* W385-0334 ALUMINUM NAPOLEON

LOGO

ACCESSORIES

REF PART NUMBER DESCRIPTION

54* EP65 BLOWER KIT 55 EP90-K SCREEN KIT 56 113KT OUTSIDE AIR

11 1KT OUTSIDE AIR KIT

57 EPRS REAR HEAT SHIELD KIT

**FOR OTHER AVAILABLE COLOURS, ADD THESE LETTERS TO THE BASE PART NUMBER:

COLOR LETTER FINISH

MAJOLICA BROWN N PORCELAIN

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10.0 TROUBLESHOOTING

WARNING

TURN OFF THE ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.

APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED.

DO NOT USE ABRASIVE CLEANERS.

WHEN CHECKING CONNECTIONS, INSTALLING JUMPER WIRES (FOR TEST PURPOSES ONLY) OR

REPLACING COMPONENTS, UNPLUG HEATER FROM THE RECEPTACLE TO PREVENT ELECTRICAL

SHOCK OR DAMAGE TO THE COMPONENT.

PROBLEM SOLUTION

Can’t get the ﬁ re started. - Not enough kindling / paper? Add more.

- Not enough air? Ensure air control is fully open.

- Cold air blockage? Burn a piece of paper to establish a draft.

- Use dry seasoned wood.

- Flue blockage? Inspect chimney.

Smokes when door is open.

Appliance emits odour. - Paint curing. See “GENERAL INSTRUCTIONS” section. Stove doesn’t burnt hot

enough.

Wood burns too fast. - Air control may need to be adjusted down.

Dirty glass. - Air control may be closed too far.

Blower does not run. - Appliance may not be up to temperature.

- Cold air blockage? Burn a piece of paper to establish a draft.

- Insufﬁ cient draft? Add more pipe.

- Let air stabilize before opening door.

- Ensure bafﬂ es are positioned correctly.

- Negative pressure? Open a window near the appliance.

- Wood is too wet.

- Insufﬁ cient draft? Add more pipe.

- Not enough air? Ensure air control is fully open.

- Check to see ash plug is properly seated (if equipped).

- Check door gasket for adequate seal.

- Wood may be extremely dry.

- Burn hotter, smaller ﬁ res.

- Use well seasoned wood.

- Ensure blower has power.

42.14A

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11.0 WARRANTY

NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance

NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who take great

pride in their work. The complete appliance is again thoroughly inspected by a qualiﬁ ed technician before packaging to ensure

that you, the customer, receives the quality product that you expect from NAPOLEON®.

NAPOLEON® WOOD APPLIANCE PRESIDENT’S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new NAPOLEON® wood appliance are warranted against defects for as long as you own the appliance. This covers: combustion chamber, heat exchanger, ceramic glass (thermal breakage only), gold plated parts against tarnishing, porcelainized enameled components, aluminum extrusion trims, vortex bafﬂ es, ash drawer and iron castings.

Electrical (110V) components and wearable parts such as blowers, thermal switch, switches, wiring, ﬁ rebrick, stainless steel bafﬂ e retainer, secondary air tubes, and gasketing are covered and NAPOLEON® will provide replacement parts free of charge during the ﬁ rst year of the limited warranty. *

Labour related to warranty repair is covered free of charge during the ﬁ rst year. Repair work, however, requires the prior approval of an authorized company ofﬁ cial. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work must be done through an authorized NAPOLEON® dealer. Parts such as ﬁ rebricks and bafﬂ es should routinely be removed by the operator as part of the regular service and therefore, any warranty replacement of these parts does not qualify for any labour allowances. * Construction of models vary. Warranty applies only to components included with your speciﬁ c appliance.

Certiﬁ cate.

CONDITIONS AND LIMITATIONS

NAPOLEON® warrants its products against manufacturing defects to the original purchaser only. Registering your warranty is not necessary. Simply provide your proof of purchase along with the model and serial number to make a warranty claim. Provided that the purchase was made through an authorized NAPOLEON® dealer your appliance is subject to the following conditions and limitations: Warranty coverage begins on the date of original installation. This factory warranty is non-transferable and may not be extended whatsoever by any of our representatives. The wood appliance must be installed by an authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and ﬁ re codes. This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty. This limited warranty further does not cover any scratches, dents, corrosion or discoloring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, nor any venting components used in the installation of the appliance. This warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions. After the ﬁ rst year, with respect to the President’s Lifetime Limited Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s). After the ﬁ rst year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not covered by this warranty. Notwithstanding any provisions contained in the President’s Lifetime Limited Warranty, NAPOLEON’s responsibility under this warranty is deﬁ ned as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty deﬁ nes the obligations and liability of NAPOLEON® with respect to the NAPOLEON® wood appliance and any other warranties expressed or implied with respect to this product, its components or accessories are excluded. NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON® will not be responsible for: over-ﬁ ring, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting conﬁ gurations, insufﬁ cient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc. Any damages to appliance, combustion chamber, heat exchanger, plated trim or other component due to water, weather damage, long periods of dampness, condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®. NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim. All parts replaced under the President’s Limited Lifetime Warranty Policy are subject to a single claim. During the ﬁ rst 10 years NAPOLEON® will replace or repair the defective parts covered by the lifetime warranty at our discretion free of charge. From 10 years to life, NAPOLEON® will provide replacement parts at 50% of the current retail price. All parts replaced under the warranty will be covered for a period of 90 days from the date of their installation. The manufacturer may require that defective parts or products be returned or that digital pictures be provided to support the claim. Returned products are to be shipped prepaid to the manufacturer for investigation. If a product is found to be defective, the manufacturer will repair or replace such defect. Before shipping your appliance or defective components, your dealer must obtain an authorization number. Any merchandise shipped without authorization will be refused and returned to sender. Shipping costs are not covered under this warranty. Additional service fees may apply if you are seeking warranty service from a dealer. Warranty labour allowance is only for the replacement of the warranted part. Travel, diagnostic tests, shipping and other related charges are not covered by this warranty.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT

IMPROVEMENTS. NAPOLEON® IS A REGISTERED TRADEMARK OF WOLF STEEL LTD.

2.2B

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12.0 SERVICE HISTORY

W415-0721 / B / 05.03.11

43.1

13.0 NOTES

44.1

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44.1

Napoleon 1600C-1 Installation And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual