MUTOH ValueCut, ValueCut VC-600, ValueCut VC-1300, ValueCut VC-1800 User Manual

V.3 2012 Nov.

0B

ValueCut Series

1B

User Manual

V.3 2012 Nov.

U

NOTICE

Mutoh reserves the right to modify the information contained in this user

manual at any time without prior notice; un-authorized modification, copying

distribution or display is prohibited. All comments, queries or

suggestions concerning this manual please consult with your local dealer.

ValueCut User Manual

Important Information

Thank you for purchasing the ValueCut Cutting Plotter.

Before you use the cutting plotter, please make sure that you have read the
safety precautions and instructions below.

Caution

!

SAFETY PRECAUTIONS!

 For safety concern, please always hold the cutter firmly from the bottom while moving

it. Do not move the cutter by clasping the depression area on both sides.

 Do not place your hand close to the tool carriage to prevent your fingers from being

clamped during the operation of the cutting plotter.

Important Information

O (Correct) X (Incorrect)

ValueCut User Manual

Important Information

 Hazardous moving parts keep fingers and other body parts away!


 Do not shake or drop the blade holder, a blade tip can fly out.

 During an operation, do not touch any of the moving parts of this machine (such as the

carriage). Also be careful to make sure that clothing and hair do not get caught.

 Always connect the power cable to a grounded outlet.
 Always use the accessory power cable which is provided. Do not wire the power cable

so that it becomes bent or caught between objects.

 Do not connect the power cable to branching outlet to which other machines are also

connected, or use an extension cable. There is danger of overheating and of

mis-operation of the machine.

 Keep the tools away from children where they can reach.
 Always put the pinch rollers within the white marks.

O (CORRECT)

╳

╳╳

╳ (INCORRECT)

Press down

DISABLE

Press down

Stop bar

Note: Never press the top release grip (the release grip is fully pressed when a clip

sound is heard) and pull the bottom release grip at the same time as the pictures shown
below. This will prevent you from disabling the pinch roller as the stop bar will not reach

the correct position and therefore will not be functioning.

ValueCut User Manual

Important Information

ENABLE

Pull up bottom to release grip

ValueCut User Manual

Table of Contents

TTaabbllee ooff CCoonntteenntts

s

Important Information

1. General Information

1.1 Introduction 1-1

1.2 Package Items 1-1

1.3 Product Features 1-2

1.4 Appearance of ValueCut

1.4.1 The Front View 1-3

1.4.2 The Back View 1-3

1.4.3 The Whole View 1-4

1.4.4 The Left-hand Side 1-4

1.4.5 The Right-hand Side 1-5

2. Installation

2.1 Precaution 2-1

2.2 Stand & Flexible Media Support System 2-2

2.3 Desktop Flexible Media Support System 2-6

2.4 Installation of Media Basket System

2.5 Cutting Pad Installation

2-8

2-11

2.6 Blade Installation 2-13

2.7 Automatic Blade Length Detection 2-15

2.8 Cable Connections 2-17

2.8.1 USB Interface 2-17

2.8.2 Driver Un-installation 2-20

2.8.3 RS-232 Interface 2-23

2.8.4 Data Transmitting 2-23

3. The Control Panel

3.1 The LCD Panel 3-1

3.2 Menu in On-line Mode 3-2

3.3 Menu in Off-line Mode 3-3

3.4 Menu Items 3-4

4. Operation

4.1 Media Loading

4.1.1 Loading the Sheet Media 4-1

4.1.2 Loading the Roll Media 4-3

4.2 Tracking Performance 4-5

4.3 Cutting Force and Offset Adjustment 4-7

4.4 How to Cut 3mm Letter 4-8

4.5 How to Make A Long Plot 4-8

4.6 When Completing the Cutting Job 4-9

4.7 ValueCut Print Driver setting 4-10

4.7.1 Option Page 4-10

4.7.2 Paper Page 4-12

ValueCut User Manual

Table of Contents

5. Accu-Aligning System

5.1 Introduction 5-1

5.2 Calibrating the System 5-2

5.2.1 Media Calibration 5-2

5.2.2 AAS Calibration 5-2

5.2.3 AAS II on ValueCut 5-3

5.2.4 Automatic Distinction of the Plot Direction 5-5

5.3 Printer Test 5-5

5.4 Contour Cutting 5-7

5.5 Tips for AAS 5-8

6. Maintenance

6.1 Cleaning the cutting Plotter 6-1

6.2 Cleaning the Grid Drum 6-2

6.3 Cleaning the Pinch Rollers 6-2

7. Trouble Shooting

7.1 Non-Operational Problems 7-1

7.2 Operational Problems 7-2

7.2.1 LCM Error Messages 7-2

7.2.2 Other operational problems 7-3

7.3 Cutting Plotter/Computer Communication Problems

7-5

7.4 Software Problems 7-6

7.5 Cutting Quality Problems 7-7

Appendix

A-1

ValueCut Specification A-1

A-2

Blade Specification A-2
A-3 Consumable and Optional Item List A-3
A-4 CorelDRAW Plug-In Instruction A-4

A-5 Illustrator Instruction A-5

ValueCut User Manual

General Information 1-1

1.1 Introduction

ValueCut series cutting plotters have been designed to produce computer-generated images
or perform contour cutting on sheets or rolls of vinyl media.

This manual covers the following models of ValueCut series cutting plotters:

‧VC-600 for media width: 50mm(1.97”) ~ 770mm(30.3”)
‧VC-1300 for media width: 50mm(1.97”) ~ 1594mm(62.7”)
‧VC-1800 for media width: 300mm(11.8”) ~ 1900mm(74.8”)

1.2 Package Items

The package of the ValueCut model contents the items listed below, please check carefully.
If you find any item missing, please consult your local dealer for further assistance.

SSttaannddaarrdd IItteemm

QQuuaannttiittyy

1. Cutting Plotter 1

2. Stand Set ( for VC-1300/1800 only )(Optional for VC-600)



2 piece of T-shape stand



1 piece of stand beam



18 pieces of M6 screws



1 piece of M5 L-shape hexagon screw driver



1 piece of Installation Guide for Stand Set

1

3. Flexible Media Support System Package

Items

VC-1300/1800

Only

VC-600

1 set of Roll Media Flange (2 pieces)

V V

1 set of Roll Holder (2 pieces)

V V

1 set of Roll Holder Guide Bushes (4 pieces)

V V

1 set of Roll Holder Support (2 pieces)

V V

1 piece of M6 L-shape hexagon screw driver

V V

1 piece of Installation Guide for Roll Holder

V

1 piece of M5 L-shape hexagon screw driver

V

1 set of Desktop Support Brackets (2 pieces)

V

4 pieces of Plastic Foot

V

4 pieces of M4 screws

V

12 pieces of M6 screws

V

1 piece of M4 L-shape hexagon screw driver

V

1

1. General Information

ValueCut User Manual

General Information 1-2

4. Accessories



1 piece of User’s Compact Disk



1 piece of data cable (RS-232C)



1 piece of data cable (USB cable)



1 set of Blade Holder Assembly (Installed in tool carriage of the cutting
plotter)



1 piece of Blade (45° with Red Cap/ Installed in Blade Holder)



1 piece of Safe Blade



1 piece of Cutting Pad for Vinyl cutting



1 piece of Tweezers



1 Oily ball-point pen

1

1.3 Product Features

The following are the main features of the ValueCut series cutting plotters:

‧ Tri-port connectivity provides you with greater flexibility
‧ Up to 600-gram cutting force
‧ Up to 60-inch/per second cutting speed
‧ Guaranty 10-meter tracking
‧ User friendly, multi-language control panel
‧ Ingenious media basket (optional item)
‧ Enhanced Accu-Aligning System for automatic contour cutting

ValueCut User Manual

General Information 1-3

1.4 Appearance of ValueCut

1.4.1 The Front View (Figure 1-1)

1.4.2 The Back View (Figure 1-2)

Pinch Rollers

–

hold the media during
cutting.

Lever

–

raises or lowers the
pinch rollers.

Figure 1-2

Control panel

–

consists of 14
control keys and 1 LED and 1 LCM
showing messages and menus.

Cutting Pad –

provides the
protection of blade when the blade is
cutting.

Tool Carriage

–

performs the

cutting with the installed blade

and pen with AAS module.

Alignment Rulers

–
media can be aligned
with the clear guide line
marks.

Grid Drums

–

move
the media back and
forth during operation.

Slicer Groove

–

slice off the extra
media easily along
this groove.

Platen

–

provides the

surface for holding and

supp

orting media while

performing cutting.

Figure 1-1

ValueCut User Manual

General Information 1-4

1.4.3

The Whole View of ValueCut (Figure 1-3)

Figure 1-3

Roll Holder

– holds
and supplies the roll
media for cutting.

Roll Holder Guide

Bushes

–

serve to
keep the roll media in
place when media is
pulled from the roll.

T-Stand

–

supports

the cutting plotter

Stand Beam

–

stabilizes the body.

Roll Holder
Support

–

supports

roll holders.

T-Stand

–

supports

the cutting plotter

ValueCut User Manual

General Information 1-5

1.4 4 The Left-hand Side (Figure 1-4)

1.4.5 The Right-hand Side (Figure 1-5)

Fuse

–

3 Amp.

AC Power Connector – used to insert the AC power cord.

Power Switch – On when switches to [I]; Off to [O]

Figure 1-4

Serial Interface Connector (RS232C) – used
to connect the cutting plotter to a computer
through a serial interface cable.

Figure 1-5

USB Connector

–

used to connect the cutting

plotter to a computer through a USB cable.

ValueCut User Manual

Installation 2-1

2.1 Precaution

Please read the following information carefully before you start installation.

2. Installation

Note:

1.



Make sure the power switch is off before installing the cutting plotter.



Carefully handle the cutter to prevent any injuries.

2. Choosing a proper place before setting up the cutting plotter

Before installing your cutting plotter, select

a suitable location, which meets the following

conditions.



The machine can be approached easily from any direction.



Keep enough space for the machine, accessories and supplies.



Keep the working area stable, avoiding sever vibration.



