MUTOH Spitfire 100 Extreme, ValueJet 1304 User Manual

User’s Guide
Spitfire 100 Extreme
For Maintenance Kits, Spares,
Service and Support
Call: +44 (0) 1628 588755
E-mail: support@colourgen.com
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
2 AP-75194 - Rev. 2.2
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
3 AP-75194 - Rev. 2.2
COPYRIGHT NOTICE
COPYRIGHT © 2011 Mutoh Belgium nv. All rights reserved.
Mutoh reserves the right to modify the information contained in this manual at any time without prior notice.
This document may not be reproduced by any means, in whole or in part, without written permission of the copyright owner.
This document is furnished to support the Mutoh Spitfire 100 Extreme series printers. In consideration of the furnishing of the information contained in this document, the party to whom it is given, assumes its custody and control and agrees to the following:
The information herein contained is given in confidence, and any part thereof shall not be copied or reproduced without written consent of Mutoh Belgium nv.
This document or the contents herein under no circumstances shall be used in the manufacture or reproduction of the article shown and the delivery of this document shall not constitute any right or license to do so.
24 February 2011 Published: Mutoh Belgium nv, Archimedesstraat 13, B-8400 Oostende, BELGIUM
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
4 AP-75194 - Rev. 2.2
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
5 AP-75194 - Rev. 2.2
TABLE OF CONTENTS
1 Regularisation and safety information .................................................................................................7
1.1 Regulations ......................................................................................................................................8
1.2 MANAGING VOCs..........................................................................................................................9
1.3 HANDLING INKS + waste .............................................................................................................9
1.4 Warnings, Cautions and Notes ...................................................................................................10
1.5 SAFETY INSTRUCTIONS...........................................................................................................10
1.6 Warning labels...............................................................................................................................12
2 Product Overview..................................................................................................................................17
2.1 Part names and functions............................................................................................................18
2.2 Installation requirements..............................................................................................................24
3 Basics .....................................................................................................................................................27
3.1 Powering on ...................................................................................................................................29
3.2 Powering OFF ...............................................................................................................................30
3.3 Switch ON-OFF the winding system. .........................................................................................31
3.4 Media handling ..............................................................................................................................32
3.5 Ink cassettes..................................................................................................................................41
3.6 Replacing the cutting blade .........................................................................................................43
3.7 Replacing the waste bottle ..........................................................................................................44
3.8 Working with Mutohs SmartChip management System ........................................................45
3.9 Switch between ink configurations. ............................................................................................49
3.10 Unattended printing or leave printer idle during night .............................................................50
3.11 LongStore.......................................................................................................................................52
3.12 Transferring the printer.................................................................................................................56
4 Periodical maintenance........................................................................................................................59
4.1 P eriodicalS ervicesdone by end user..............................................................................................60
4.2 Cleaning .........................................................................................................................................61
4.3 Cleaning the wipers ......................................................................................................................61
4.4 Flushing the caps ..........................................................................................................................62
4.5 Cleaning the edges of the caps ..................................................................................................64
4.6 Clean around bottom of the head...............................................................................................65
4.7 Replace the spitting box sponge ................................................................................................66
4.8 Replacing the wipers ....................................................................................................................67
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
6 AP-75194 - Rev. 2.2
4.9 Replacing the pump tubings........................................................................................................68
4.10 Replacing the absorbent behind the maintenance station. ....................................................69
4.11 Changing the absorbent under the waste bottle ......................................................................70
4.12 Changing the absorbent in the manual cleaning station.........................................................71
4.13 Head cleaning................................................................................................................................72
4.14 Service done by authorised Mutoh technician .........................................................................74
5 Prepartions before printing ..................................................................................................................75
5.1 Using media ...................................................................................................................................76
