Napoleon 1400M, 1100M Installation Manual

INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
NEVER LEAVE CHILDREN OR OTHER AT RISK INDIVIDUALS ALONE WITH THE APPLIANCE.
INSTALLATION AND
OPERATING INSTRUCTIONS
CERTIFIED UNDER U.S. ENVIRONMENTAL PROTECTION AGENCY (E.P.A.) JULY 1990 40 C.F. R. PART 60 AND THE OREGON DEPARTMENT OF ENVIRON­MENTAL QUALITY (D.E.Q.) PARTICULATE EMISSION STANDARDS BY E.E.M.C THESE STOVES HAVE BEEN TESTED AND LISTED BY INTERTEK TESTING
SERVICES TO STANDARDS: CSA B366.2, ULC S627, UL 1482. MODEL 1100 HAS BEEN TESTED AND LISTED FOR INSTALLATION IN MOBILE HOMES.
EPA 1100, 1150
1400, 1450 & 1900
PEDESTAL MODELS
1
SAFETY INFORMATION
!
WARNING
If the information in these instructions is not followed exactly , a
re or explosion may result causing property damage, personal
injury or death. Improper installation, adjustment, alteration,
service or maintenance can cause injury or property damage,
bodily injury or even death. Please read entire manual before
you install and use your appliance. This appliance has not been tested with an unvented gas log set. T o reduce risk of fi re or injury , do not install an unvented
gas log set into the appliance.
- This appliance can be very hot when burning.
- Combustible materials such as fi rewood, wet clothing, etc. placed too close can catch fi re.
- Children and pets must be kept from touching the appliance when it is hot.
- The chimney must be sound and free of cracks. Before installing this unit, contact the local building or fi re authority and follow their guidelines.
- Operate only with the door tightly closed.
- Burn wood behind the log retainer directly on the fi rebricks.
- Do not use an elevated grate or otherwise raise the fi re.
- At least 14 square inches of outside air must be admitted to the room or directly to the unit through a 4” diameter pipe.
- This appliance is designed to burn natural wood only. Higher effi ciencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.
- Do not start a fi re with chemicals or fl uids such as gasoline, engine oil, etc.
- Do not burn treated wood, coal, charcoal, colored paper, cardboard, solvents or garbage.
- Do not let the appliance become hot enough for any part to glow red.
- KEEP THE STOVE TOP TEMPERATURE BELOW 700°F (371°C). Attempts to achieve heat output rates that exceed design specifi cations can result in steel distortion and damage.
!
WARNING
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
$10.00
103 Miller Drive, Crittenden, Kentucky, USA, 41030
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
1.27A
W415-0763 / B / 10.28.11
2
TABLE OF CONTENTS
1.0 INSTALLATION OVERVIEW 3
2.0 INTRODUCTION 4
3.0 PRE-INSTALLATION PREPARATION 9
4.0 INSTALLATION 12
5.0 FINISHING 19
6.0 OPTIONAL KIT INSTALLATIONS 23
7.0 OPERATION 24
8.0 MAINTENANCE 28
9.0 REPLACEMENTS 33
10.0 TROUBLE SHOOTING 36
11.0 WARRANTY 37
12.0 SERVICE HISTORY 38
2.1 DIMENSIONS 5
2.2 SPECIFICATIONS 5
2.3 GENERAL INSTRUCTIONS 6
2.4 GENERAL INFORMATION 7
2.5 RATING PLATE INFORMATION 8
3.1 APPLIANCE PLACEMENT 9
3.2 CLEARANCE TO COMBUSTIBLES 9
3.3 ALCOVE INSTALLATION 9
3.4 FLOOR PROTECTION 10
3.5 OUTSIDE AIR 10
3.5.1 OUTSIDE AIR - MOBILE HOME 11
3.6 MOBILE HOME 11
4.1 CHIMNEY 13
4.1.1 CHIMNEY CONNECTION 14
4.1.2 ADDING SECTIONS 15
4.1.3 TYPICAL THROUGH THE CEILING 16
4.1.4 TYPICAL THROUGH THE WALL 17
4.1.5 TYPICAL EXISTING MASONRY 18
5.1 DOOR REMOVAL / INSTALLATION 19
5.2 DOOR AND HANDLE INSTALLATION 19
5.3 ORNAMENTAL TRIVET INSTALLATION 20
5.4 PEDESTAL TRIM INSTALLATION (IF SUPPLIED) 20
5.5 BRICKS AND BAFFLE INSTALLATION 20
5.6 1150 FEATURES 22
6.1 OPTIONAL BLOWER KIT INSTALLATION 23
6.1.1 1150 BLOWER INSTALLATION (EP65) 23
7.1 AIR CONTROL 25
7.2 FIRE EXTINGUISHERS / SMOKE DETECTORS 25
7.3 FUEL 26
7.4 LIGHTING A FIRE 26
7.4.1 FLASH FIRE 26
7.4.2 EXTENDED FIRE 27
7.5 SMOKING 27
8.1 ASH REMOVAL PROCEDURES 28
8.2 APPLIANCES WITHOUT ASH PAN (1450) 29
8.3 CREOSOTE FORMATION AND REMOVAL 29
8.4 RUNAWAY OR CHIMNEY FIRE 29
8.5 CHIMNEY CLEANING 30
8.6 GLASS REPLACEMENT 30
8.7 GASKET REPLACEMENT 31
8.8 CARE OF GLASS 31
8.9 CARE OF PLATED PARTS 31
8.10 WOOD 32
NOTE: Changes, other than editorial, are denoted by a vertical line in the margin.
W415-0763 / B / 10.28.11
1.0 INSTALLATION OVERVIEW
Door, see “DOOR REMOVAL / INSTALLATION” section.
3
Rating plate, see “RATING PLATE INFORMATION” section.
Blower, see “OPTIONAL BLOWER KIT INSTALLATION” section.
Draft, see “AIR CONTROL” section.
1450 ILLUSTRATED
Brick and Baffles, see “BRICK AND BAFFLES INSTALLATION” section.
Handle, see “DOOR AND HANDLE INSTALLATION” section.
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4
2.0 INTRODUCTION
THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED.
ANY CHANGES OR ALTERATIONS TO THIS APPLIANCE OR ITS CONTROLS CAN BE DANGEROUS AND IS PROHIBITED.
Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance
according to operating instructions could cause fi re or injury.
Before installing this appliance, contact the local building or fi re authority and follow their guidelines.
This appliance must be installed by a qualifi ed installer.
Risk of burns. The appliance should be turned off and cooled before servicing.
Do not operate without fully assembling all components.
Do not let the appliance become hot enough for any part to glow red.
Do not install damaged, incomplete or substitute components.
Risk of cuts and abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges
may be sharp.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid
burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,
young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to an appliance or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
Clothing or other fl ammable material should not be placed on or near the appliance. Objects placed in front of
the appliance must be kept a minimum of 48” away from the front face of the appliance.
Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.
Ensure you have incorporated adequate safety measure to protect infants/toddlers from touching hot surfaces.
Even after the appliance is out, the glass and/or screen will remain hot for an extended period of time.
Check with your local hearth specialty dealer for safety screens and hearth guards to protect children from hot
surfaces. These screens and guards must be fastened to the fl oor.
Any safety screen or guard removed for servicing must be replaced prior to operating the appliance.
Under no circumstances should this appliance be modifi ed.
This appliance must not be connected to a chimney fl ue pipe servicing a seperate solid fuel burning appliance.