Keep the temperature between 15 and 30

℃℃℃℃

(60-86oF) in the workshop.



The relative humidity of the working environment should be between 25% to 75%.



Protecting the machine from dust and strong air current.



Preventing the machine from direct sunlight or extremely bright lighting.

3. Connecting the Power Supply

Check the plug of the power cord to see if it matches with the wall outlet. If not, please
contact your dealer.



Insert the plug (male) into a grounded power outlet.



Insert the other end (female) of power cord into the AC connector of cutting plotter.

ValueCut User Manual

Installation 2-2

2.2 Stand & Flexible Media Support System (for VC-1300/1800)

Step 1

Please examine supplied items in the accessory box of stand carton:



2 piece of T-shape stand



1 piece of stand beam



18 pieces of M6 screws



1 piece of M5 L-shape hexagon screw driver



1 piece of Installation Guide for Stand Set

Step 2



Remove the plotter body and the accessories from the shipped carton.



Place the stand beam upright on the T-stand and follow the number



to

assemble.

(See Figure 2-1 & 2-2)



T-Stand



Stand beam

Figure 2-1

Figure 2-2

ValueCut User Manual

Installation 2-3

Step 3

Position the stand beam perpendicularly to part and put the screws into the holes and
tighten them as Figure 2-2. Then the complete picture of stand will be like Figure 2-1.

Step 4

Remove the cutting plotter from the carton. Position your stand under the plotter, and then
insert the screws into the holes on plotter’s bottom and tighten them up as shown in Figure
2-3.

Screws

Figure 2-3

Note: The cutting plotter needs to be assembled by at least two people.

ValueCut User Manual

Installation 2-4

Step 5

Insert the roll holder support with the screws into the holes of the stand, and then tighten them
up as shown in

Figure 2-4

. You could decide roll holder support’s position by inserting into

different holes.

Step 6

Place two roll holders into the holes in the roll holder support. (Figure 2-5); Push the roll holder
to the left until it is correctly positioned and then to the right to allow successful installation.

Roll holder support

Roll holders

Roll holder

3 screws

Figure 2-4

Figure 2-5

ValueCut User Manual

Installation 2-5

Step 7

Lastly, the complete picture will be shown like below. (

Figure 2-6

)

Figure 2-6

ValueCut User Manual

Installation 2-6

2.3 Desktop Flexible Media Support System (For VC-600 only)

Step 1

Please examine the following items in stand carton’s accessory box:

 1 set of Roll Media Flange (2 pieces)
 1 set of Roll Holder (2 pieces)
 1 set of Roll Holder Guide Bushes (4 pieces)
 1 set of Roll Holder Support (2 pieces)
 1 set of Desktop Support Bracket (2 pieces)
 4 pieces of Plastic Foot
 4 pieces of M4 screws
 12 pieces of M6 screws
 1 piece of M4 L-shape hexagon screw driver
 1 piece of M5 L-shape hexagon screw driver
 1 piece of M6 L-shape hexagon screw driver (for adjusting the screws of Roll Holders)
 1 piece of Installation Guide for Roll Holder

Step 2
Put the 4 Plastic Foot under the Roll Holder Support and insert the M4 screw into the hole of
Plastic Foot and tighten them with the M4 L-shape screw driver. (Figure 2-7

)

Figure 2

-7

M4 screws

Plastic

M4 screws

Roll Holder Support

M6 screws

Figure 2-8

Desktop Support Brackets

M6 screws

Roll Holder Support

ValueCut User Manual

Installation 2-7

Step 3 Position the Desktop Support Brackets beside the Roll Holder Support and insert
M6 screws into the Roll Holder Support and tighten them with M6 L-shape screw driver. (Refer
to Figure 2-9 at the left).

Step 4

Put the bottom of machine in lateral, and position the Roll Holder Assembly beside the bottom
of the machine. Then, insert the M6 screws into the holes of Roll Holder support assembly
and tighten them with M6 L-shape screwdriver. Like Figure 2-10.

Step 5

Place the two roll holders into the holes of Roll Holder Support (Figure 2-10).

Step 6

The complete Desktop Media Support System will be shown as in Figure 2-11.

Figure 2-11

Figure 2-9

M6 screws

Screw holes

Roll Holder Assembly

Figure 2-10

Roll Holders

ValueCut User Manual

Installation 2-8

2.4 Installation of Media Basket System

Step 1

Please examine the supplied items in the accessory box



2 pieces of basket arms



2 pieces of basket rods



1 piece of basket



2 pieces of fixtures (for basket arms)



8 pieces of M3 screws



1 piece of 2mm L-shape hexagon screw driver

Step 2

First, place the basket arms beside the stand and fix them with fixtures. Then insert the M3
screws and tighten them with the 2mm L-shape screw driver. (See Figure 12)

Basket arm

Fixtures Screws

Stand

Figure 2-12

ValueCut User Manual

Installation 2-9

Step 3

Insert the basket rods to the basket holes (See Figure 13)

Step 4

Loosen the basket screws from the basket arms. Position the basket rod in front of the basket
arms and insert the basket screws into the holes on the basket rod and tighten them. (Figure

14)

Basket rods

Basket

Figure 2-13

Figure 2-14

Basket screw

Basket rod

Basket arm

ValueCut User Manual

Installation 2-10

Step 5
The complete Media Basket System will be like Figure 2-15.

Figure 2-15

ValueCut User Manual

Installation 2-11

2.5 Cutting Pad Installation

1 piece of cutting pad is included in the accessory pack. Follow the instruction below to install
a new cutting pad when the existing pad is worn out.

Step 1

Carefully remove the cutting pad from the unit.

Figure 2-16

Step 2

Remove the remaining adhesive on the groove with alcohol or cleaning naphtha.
Remaining adhesive

Figure 2-17

Remaining adhesive

ValueCut User Manual

Installation 2-12

Step 3

Attach the new cutting pad to the groove after unrolling it and removing the backing sheet and
the installation process is completed.

Figure 2-18

Figure 2-19

ValueCut User Manual

Installation 2-13

2.6 Blade Installation

Figure 2-20 is the illustrator of the blade holder. Insert a blade into the bottom of the blade
holder and remove the blade by pushing the pin. Make sure that your fingers are away from
the blade tip.

Step 1

Install blade (Figure 2-21).

Step 2

Push the blade to the bottom of the blade holder. (Figure 2-22).

Step 3

Adjust the blade tip to suitable length by screwing
“Blade tip adjustment screw” clockwise orcount-clockwise. (Figure 2-23).

Figure 2-23

Figure 2-22

Tips:

“The proper length” means the blade’s
length is adjusted 0.1mm more than
film’s thickness. That is, if the thickness
of film is 0.5mm, then blade’s length is
properly adjusted 0.6mm and it can
completely cut through the film layer yet
avoid penetrating the backing.

Figure 2-20

Pin

Outward ring

Adjustment depth knob

Figure 2-21

ValueCut User Manual

Installation 2-14

Step 4

Insert the blade holder into tool carriage. Please note the outward ring of the holder must put
into the grooves of carriage firmly (see Figure 2-24), then fasten the case (Figure 25).

Figure 2-24

Figure 2-25

Step 5 Use the reversing steps to remove the blade holder.

Step 6 Eject the blade. Push “Blade eject pin” to eject blade when the blade needs to be

replaced.

Note:

The blade will lose its sharpness after a period of usage, the cutting quality might be affected.

By increasing the cutting force, it might do the trick. However, once the blade is worn out
and no longer provides a reliable cutting, you should replace a new one. The blade is
consumable and must be replaced as often as necessary to maintain the cutting quality. The
quality of the blade deeply affects cutting quality. So be sure to use a high quality blade to
ensure good cutting results.

ValueCut User Manual

Installation 2-15

Figure 2-26

Figure 2-27

2.7 Automatic Blade Length Detection

Figure 2.-26 is the new blade holder with a scale and the carriage with a mark. This blade holder
detects blade length automatically and shows how the knob needs to be turned on the LCM.

There are 10 units on the scale; each unit equals to 0.05 mm, allowing you to adjust the blade length
for 0.00mm-5.00mm (Figure 2-26).

Follow the steps below to adjust the length of the blade:

1. Keep the blade tip within the blade holder before you start adjusting.

2. Align one of the scales on the blade holder to the mark on the carriage

3. Select “Blade Length Adjust” under “CUT TEST” on the LCM, enter the blade length
wished in “Set Length”; test the blade holder first and then test the blade length by
pressing ENTER.

Mark

Scale

1 unit

Note:

Keep the blade holder at the same position when you perform blade holder and blade length
tests.

ValueCut User Manual

Installation 2-16

Figure 2-30

Figure 2-29

4. When blade holder and blade length tests are finished, the screen will show you to what
degree (the unit of the value following “CW” or “CCW” is “circle”) and in which direction
[CW (clockwise) or CCW (counterclockwise)] you should turn the adjustment knob.

EG, Turn CW 5 is telling you that you should turn the knob for 5 units clock-wisely (Figure

2-28, Figure 2-29).

5. The screen will show "Adjustment completes" when the value on the screen is 0, the blade length

is perfect and no more adjustment needs to be made. Press "Enter" now to complete the process
and you may start cutting at this point.

ValueCut User Manual

Installation 2-17

2.8 Cable Connection

The cutting plotter communicates with a computer through a USB (Universal Serial Bus), Parallel
port (Centronics), or a Serial port (RS-232C). This chapter shows you how to connect the cutting

plotter to a host computer and how to set up the computer/cutting plotter interconnection.

2.8.1 USB Interface

ValueCut build-in USB interface are based on the Universal Serial Bus Specifications Revision

1.1. (Operation system of Windows 95, Windows NT don’t support USB ).



USB driver installation

Use the USB One-click Installation for quick driver installation. Follow the simple steps
below for driver setup.

Figure 2-31

Serial port

USB port

Note:

When USB connection is enabled, both parallel port and serial port will be disabled automatically.

Note:

If you are using Windows 2000 / XP / Vista / 7 as your operating system, make s

ure you log in

using the “Administrator” account.