5.2 Testprinting ....................................................................................................................................79
5.3 Set the correct distance adjust (step) ........................................................................................85
5.4 Printing flow ...................................................................................................................................89
6 Printer menu ..........................................................................................................................................91
6.1 How to work in the menu .............................................................................................................95
6.2 Operation panel IN standby mode .............................................................................................97
6.3 Operating panel during printing ................................................................................................102
6.4 Operations after printing ............................................................................................................106
6.5 Menu overview (1/7  7/7).......................................................................................................108
7 Troubleshooting ..................................................................................................................................165
7.1 Introduction ..................................................................................................................................166
7.2 Failures and malfunctions of the printer ..................................................................................166
7.3 Error messages ...........................................................................................................................171
7.4 When media jams occur ............................................................................................................175
7.5 Emergency capping procedure.................................................................................................176
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
7 AP-75194 - Rev. 2.2
1 REGULARISATION AND SAFETY
INFORMATION
1.1 Regulations ......................................................................................................................................8
1.2 MANAGING VOCs..........................................................................................................................9
1.3 HANDLING INKS + waste .............................................................................................................9
1.4 Warnings, Cautions and Notes ...................................................................................................10
1.5 SAFETY INSTRUCTIONS...........................................................................................................10
1.6 Warning labels...............................................................................................................................12
1.6.1 Handling the warning labels ................................................................................................12
1.6.2 Position of the warning labels .............................................................................................12
1.6.2.1 Front of the machine. ...................................................................................................12
1.6.2.2 Rear of the machine. ....................................................................................................13
1.6.2.3 Types of warning labels on the winding system.......................................................14
1.6.3 Labels in function of transportation ....................................................................................15
1.6.4 Ink related labels...................................................................................................................16
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
8 AP-75194 - Rev. 2.2
1.1 REGULATIONS
The CE marking is a mandatory European marking for certain product groups to indicate conformity with the essential health and safety requirements set out in European Directives.
By affixing the CE marking, the manufacturer, his authorized representative, or the person placing the product on the market or putting it into service ensures that the item meets all the essential requirements of all applicable EU directives and that the applicable conformity assessment procedures have been applied.
This product is tested and approved by the Canadian Standards Association (CSA), this to provide increased assurance of quality and safety.
The product is tested according to IEC60950. This standard tries to cover all safety aspects.
Mechanical, electrical Choice of components Choice of materials: flammability!
Connectors, cables 
Fire enclosure
This means the product is safe for users, service personnel and production personnel.
CSA International certification is not a legal commitment but it assures the quality and safety of the machine.
Your product is designed and manufactured with high-quality materials and components, which can be recycled and reused.
When this crossed-out wheeled bin symbol is attached to a product, it means the product is covered by the European Directive 2002/96/EC  WEEE regulation.
Please inform yourself about the local separate collection system for electrical and electronic products.
Please act according to local rules and do not dispose of your old products with your normal household waste. The correct disposal of your old product will help prevent potential negative consequences for the environment and human health.
FCC
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
ICES
This Class A digital apparatus complies with Canadian ICES-003.
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
9 AP-75194 - Rev. 2.2
1.2 MANAGING VOCS
When Mutoh printers with (low)-Solvent inks are used, volatile organic compounds (VOCs) will be released.
In order to protect human health and the environment, VOCs must be managed. This means VOCs need to be controlled and compliance with all local, state and federal environmental, occupational health and safety regulations on VOCs in the atmosphere and in the workplace is needed.
The amount of released VOCs depends on multiple factors: room volume, unforced ventilation, print mode, number of printers in the room, heaters settings, kind of media, use of extra dryers, print
production
Because of differences in local regulations and working conditions, it is recommended to consult a local consultancy agency to determine the regulations involved. An acknowledged laboratory can determine the total amount of released VOCs in the atmosphere and in the workplace. Consequently they can determine if forced ventilation for occupational health and air pollution control devices are needed. An engineering firm could be consulted on the installation of the ventilation system where prints are produced, handled and stored.