Do not operate the appliance with the glass door removed, cracked or broken. Replacement of the glass should
be done by a licensed or qualifi ed service person.
Do not strike or slam shut the appliance glass door.
Operate only with the doors tightly closed.
Only doors / optional fronts certifi ed with the unit are to be installed on the appliance.
Keep the packaging material out of reach of children and dispose of the material in a safe manner. As with all
plastic bags, these are not toys and should be kept away from children and infants.
If the appliance is not properly installed, a house fi re may result. Do not expose the appliance to the elements
(ex. rain, etc.) and keep the appliance dry at all times. Wet insulation will produce an odour when the appliance is used.
The chimney must be sound and free of cracks. Clean your chimney a minimum of twice a year and as required.
Do not start a fi re with chemicals or fl uids such as gasoline, engine oil, etc.
Your appliance requires periodic maintenance and cleaning. Failure to maintain your appliance may lead to
smoke spillage in your home.
• Higher effi ciencies and lower emissions generally result when burning air dried seasoned hardwoods, as
compared to softwoods or too green or freshly cut hardwoods. Burning wet unseasoned wood can cause excessive creosote accumulation. When this is ignited it can cause a chimney fi re that may result in a serious house fi re.
This appliance is designed to burn natural wood only. Do not burn treated wood, coal, charcoal, coloured paper,
cardboard, solvents or garbage.
Burn wood directly on the fi rebricks. Do not elevate grate or otherwise raise the fi re.
Do not store wood within appliance installation clearances or within the space required for re-fueling and ash
removal.
Ashes must be disposed in a metal container with a tight lid and placed on a non-combustible surface well away
from the home or structure until completely cool.
Ensure clearances to combustibles are maintained when building a mantel or shelves above the appliance. Elevated temperatures on the wall or in the air above the appliance can cause melting, discolouration or damage to decorations, a T.V. or other electronic components.
!
WARNING
3.17C
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2.1 DIMENSIONS
5
B
E
1450 ILLUSTRATED
2.2 SPECIFICATIONS
SPECIFICATIONS Ref. 1100 1150 1400 & 1450 1900
WIDTH A 25 1/2” 29 3/8” 25 1/2” 25 1/2” DEPTH B 22 1/2” 23 3/16” 27” 31 1/2” FLUE CENTER LINE TO
REAR FLUE CENTER LINE TO SIDE D 12 3/4” 14 11/16” 12 3/4” 12 3/4” HEIGHT E 33 1/4” 36 1/2” 33 1/4” 33 1/4” CHAMBER (D.W.H) 13 1/2x18x12” 13 1/2x18x12” 18x18x12” 22 1/2x18x12” CAPACITY 1.7ft APPROX. AREA HEATED* 600-1500 ft HEA T OUTPUT (HIGH BURN) ** 55,000 BTU 55,000 BTU 70,000 BTU 85,000 BTU DURATION LOW FIRE* 7 Hours 7 Hours 9 Hours 12 Hours WEIGHT w/o BRICKS 215 lbs 280 lbs 250 lbs 285 lbs WEIGHT OF BRICKS 110 lbs 110 lbs 145 lbs 114 lbs IDEAL WOOD LENGTH 12” 12” 16” 21”
C
A
D
6” DIA.
C 6 1/2” 6 3/4” 7 1/2” 7 1/2“
3
2
600-1500 ft
1.7ft
3
2
1000-2000 ft
2.25ft
3
2
3.0ft
1000-3500 ft
3
2
* Figures will vary considerably with individual conditions. ** Wolf Steel Ltd. estimated realistic BTU/h with hardwood logs and regular refueling.
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6
2.3 GENERAL INSTRUCTIONS
ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH
LOCAL CODES. IN THE ABSENCE OF LOCAL CODES, USE THE CURRENT CSA22.1 CANADIAN
ELECTRIC CODE IN CANADA OR THE CURRENT NATIONAL ELECTRIC CODE ANSI/NFPA NO. 70 IN
THIS APPLIANCE HAS NOT BEEN TESTED WITH ANY VENTED OR UNVENTED GAS LOG SET. TO
REDUCE RISK OF FIRE OR PREVENT INJURY, DO NOT INSTALL A VENTED OR UNVENTED GAS LOG
BURNING YOUR UNIT WITH THE ASH DUMP DOOR OPEN OR AJAR CREATES A FIRE HAZARD THAT
MAY RESULT IN DISCOLOURATION TO THE GOLD PLATED DOOR, INTERNAL DAMAGE TO THE
APPLIANCE OR A HOUSE CHIMNEY FIRE.
DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
THIS APPLIANCE AND IT’S COMPONENTS ARE DESIGNED TO BE INSTALLED AND OPERATED AS A
SYSTEM. ANY ALTERATION TO OR SUBSTITUTION FOR ITEMS IN THIS SYSTEM, UNLESS ALLOWED
BY THESE INSTALLATION INSTRUCTIONS, WILL VOID THE LISTING AND MAY VOID THE PRODUCT
WARRANTY. IT MAY ALSO CREATE A HAZARDOUS INSTALLATION. READ THROUGH THESE
INSTRUCTIONS THOROUGHLY BEFORE STARTING YOUR INSTALLATION AND FOLLOW THEM
CAREFULLY THROUGHOUT YOUR PROJECT.
!
WARNING
THE UNITED STATES.
SET INTO THE APPLIANCE.
4.7
Before beginning your installation, consult with your local building code agency or fi re offi cials and insurance representative to ensure compliance.
Non-toxic smoke will be emitted during the paint curing process, to help dissipate the smoke open a window near the appliance.
Remove any dust or debris off the top of the appliance before fi ring the appliance as the paint will be- come soft as the appliance heats up and will harden as the appliance cures. To cure the paint on your appliance burn your appliance moderately hot during the fi rst few fi res.
To keep the gasket from sticking to the appliance as the paint is curing, periodically open the door every 5-10 minutes.
• For the fi rst two weeks use generous amounts of fuel and burn the appliance with the damper wide open for an hour as the appliance goes through a process of eliminating moisture in the steel and fi re- bricks. The initial heat output will be reduced while the moisture is being drawn from the appliance and it will be necessary to build several hot fi res to remove this moisture. DURING THIS PROCESS DO
NOT OVERFIRE THE APPLIANCE. REDUCE THE AMOUNT OF AIR COMING INTO THE APPLI­ANCE IF THE APPLIANCE OR CHIMNEY BECOMES RED.
W415-0763 / B / 10.28.11
2.4 GENERAL INFORMATION
We suggest that our woodburning hearth products be installed and serviced by professionals who are certified in the U.S. by the National Fireplace Institue® (NFI) as NFI Woodburning Specialists or who are certified in Canada by Wood Energy Technical Training (WETT).
DO NOT OPERATE THIS APPLIANCE WITHOUT THE PEDESTAL INSTALLED.
Your appliance has been specifi cally designed over many months of research to meet the 1990 U.S.A. EP A particu- late emission standards and have been extensively tested in Canadian and American laboratories. This system is the most effi cient, simple and trouble free we know and works as follows:
The chimney vent system used on your wood burning appliance should be designed with the least amount of restriction possible to enable the exhaust products to easily fl ow through it. Chimney vent systems that are too short or too long can also have an adverse affect on the fl ow of exhaust through it. The wood burning appliance and chimney vent system also require a suffi cient supply of combustion air not only to support the combustion in the combustion chamber but to replace the exhaust leaving it so it can fl ow freely up through the vent system and out into the atmosphere. It is the correct balance of combustion air and the chimney vent system that will ensure the appliance provides you with its optimum performance.