ValueCut User Manual

Installation 2-18

Step 1:
Connecting your Mutoh cutter

1. Turn on the machine.

2. Connect the USB connector to the machine and then USB driver will installed
automatically. It will take a few minutes to find the device. Please DO NOT disconnect
the USB cable until the installation has completed.

3. You can double click the USB icon on the taskbar to make sure the USB device is
detected.

Step 2: Installing the software

(1) Put the installation CD into your CD-ROM. Please make sure that the USB device is

connected before you start the driver installation.

(2) Choose either the 32 bit or 64 bit driver installation depending on the operating

system installed on your computer to start the installation.

ValueCut User Manual

Installation 2-19

(3) Click “Next” to start the driver installation.

(4) The installation will take a few minutes to complete and you will see a message below

and click on “OK” upon completion. Enjoy your Mutoh cutter!

ValueCut User Manual

Installation 2-20

2.8.3 Driver Un-installation

You have to remove previous version driver installed on your PC system completely before
you can install the latest version successfully. Please refer to below steps.

1. Right click on the printer to remove the printer from system Printer page.

2. After remove from the ValueCut unit, right click on any empty space on the page and select
“Server Property”

Note:

(1) If the driver is being installed for a second time, the user will be prompted as to whether a

second copy of the driver installation is required.

ValueCut User Manual

Installation 2-21

3. Select “Driver” page

Select ValueCut-1300 and click on “Remove”.

ValueCut User Manual

Installation 2-22

Click on “OK”

Click on “Yes”
The driver installed on PC is completely removed.

ValueCut User Manual

Installation 2-23

2.8.3 RS-232 Interface



Connecting to the RS-232 (Serial) Port

1. For IBM PC, PS/2 users or compatibles, connect the RS-232C cable to the serial
connector of the assigned serial port (COM1 or COM2) of your host computer.

2. Set up the communication parameters (Baud Rate and Data Bits/Parity) to match the
setting of software package, refer to chapter 3 – “Misc” key description.

2.8.4 Data Transmitting

There are two options to transmit the data from the computer to the cutting plotter:

Option 1: With proper interface settings, the data can be transmitted from your application

software package to the cutting plotters directly.

Option 2: Most cutting software packages are able to emulate HP-GL or HP-GL/2 commands.

As long as the file is HP-GL or HP-GL/2 format, the cutting plotter can output the
data precisely.

Note:

Please turn off the plotter before plugging the RS-232C cable.

ValueCut User Manual

The Control Panel 3-1

.

This chapter describes the button operations with the LCM menu flowcharts of ValueCut. When
the cutting plotter is ready for use as described in Chapter 1 & 2, all functions are under default
parameters.

3.1 The LCD Panel

SPEED FORCE OFFSET

MISC TOOL SELECT DATA CLEAR CUT TEST

ON/OFF

LINE

PAUSE / RESUME ENTER

POWER

< LCD Control Panel on ValueCut series >

Key Function
LCD Screen To display functions and error messages.
Power LED To indicate the power status ( light up: power on; light off: power off )
4 Arrow Keys To move position, select function, or change setting.
ENTER To set item or register the immediately preceding input value.
PAUSE/RESUME To temporarily halt cutting process or to continue
ON/OFF LINE To switch modes, stop cutting job, or abort changes of settings.
OFFSET To adjust the value of blade’s offset.
FORCE To adjust the value of cutting force.
SPEED To adjust the value of cutting speed and quality.
CUT TEST To perform cutting tests in different ways.
DATA CLEAR To clear up buffer memory.
TOOL SELECT To select tools.
MISC To set up functions.

Please see details in “3.4 Menu Items”

3. The Control Panel

ValueCut User Manual

The Control Panel 3-2

3.2 Menu in On-line Mode

Power On

ValueCut in processing

ValueCut
Firmware: Copyright:

Place Media And Then Lower
Down The Lever

Roll Edge Single

Sizing Media Width Lever Up
To Abort

Sizing Media Length Lever Up
To Abort

Pause Setup Resume

S--- F----- O----

L

--------

W

-----

T1M

Sending data

[PAUSE ]

[ FORCE]

Force:80 gf
OK:ENTER

use to select; [ENTER] to enable the setting

[ SPEED ]

Speed: 72 cm/s
Select:

OK:ENTER

UP Speed: 72 cm/s
Select: OK:ENTER

Quality: normal
Select: OK:ENTER

[ OFFSET ]

Offset: 0.275 mm
OK:ENTER

[ DATA CLEAR ]

Clear Data Memory
N:Cancel OK:ENTER

[TOOL SELECT ]

1S:72 F:80 O:0.275 M
Select: OK:ENTER

Set Smoothing Cut
Select:

OK:ENTER

OverCut: 0.00mm
Select: OK:ENTER

Pouncing 0 mm
Select: OK:ENTER

Top menu

Set Tangential Mode
Select:

OK:ENTER

use

to select

ValueCut Cutter

LCM Version- - -

Speed--- Force----- Offset---- Length---- Width----Tool set----Metric

ValueCut User Manual

The Control Panel 3-3

3.3 Menu in Off-line Mode

Press [ON/OFF LINE] to switch to the offline mode

Draft, Fair, Normal, Fine, Small Letter

Offline For System Setup

[ FORCE]

5~600 with an increment of 5(gram force)

[ OFFSET ]

[ DATA CLEAR ]

Clear Data Memory
N:Cancel OK:ENTER

move origin

[ ]

Speed: 72 cm/s
Select: OK:ENTER

Speed:3~153 with an increment of 3(cm/s)

Force:80 gf
OK:ENTER

Offset: 0.275 mm
OK:ENTER

0.000~1.000 with an increment of 0.025(mm)

[ SPEED ]

UP Speed: 72 cm/s
Select: OK:ENTER

UP Speed

:3~153 with an increment of 3(cm/s)

Quality: normal
Select: OK:ENTER

Ratio: 100%, 200%, 300%, 400%

Pattern: Cross, Arrow

Pattern: Arrow
Change: OK: ENTER

Square Cut
Select: OK:ENTER

[CUT TEST ]

Turn CW , Turn CCW

Pattern Setting
Select: OK:ENTER

Repeat Last Plot
Select: OK:ENTER

Ratio Setting
Select: OK:ENTER

Ratio: 100%
Change: OK: ENTER

Blade Length Adjust
Select: OK:ENTER

Set Length 0.00mm

Change: OK: ENTER

Test Blade Holder

OK: ENTER

Test Blade Length

OK: ENTER

Repeat AAS Job
Select: OK:ENTER

ValueCut User Manual

The Control Panel 3-4

Set Tangential Mode
Select: OK:ENTER

Enable, Disable

First back to origin
Select: OK:ENTER

Scale Length
Select: OK:ENTER

[TOOL SELECT ]

1S:72 F:80 O:0.275 M
Select: OK:ENTER

Restore default
Select: OK:ENTER

Save parameter
Select: OK:ENTER

Pouncing 0 mm
Select: OK:ENTER

Pouncing:0-200mm with an

increment

of 1mm

OverCut: 0.00mm
Select: OK:ENTER

OverCut:0.00-1.00mm with an

increment

of

0.05mm

Panel Setup
Select: OK:ENTER

Offline For System Setup

Set Smoothing Cut
Select: OK:ENTER

Auto Unrolled Media
Select: OK:ENTER

Vacuum
Select: OK:ENTER

[ MISC ]

English

Select Language
Select: OK:ENTER

Both Expanded Mode、Length Expanded Mode、
Width Expanded Mode、Both Unexpanded Mode

Paper Saving Mode
Select: OK:ENTER

Set Communication
Select: OK:ENTER

AAS Offset
Select: OK:ENTER

Metric (cm/gf) or English

Select Unit
Select: OK:ENTER

Firmware： x.x.xx

FPGA

：

Vx.x mm/dd/yy

Scale Width
Select: OK:ENTER

use to select from 1S to 4S; [ENTER] to adjust the
parameters

ValueCut User Manual

The Control Panel 3-5

3.4 Menu Items

Below describes the functions of menu items

Menu or Key

Function Setting Default

--- Media sizing ---

Place Media
And Then
Lower Down
The Lever

To instruct the user to lower the lever after the material is

loaded.

When the medium is loaded, the user will be requested to
lower the lever; once the lever is lowered, users can proceed
to the three sizing modes (Roll/Edge/Single).

Roll To measure media width.

Maximum Tracking
150 meters

Edge To measure media width and pull the media back till

the front

paper sensor open.

Maximum Tracking
150 meters

Single To measure media width and length.

Maximum Tracking
10 meters

--- POWER ---

To indicate the power status.

[ Arrow Keys ]

1. To move the tool carriage position on X or Y axis.

2. To select functions or change values of settings.

[ ENTER ]

1. The displayed parameters will be saved automatically.

2. To set a new origin at the present tool carriage position.
In “offline” mode, moving the tool carriage to desired
position by [Arrow Keys], then press [ENTER] key to set a
new origin. While moving with the parameters of XY-axes
displayed, press [MISC] key will enable fine-tune
movement; press [MISC] key again to disable the function.

[ PAUSE/RESUME ]

To temporarily halt the cutting process.

To resume the process by press [Pause/Resume] key again.

[ ONLINE/OFFLINE ]

1. To switch between online mode and offline mode.

2. To stop the cutting job or abort the change of setting.
Once press this key, the cutting job will be terminated
immediately and cannot be resumed.

[ OFFSET ]

To set or modify the distance between the blade tip and the

center axis.
Please refer to section 4.3 or Chapter A-2 for more
information.

0.000~1.000mm 0.275mm

[ FORCE ]

To set or modify the value of tool force.

When the cutting force exceeds 450g, the maximum cutting
speed would be 15cm/sec and the cutting quality would be
Small Letter Mode (0.2g) and while the cutting force is
300g-449g, the maximum cutting speed would be 30 cm/sec
and the cutting quality would be Fine Mode (0.5g)

5~600gram;
5 gram/per step

80 gram

[ SPEED ]

Speed To set or modify tool down speed at horizontal moving. 3~153cm/sec;

3cm/sec per step

72cm/sec

ValueCut User Manual

The Control Panel 3-6

Up Speed To set or modify tool up speed at horizontal moving. 3~153cm/sec;

3cm/sec per step

72cm/sec

Cutting Quality To set or modify cutting quality.