1.3 HANDLING INKS + WASTE
Before handling inks / cleaning fluids and their waste, please read the Material Safety Data Sheets (MSDS) and the labels for important health, safety and environmental information carefully. All safety data sheets are periodically updated. These sheets and their translations can be found on www.mutoh.eu/Products/Downloads/extra/msds .
Only use original manufacturers ink and appropriate cleaning liquid. Before installing an ink holder,
shake it gently. Doing so will preserve print quality.
When ink is moved from a cold place to a warm place, keep the ink for three hours or more in the new printing environment before printing.
Do not disassemble ink holder. Otherwise, ink may get in your eyes or on your skin. A disassembled ink holder cannot be used either.
When refilling ink, use original manufacturers ink. Our Mutoh printers are designed to use original ink. If
you use ink which are not produced by the original manufacturer :
± printing might become blurred and the end of the ink in the holder might not be detected
correctly
± Any problems caused by using an ink holder other than those recommended above will not be
covered by the warranty, and repair expenses will be paid by the customer.
For handling waste : see section 13 on the MSDS-sheet
Inks / Waste
± General advice: wear safety glasses and gloves especially when handling the
waste ink.
± After spill: remove contaminated clothing.
± After inhalation: if difficulties occur after vapour/aerosol has been inhaled,
remove to fresh air and seek medical attention.
± After skin contact: wash thoroughly with soap and water.
± After eye contact: wash affected eyes for at least 15 minutes under running water
while the eyelids are held open.
± After swallowing: rinse mouth and drink plenty of water. Never induce vomiting.
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
10 AP-75194 - Rev. 2.2
1.4 WARNINGS, CAUTIONS AND NOTES
Safety terms in this manual and the contents of warning labels attached to the printer are categorized into the following three types, depending on the degree of risk (or the scale of accident). Read the following explanations carefully and follow the instructions in this manual.
S afety term s Details
Important Must be followed carefully to avoid death or serious bodily injury. Caution Must be observed to avoid bodily injury (moderate or light) or damage to your equipment. Notes
Contains important information and useful tips on the operation of your printer.
1.5 SAFETY INSTRUCTIONS
Machines must be installed according to Mutohs Installation Guide also after moving machines to another location; maintenance needs to be done according to the service manual.
To prevent fire or electrical shock, never use a power supply source other than the one rated for the product in the country where you purchased the product.
Use only the provided power cable. To prevent fire or electrical shock, follow the instructions below when handling the power cable:
± Do not cut or modify the cable. ± Do not put heavy objects on the cable. ± Do not bend, twist, knot or pull the cable. ± Do not wire the cable near equipment that generates heat. ± Do not use the cable with any other electrical device ± Do not handle the cable with wet hands
Be aware of all caution and warning labels to avoid potentially hazardous situations.
To prevent fire or electrical shock, machines must be connected to a properly grounded electrical power outlet. Do not connect the power cable to a power strip or a power source shared by other electrical devices.
± Make sure that no foreign substances such as dust etc. are stuck to the power plug. ± Make sure that the power plug is firmly inserted to the edge of the power socket.
Do not disable any safety precautions systems.
Do not operate the unit unless all parts are mounted.
Do not place the machine in the following areas. Doing so may result in the machine tipping or falling over and causing injury.
± Unstable surfaces ± Sloping floors ± Areas subject to vibration by other equipment
Do not stand on or place heavy objects on your machine. Doing so may result in the machine tipping or falling over and causing injury.
Do not place the machine in humid and dusty areas or in areas exposed to flammables. Doing so may result in electrical shock or fire.
Do not cover the ventilation hole of your machine with cloth, such as a blanket or table cloth. Doing so could obstruct ventilation and cause fire.
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
11 AP-75194 - Rev. 2.2
Do not insert or drop metal or inflammable objects into openings, such as ventilation outlets. Doing so may result in electrical shock and fire.
Do not touch the media guide during printing. It is hot and may cause a burn.
Do not touch the media feed slot, platen or media guide while heaters are operating. They are hot and may cause a burn.