Combustion air enters through two holes in the bottom which can be adjusted by a single air control. Air from the front hole goes up on either side of the door into a preheating airwash located across the top and then down the window to feed the fi re and also to ensure that the glass remains clean. Air from this hole also feeds directly into the combustion chamber at hearth level. Secondary air from the rear hole travels up the back in the secondary air housing to the manifold located at the top and shoots out laterally to oxidize the gases below the smoke exit. The combustion chamber is lined with high temperature rebrick on 2 sides, the back and across the bottom, with a layer of fi bre baffl es at the top to maintain a high tem- perature in the combustion chamber so that gases mixing with the preheated air from the secondary air manifold tube are easily ignited and burned. The stove sides and back are shielded to direct the heat upwards and for­wards into the room.
!
WARNING
PRIMARY AIR SECONDARY AIR
FLUE GLASS
HOT SECONDARY AIR FIBRE BRICKS REFRACTORY
2 SIDES, BACK & BOTTOM
7
CERAMIC GLASS
AIR CONTROL
CLOSED
OPEN
COMBUSTION AIR INTAKE
Be sure to provide suffi cient combustion air. There are many other appliances in your home competing for air such as: a kitchen range hood, forced air heating devices or a bathroom exhaust fan.
Expansion / contraction noises during heating up and cooling down cycles are normal and to be expected. After extended periods of non-operation such as following a vacation or a warm weather season, the appliance may
emit a slight odour for a few hours. This is caused by dust particles on the fi rebox burning off. Open a window to suf- ciently ventilate the room.
CALIFORNIA PROP 65 WARNING:
Use of this product may produce smoke which contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
If the outside air feature of the stove is utilized, you should never experi­ence a shortage of combustion air. If you choose not to utilize outside air and experience draft or smoking problems, you may need to open a door or window.
To ensure that the ash dump door is tightly closed, allow the door to snap shut dislodging anything (ashes or pieces of coal) that may be stuck in the opening.
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8
2.5 RATING PLATE INFORMATION
For rating plate location, see “INSTALLATION OVERVIEW” section.
This illustration is for reference only. Refer to the rating plate on the appliance for accurate information.
LISTED SOLID FUEL BURNING SPACE HEATER /
POÊLE À COMBUSTIBLE SOLIDE HOMOLOGUÉ
TESTED TO: / TESTÉ SELON : UL1482 / ULC S627
9700539 (WSL)
15982
4001657 (NGZ) 4001658 (NAC) 4001659 (WUSA)
INSTALL AND USE ONLY IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS AND LOCAL BUILDING CODES. MINIMUM CEILING HEIGHT: 7FT (2.13m)
HEARTH EXTENSION / COMBUSTIBLE FLOOR PROTECTION: IF INSTALLED
ON A COMBUSTIBLE FLOOR, UNIT MUST BE PLACED ON A NON-COMBUSTIBLE FLOOR PROTECTOR EXTENDING 18” (455mm) IN FRONT AND 8” (205mm) TO THE SIDES AND BACK. CHIMNEY TYPE: MINIMUM 6” (152mm) DIAMETER APPROVED RESIDENTIAL TYPE FOR MOBILE HOME USE A CHIMNEY LISTED TO ULC S629 IN CANADA OR UL 103HT IN THE USA. CHIMNEY CONNECTOR: 6” (152mm) DIAMETER MINIMUM 24 GAUGE STEEL MINIMUM CLEARANCE FROM HORIZONTAL CONNECTOR AND CEILING 18” (455mm). DO NOT OBSTRUCT SPACE UNDER HEATER. SPECIAL METHODS ARE REQUIRED WHEN PASSING A CHIMNEY THROUGH A WALL OR CEILING. SEE INSTRUC­TIONS AND BUILDING CODES. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE. FUEL: FOR USE WITH WOOD ONLY. DO NOT USE GRATE OR ELEVATE FIRE. BUILD WOOD FIRE DIRECTLY ON HEARTH. WARNING: RISK OF SMOKE SPILLAGE. OPERATE ONLY WITH DOOR FULLY CLOSED. REPLACE GLASS ONLY WITH CERAMIC GLASS. DO NOT OVERFIRE. IF HEATER OR CHIMNEY CONNECTORS GLOW, YOU ARE OVERFIRING. INSPECT AND CLEAN CHIMNEY FREQUENTLY. UNDER CERTAIN CONDITIONS OF USE CREOSOTE BUILD-UP MAY OCCUR RAPIDLY. OPTIONAL BLOWER KIT: EP-62, 115V, 60HZ, 0.82AMP. ROUTE CORD AWAY FROM UNIT. DANGER: RISK OF ELECTRICAL SHOCK. DISCONNECT POWER BEFORE SERVICING UNIT. INSERT: INSTALL AND USE ONLY IN SOLID FUEL BURNING FIREPLACES. DO NOT REMOVE BRICKS OR MORTAR FROM SOLID FUEL BURNING FIREPLACE. INSTALL WITH A POSITIVE FLUE CONNECTOR AND FACEPLATE.
POUR INSTALLATION ET UTILISATION CONFORM
INSTRUCTIONS DU FABRICANT ET AUX CODES LOCAUX DU BÂTIMENT. HAUTEUR DE PLAFOND MINIMAL 7PI (2,13m).
PROLONGEMENT D’ÂTRE/PROTECTION DU PLANCHER COMBUSTIBLE: SI
INSTALL
COMBUSTIBLE, L’APPAREIL DOIT
ÊTRE PLAC
PROTECTRICE INCOMBUSTIBLE S’ÉTENDANT SUR 18” (455mm)
L’AVANT ET 8” (205mm) À L’ARRIÈRE ET SUR LES CÔTÉS. TYPE DE CHIMNÉE: DIAMÈTRE MINIMAL DE 6” (152mm) APPROUVÉE POUR USAGE RÉSIDENTIEL. MAISON MOBILE EMPLOYEZ UNE CHEMINÉE HOMOLOGUÉE ULC S629 AU CANADA OU UL 103HT AUX ÉTATS-UNIS.
RACCORD DE CHEMINÉE:
DIAMÈTRE DE 6” (152mm) D’ACIER DE CALIBRE 24 MINIMUM. 18” (455mm) DE DÉGAGEMENT MINIMAL ENTRE LE RACCORD HORIZONTAL ET LE PLAFOND. NE RIEN ENTREPOSER SOUS L’APPAREIL. DES MÉTHODES SPÉCIALES SONT REQUISES LORSQU’UNE CHEMINÉE TRAVERSE UN MUR OU UN PLAFOND. VOIR LES INSTRUC­TIONS ET LES CODES DU BÂTIMENT. NE PAS RACCORDER À LA CHEMINÉE D’UN AUTRE APPAREIL. COMBUSTIBLE: POUR USAGE AVEC LE BOIS SEULEMENT. N’UTILISEZ PAS DE CHENET OU NE SURÉLEVEZ PAS LE BOIS. PRÉPAREZ LE FEU DIRECTEMENT SUR L’ÂTRE. AVERTISSEMENT: RISQUE D’ÉCHAPPEMENT DE FUMÉE. TENIR LA PORTE FERMÉE LORSQUE LE POÊLE FONCTIONNE. REMPLACEZ LA VITRE PAR UNE VITRE EN CÉRAMIQUE SEULEMENT. NE SURCHAUFFEZ PAS L’APPAREIL. SI L’APPAREIL OU LES RACCORDS ROUGEOIENT, L’APPAREIL SURCHAUFEE. INSPECTEZ ET NETTOYEZ LA CHEMINÉE FRÉQUEMMENT. DANS CERTAINES CONDITIONS, DES DÉPÔTS DE CRÉOSOTE PEUVENT SE FORMER RAPIDEMENT. SOUFFLERIE OPTIONNELLE: EP-62, 115V, 60HZ, 0,82A. TENEZ LE CORDON ÉLECTRIQUE LOIN DE L’APPAREIL. DANGER: RISQUE DE SECOUSSE ÉLECTRIQUE. DÉBRANCHEZ AVANT DE PROCÉDER À L’ENTRETIEN. ENCASTRÉ: INSTALLEZ ET UTILISEZ SEULEMENT DANS UN FOYER À COMBUSTIBLE SOLIDE. NE RETIREZ PAS DE MORTIER, NI BRIQUES DU FOYER À COMBUSTIBLE SOLIDE. INSTALLEZ AVEC UNE GAINE CONFORME ET UNE PLAQUE DE RECOUVREMENT.