While cutting small letter, set as “Small letter”.
While cutting in high speed, set as “Draft”.
For normal operation, set as “Normal”.

Draft, Fair,
Normal, Fine,
Small Letter

Normal

[ CUT TEST ]

Square Cut To perform a cutting test at present

blade position.

For more information, please refer to “4.3 Adjusting the
Cutting Force and Offset” to adjust blade force and cutting
speed.

Repeat AAS
Job

To repeat AAS jobs automatically without having to operate
on the computer side.
Please be noted that this feature is mainly applied to the
Single paper mode; please ensure a new piece of material
you wish to apply this feature on is loaded and the origin
repositioned to the first registration mark before starting.
When the first AAS job repeat completes, the user will be
offered the choice of “Repeat AAS Job Again”, please
press ”Online/Offline” to return to the main menu.
Recut:
To repeat the last job without re-sending the data

.

1~99;
1 per step

Repeat Last

Plot

Copy:

To copy the last job without re-sending the data.

* 1mm gap will be auto-generated between 2 copies).
* If the media length is not enough to continue, it will show

below message on LCM:

O pOtu Sf a ;c e #

iCfo po e is f n hi s e d

* If both functions are enabled at the same time, the cutter will

perform the last setting only.

1~99;
1 per step

Pattern Setting

To provide two patterns for cut test
Note: It is recommended to select “Cross” if you are working
on thick pieces of materials.

“Arrow” and
“Cross” patterns

“Arrow”

Ratio Setting

To adjust the size of the pattern 100%, 200%,

300%, 400%

100%

Blade Length
Adjust

Please see 2.5 Automatic Blade Length Adjustment for further
details.

0.00mm-5.00mm 0.00mm

[ DATA CLEAR ]

To clear up buffer memory.

[ TOOL SELECT ]

Save
Parameter

To save pattern(s) of cutting parameters for later use.
There are 4 sets of parameters saved in the panel.

Use Page

Up and Page Down keys to select the set of parameters you
wish to adjust, press “Enter” to confirm

(the number shown on

the upper left corner will change accordingly). Each set of
parameters includes Speed, Force, Offset, Up Speed and
Quality though the latter two will not be displayed in this
section. To adjust or check individual parameters, go back to
the responding keys on the panel and press “Enter” to

Patterns1~4 Pattern 1

ValueCut User Manual

The Control Panel 3-7

confirm.

Set Smoothing
Cut

To enable smooth-cutting function.

This function aims to make connections smoother and is
suggested to be disabled when cutting small-sized images or
characters

Enable

Over Cut To generate an overcut to facilitate weeding.

This function mainly applies to thick materials, aiming to
sharpen corners and ensure perfect connections.

0.00mm-

1.00mm

0.05mm/per step

0.00mm

Set Tangential
Mode

To enable the emulated tangential-cutting mode for thicker

media types and small letter cuts

.

Note: while the Offset value setting at 0.000 mm, “Set

Tangential Mode” will automatically be disabled.

Enable

Pouncing To make perforated patterns.

* In order to use this function, Pouncing tool must be installed.

* Before start pouncing, place pouncing strip on top of the

cutting pad to protect the cutting pad.
* Set the value as 0 mm to disable the pouncing mode.
* Pouncing tool is an optional item.

0~200mm 0mm

Accept setup command:
To accept commands of the Force, Speed, Cutting Quality,
and Offset only via software.

Panel Setup

Control panel only:
To accept commands of the Force, Speed, Cutting Quality,
and Offset only via control panel of the cutter.

Restore Default To turn all parameters of the menu items to factory-default

settings.

[ MISC ]

Auto Unrolled
Media

To avoid paper jam and motor crash by automatically unroll
media (50cm and up) before cutting while enabled. .
* Auto-unroll only affects on roll/edge media.
* Using Single mode to size media will disable this function

automatically.

* If the length of the rolled media is less than 2 meters or the

weight is light, it is recommended to set this mode disabled.

Enable

Vacuum To help improve tracking and cutting accuracy by turning on

the fans. If you turn off the vacuum system, the fans
will remain inactive during cutting or plotting.

Enable

First Back to
Origin

To enable the carriage back to the previous origin; when

“Enable” is selected

and the

button Online/Offline has been

pressed, the carriage will go back to the previous origin

while

the selection of “Disable” will not allow the carriage to do so.

Enable
Disable

Enable

AAS Offset To set or modify AAS offset value.

You can refer to “5.3 Printer Test” for more details.

Paper Saving
Mode

To save media by four different modes:

1. Length expanded mode 2. Width expanded mode

3. Both expanded mode 4. Both unexpanded mode

Length

expanded
mode

Set

Communication

To build up the communication between host computer and
cutter.

Baud Rate is to determine the speed of data transmission.
Data Bits refers to the size of one block of data.
Parity is used to check if data was revived correctly or not.

9600, n, 7, 1, p 9600pbs, 7 Bits with NO Parity
9600, o, 7, 1, p 9600pbs, 7 Bits with ODD Parity
9600, e, 7, 1, p 9600pbs, 7 Bits with EVEN Parity

ValueCut User Manual

The Control Panel 3-8

9600, n, 8, 1, p 9600pbs, 8 Bits with NO Parity
9600, o, 8, 1, p 9600pbs, 8 Bits with ODD Parity
9600, e, 8, 1, p 9600pbs, 8 Bits with EVEN Parity
19200, n, 7, 1, p 19200pbs, 7 Bits with NO Parity
19200, o, 7, 1, p 19200pbs, 7 Bits with ODD Parity
19200, e, 7, 1, p 19200pbs, 7 Bits with EVEN Parity
19200, n, 8, 1, p 19200pbs, 8 Bits with NO Parity
19200, o, 8, 1, p 19200pbs, 8 Bits with ODD Parity
19200, e, 8, 1, p 19200pbs, 8 Bits with EVEN Parity

Firmware
Version

To display the version number of Firmware and FPGA code.

Select
Language

To select displayed languages on LCM panel in English,

Spanish, Italian, Deutsch, Japanese, Portuguese, Polish,

Turkish

or

French

.

English

Select Units Provide two-unit systems for users convenient. cm/gram;

inch/oz

Metric

Scale Length

Scale Width

To adjust the scale of media length and width that

may cause

by the thickness of the media.
The Denominator is the actual length, and the Numerator is

the ideal length measured from the resultant.
For example, cutting a line with 500.0 mm length. The

procedure as follows:

1. Press the [LEFT ARROW] to choose the Numerator and

select 500.0 mm,

2. Cut the length by sending a graph file,

3. Measure the length then use the [RIGHT ARROW] key to

choose the Denominator, then

4. Press [UP ARROW /DOWN ARROW] to

change the values

of the actual length.

ValueCut User Manual

Operation

4-1

f

4.1 Media Loading

4.1.1 Loading the Sheet Media

To load the media properly, please follow the procedures listed below:

Step 1

Use the lever on the upper right side of the cutting plotter to raise or lower down pinch rollers.
Pull the lever forward until it makes a clicking sound then the pinch rollers are raised (

Figure

4-1

).

Step 2

Load your media on the platen and slide it under the pinch rollers from either the front side or
the backside. The alignment rulers on the platen extension will help you to adjust the media
precisely.

Note:
Be sure that the media must
cover the paper sensors on the
platen when loading the media.
At least one of the two paper
sensors (Figure 4-2) should be
covered. Once the media covers
the sensor, the cutting plotter will
size the media width and length
automatically.

Paper sensors

Figure 4-2

4. Operation

Lever

Figure 4-1

ValueCut User Manual

Operation

4-2

Step 3

Then move the pinch rollers manually to the proper position. Be sure the pinch rollers must be
positioned above the grid drum. The white marks on the top trail will remind you where the grid
drums are (Figure 4-3).

Step 4

Push the lever backward to lower down the pinch rollers.

Step 5

Turn on the power, the tool carriage will measure the size of the media automatically. And the
plotting cutter begins to work.

Figure 4-4

(X)

Incorrect

White marks

Figure 4-3

Note:

1. Always adjust the position with the pinch roller raised.

2. Move the pinch roller by applying force at the rear portion of the pinch roller support.

3. Do not move it by holding its front rubber roller (Figure 4-4).

ValueCut User Manual

Operation

4-3

4.1.2 Loading the Roll Media
Step 1

Put the roll media guide bushes on two roll holders (Figure 4-6).

Figure 4-6

ENABLE

Pull up bottom to release grip

Figure 4-5

Note:

Please pull up the bottom of all pinch rollers (Figure 4-5) before the lever is pushed

backwards

to ensure accurate media width detection.

ValueCut User Manual

Operation

4-4

Step 2

-- Option A (Recommended)

Insert the two roll holders into the roll media support set then place the roll media directly
between the two roll holders (

Figure 4-7

).

-- Option B (Use the media flanges)

Insert a roll media flange at the end of each roll
media and tighten the thumbscrew until the roll
media is firmly gripped(see Figure 4-8).

Then put the roll media on the roll holders. Adjust the
position of the roll media ensure that media flanges are
able to run in the grooves of media guide bushes.
(Figure 4-9)

Step 3
Load the media on the platen. Please refer to “4.1.1 Loading the sheet media”. After loading
the roll media, flatten the media on the platen and hold the front edge of the roll media firmly
(Figure 4-10).

Figure 4-7

Figure 4-8

Figure 4-9

ValueCut User Manual

Operation

4-5

Step 4
Turn the roll downward to make an equal tension across the media (Figure 4-11)

Step 5

Move the pinch rollers to the appraise location and
note that the pinch rollers must be positioned above
the grid drums.

Step 6
Push the lever backward to lower down the pinch rollers.

Step 7
Fix roll media guide bushes on the roll holder to secure the roll media.

Step 8
Turn on the power switch, the tool carriage will sizing the media automatically.
Then the cutting plotter is ready to work.

Step 9
Use the reverse steps to remove the media.

Figure 4-11

Figure 4-10

Note:

Make sure that the media tension is equally distributed from left to right. If the media were not
tightened enough against the platen, it would cause tracking problems!