Stop using your machine if a liquid has been spilled into it. This may cause electrical shock or fire. Switch the machine off as soon as possible, unplug the power cord, and contact your local MUTOH dealer.
Be sure to power OFF the machine and unplug the power cable from the outlet before cleaning the
machine. Use a damp cloth to clean the machine. Do not use thinner, benzene, alcohol or other active agents. Doing so may result in damage or paint peeling from the casing.
Do not bend or pull the waste fluid tube. Doing so may cause waste fluid to leak out and malfunction of the product.
Do not tilt the machine, place it against a wall or turn it upside down. Doing so may cause ink to leak inside the machine. Movement after transport is also not covered by the warranty.
When cutting roll media, be careful of the following. Incorrect handling can result in injury to the hands and fingers from the razor blade.
± When holding the media, do not place fingers over the media cut groove. ± Move the razor blade slowly along the media cutting groove.
To prevent back pains and other injuries, always work with at least 4 people to unpack or move the
machine. Keep the machine horizontally during transportation.
Do NOT transport the machine to another room without contacting your local Authorized Mutoh Dealer.
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
12 AP-75194 - Rev. 2.2
1.6 WARNING LABELS
Warning labels are attached on areas which require attention. Read and understand the positions and contents thoroughly before performing your work.
1.6.1 Handling the warning labels
Be sure to note the following when handling the labels.
Notes
Make sure that all labels can be recognized. If text or illustrations cannot be seen clearly, either clean or replace the label. When cleaning labels, use a cloth with water or neutral detergent. Do not use a solvent or gasoline. If a warning label is damaged, lost or cannot be recognized, replace the label. When replacing warning labels, contact your local MUTOH dealer.
1.6.2 Position of the warning labels
1.6.2.1 Front of the machine.
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
13 AP-75194 - Rev. 2.2
1.6.2.2 Rear of the machine.
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
14 AP-75194 - Rev. 2.2
1.6.2.3 Types of warning labels on the winding system.
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
15 AP-75194 - Rev. 2.2
1.6.3 Labels in function of transportation
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
16 AP-75194 - Rev. 2.2
1.6.4 Ink related labels.
1
2
P1 P2 P3
3 4
P4
5
P5
6
P6
7
P7
8
P8
9
10
11
12
13 14 15
16
HEAD 1
HEAD 2 HEAD 3
HEAD 4 HEAD 5 HEAD 6
HEAD 7
HEAD 8
4x4 colours
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
17 AP-75194 - Rev. 2.2
2 PRODUCT OVERVIEW
2.1 Part names and functions....................................................................................................................18
2.1.1 Front ........................................................................................................................................18
2.1.2 Rear ........................................................................................................................................19
2.1.3 Heater system .......................................................................................................................20
2.1.4 Operation panel.....................................................................................................................21
2.1.4.1 Printer .............................................................................................................................21
2.1.4.2 Winding System ............................................................................................................23
2.2 Installation requirements..............................................................................................................24
2.2.1 Environment...........................................................................................................................24
2.2.2 Working space.......................................................................................................................25
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
18 AP-75194 - Rev. 2.2
2.1 PART NAMES AND FUNCTIONS
2.1.1 Front
Name Function
1 Maintenance Area
To perform a part of the daily and weekly maintenance. For example cleaning around the heads. A mirror has been installed to optimize sight.
2 Paper Guide Support the media during printing.
3 Front cover
This cover keeps the operator safe from the drive parts of the printer while it is operating. Only open and or close the cover to perform following operations. Media set and replacement Cutter blade replacement Cleaning the wipers and other maintenance In case of media jams
4 TL light switch To light up the TL lights (blue and white)
5 Operation panel
This panel is used to set operational conditions, the status of the printer and other functions.
6
SmartChip Management System
To control the ink volume on your printer
7 Ink compartment Sixteen slots available to install ink cassettes.
8 LED indicators
Indicates if there is a cassette in the slot below the LED and if it is empty or not.