1400 1400L 1402
ÉMENT AUX
É SUR UN PLANCHER
É SUR UNE PLAQUE
CAUTION:
ATTENTION:
U.S. Environmental Protection Agency Certified to comply with July 1990, particulate emissions standards/
WOLF STEEL LTD.
24 NAPOLEON ROAD, BARRIE, ON, L4M 0G8 CANADA
Certifié conforme à la norme d’ émanation de particles de juillet 1990: 40 CFR Part 60, Subpart AAA
MODEL / MODÈLE - EPA 1400
1450
CONTACT LOCAL BUILDING FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA. MODEL 1400 IS SUITABLE FOR USE IN MOBILE HOMES WHEN USED WITH OUTSIDE AIR INSTALLATION KIT (111KT). A MINIMUM CLEARANCE OF 18” (457mm) TO THE CHIMNEY CONNECTOR MAY BE REQUIRED BY THE AUTHORITY HAVING JURISDICTION. RENSEIGNEZ-VOUS AUPR
SERVICE DES INCENDIES AU SUJET DES RESTRICTIONS ET DES INSPECTIONS D’INSTALLATION DANS VOTRE RÉGION. LES MODÈ LES 1 400 PE UVENT ÊTRE INSTALLÉS DANS UNE MAISON MOBILE SI INSTALLÉS CONJOINTEMENT AVEC UNE PRISE D’AIR EXTÉRIEUR (111KT). UN DÉGAGEMENT MINIMAL DE 18” (457mm) JUSQU’AU RACCORD DE LA CHEMINÉE PEUT ÊTRE EXIGÉ PAR L’AUTORITÉ A Y ANT JURIDICTION.
À
BACK WALL (M/A)
B
IF THE STOVE IS TO BE INSTALLED ON A COMBUSTIBLE FLOOR, IT MUST BE PLACED ON AN APPROVED NON-COMBUSTIBLE HEARTH PAD, THAT EXTENDS 8” (200mm) BEYOND THE STOVE SIDES AND BACK, AND 18” (455mm) TO THE FRONT. SI LE POÊLE EST INSTALL
SUR UNE BASE DE PROTECTION INCOMBUSTIBLE CERTIFÉE QUI DOIT DÉPASSER LES CÔTÉS ET L’AMÉRE DU
(455mm) SUR LE DEVANT. MINIMUM CLEARANCE TO COMBUSTIBLE MATERIAL WITH SINGLE WALL CHIMNEY CONNECTOR / D
COMBUSTIBLES AVEC RACCORD DE CHEMINÉE À PAROI SIMPLE:
USING DOUBLE WALL CONNECTOR / UTILISATION
D’UN CONDUIT DE RACCORDEMENT À
*
MODEL 1400 MAY BE INSTALLED INTO A MOBILE HOME IN THE UNITED
STATES ONLY.
*
LE MODÈLE 1400 NE PEUT ÊTRE INSTALLÉ QUE DANS UNE MAISON
MOBILE AUX ÉTATS-UNIS SEULEMENT .
LISTED SOLID FUEL BURNING FIREPLACE INSERT / ENCASTRÉ À COM BUSTIB LE SOLIDE HOMOLOGUÉ
TESTED TO / TESTÉ SELON : ULC S628 / UL 1482
CEILING / PLAFOND
D
B
FLOOR / PLANCHER
HOT WHILE IN OPERATION. DO NOT TOUCH. KEEP CHILDREN, CLOTHING AND FURNITURE AW A Y . CONT ACT MA Y CAUSE SKIN BURNS.
QUAND L’APP AREIL FONCTIONNE, LA SURF ACE DEVIENT CHAUDE. NE PAS TOUCHER. TENIR LES ENF ANTS, LES VÊTEMENTS ET LES MEUBLES À L’ÉCART . LE CONT ACT PEUT CAUSER DES BRÛLURES À LA PEAU.
EPA1400
ÈS DES AUTORITÉS LOCALES DU BÂTIMENT ET DU
BACK WALL (M/A)
45°
C
SIDE WALL (M/L)
A
SIDE WALL (M/L)
É SUR UN PLANCHER COMBUSTIBLE, IL DOIT ÊTRE PLACÉ
POÊLE DE 8” (200mm) ET SE PROLONGER DE 18”
ÉGAGEMENTS MINIMAUX AUX MATÉRIAUX
FROM HEATER / DU POÊLE
RESIDENTIAL / RÉSIDENTIEL
12IN/PO (305 mm) 12IN/PO (305 mm)
6IN/PO (150 mm)
DOUBLE PAROI
1400 1400
10IN/PO (254 mm) 10IN/PO (254 mm)
6IN/PO (152 mm) 6IN/PO (152 mm) 4IN/PO (102 mm) 4IN/PO (102 mm)
CLEARANCES TO COMBUSTIBLE CONSTRUCTION / D
ÉGAGEMENTS AUX MATÉRIAUX COMBUSTIBLES:
(MEASURED TO UNIT / À PARTIR DE L’APPAREIL) A SIDE FACING / CÔTÉ 1 IN/PO (25mm)
C
B TOP FACING / DESSUS 28 IN/PO (710mm) C MANTEL / TABLETTE 28 IN/PO (710mm)
A
D SIDE WALL / MUR LATÉRAL 17 IN/PO (430mm)
*
CLEARANCE TO EDGE OF FLASHING / DÉGAGEMENT AU
BORD DE LA FAÇADE
ALCOVE
1400
DATE CODE / DE DATE
1400C
B"
MAISON / MOBILE HOME*
8"
8"
A"
18"
EPI 1402
*
W385-0401 / J
8"
1400 SERIES RATING PLATE ILLUSTRATED
W415-0763 / B / 10.28.11
3.0 PRE-INSTALLATION PREPARATION
14"
23"
ALCOVE
4 FOOT
MAX
9” 6”
3.1 APPLIANCE PLACEMENT
Have an authorized dealer install the appliance. If you install the appliance yourself, have your dealer review your installation plans and/or installation. Draw out a detailed plan of the installation including dimensions and verify the dimensions with the require­ments listed in this manual. You may wish to adjust the appliance position slightly to ensure the vent does not intersect with a framing member. Appliance must be positioned so that no combustibles are within, or can swing within (e.g. drapes, doors), 48” of the front of the appliance.
3.2 CLEARANCE TO COMBUSTIBLES
!