ValueCut User Manual

Operation

4-6

4.2 Tracking Performance

In order to achieve the best tracking performance for a long plot, we recommend some
significant media loading procedures described as follows:

If the media length is less than 4 meters, leave the margin of 0.5mm—25mm in the left and right
edges of the media (Figure 4-12).

If the media length is greater than 4 meters, leave at least 25mm margin on the left and right
edges of the media (Figure 4-13).

Please refer to the paragraph “4.5 How to Make A Long Plot” for more details.

Figure 4-12

Pinch roller

Pinch roller

0.5mm - 25mm

0.5mm - 25mm

Figure 4-13

> or = 25mm > or = 25mm

ValueCut User Manual

Operation

4-7

4.3

Cutting Force and Offset Adjustment

Before sending your designs for cutting, you may perform a “cut test” to generate satisfactory
cutting results. The “Cut Test” should be repeated until the appropriate cutting conditions for the
media are discovered.

After sizing the media, press [CUT TEST] button to select the “square cut”, and press [ENTER
KEY] to confirm.

The default cutting force and offset value of the cutting test are 80gf and 0.275mm respectively.
Press [ARROW KEY] to move the tool carriage to the position where you like. Then, press the
[ENTER KEY] to perform Cut Test.

Note: At the same time, the new origin is also set at the cutting test position.

When the cutting test is completed, a pattern appears. Peel off the pattern to see if it can be
easily separated from the media base. If yes, the setup tool force is appropriate. If not or cut
through the back paper, press [FORCE KEY] to adjust the tool force until an optimum force is
obtained (Figure 4-14).

If the pattern appears to be BB or CC layout,
press [OFFSET KEY] to adjust the offset
value until AA pattern discovered. Increase
the offset value when BB occurs and
decrease the value when CC appears.

S q u a r e C u t

Pr ess E NTE R_K EY

AA CCBB

Pr ess E NTE R_K EY

E n t e r:O KS e l e c t :

M o v e t t ec u

X Y: :

Ms t

S q u a r e C u t

Pre ss S PE ED_ KEY ,

FO RCE _KE Y,

OF FSE T_K EY to se tu p

or

Pr ess a rr ow key s to

de sir ed p os iti on for ne xt

squ are cu t

E n t e r:O K

C o n t

/N : O O F FN

M ac hi ne

3m m

80 mm

3m m

80 mm

Pr ess E NTE R_K EY

80 mm

Fin ish s quar e cut

Pres s

ENT ER _KEY

Pre ss O N/OF F

line _KE Y

i n o u s

L NI E

Figure 4

-14

ValueCut User Manual

Operation

4-8

4.4

How to Cut 3mm Letters

To obtain good quality output, narrow media is recommended. However, if wide media is used,
you should:

1. Position two pinch rollers as close as possible to both edges of the cutting area.

2. Make sure the loaded media is held flat with equal tension across the platen.

3. Suggested operation settings:
Force: 55 gf. (or depending on the material)
Speed: 45-50 cm/sec
Up speed: 45-60 cm/sec
Set smoothing cut: Disable
Cutting quality: Small Letter

4.5 How to Make A Long Plot

When you are making a long plot with a roll of heavy and wide vinyl, paper you need to use the
“AUTO UNROLL MEDIA“ function. The following parameter settings are to help users get the
best cutting quality. The actual output quality may vary when using different kind of materials

1. If the length of graphic is between 3m and 5m, the cutting speed is

better slower than 72cm/sec and the cutting quality is set as Normal.

2. If the length is longer than 5m or if the material type is difficult to cut, it
is better to further slow down the cutting speed.

3. After loading the roll media all pinch rollers are raised at this stage,
flatten the media on the platen and hold the front edge of the roll media
firmly (Figure 4-15).

Figure 4-15

ValueCut User Manual

Operation

4-9

Then turn the roll downward to make an equal tension across the media
(See Figure 4-16)

4. Engage pinch rollers.

5. Fixes roll media guide bushes on the roll holder to secure the roll media.

6. The protrusion length of the blade should be longer than the thickness of the vinyl.
(Please check the “Blade Specification: About the Tool” in Appendix.) After you
notice all the above, you’ll enjoy your gigantic signs production!

4.6 When Completing the Cutting Job

After completing the cutting job, raise the sheet-loading lever, and then remove the material.
You can also cut off the finished job by the Safe Blade (a standard accessory) along the knife
guide. (Figure 4-17)

Make sure that the media
tension is equally distributed
from left to right. If the media
is not tight enough against the
platen, it will cause tracking
problems.

Figure 4-16

Figure 4-17

ValueCut User Manual

Operation

4-10

4.7 ValueCut series Print Driver setting

4.7.1 ValueCut series Print Driver setting > Option Page

Setting: You can adjust the following settings, depending on your application or results you
would like to achieve.

Quality:

[Slower speeds / higher quality - Faster speeds / lower quality]
The Cutting Quality setting function allows you to adjust and balance vector mode’s quality and
speed settings based on your specific job. Draft Mode offers the highest output speed,
sacrificing quality. Whereas Small letter Mode offers the highest quality, sacrificing output
speed. Keep in mind that speed and quality are usually at a tradeoff.

Blade:
Choose the blade type used for this job.

Figure 4-18

ValueCut User Manual

Operation

4-11

Use Plotter Setting:

The parameter settings will be set according to those set from the control panel.

Back to home:

The carriage will return to the original position when this option is selected.

Vector Function
Normal:

This is the default Vector Function setting. The cutting order depends on the order of the
graphics created in the application software.

X sorting:

The cutting order is based on the next closest object on the x-axis from the origin.
The cutting order of the sample below will be 1,2,3,4 (please refer to figure 4-20).

Inside Out Cutting:

When performing a vector cutting job in which your image has one vector cut area enclosed
within another vector cut area, select the Inside-out Sorting mode. This mode will automatically
instruct the print driver to process the inside vector image and moving outwards. This setting
will always automatically direct the cutter to cut from the inner most vector shape and move
outwards.

2

1

3

4

Figure 4-19

ValueCut User Manual

Operation

4-12

Cutting Path Optimization:

This is a setting that will minimize your process time. When selected, the print driver will
analyze your image and automatically determine the most efficient processing path to process
your image.

File Function (Option Page):

The file function section allows you to manage various cutter parameters. This section is useful
when performing repeated jobs on a variety of objects, allowing you to save your frequently
used cutter parameters and load them in the future.

• History File: This section contains a list of the recent files you have recently created and
worked.

• SAVE: This function will save current print driver parameter settings to a file under the
specified location on your computer. (Saved parameter setting files will be tagged with the
ValueCut series extension)

• LOAD: This function allows you to load previously saved print driver parameters.

• ORIGINAL: This function will load the print driver’s original factory parameter settings.

• SAVE TO DEFAULT: This function allows you to save your current print driver parameters
as the default startup settings.

• DELETE: This function will delete the file you select from the History File section. Please
note the delete function only removes the file from the history file section, it does not remove the
ValueCut file from your hard drive, if you wish to completely remove the file from your hard disk,
and you will
have to manually delete the file from your operating system.)

Note:
If you are using Windows 2000 or XP as your operating system, then make sure you log in
with an administrator or administrator-

rights account in order to properly save cutter parameter

settings.

ValueCut User Manual

Operation

4-13

4.7.2 ValueCut series Print Driver setting > Pen Page

The ValueCut series incorporates the use of 16 different colors to represent 16 different
parameter settings including cutting speed, force and blade offset settings when cutting. These
colors are referred to as “Pens”. Think of each pen as a designated cutter setting, rather than as
a color. An image that is made up of black, red and blue colors will be processed using the
cutter settings designated for each particular color. In order to utilize up to 16 different pens
(cutter parameter settings), make sure your graphics software can recognize and utilizes the 16
pen colors designated by the ValueCut series print driver (please refer to figure 4-21).

Figure 4-20

If you would like to specify your own colors to designate to a particular cutter setting, then all
you have to do is to double-click on that particular pen color from the pen menu and a color
manager window will open where you can select “define custom colors” to define your own color
(shown in the picture below). This is useful when your image is composed of colors that are not
part of the pen menu’s default color selection, and instead of modifying your image, you simply
would like to assign the cutter settings based on the existing colors from your current image.

ValueCut User Manual

Operation

4-14

Speed (Pen Page) [DEF

AULT SETTING: 72cm/sec]

The speed slider controls the cutter’s cutting speed during operation with a range setting from 3 – 153cm/sec. The
ValueCut series maximum cutting speed is 153 cm (60 inches) per second.

Force (Pen Page) [DEF

AULT SETTING: 80g]

The force slider controls the cutting force during operation with a range setting from 5 – 600g.

Offset (Pen Page) [DEF

AULT SETTING: 0.25mm]

The offset slider controls the blade offset depending on the blade you used.

Die Cut (Pen Page)

The Die Cut function can allow you to cut through the backing of the material. You can only use the first 8 pen for
this function. If you choose Pen No.1 and click the Die Cut function, the Pen No.9 will become Pen No.1* for setting
different parameter for the same cutting line. (Figure 4-24)

Figure 4-21

Note:

The ValueCut series print driver cannot store more than 16 pen colors or different cutter
parameter settings per file.

ValueCut User Manual

Operation

4-15

You can adjust the parameter such as force and length in both Pen No.1 and Pen No. 1* as you need.

For example:

Pen No.1: Cutting through the vinyl only

Pen No.1*: Cutting through the backing of the material

Figure 4-22

Figure 4-23

Figure 4-24

ValueCut User Manual

Operation

4-16

Figure 4-25

Sticker

ValueCut User Manual

Operation

4-17

4.7.3 ValueCut Print Driver setting > Paper Page

Paper Size (Paper Page) [DEFAULT SETTING: Y = the width of machine; X will be automatically set to be twice

the length of Y]

The paper size represents your total work area. The X value represents the length and the
Y value represents the width. The paper size should be set as the same as your image so you can get a better
cutting quality.

Unit (Paper Page) [DEFAULT SETTING: Metric (mm)]

Here you can set your preferred measurement standard in which you would like use with the VALUECUT series
print driver. You can choose between metric or imperial standards.