9 Waste bottle
To collect the waste fluid. Should be emptied according to the procedure described in this manual.
10 Stand This stand is used to install the printer on a flat surface floor.
11
Unwinder/Winder PCB Box
This box contains all electronics to control the unwinder winder 100 system.
12 Winder system Motorized roll-up system.
13
Unwinder/Winder control panel
To control the complete unwinder/winder 100 system.
14 Front swingbar To adjust the tension of the media and to optimize the winding of the media.
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
19 AP-75194 - Rev. 2.2
2.1.2 Rear
Name Function
1 Interface connector This is the connector to which the interface cable is connected
2 AC inlet This is the inlet interface to which the power plug is connected
3 BIS - CLIB To connect the optional Bulk Ink System
4 BIS - Sensors
To connect the sensor cable of the optional Bulk Ink System with the printer
5 Insertion slot Network card installed. To connect the network cable
6 Hard disk slot For the hard disk
7 Waste bottle connector To connect the waste bottle sensor cable
8 Foot switch connectors
To connect the footswitches to lower or higher the pressure rollers
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
20 AP-75194 - Rev. 2.2
2.1.3 Heater system
Heater Element Temperature Function
Pre-heater (Heater A) 20  50°C
Open the pores to make the media more receptive for Spitfire
Mild Solvent series Ink.
Fixer (Heater B)
20  40°C
(for MS - MS Plus) 20-70°C (for Eco)
To establish optimum fixation onto the media (coated and
uncoated).
Optimizes the dot gain control.
Post-Fixer (Heater C) 20  70°C
The post-fixer finalizes the fixation process and helps to
make the prints touch-dry.
Dryer (Heater D) 20  50°C
The dryer completes the drying for compatibility with the
take-up in combination with higher output speeds.
There have been a number of requests from the field, asking the heaters to be on by default for a few user settings. This has now been implemented as follows:
For user 1 and user 8 default settings are as follows:
a. Pre heater A: 50°C b. Fixer B: 40°C c. Post Fixer C: 50°C d. Dryer D: 50°C
For users 2 7, by default the heaters are still OFF.
Notes
Please note some RIP software do not allow selection of the user from software side. In some cases, however, they do automatically activate user 8
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
21 AP-75194 - Rev. 2.2
2.1.4 Operation panel
2.1.4.1 Printer
The operation panel is used to set operational conditions, display the status of the printer, and set other functions.
The names and functions of the operation keys and status lamps are explained below.
KEYS
Name In the Main Screen In the Setup Menu
1 Switch the printer ON and OFF Switch the printer ON and OFF
2 Executes the function assigned to F1. Executes the function assigned to F1.
3 Executes the function assigned to F2. Executes the function assigned to F2.
4 Executes the function assigned to F3. Executes the function assigned to F3.
5 Executes the function assigned to F4. Executes the function assigned to F4.
6
Changes the LCD monitor display to the setup menu status.
Changes the menu in reverse order.
7
Changes the LCD monitor display to setup menu status.
Changes the menu in forward order.
8 Displays the print mode currently set. Confirm a new value, feature change.
9 - Declines a new value, feature change.
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
22 AP-75194 - Rev. 2.2
LCD and LEDS
Name Colour Status Function
10 Green -
The monitor displays the operation status and error messages of the printer.
11 Green
ON The printer is on.
OFF The printer is off.
12 Red
Flashing
An error has occurred. The contents will be displayed on the LCD monitor.
OFF Either there is no error or the power is off.
13 Orange
ON The printer is receiving print data.
Flashing The printer is analyzing received data.
OFF The printer is waiting to receive print data.
14 Orange
ON
The pressure roller is in the release position. Media has not been loaded.
OFF
The pressure roller is in the secured position. The media has not been loaded.
15 Orange
ON
The temperature of the heating elements is at the requested temperature. The real temperature is the same as the requested temperature.