WARNING
DO NOT INSTALL INTO ANY AREA HAVING A HEIGHT LESS THAN 7 FEET (CEILING OF ENCLOSURE
TO APPLIANCE BOTTOM, EXCLUDING HEARTH HEIGHT).
9
67.1A
BACK WALL
C
D
BACK WALL
E
A
B
SIDE WALL
PARALLEL & CORNER SINGLE WALL CONNECTOR DOUBLE WALL CONNECTOR
1100 / 1150 1400 / 1450 1900 1100 1400 / 1450 1900
SIDEWALL (A) 12” 12” 22” 10” 10” 22” SIDEWALL TO FLUE (B) 21” 21” 21” 19” 19” 19” BACKWALL (C) 10” 12” 12” 6” 6” 12” BACKWALL TO FLUE (D) 13” 16.5” 16.5” 9” 9” 16.5” CORNER (E) 6” 6” 8” 2” 4” 8” CEILING (F) 84” 84” 84” 84” 84” 84” Clearances can be reduced with shielding acceptable to local authorities. Reduced installation must comply
with NFPA 211 or CAN/CSA-B365. Clearances are unable to be reduced for the 1150 by using double wall pipe.
E
SIDE WALL
F
3.3 ALCOVE INSTALLATION
1100 series only may be installed, using a listed double wall connector, such as Security DL6 in Canada, the Simpson Duravent Plus DVL in the USA or an equivalent double wall connector, into an alcove having a depth of no more than 4 feet and a height of at least 7 feet. The minimum clearances are as shown.
W415-0763 / B / 10.28.11
10
3.4 FLOOR PROTECTION
EMBER PROTECTOR:
This appliance must be installed on a non-combustible protector that extends to the front, sides and back of the appliance as per the minimum requirements below.
NOTE: Ember protection is required for spark and ash shielding, not for limiting fl oor temperatures from the radiant heat of the appliance. The appliance was designed and safety tested so that without
any protection, the fl oor will not overheat.
L
K
J
J
I
CANADA 18” 8” 8” N/A USA 16” 8” 8” 2”
3.5 OUTSIDE AIR
MINIMUM FLOOR PROTECTION
FRONT (I) SIDES (J) BACK (K) VENT (L)
99.1A
!
WARNING
IF ROOM AIR STARVATION OCCURS BECAUSE THE FRESH AIR INTAKE IS BLOCKED WITH ICE,
LEAVES, ETC., OR BECAUSE THE APPLIANCE DOOR WAS LEFT OPEN, OR DUE TO A STRONG
EXHAUST FAN OPERATING ETC., DANGEROUS FUMES AND SMOKE FROM THE OPERATING
APPLIANCE COULD BE DRAWN INTO THE ROOM.
The following are signs that a fresh air kit may be required:
When there is combustion present: Wood burns poorly, smoke spills, back-draft takes place and your chimney does not draw steadily.
In the winter there is too much conden­sation on the windows.
Opening a window seems to alleviate the above symptoms.
A ventilation system is installed in the house.
Other devices are present that exhaust house air.
The house has tight fi tting windows and/or is equipped with a well-sealed vapour barrier.
PEDESTAL BASE
A (in.) B (in.) 1100 8 5/8" 9 3/4" 1400 11 1/8" 9 3/4" 1900 14 7/8" 9 3/4"
4.5"
FLOOR AREA BELOW
STOVE
A"
B"
If possible connect the air intake at the pedestal’s back or bottom to outside air with a 4 inch (100mm) diameter fresh air kit available at your authorized dealer / distributor. Follow detailed instructions under “Mobile Home Outside Air”.
W415-0763 / B / 10.28.11
3.5.1 OUTSIDE AIR - MOBILE HOME
Connection from the stove’s air intake to outside air is mandatory in mobile homes only, either through a hole in the wall to line up with the knockout in the pedestal back, or through a hole in the fl oor to line up with the hole in the pedestal base. Use a fresh air kit. Secure the 4 inch diameter aluminum liner by fl aring the end once it is inserted through the 4-1/2 inch diameter hole in either the back or base of the pedestal. If the air intake is through the fl oor, the hole in the pedestal back must be covered with sheet metal to avoid cold air spillage into the room. A cover plate is available from your Wolf Steel Ltd. dealer. Avoid cutting away fl oor joists, wall studs, electrical wires or plumbing. Seal around the outside pipe with insulation to prevent drafts.
Attach the rear knockout plate (located inside the ash pan for shipping purposes). * NOTE: The 1450 can only have outside air connected to pedestal backplate. Connection to bottom of
pedestal not available.
3.6 MOBILE HOME
DO NOT INSTALL IN SLEEPING ROOM.
!
WARNING
11
KNOCKOUT
PLATE
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL AND CEILING/ROOF MUST BE
MAINTAINED.
THE APPLIANCE MUST BE PROVIDED WITH OUTSIDE COMBUSTION AIR.
THE APPLIANCE MUST BE BOLTED TO THE FLOOR. INSTALL ACCORDING TO 24 CFR, PART 3280 (HUD).
USE A CHIMNEY CERTIFIED FOR WOOD BURNING UL 103 S629, TYPE HT (2100°F).
Model 1100 is approved for installation in mobile homes in both Canada and the United States. Model 1150/1900 is not approved for mobile homes. Model 1400/1450* is approved for installation in mobile homes in the United States only.
The pedestal base must be fi rmly bolted to the fl oor with 1/4 inch lag bolts. For specifi c clearances, see “MINIMUM CLEARANCES TO COMBUSTIBLES” section.
The appliance must be installed between ceiling joists, with radiation shield and roof fl ashing, so that the structural strength, insulation and waterproof qualities of the home are not lessened. Seal with silicone to maintain a vapour barrier at the chimney and outside air pipe penetrations.
MOBILE HOME ROOF FLASHING
RADIATION SHIELD
CEILING SUPPORT
APPLIANCE BOL TED T O FLOOR
HEARTH PAD
RAIN CAP
REMOVE TO ALLOW FOR TRANSPORATION
TRIM COLLAR
*
OUTSIDE AIR CONNECTION THROUGH WALL OR FLOOR
W415-0763 / B / 10.28.11
12
4.0 INSTALLATION
WEAR GLOVES AND SAFETY GLASSES FOR PROTECTION.
CAREFULLY FOLLOW THE INSTRUCTIONS FOR ASSEMBLY OF THE PIPE AND OTHER PARTS
NEEDED TO INSTALL THE APPLIANCE. FAILURE TO DO SO MAY RESULT IN A FIRE, ESPECIALLY IF
COMBUSTIBLES ARE TOO CLOSE TO THE APPLIANCE OR CHIMNEY AND AIR SPACES ARE
BLOCKED, PREVENTING THE FREE MOVEMENT OF COOLING AIR.
DO NOT DRAW OUTSIDE AIR FROM GARAGE SPACES. EXHAUST PRODUCTS OF GASOLINE ENGINES ARE
DO NOT INSTALL OUTSIDE AIR DUCTS SUCH THAT THE AIR MAY BE DRAWN FROM ATTIC SPACES, BASEMENTS
OR ABOVE THE ROOFING WHERE OTHER HEATING APPLIANCES OR FANS AND CHIMNEYS EXHAUST OR UTILIZE
AIR. THESE PRECAUTIONS WILL REDUCE THE POSSIBILITY OF APPLIANCE SMOKING OR AIR FLOW REVERSAL.