ValueCut User Manual

Accu-Aligning System

5-1

Chapter 5 Accu-Aligning System

5.1 Introduction

The ValueCut series cutting plotters feature a standard Accu-Aligning System (AAS II) to
guarantee precise contour cutting quality by detecting the registration marks printed around the
graphic.

Notice
 Avoid any kind of light source horizontally illuminating the AAS module.

- PROHIBITED - ACCEPTABLE

 DO NOT take off the cover of AAS module while in operation.

- PROHIBITED

ValueCut User Manual

Accu-Aligning System

5-2

5.2 AAS Calibrating the System

The AAS system has one calibration procedures to ensure maximum accuracy of AAS
operation. To operate the AAS you need to learn about the method of media feeding firstly.
(Refer to 4.1 Media Loading.)

5.2.1 Media Calibration

Media Calibration is to ensure the sensor being able to recognize the registration marks.
The factory default works on a wide range of materials. However, certain types of
materials may not work properly. Performing a media calibration may become necessary
while working with such materials to change the sensitivity of AAS for greater reliability.
Media calibration adjusts the media feeding according to media type for better accuracy
during cutting.

 When to use
We suggest white media for best cutting result. It is not necessary to perform media
calibration every time unless the registration marks on the printed media become
undetectable in AAS sensing process.

5.2.2 AAS Calibration

The first registration mark is designed to be different in order to identify the origin for AAS

auto-detection. The following precaution must be aware for registration marks to be read

automatically.

 Type of media

 Registration mark pattern

 Reading range required for detection the registration marks

 Position for registration marks and medium

The registration marks have to be:

 Created by cutting software like CorelDRAW plug-in

 In black color (printing quality of registration marks is essential; incorrect, misaligned

colors, blurry or smeared printout might leading to inaccurate cutting result)

 Length: The length of marks

 Range: 5mm~50mm
 Optimized Setting: 25mm

 Thickness: The line thickness of marks

 Range: 1mm~2mm

 Optimized Setting: 1mm

 Margin: The distance between marks and images

ValueCut User Manual

Accu-Aligning System

5-3

 Range: 0mm~50mm
 Optimized Setting: 5mm

The cutter can not detect the marks while:

 Cutter carriage is not located near the outside area of first mark before detecting

(See the picture in page 5-7 for auto-detecting area of first mark.)

 Medium thickness is more than 0.8mm

 Transparent medium is used

 Non-monochrome drawing. The marks can’t be read if is printed on colored medium

 Dirty or creased medium surface

5.2.3 AAS II on ValueCut

There are three types of AAS II mark patterns: 4-Point Positioning, Segmental Positioning, and
Multiple Copies. Note that before print out your designs by inkjet printers, the registration marks
have to be created on your graphic designs by cutting software like CorelDraw plug-in.
Hand-made marks or drawings won’t be reorganized by Mutoh cutting plotters. For more details
about registration mark setting in cutting software, please refer to ‘Appendix A-4: CorelDraw
Plug-In Instruction”.

1.

4-Point Positioning

This is the basic mark pattern that AAS II will auto detect four registration marks and contour
cut images inside those marks.

 Command: Esc.D1;(XDist);(YDist):

 Layout: 4 L-shaped marks at the 4 corners around the design

2.

Segmental Positioning

In addition to 4 original points, the intermediate registration marks are added on both X axis
and Y axis to help contour cut accurately, especially for cutting large images.

 Command: Esc.D2;(XDist);(YDist);(XStep);(YStep):

 Layout:

In-between distance on X: 200~600mm, default 300mm
In-between distance on Y: 200-600mm, default 300mm

ValueCut User Manual

Accu-Aligning System

5-4

 High Precision Long Picture Cutting

ValueCut performs segmental cutting to enhance output qualities.

 The object will be output following the Data Block pattern based on the

Segmental Positioning parameters.

 Cutting sequence: Date Block1-> Date Block2-> Date Block3- >Date Block4

3. Multiple Copies

The function is used to duplicate images to let you cut quantities of images at a time.The
AAS II sensor will automatically scan registration marks for each individual image to ensure
the contour cutting precision.

 Command: Esc.D3;(XCopies);(YCopies);(Space):

 Layout:

Condition 1 (Default) Condition 2

ValueCut User Manual

Accu-Aligning System

5-5

5.2.4 Automatic Distinction of the Plot Direction

For the convenience of users, ValueCut automatically detects the feeding direction of the
material when performing contour cutting. Figure 5-1 shows the Registration Mark detection
sequence when the material is fed in the standard way (1->2->3->4) while Figure 5-2 is how
ValueCut detects registration marks (3->4->1->2) when the material is reversely fed.
ValueCut is able to detect registration marks and performs contour cutting however users
feed the media.

Direction detection steps:

a. Detects the position of the 3rd Registration Mark
b. Proceeds to the 4th Registration Mark to detect the direction
(The existing detection procedure will be performed, followed by the detection of new line
segments)
c. The information is reflected in the driver and recalculated before output
d. The registration mark detection and object output process is implemented
(Registration Mark detection sequence: 3->4->1->2)

Figure 5-1 Figure 5-2

5.3 Printer Test

Before performing AAS contour cutting, it’s recommended to print out a test file that you can find
in the enclosed Installation CD to make sure the AAS II cutting accuracy of ValueCut.

There are two testing files for AASII:

1. AAS II_X_Y_Offset_Caberation_A4 .eps (A4 size)

ValueCut User Manual

Accu-Aligning System

5-6

2. AAS II_X_Y_Offset_Caberation_600_600 .eps (Default setting, it is recommended
for testing)

Print out the testing graphic. ( Please use high precision printer)
Load the graphic to ValueCut and sent the file to test the cutting job

 If there are any adjustments to be made, you can change the offset value by

following the steps:

 Measure the offset values from the printed line and the actual cutting line.
 Enter the AAS Offset under MISC function for the values you just measured,

then press Enter

 Test the cutting again
 AAS II offset X and Y value is defined as following:

Horizontal line is defined as X and vertical is defined as Y (when facing the
cutting plotter)
When the actual cutting line and the printed line need to be changed
towards the direction of origin mark, then simply add the negative value of
the offset. If the direction is from the opposite of the origin mark, then enter
positive values for the offset (see the following figures). This method applies
to both X and Y axes.

ValueCut User Manual

Accu-Aligning System

5-7

5.4 Contour Cutting

For accurate contour cutting with AAS function, please proceed the following steps:

Step 1 Creating Graphics

 Create the graphic that you want to print and cut in your software.

 Create a contour for cutting around the graphic.

TIPS1: Leave some space between the graphic and contour line.
TIPS2: Create the contour in a separate layer and assign a different color for it.

 Add registration marks around the graphic.

Note:

 Before adjusting the AAS II settings, please proceed scaling for width and length.
 The blade offset value isn’t set for this test graphic, please set it according to the blade

you use.

 If you have any question, please contact us or your local distributor for assistance.

Note:
The Multiple Copies function is also available. It automatically copy the graphic and

registration marks.

ValueCut User Manual

Accu-Aligning System

5-8

Step 2 Placing the Registration Marks

 The AAS Layout Instruction:

* Auto-detection function on the 1st mark covers the grey area

 Suggested 30mm margin on both left and right sides of media sheet.
 Suggested 50-70 mm margin on top and bottom edge of the media sheet to

prevent sheets dropping or any error occurred while media sizing.

Step 3 Print the Graphics

 Print the graphic and the marks with your printer

(Scaling = 100%).

 When printing on a roll media, make sure the orientation as following:

ValueCut User Manual

Accu-Aligning System

5-9

Step 4 Load the printout onto cutter

 The Origin Mark is is different from the rest registration marks. Please make sure the

media is fed with correct direction.

Step 5 Cut the Contour

 Send out the command from software to perform the contour cutting job.

5.5 Tips for AAS

For getting better results of contour cutting, there are some tips below for your reference.

 Keep light sources simple and avoid illuminating from the sides of cutter.
 Before operating AAS, change the maximum paper size in ValueCut driver property.

STEP 1 Find the ValueCut model in the “Printer & Fax” folder of your PC.
STEP 2 Open the Properties window and select the “Paper” tab.
STEP 3 Change the maximum Paper Size of X to 1200mm.

 Adjust the cutting speed to between 300~600mm/sec.
 Avoid the registration marks locating on the tracks of pinch rollers.

ValueCut User Manual

Basic Maintenance

6-1

This chapter explains the basic maintenance (i.e. cleaning the cutting plotter) required for the
cutting plotter. Except for the procedures mentioned below, all other maintenance must be
performed by a qualified service technician.

6.1 Cleaning the Cutting Plotter

Cleaning the machine properly and regularly will ensure optimal performance out of your
machine.

Cleaning Precaution !

Recommended Methods:



Gently wipe the cutting plotter surface with a lint-free cloth. If necessary, with a damp cloth
immersed in water or alcohol. Dry and wipe any remaining residue off a soft, lint-free cloth.



Wipe all dust and dirt from the tool carriage rails.



Use a vacuum cleaner to empty any accumulated dirt and media residue beneath the pinch
roller housing.



Clean the platen, paper sensors and pinch rollers with a damp cloth immersed in water or
alcohol, and dry with a soft, lint-free cloth.



Wipe dust and dirt from the stand.



Unplug the cutting plotter before cleaning

it

in order to prevent electrical shock.



Never use solvents,

abrasive cleaners or

strong detergents for cleaning. They may

damage the surface of the cutting plotter

and the moving parts.

6. Maintenance

ValueCut User Manual

Basic Maintenance

6-2

6.2 Cleaning the Grid Drum

1. Turn off the cutting plotter, and move the tool carriage away from the area needed to be
cleaned.

2. Raise the pinch rollers and move them away from the grid drum for cleaning.

3. Use a bristle brush (a toothbrush is acceptable) to remove dust from the drum surface.
Rotate the drum manually while cleaning. Refer to

Figure 6-1.