Flashing
The heating elements are warming up. The real temperature is different from the requested temperature.
OFF The heating elements are powered OFF.
16 Orange
ON The media type is set to roll media.
OFF The media type is set to sheet media.
17 Orange
ON The media type is set to sheet media.
OFF The media type is set to roll media.
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
23 AP-75194 - Rev. 2.2
2.1.4.2 Winding System
The operation panel is used to set operational conditions.
Name Function
A / Part of the operation panel controlling the unwinder 100. B / Part of the operation panel controlling the winder 100.
1 Print Side Selector
In case you loaded media with printed side on the outside select
OUT, otherwise select IN.
2 Unwinder 100 switch Toggle between Manual (0) and Automatic (I) mode.
3 Unwinder 100 LED
Manual LED lights up when pushing one of the buttons
Motor turns: LED flashes. Motor is off: LED is out. Motor accelerates: LED burns continuously.
Automatic
Outside printing Inside printing 4 Backwards button Roll-off unwinder Roll-up unwinder 5 Forwards button Roll-up unwinder Roll-off unwinder
6 Winder 100 switch Toggle between Manual (0) and Automatic (I) mode.
7 Winder 100 LED
Manual LED lights up when pushing one of the buttons
Motor turns: LED flashes
Motor is off: LED is out.
Automatic
Outside printing Inside printing 8 Backwards button Roll-off winder Roll-off winder 9 Forwards button Roll-up winder Roll-up winder 10 Power LED Lightens up if the system is powered ON.
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
24 AP-75194 - Rev. 2.2
2.2 INSTALLATION REQUIREMENTS
It is very important that the installation environment fulfils following conditions to obtain a good print quality.
2.2.1 Environment
Choose a place for printer installation following the requirements in the table below.
Dimension machine
Area (printer only) 3,915 m² (42 ft²)
Total weight machine
Without media ± 500 kg (1100 Lb) With media ± 600 kg (1430 Lb)
Maximum load on one wheel 200 kg (440 Lb)
Printer Winding System
Electrical Voltage
AC 220-240V AC 100-120V / AC 220-240V
Frequency 50Hz±1Hz 60Hz, 50Hz±1Hz Capacity AC220V-240V : 12A AC100V-120V : 0.3 A
AC220V-240V : 0.13 A
Maximum capacity 2500 Watt
In order to protect the printer for over currents, short circuits and earth faults, the building installation should be equipped with an automatic breaker double pole of 20 A and an earth leakage switch of 300 mA.
Environmental Recommended
working environment
Temperature: 23°C Humidity: 55%, without condensation
Operational conditions
Temperature: 20°C - 30°C Humidity: 40% to 65%, without condensation
Rate of change Temperature: No more than 2°C per hour
Humidity: No more than 5% per hour Storage environment
Temperature: 4°C to 50°C
Humidity: 40 to 80%, without condensation (When ink has been
discharged.)
Notes
Avoid the following temperature and humidity conditions. Otherwise, printed images may appear differently from what you expect:
± Places where sudden changes in temperature and humidity are expected, even though the
condition is within the range written above.
± Places where direct sunlight or excessive lighting are expected. ± Places where air conditioners blow directly.
MUTOH recommends that the printer should be installed where air conditioning can be adjusted easily.
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
25 AP-75194 - Rev. 2.2
2.2.2 Working space
Install the product on a flat surface that fulfils following conditions:
Recommended space A = 1 meter B = 2 meter C = 2.5 meter D = 2 meter E = 3 meter
Notes
These are recommended values. When loading media with a trolley or manually, different values should be used.