THE OUTSIDE AIR INLET MUST REMAIN CLEAR OF LEAVES, DEBRIS ICE AND/OR SNOW. IT MUST BE UNRE-
STRICTED WHILE APPLIANCE IS IN USE TO PREVENT ROOM AIR STARVATION WHICH CAN CAUSE SMOKE SPILL-
AGE AND AN INABILITY TO MAINTAIN A FIRE. SMOKE SPILLAGE CAN ALSO SET OFF SMOKE ALARMS.
NEGATIVE PRESSURE WITHIN YOUR HOME MAY INADVERTENTLY AFFECT YOUR APPLIANCE.
!
WARNING
HAZARDOUS.
TO PREVENT CONTACT WITH SAGGING OR LOOSE INSULATION, THE APPLIANCE MUST NOT BE INSTALLED
AGAINST VAPOUR BARRIERS OR EXPOSED INSULATION. LOCALIZED OVERHEATING COULD OCCUR AND A FIRE
COULD RESULT.
DO NOT USE MAKESHIFT COMPROMISES DURING INSTALLATION. DO NOT BLOCK OR RESTRICT AIR, GRILLE OR
LOUVRE OPENINGS. DO NOT ADD A HOOD.
KEEP HAND TOOLS IN GOOD CONDITION, SHARPEN CUTTING EDGES AND MAKE SURE TOOL HANDLES ARE
SECURE.
ALWAYS MAINTAIN THE MINIMUM AIR SPACE REQUIRED TO THE ENCLOSURE TO PREVENT FIRES.
68.3A
W415-0763 / B / 10.28.11
4.1 CHIMNEY
NEVER INSTALL A SINGLE WALL SLIP SECTION OR SMOKE PIPE IN A CHASE STRUCTURE.
THE HIGHER TEMPERATURE OF THIS SINGLE WALL PIPE MAY RADIATE SUFFICIENT HEAT TO
DO NOT CONNECT THIS APPLIANCE TO A CHIMNEY SYSTEM SERVING ANOTHER APPLIANCE. TO AVOID DANGER OF FIRE, ALL INSTRUCTIONS MUST BE STRICTLY FOLLOWED, INCLUDING
THE PROVISIONS OF AIR SPACE CLEARANCE BETWEEN CHIMNEY SYSTEM AND ENCLOSURE.
TO PROTECT AGAINST THE EFFECTS OF CORROSION ON THOSE PARTS EXPOSED TO THE
WEATHER, WE RECOMMEND THAT THE CHASE TOP BE PAINTED WITH A RUST RESISTANT PAINT.
DO NOT FILL ANY FRAMED SPACE AROUND THE CHIMNEY WITH INSULATION OR ANY OTHER
MATERIAL INSULATION PLACED IN THIS AREA COULD CAUSE ADJACENT COMBUSTIBLES TO
MAINTAIN A MINIMUM 2” AIR CLEARANCE TO ALL PARTS OF THE CHIMNEY SYSTEM AT ALL
TIMES. FAILURE TO MAINTAIN THIS 2” AIR CLEARANCE WILL CAUSE A STRUCTURE FIRE. NEVER
DETAILED INSTRUCTIONS FOR INSTALLATION OF THE CHASE TOP, STORM COLLAR AND
!
WARNING
COMBUSTIBLE CHASE MATERIALS TO CAUSE FIRE.
OVERHEAT.
FILL THIS SPACE WITH ANY TYPE OF MATERIAL.
TERMINATION CAP ARE PACKAGED WITH THESE PARTS.
13
DO NOT CUT RAFTERS OR CEILING JOISTS WITHOUT FIRST CONSULTING A BUILDING OFFICIAL
TO ENSURE STRUCTURAL INTEGRITY IS NOT COMPROMISED.
FIRESTOP SPACERS MUST BE USED WHENEVER THE CHIMNEY PENETRATES A CEILING/FLOOR
AREA.
THE TOTAL HORIZONTAL VENT LENGTH SHOULD NOT EXCEED 40% OF THE CHIMNEY HEIGHT
ABOVE THE STOVE. ALL HORIZONTAL SMOKE PIPE MUST SLOPE SLIGHTLY UPWARDS A
MINIMUM OF 1/4” PER FOOT AND ALL CONNECTIONS MUST BE TIGHT AND SECURED BY THREE
SHEET METAL SCREWS EQUALLY SPACED. AN UNINSULATED SMOKE PIPE SHALL NOT PASS
THROUGH AN ATTIC, ROOF SPACE, CLOSET, OR SIMILAR CONCEALED SPACE, OR THROUGH A
FLOOR, CEILING, WALL OR PARTITION, OR ANY COMBUSTIBLE CONSTRUCTION.
DO NOT USE ANY MAKESHIFT MATERIALS DURING INSTALLATION.
63.8
Your appliance may be connected to a factory built or masonry chimney. If you are using a factory built chimney, it must comply with ULCS629 (Canada) or UL103 HT (USA) standards. It must therefore be a 6" HT Type (2100°F) chimney. Use only specifi ed components with no substitutions. It is extremely important that it be installed according to the manufacturer's specifi cations. The manufacturer's installation instructions and specifi ed clearances should always be followed in accordance with local and national codes. In Canada the CSA B365 and the CSA C22.1 installation codes are to be followed. In the USA the ANSI NFPA 70 and ANSI NFPA 211 installation codes are to be followed.
Chimney and chimney connector must be in good condition and kept clean.
W415-0763 / B / 10.28.11
14
A
4.1.1 CHIMNEY CONNECTION
Your chimney connector and chimney must have the same diameter as the appliance’s exhaust fl ue outlet. The appliance pipe must be made of aluminized or cold roll steel with a minimum 24 gauge thickness. It is strictly forbidden to use galvanized steel.
A 6” diameter single wall chimney connector, used to connect the appliance to the chimney, must be installed with the crimped end toward the appliance. This will ensure that the moisture which condenses from the burning wood will fl ow back into the fi re chamber. Each joint in the chimney connector must be secured with at least three sheet metal screws.
For installation of your chimney connector, the following recommendations may be useful.
The chimney connector must be short and straight. For optimum performance it is recommended that all horizontal runs have a minimum 1/4” rise per foot, with the upper end of the section toward the chimney. For safe and proper operation of the appliance, see “INSTALLATION” instructions.
To insure a good draft, the total horizontal length of the connector should never exceed 8’ to 10’. In the case of vertical installation, the total length of the connector can be longer and connected without problem to the chimney at the ceiling level.
There should never be more than two 90° elbows in the entire connector and chimney system. Never start with a 90° elbow. Always go up vertically for at least 2 feet from the fl ue collar before using a 90° elbow.
The connector must not pass through any combustible material, nor may it pass through a concealed space (such as an attic, roof space, or closet). If passing through a wall, ceiling, or into a masonry chimney, use either chimney components listed for that specifi c use, or means acceptable to local authorities having jurisdiction over the installation.
This appliance must be connected to:
. A chimney complying with the requirements for Type
HT chimneys in the Standard for Chimneys, Factory­Built, Residential Type and Building Heating Appli­ance, or
MALE END OF
B. A code-approved masonry chimney with a fl ue liner.
Vent the stove into a masonry chimney or an ap­proved, insulated solid-fuel stainless-steel chimney
TOWARD APPLIANCE
CONNECTOR OR CHIMNEY PIPE
with as short and straight a length of 6” diameter
chimney connector as possible. Connection to a ma-
sonry chimney must be by a metal or masonry thimble
FLUE GAS DIRECTION
cemented in place.