6.3 Cleaning the Pinch Rollers

1. If the pinch rollers require a thorough cleaning, use a lint-free cloth or cotton swab to wipe
away the accumulated dust from the rubber portion of the pinch rollers. To prevent the pinch
rollers from rotating while cleaning, use your finger to hold the pinch rollers to prevent them
from rotation

2. To remove the deeply-embedded or persistent dust, use the lint-free cloth or cotton swab
moistened with rubbing alcohol.

Figure 6-1

Note:

The daily maintenance of your cutting plotter is very important. Be sure to clean up the grid
drum and pinch rollers regularly for better cutting accuracy and output quality.

ValueCut User Manual

Trouble Shooting 7-1

This chapter is to help you correct some common problems you may come across. Prior to
getting into the details of this chapter, please be sure that your application environment is
compatible with the cutting plotter.

Possible Causes:

7.1 Non-Operational Problems

Check the following first:

 Does the AC power cord plug in properly?
 Does the AC power cord connected to the power connector properly?
 Does the power LED still illuminate?

Solutions:

If the LCM is able to display the message, the cutting plotter should be in a normal
condition. Switch off the cutting plotter and turn it on again to see if the problem still
existing.

If the LCM is not able to display any message, contact the technician from your dealer.

Why is the cutting plotter not functioning?

7. Trouble Shooting

Note:
Before having your cutting plotter serviced, please make sure that the malfunction is in your
cutting plotter, not the result of an interface problem or a malfunction in your computer or a
software problem.

ValueCut User Manual

Trouble Shooting 7-2

7.2 Operational Problems

Some mechanical problems or failure during operation will cause some problems. If the problem
still exists after the recommended actions have been taken, have your cutting plotter serviced.

7.2.1 LCM Error Messages

The error messages shown on the LCM present the problem first, and followed by
recommended actions.

Error, Check Media
Or Drum or X Motor

This message indicates that there might be a
problem on the X axis (the media feeding
direction). Check if the drum is working well
and if the media is well loaded. Correct the
problem and re-power on to reboot system.

Error, Check Media
Or Y Motor

This message indicates that there might be
an obstruction to carriage relating to a
problem on the Y axis (the carriage moving
direction). Correct the problem and
re-power on to reboot system

.

Error, Check Carriage

Sensor or VC Motor

This message indicates that the blade
up/down sensor malfunction. Re-power on to
re-boot system. If the problem still exists, find
a serviceman.

Graph Was Clipped.
Data In Buffer

This message indicates that the cutting
exceeds the cutting limit. Reload larger med

ia

or re-scale the plot to a smaller size; then
press the key followed by the display of LCM
to continue.

ValueCut User Manual

Trouble Shooting 7-3

7.2.2 Other operational problems

1. Pinch rollers

O (CORRECT)

╳ (INCORRECT)

Press

down

Stop bar

ENABLE

Pull up bottom to release grip

Press

DISABLE

Note: Never press the top release grip (the release grip is fully pressed when a clip
sound is heard) and pull the bottom release grip at the same time as the pictures shown
below. This will prevent you from disabling the pinch roller as the stop bar will not reach
the correct position and therefore will not be functioning.

ValueCut User Manual

Trouble Shooting 7-4

2. Media is rolled up during the cutting process

Step 1 Turn off the cutting plotter
Step 2 Move the pinch rollers to the side
Step 3 Pull the lever up
Step 4 Trim off the rolled up part of the media
Step 5 Reload the material

3 The media runs diagonally

Step 1 Stop the operation
Step 2 Move the pinch rollers to the side
Step 3 Pull the lever up
Step 4 Reload the media and make sure the media is correctly loaded (refer to the alignment
ruler).

4. The media lifts

Step 1 Stop the operation
Step 2 Move the pinch rollers to the side
Step 3 Pull the lever up
Step 4 Reload the sheet and ensure there are two pinch rollers on the very two sides of the
sheet.
Step 5 Ensure the vacuum is on (check the control panel) and increase the number of pinch
rollers.

5. The start and end points of the object are shifted

Step 1 Move the pinch rollers to the side
Step 2 Pull the lever up
Step 3 Reload the media and increase the number of pinch rollers.
Step 4 Activate “Over Cut” in “Tool Select” on the control panel if the above does not work

ValueCut User Manual

Trouble Shooting 7-5

7.3 Cutting Plotter/Computer Communication Problems

The messages showed below present problems in relation to cutting plotter/computer
communication.

Communication Error
Setup: MISC. key

Is the connection cable
connected to the cutting plotter
and computer properly?

Yes No

Has the interface setting
been done correctly?

Refer to Chapter 2 ­Connecting your cutting
plotter.

Yes No

Try the communication
between your cutting plotter
and computer. If it still does
not work, have your cutting
plotter serviced.

Refer to the “MISC” key in
Chapter 3 - Description of
Operation for the port setup.

If your cutting plotter can not recognize

the HP-GL/2 or HP-

GL commands, please

check the HP-GL/2 or HP-

GL commands

applied to your cutting plotter are

used

properly.

Note:

The computer also needs to set up compatible communication parameters to the cutting
plotter set up.

HP-GL/2 Cmd. Error

ValueCut User Manual

Trouble Shooting 7-6

7.4 Software Problems

Check the following first:

Does your software package indicate that it will work with

your computer and cutting plotter?
Does your software support HP-GL and HP-GL/2 drivers?
(* check the configuration settings of your software.)

Yes

No

Does the cutting plotter interface
match the requirements of your
software?

Does your
software
recommend
using a different
cable?

Does the software
vendor provide a
sample file?

Most well known cutting softwares

in the world have drivers for our

cutting plotters. If not, use

software that has HP-

GL and

HP-

GL/2 emulation supports and

you can chose the fol

lowing three

drivers:



A3 size: HP7475A



A1 size: HP7580A



A0 size: HP Draf Pro Exl or

HP Draf Master

Yes

No

Refer to Chapter
2 - Connecting
your cutting
plotter.

Yes

No

Try using the
recommende
d cable.

Yes No

Re-power on the
cutting plotter and
try to send the file
again.

Do something about the
error message display on
LCM, or consult your
software vendor.

ValueCut User Manual

Trouble Shooting 7-7

7.5 Cutting Quality Problems

Is the blade installed correctly and the blade
holder fastened securely?

Yes

No

Is the blade dull
or chipped?

Yes

No

Replace

with a new

blade

Is tool force set up
properly? (The default
for tool force is 80 gf)

Yes

No

Adjust the tool force to obtain an
optimum blade force. Refer to
Chapter 4.3 “Cutting Force and
Offset Adjustment”

Is the tool offset set up
properly?

Yes

No

Adjust the tool offset to
obtain an optimum value.

Is there any dirt adhered to
the blade?

Yes

No

Refer to Chapter 2.4
“ Blade Installation”

Remove the blade
and clean it.

Please contact your dealer for technician
support.

Note: The daily maintenance of your cutting plotter is very important. Be sure to clean up the
grid drum and pinch rollers regularly for better cutting accuracy and output quality.

ValueCut User Manual

ValueCut Specification

A-1

Model Number VC-600 VC-1300 VC-1800
Operational Method Roller-Type
Max. Cutting Width 610mm (24in) 1320mm (52in) 1830mm(72in)
Max. Cutting Length 50m (164ft)
Max. Media Loading Width 770mm (30.3in) 1594mm(62.7in) 1900mm(74.8in)
Min. Media Loading Width 50mm (1.97in) 300mm (11.8in)
Number of Pinch Rollers 3 4 6
Acceptable Material Thickness 0.8mm (0.03in)
Drive Motor DC Servo Control
Cutting Force 5~600 g
Max. Cutting Speed 1530 mm/sec (60ips / Diagonal)
Acceleration 4.2 G (gravity)
Offset 0~1.0 mm (with an increase of 0.025mm)
Memory Buffer 4 MB
Interfaces USB 2.0 (Full Speed)l and Serial (RS-232C)
Type of Command HP-GL, HP-GL/2
Mechanical Resolution

0.006mm

Software Resolution 0.025 mm
Distance Accuracy ±0.254 mm or ±0.1% of move, whichever is greater
Repeatability ±0.1mm
Curve & Arc Smoothing Yes
Configurable Origin Yes
Test Cut capability Yes
Tangential Yes
Repeat Yes
Copy Yes
Pouncing Yes
Control Panel LCD (20 digits x 2 lines), 14 Keys, 1 Power LED
Power Supply AC 100-240V, 50/60 Hz (auto switching)
Power Consumption 251.8 watts
Dimension (HxWxD) mm 414 * 930 *

490

1166 * 1754 * 667 750 * 2170 * 1160
(HxWxD) in 16.3 * 36.6 * 19.2 45.9 * 69.1 * 26.3 29.5 * 85.4 * 45.7
Net Weight 18 kg 50 kg 64 kg
Stand Optional Standard
Accu-Aligning System Completely Automatic Contour Cutting System for print to cut solution
Media Basket Optional

Standard

Temperature 15℃~30℃/ 60°F~86°F Operation

Environment

Humidity 25% ~ 75%

 Compatible with Windows 2000/XP/7/Vista.
 The specification and data sheet may vary with different materials used. In order to obtain the best output quality, please

maintain the machine regularly and properly.

 Mutoh reserves the right to change the specifications at any time without notice.
 The above listed specification values are effective only when operated with media certified by Mutoh.

ValueCut Specification

ValueCut User Manual

Blade Specification A-2

For cutting thick fluorescent and reflective vinyl. Also for cutting
detailed work in standard vinyl.

The blade is 45° with Red Cap(5-unit package), 0.25 mm offset

For cutting reflective vinyl, cardboard, sandblast, flock, and
stencil sharp edge.

The blade is 60° with Green Cap, 0.50 mm blade offset

For cutting thin sandblast mask and stencil with friction feed or
sprocket feed machine.

The blade is 60° with Blue Cap, 0.25 mm blade offset

For Cutting small text and fine detail. Sharp blade with smallest
offset.

The blade is 0.175 mm blade offset with Black Cap

For thin and delicate media such as window tint

The blade is 25° with Yellow Cap, 0.25 mm blade offset

Blade Specification

ValueCut User Manual

Blade Specification A-2

About the Tool

A generic term referring to the blade that cuts the sheet, the pen that does plotting, and the
LED bombsight (option) used for pointing to the reference point.
OFFSET is the distance that the blade tip is displaced from the centerline of the blade.