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
26 AP-75194 - Rev. 2.2
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
27 AP-75194 - Rev. 2.2
3 BASICS
3.1 Powering on ...................................................................................................................................29
3.2 Powering OFF ...............................................................................................................................30
3.3 Switch ON-OFF the winding system. .........................................................................................31
3.4 Media handling ..............................................................................................................................32
3.4.1 Setting media type in detail .................................................................................................32
3.4.2 Loading Roll media ...............................................................................................................33
3.4.3 Loading sheet media ............................................................................................................38
3.4.4 Using media retainers. .........................................................................................................39
3.4.5 Using the media core braces. .............................................................................................40
3.5 Ink cassettes..................................................................................................................................41
3.5.1 Ink cassette behaviour .........................................................................................................41
3.5.2 Types ......................................................................................................................................42
3.5.3 Replacement procedure.......................................................................................................42
3.6 Replacing the cutting blade .........................................................................................................43
3.6.1 Replacement time .................................................................................................................43
3.6.2 Replacement procedure.......................................................................................................43
3.7 Replacing the waste bottle ..........................................................................................................44
3.7.1 Replacement Time................................................................................................................44
3.7.2 Replacement Procedures ....................................................................................................44
3.8 Working with Mutohs SmartChip management System ........................................................45
3.8.1 Introduction ............................................................................................................................45
3.8.2 Selecting the correct modes................................................................................................46
3.8.3 Transferring ink volume .......................................................................................................47
3.8.3.1 Via the smart chip reader slot .....................................................................................47
3.8.3.2 Via the Cassette slots of the printer. ..........................................................................48
3.9 Switch between ink configurations. ............................................................................................49
3.10 Unattended printing or leave printer idle during night .............................................................50
3.10.1 Unattended Printing..............................................................................................................50
3.10.2 Leave your printer IDLE during night. ................................................................................51
3.11 LongStore.......................................................................................................................................52
3.11.1 Procedure to LongStore.......................................................................................................53
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
28 AP-75194 - Rev. 2.2
3.11.2 Starting up after a LongStore..............................................................................................54
3.12 Transferring the printer.................................................................................................................56
3.12.1 Hints, tips and warnings.......................................................................................................56
3.12.2 Transferring the printer.........................................................................................................57
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
29 AP-75194 - Rev. 2.2
3.1 POWERING ON
Caution
Before powering ON the printer, make sure that the waste bottle is installed and that the waste tubes are connected to the waste bottle.
Step 1 : Press the [POWER] key of the operation panel.
The POWER lamp of the operation panel will light (green).
Step 2 : The printer will ask if you want to clean the wipers. When it is the first start up in a few hours, it is
highly recommended to press [YES]  [F2] and to clean the wipers with Mutoh Mild cleaning in order to remove all ink and to make the wipers more elastic.
Step 3 : Press the ENTER key when you have done. The carriage will cap in again.
Step 4 : After finishing the daily maintenance, the print will automatically perform a normal cleaning.
Step 5 : After finishing the cleaning cycle, the media measurement screen will be displayed (in case there
is media loaded)
Downloaded From ManualsPrinter.com Manuals
Spitfire 100 Extreme series printers  Users Guide
30 AP-75194 - Rev. 2.2
Step 6 : Make the correct settings and press the [F4]-key to start the media initialization.
Step 7 : If everything is done correctly, the following screen should appear.
Notes
If there are any problems during the initial start-up operation, the printer will display a message, and the operation may stop. If the operation stops, refer to "Troubleshooting", and take the appropriate actions.
Step 8 : Before start printing, be sure to perform a nozzle check to ensure all nozzles are present. If not,
perform the necessary cleaning cycles.
3.2 POWERING OFF
Notes
Please be sure to perform the necessary maintenance before powering OFF the machine. All details can be found in chapter 4.
Step 1 : Verify the following regarding the operational condition of the printer:
There is no printing operation being performed. The operation panel is in the main screen.
Step 2 : Press the [POWER] key of the operation panel to switch OFF the printer.
Step 3 : [Power OFF] will be displayed for a few seconds
Following message is displayed.
All lamps and the LCD of the operation panel will switch OFF.
The printer will automatically perform a Tubing Flush and power OFF.
Downloaded From ManualsPrinter.com Manuals
Loading...
+ 147 hidden pages