58.1A
W415-0763 / B / 10.28.11
4.1.2 ADDING SECTIONS
A
dd chimney sections, according to the manufacturers installation instructions. The chimney must extend at least, 3 feet above its point of contact with the roof and at least 2 feet higher than any wall, roof, building or obstacle within 10 feet horizontally.
15
LESS THAN
10 FEET
2 FT
3 FT
MIN
2 FT MIN
10 FT TO
NEAREST
RIDGE
MIN
3 FT
MIN
ROOFLINE
LESS THAN
10 FT OR
10 FT
MORE
2 FT
MIN
3 FT
3 FT MIN
MIN
FLAT ROOF
WALL
59.1A
W415-0763 / B / 10.28.11
16
4.1.3 TYPICAL THROUGH THE CEILING
A. Move the stove into position with the fl ue centered, midpoint between two
joists to prevent having to cut them. Use a plumb bob to line up the center.
B. Cut and frame an opening in the ceiling to provide a 2” clearance between
the outside of the chimney and any combustible material. DO NOT FILL THIS
SPACE WITH ANY TYPE OF MATERIAL.
Nail headers between the joist for extra support.
Firestop spacers must be placed on the bot­tom of each framed opening in any fl oor or ceiling that the chimney passes through. If your chimney system is enclosed within the attic area, a rafter radiation shield is required.
HEADERS
C. Hold a plumb bob from the underside of
the roof to determine where the opening in
FIRESTOP SPACER ­UNDERSIDE OF JOIST
the roof should be. Cut and frame the roof opening to maintain proper 2” clearances.
NOTE: The chimney must be supported at the ceiling or roof so that it’s weight does not rest on the appliance and must comply with it’s manufacturer’s instructions.
LISTED
CHIMNEY
CEILING
SUPPORT
CONNECTION
DETAIL
SPECIFIED
CLEARANCE
MAINTAIN 2”
CLEARANCE
LISTED CHIMNEY
CHIMNEY
SUPPORT
TO STOVE
CHIMNEY
CONNECTOR
TERMINAL
STORM
COLLAR
FLASHING
ROOF
INSULATION
W415-0763 / B / 10.28.11
FLOOR
PROTECTOR
COMBUSTIBLE
WALL
60.1A
4.1.4 TYPICAL THROUGH THE WALL
If possible, design the installation so that the connector does not pass through a combustible wall. If during your installation you must pass through a combustible wall, check with your building inspector before you be­gin. Also check with the chimney connector manufacturer for any specifi c requirements.
Consult with your dealer regarding special connection components available for use for wall pass-throughs. Use only parts that have been tested and listed for use in a wall pass-through.
17
CHIMNEY
TO
STOVE
THIMBLE
COMBUSTIBLE
OUTSIDE WALL
SECTION
LISTED
PIPE
WALL SPACER
FOR OUTSIDE
WALL
CONNECTION
DETAIL
LISTED
CHIMNEY
2”
CLEARANCE INSULATED
“T” WALL
SUPPORT
ROOF
COMBUSTIBLE
CEILING
CHIMNEY
CONNECTOR
MAINTAIN 2” CLEARANCE
THROUGH EAVE
TERMINAL
STORM
COLLAR
FLASHING
FLOOR
PROTECTOR
COMBUSTIBLE
WALL
61.1
W415-0763 / B / 10.28.11
18
FLOOR
PROTECTOR
CHIMNEY
CONNECTOR
COMBUSTIBLE
WALL
CLEARANCE
EAVE
RAFTER
CLEARANCE WITH FIRESTOP
CEILING JOIST
THIMBLE
4.1.5 TYPICAL EXISTING MASONRY
You can also install your appliance using your existing masonry chimney. To do so, follow the guidelines below. You may want to use a factory­built thimble, or construct your own brick thimble. If you are using a masonry chimney, it is important that it be built in compliance with the specifi cations of the Building Code in your region. It must normally be lined with re clay bricks, metal or clay tiles sealed together with fi re cement. (Round fl ues are the most effi cient). The maximum fl ue size is 8” x 8” square or 6” round.
62.1
W415-0763 / B / 10.28.11
5.0 FINISHING
5.1 DOOR REMOVAL / INSTALLATION
19
A. Pivot the door open and lift up to clear the
bushings. Do not pivot the door any further than necessary.
B. Carefully set the door aside and pull the pins
out from the door bushings. Repeat in reverse order to install the door.
5.2 DOOR AND HANDLE INSTALLATION
!
BURNING YOUR APPLIANCE WITH THE DOORS OPEN OR AJAR CREATES A FIRE HAZARD THAT
MAY RESULT IN A HOUSE AND OR CHIMNEY FIRE.
DO NOT STRIKE OR SLAM DOOR.
NEVER REMOVE THE DOOR WHEN THE APPLIANCE IS HOT.
PINS
WARNING
NOTE: DOOR MAY NOT BE AS
ILLUSTRATED
FRONT VIEW
DOOR
DOOR
HANDLE
SPRING
WASHER
DOOR HANDLE
LATCH
SPACER
LOCK
WASHER
NOTE: Position of
door handle latch.
NUT
98.1
W415-0763 / B / 10.28.11
20
5.3 ORNAMENTAL TRIVET INSTALLATION
Insert the ornamental trivet into the space on the stove top.
5.4 PEDESTAL TRIM INSTALLATION (IF SUPPLIED)
Ensure that the pedestal surfaces are clean and dry; peel the protective backing from the trim adhesive. Insert one end of the brass trim into one of the slots located in the pedestal and pressing fi rmly, proceed around to the other slot. Cut trim to size. Attach the rear knockout plate (located inside the ash pan for shipping purposes).
TRIVET
KNOCKOUT
PLATE
TRIM
PEDESTAL
5.5 BRICKS AND BAFFLE INSTALLATION
!
WARNING
OPERATIION OF THE APPLIANCE WITHOUT THE BAFFLES CAN RESULT IN EXCESSIVE
TEMPERATURES THAT COULD DAMAGE THE APPLIANCE, CHIMNEY AND THE
SURROUNDING ENCLOSURE.
With appliance and chimney installation completed, move the bricks into place for your appliance as illustrated.
A. Install the bottom bricks, working from the back of the appliance forward. B. Before installing the back bricks, loosen the screw holding the brick retainer and insure that it has
been moved forward. Install the six bricks along the back wall by pivoting the bricks up under the brick retainer. Re-tighten the screw.
C. Referring to the appropriate illustration for your appliance, install the fi rst two rows of side bricks as
shown. Pivot the fi bre baffl e into place with the brick retainter down and toward the outside of the unit. Slide the top row of bricks into place to support the baffl e. The baffl e must sit fl at on the outside row of bricks as well as the fl ange on the manifold shield. Push the baffl e all the way to the rear of the fi rebox, leaving a minimum of 1” gap along the front. This will allow fl ue gases to escape the fi rebox.
D. Install the 4 bricks along the front opening. NOTE: Do not operate if baffl e and manifold shield are not in position.