Protrusion Length of the Blade

Length of protrusion = t1 + t 2/ 2, but for your convenience you may just make it about

0.3mm ~ 0.5mm beyond the blade holder tip.

Central line

Blade

Blade tip

offset

Thickness of the
base paper (t 2)

Thickness of
the media (t1)

Protrusion length

of the blade

ValueCut User Manual

Optional and Consumable Item List A-3

Consumable Items

Part Number Item Name

VC-CHD

Cutting Blade Holder

VC-CBRE5

Cutting Blade Red Cap (45° 0.25 ）(5pcs/box)

VC-CBGR1

Cutting Blade Green Cap (60° 0.5 ）(1pcs/box)

VC-CBBU1

Cutting Blade Blue Cap (60° 0.25)(1pcs/box)

VC-CBBK1

Cutting Blade Black Cap (42° 0.175)(1pcs/box)

VC-CBYE5

Cutting Blade Yellow Cap (25° 0.25)(5pcs/box)

PSGB-BK

Pressurized Ballpoint Pen

VC-CMAT

Cutting Pad (W6mm*L10m)

VC-PT

Pouncing Tool assembly (Diameter: 1.5mm)

VC-PMAT

Pouncing Pad(L=1.5m)

VC-TW

Tweezers(L=11cm W=0.85cm )

VC-SB

Safe Blade

Optional Items

Part Number Item Name

VC-STD600

Stand for VC-600 (with Basket)

VC-TBL

Add-on flat table for VC-600

VC-RS

RS-232 Cable (25 pin)

VC-USB

USB Cable

Consumable and Optional Item List

ValueCut User Manual

CorelDRAW Plug-In A-4

AASII VBA Installer is applicable for CorelDRAW Version 11, 12, 13, 14, 15, 16.

Installation

1. Check the “AAS CorelDraw Installer” folder in ValueCut Installation CD, and double click
the “AASIIInstaller.exe” file to run the installation program.

2. Press the “Install” button to begin installing AASII CorelDRAW VBA.

CorelDRAW Plug-In Instruction

ValueCut User Manual

CorelDRAW Plug-In A-4

User Instructions

1. Run CorelDRAW to edit your graphics and select all images at once when you wish to
plot.

2. Select “ToolsVisual BasicPlay”.

ValueCut User Manual

CorelDRAW Plug-In A-4

The Visual Basic for Applications Marcos window will pop up.

Select Global Macros(AASII_Draw.gms) under the “Macros in” manual, and press “Run”.

3. Click on “Apply” and select whether you would like to add the registration marks by page
size or by object.

4. Now you can print out the image file with registration marks.

Note:
Note: “Add Registration Mark by Object” will be the
default selection if you click on the image whereas
“Add Registration Mark by page size” will be the
default one when the blank area on the page is
clicked.

ValueCut User Manual

CorelDRAW Plug-In A-4

Add Registration Mark by page size

If you tick “Add Registration Mark by page size” as shown in the figure below and click “Apply”,
your registration marks will be created automatically.

The system will create the 4 marks on the 4 corners of the page as shown in the picture below
wherever you move your image.

Note:
The length setting will be in the range of 5-25mm
according to your page size.
Please DO NOT make any changes to the “Origin”
section when you choose to add registration marks
by page size as indicated below otherwise the
position of the marks will be changed.

ValueCut User Manual

CorelDRAW Plug-In A-4

Add Registration Mark by Object

If you tick “Add Registration Mark by Object”, you will be offered three options of registration
marks as shown below.

4-Point Positioning

 Length: The length of marks

 Range: 5mm~50mm
 Optimized Setting: 25mm

 Thickness: The line thickness of marks

 Range: 1mm~2mm
 Optimized Setting: 1mm

 Margin: The distance between marks and images

 Range: 0mm~50mm
 Optimized Setting: 5mm

Segmental Positioning

 X Step: The distance of intermediate position on the X axis
 Y Step: The distance of intermediate position on the Y axis

 Range: 200mm~600mm
 Optimized Setting: Less than 500mm

Multiple Copies

 No. of X Copies: The numbers of copies on X axis
 No. of Y Copies: The numbers of copies on Y axis

 Range: 1~50

. (The more copies you make, the more time

is needed for data transmission.)
 Numbers of X Copies * Numbers of Y Copies = The total
amount of image copies

 Copies with outline：To show outlines of image graphics

Note:
The values entered in the “4-Point Positioning” section (length, thickness and margin) will still
be applied when you tick “Segmental Positioning” or “Multiple Copies”.

ValueCut User Manual

CorelDRAW Plug-In A-4

4-Point Positioning

The system will create the 4 marks as shown in the picture below.

4-Point Positioning

 Length: The length of marks

 Range: 5mm~50mm
 Optimized Setting: 25mm

 Thickness: The line thickness of marks

 Range: 1mm~2mm
 Optimized Setting: 1mm

 Margin: The distance between marks and images

 Range: 0mm~50mm
 Optimized Setting: 5mm

ValueCut User Manual

CorelDRAW Plug-In A-4

Note:
The values entered in the “4-Point Positioning” section (length, thickness and margin) will
still be applied when you tick “Segmental Positioning” or “Multiple Copies”.

1. To save your materials, in addition to amending object margins, you can also adjust the
length of the registration marks (5mm minimum) when you apply 4-Point Positioning
(see table 1 for suggestions based on different material sizes). The smaller the size is,
the smaller the distance between the object and the registration marks is (see the
figures below).

Page size
(unit: inch)

Suggested mark length

(unit: mm)
A6 (4.13 × 5.83) 5
A5 (5.83 × 8.27) 8
A4 (8.27 × 11.69) 11
A3 (11.69 × 16.54) 16
A2 (16.54 × 23.39) 23
A1 (23.39 × 33.11) and above

25*
Table 1

*25mm is the suggested value for the registration mark length

2. The size of the registration marks would affect the accuracy of registration mark
detection so please make sure the amount you enter is reasonable.

3. If you change the paper size, you will have to reset the registration marks otherwise the
previous setting will be applied.

Area to be cut

ValueCut User Manual

CorelDRAW Plug-In A-4

Segmental Positioning

For precise cutting quality, it is suggested to select “Segmental
Positioning” when you are working on an extra long or large-sized
image to increase cutting accuracy.

Segmental Positioning

 X Step: The distance of intermediate position on the X axis
 Y Step: The distance of intermediate position on the Y axis

 Range: 200mm~600mm
 Optimized Setting: Less than 500mm

The system will create the marks as shown in the picture below.

Segmental Positioning

ValueCut User Manual

CorelDRAW Plug-In A-4

Multiple Copies

It is suggested to select “Multiple Copies” when you would like to make several copies of one
image on your material to increase cutting accuracy.

Multiple Copies

 No. of X Copies: The numbers of copies on X axis
 No. of Y Copies: The numbers of copies on Y axis

 Range: 1~50. (The more copies you make, the more time is needed

for data transmission.)
 Numbers of X Copies * Numbers of Y Copies = The total amount of
image copies

 Copies with outline：To show outlines of image graphics

The system will create the as shown in the picture below.

X axis

Y axis

ValueCut User Manual

CorelDRAW Plug-In A-4

Segmental Positioning will be applied to Multiple Copies when the object to be copied is of large
size (with the length or width over 200mm) to increase the accuracy of registration mark
detection.

Segmental Positioning

Please make sure you are happy with
the settings for Segmental Positioning
as these will be applied to the copies
created.

ValueCut User Manual

CorelDRAW Plug-In A-4

Contour cutting through CorelDraw

Step 1: Position the paper with registration marks printed by your printer on the cutter.
Step 2: Select “FilesPrint”.

Please note that if you use CorelDraw X5, you must follow the steps below.
Click the “color” page and go to the “Color conversions performed by:” and then select the
model name of you cutter.

ValueCut User Manual

CorelDRAW Plug-In A-4

Step 2: Go to the “Layout” page and select Bottom left corner at “Reposition images to”.

Step 3: Click “Print”.

You can also add a Hot Icon for the AAS II Plug-in

Step 1: Select “ToolsCustomizationCommandsMacros”.

ValueCut User Manual

CorelDRAW Plug-In A-4

Step 2: Choose【_CorelDraw_AASII.Module._AASII】and drag it to the “commands” bar.

Step 3: If you want to have a different icon, select “ToolsCustomizationCommands
Appearance” to import a graphics for use as the icon. Choose an icon and press OK to
complete this setting.

ValueCut User Manual

Illustrator Plug-In A-5

AASII VBA Installer is applicable for Illustrator Version CS3, CS4, CS5, CS6.

Installation

1. Check the “AAS Illustrator Installer” folder in ValueCut Installation CD, and double click
the “AASIIInstaller.exe” file to run the installation program.

2. Press the “Install” button to begin installing AASII Illustrator VBA.

Illustrator Plug-In Instruction

Illustrator Plug-In Instruction

ValueCut User Manual

Illustrator Plug-In A-5

User Instructions

1) Open Illustrator.

2) Edit your image and create a contour line

3) Click on the image and apply the AAS function (FileScripts_AASII_Plug_In)

Contour line

Note: You must have the line width set as 0.001mm

ValueCut User Manual

Illustrator Plug-In A-5

4) Select the registration marks needed

5) Three types of registration marks are introduced here: 4-Point Positioning, Segmental
Positioning and Multiple Copies.

ValueCut User Manual

Illustrator Plug-In A-5

6) Confirm the registration marks (the 4-Point Position mark is used as an illustration in the
following steps).

Note:
The values entered in the “4-Point Positioning” section
(length, thickness and margin) will still be applied when

you tick

“

Segmental Positioning

”

or “Multiple Copies

”.

ValueCut User Manual

Illustrator Plug-In A-5

7) Click on the blank area on the page and then click “Document Setup”.

8) Hit “Edit Artboards”

Note:
Keep all Bleed settings as zero
when performing segmental cutting
to ensure accurate output.