W415-0763 / B / 10.28.11
A 1 1/4” x 4 1/2” x 9” F 1 1/4” x 2 1/2” x 6 1/8”
B 1 1/4” x 3” x 9” G 1 1/4” x 2 1/2” x 4 1/2”
C 1 1/4” x 4 1/2” x 4 1/2” H 1 1/4” x 1 1/2” x 4 1/2”
21
1 1/4” x 4 1/2” x 9”
D
(Notched)
E 1 1/4” x 2 1/4” x 9” J
9” x 1” x 12”
I
(Fibre Baffl es) 9” x 2” x 16 1/2”
(Fibre Baffl es)
1100 / 1150 1400 / 1450
I
A
C
A
A
A
E
B
A
D
A
A
A
B
A
G
A
F
B
D
A
A
B
H
I
A
A
A
A
C
A
A
A
E
B
A
A
A
A
A
F
B
D
A
A
B
A
A
G
H
A
J
J
D
A
A
B
A
A
A
A
A
A
1900
Brick Retainers
J
J
D
C
A
A
A
E
B
F
B
A
A
A
A
A
A
A
G
A
B
A
A
B
A
A
H
B
A
A
B
C
A
A
A
A
9” x 2” x 19 5/8” (Fibre Baffles) W018-0130 X2
D
A
A
W415-0763 / B / 10.28.11
22
5.6 1150 FEATURES
WOOD
STORAGE
(INTENDED
FOR SHORT
TERM USE)
CAST LID
FENDER
POT
LID
LIFTER
HANDLE
OPTIONAL
BLOWER KIT
FIREBOX
CAST TOP
TO HANG THE LIFTER:
Remove the screw, as illustrated, from the preferred side of the stove rear. Secure the lid lifter hook, as illustrated, facing out to the side, or bend it towards the back.
LID LIFTER HOOK
W415-0763 / B / 10.28.11
6.0 OPTIONAL KIT INSTALLATIONS
6.1 OPTIONAL BLOWER KIT INSTALLATION
!
WARNING
RISK OF FIRE AND ELECTRICAL SHOCK.
TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE.
USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH
THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS
COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL
VOID THE WARRANTY AND CERTIFICATION.
ENSURE THAT THE FAN’S POWER CORD IS NOT IN CONTACT WITH ANY SURFACE OF THE
APPLIANCE TO PREVENT ELECTRICAL SHOCK OR FIRE DAMAGE. DO NOT RUN THE POWER
CORD BENEATH THE APPLIANCE.
THE WIRE HARNESS PROVIDED IN THE BLOWER KIT IS A UNIVERSAL HARNESS. WHEN
INSTALLED, ENSURE THAT ANY EXCESS WIRE IS CONTAINED, PREVENTING IT FROM MAKING
CONTACT WITH MOVING OR HOT OBJECTS.
Provisions have been made on the stove to install an optional blower kit (EP62-1) that comes complete with a variable speed switch to turn the blower on and off, as well as adjusting the blower speed. An optional thermostatic sensor control kit, EP36, to thermally activate the blower is also available.
23
51.5
Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. Any damage resulting from this condition is not covered by the warranty policy.
Use of the blower increases the output of heat. Attach the mounting bracket to the blower assembly. Then attach the mounting bracket to the back of your
appliance, push on the variable speed knob and plug into any grounded electrical outlet. Do not remove the knock out on the back of the appliance.
6.1.1 1150 BLOWER INSTALLATION (EP65)
A. Remove the knock-out from the back of the appliance. B. Install the blower and housing as shown using the 4
screws supplied.
C. Loosen the thermal switch bracket (2 screws) and
slide the bracket forward until the thermodisc is touching the rear fi rebox and secure.
See “BLOWER INSTALLATION” leafl et for detailed instructions.
KNOCK-OUT
1
BLOWER
2
SCREWS
THERMAL SWITCH
BRACKET
3
W415-0763 / B / 10.28.11
24
7.0 OPERATION
ALWAYS OPERATE THIS APPLIANCE WITH THE DOOR CLOSED AND LATCHED EXCEPT DURING
START UP AND RE-FUELING. ALWAYS WEAR GLOVES TO PREVENT INJURY. DO NOT LEAVE THE
FIRE UNATTENDED WHEN THE DOOR IS UNLATCHED AS UNSTABLE WOOD COULD FALL OUT OF
THE FIRE CHAMBER CREATING A FIRE HAZARD TO YOUR HOME.
NEVER LEAVE CHILDREN UNATTENDED WHEN THERE IS A FIRE BURNING IN THE APPLIANCE.
NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL LIGHTER
FLUID, OR SIMILAR LIQUIDS TO START OR ‘FRESHEN UP’ A FIRE IN THIS APPLIANCE. KEEP ALL
SUCH LIQUIDS WELL AWAY FROM THE APPLIANCE WHILE IT IS IN USE.
OBJECTS PLACED IN FRONT OF THE APPLIANCE SHOULD BE KEPT A MINIMUM OF 48”
ANY MODIFICATION OF THE APPLIANCE THAT HAS NOT BEEN APPROVED IN WRITING BY THE
TESTING AUTHORITY IS CONSIDERED BREACHING CSA B365 (CANADA) AND ANSI NFPA 211
OPEN AIR CONTROL (AND DAMPER WHEN FITTED) BEFORE OPENING FIRING DOOR.
HOT WHILE IN OPERATION, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY
CAUSE SKIN BURNS. WEAR GLOVES TO OPERATE YOUR APPLIANCE.
BURNING YOUR APPLIANCE WITH THE DOORS OPEN OR AJAR CREATES A FIRE HAZARD
!
WARNING
FROM THE FRONT FACE.
(USA).
THAT MAY RESULT IN A HOUSE AND OR CHIMNEY FIRE.
Your Napoleon EPA listed product is a Hi-Tech appliance, designed with the most advanced technology. The appliance is extremely airtight. It has an exclusive direct outside air supply (optional kit), a feature designed to prevent spillage, and to help keep your house free of carbon monoxide, in case of a down drafting chimney or an internal negative pressure.
The fi rst fi re(s) in your appliance will be diffi cult to get going and keep going with little amount of heat being generated. This is a result of the moisture being driven out of the fi re brick. Allow 30 to 40 hours of hot fi res (temperatures in excess of 500°F - 600°F) before your appliance will perform normally. During the break-in period (the fi rst 2 or 3 fi res) create only small, hot fi res using kindling; this will allow the fi rebrick to cure. Do not be alarmed if small hairline cracks develop in the fi rebrick. This is a normal occurrence and does not pose a safety hazard. The paint may also smell a little for the fi rst few fi res as it cures and you may wish to open a door or window to alleviate the smell.
To start, a brisk fi re is required. Place loosely crumpled paper on the fl oor of the appliance and cover with dry kindling. Open the air control fully by pulling the lever forward. Light the paper and leave the door slightly ajar (one inch) until all kindling is burning. To maintain a brisk fi re, a hot coal bed must be established and main- tained.
Slowly add larger wood (2x4 size pieces). Lay the pieces lengthwise from side to side in the hot coal bed with a shallow trench between, so that the primary air can fl ow directly into this trench and ignite the fuel above. When the fi re seems to be at its peak, medium sized logs may be added. Once these logs have caught fi re, carefully close the door. (Closing the door too quickly after refuelling will reduce the fi rebox temperature and result in an unsatisfactory burn.) Remember it is more effi cient to burn medium sized wood, briskly, and refuel frequently than to load the appliance with large logs that result in a smouldering, ineffi cient fi re and dirty glass. As soon as the door is closed, you will observe a change in the fl ame pattern. The fl ames will get smaller and lazier because less oxygen is getting into the combustion chamber. The fl ames, however, are more effi cient. The fl ames will remain lazy but become larger again as soon as the fi rebricks have been heated thoroughly and the chimney becomes heated and provides a good draft. At this point, the roaring fi re that you see when the door is opened is wastefully drawing heated room air up the chimney -- certainly not desirable. Always operate with the door fully closed once the medium sized logs have caught fi re.
W415-0763 / B / 10.28.11
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