Murray G4618000 Operator's Manual

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Model G461 8000

339587A O_

OWNER'S INFORMATION

Record the following information about your unit so that you will be able to provide it in case of loss or theft.

DATE PURCHASED:

STORE WHERE PURCHASED: ADDRESS

CITY

MODEL NO: SERIAL NO:

STATE

TELEPHONE

WAIlU NTY

dURRAY, INC. equipment limited warranty policy. Whan warranty repair is justified, MURRAY, INC. will welcome such repairs by any of its Authorized Service Centers. MUR RAY, INC. warrants every new MURRAY, INC. product ("NEW UNIT") purchased for noncommercia] use against defectsin mateda] and

workmanship in any part or parts ofthe NEW UNIT (except for blades, shear pins, belts, grass catcher bags, blade hubs, impellers, woodruff keys, pulleys, tires, shear bolts, due to the nature of thetr lunctlo ns are warranted for a period of 90 days, as they are subject

to normal wear and abuse), provided the purchaser returnsthe defective partor ports toone of MURRAY INC.'s Authorized Service Centers within a periodof two (2) years from the date of purchase. NEW UNITS purchased for commercial use (including without limitation, NEW

UNITS purchased for rental sod commercial landscaping) are warranted inthe same manner and to the same extent EXCEPT such NEW

UNITS are warranted for a period of thirty (30) days from the date ofpurchase MURRAY, INC.'s liability and the purchaser's soleand exclusive

remedy is limited to the repfecament of thepart orparts found to be dafectJve. All transportation charges on parts submitted for replacement

under this warranty shall be paid by the purchaser.

This limited warranty applies only with respect to defects in material and workmanship under normal and proper use of the NEW UNIT in its

unmodified condition. This _imited warranty does not extend to the replacement ofparts which are not defective, but where normal usage has

exhausted the life of the part M URRAY, INC. shall have no obiigatlen hereunder to make repairs orcause replacements necessitated in whole

or inpart by _e fault or negligence of the uset, orimproper orunauthorized use, or use in amanner forwhich the NEW UNIT was not designed,

or by causes external to the equipment, components or parts.

EACH ENGINE IS WARRANTED BY THEIR RESPECTIVE MANUFACTURER, AND MURRAY, INC. ASSUMES NO RESPONSIBIUTY

WITH RESPECT TO SUCH ITEMS.

Warranty service can be arranged for by contacting either a MURRAY, INC. Authorized Service Center or MURRAY, INC. Customer Service

Department, PO Box 8000, Jackson, TN 38.308. Warranty service can only be performed by a MURRAY, INC. Authorized Service Center. At the time of any WarTantyservice request, evidence must be presented as tothe date of the sale of the NEW UNIT, together with the unitmodel

number and the unit sedal nutuber contained onthe equipment. Any charges coved ngservice calls and/or tran sporfationofthe product to and from the place of inspectJan will be borne by the Purchaser. Any damage incurred during transportation will be borne by the Purchaser.

MURRAY, INC.'S UMITED WARRANTY EXTENDS ONLY TO THE PURCHASER AND IS NOT TRANSFERABLE. ALL CLAIMS UNDER THIS WARRANTY MUST ORIGINATE WITH THE ORIGINAL PURCHASER AND THE PURCHASER WILL INDEMNIFY AND HOLD

MURRAY INC. HARMLESS FROM ANY CLAIMS FOR BREACH OF WARRANTY ASSERTED AGAINST MURRAY, INC. BY ANY

PERSON OWNING THE NEW UNIT AFTER RESALE THEREOF BY THE PURCHASER.

THE EXPRESS WARRANTY SET FORTH IN THIS AGREEMENT IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPUED

INCLUDING WITHOUT LIMITATION, ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED BY MURRAY, INC.. IN NO EVENT SHALL

MURRAY, INC. BE UABLE FOR ANY DAMAGES WHATSOEVER ARISING OUT OF THE USE OR OPERATION OF THE EQUIPMENT (INCLUDING, WITHOUT RESTRICTION THE GENERALITY OF THE FOREGOING, ANY PERSONAL OR PROPERTY DAMAGES OR

DAMAGES FOR LOSS OF USE OR PROFIT). MURRAY, INC. does not authorize any person (whether natural or corporate) to assume for MURRAY, iNC. any obligation or liability in

connection with or with respect to any part orparts of the NEW UNIT. The seller ordealer of any NEW UNIT manufactured by MURRAY, INC. has no authority to make any representation or promises on behalf of MURRAY, INC. or to modify the terms or limitationsofthis warranty in any way.

TO QUALIFY FOR THE ABOVE WARRANTY THIS CERTIFICATE AND YOUR RECEIPT MUST BE PRESENTED TO YOUR AUTHORIZED SERVICE DEALER.

Date of Purchase Serial No. Where Purchased

MURRAY, INC.

PO Box 8000

Jackson, TN 38308

1-800-247-7464

TABLE OF €ONTENTS

WARRAN'[Y ........................................................................ 2

INTERNATIONAL SYMBOLS ............................................. 4

OWNER'S INFORMATION ................................................. 5

RESPONSIBILITY OF THE OWNER .................................. 5

SAFETY RULES .............................................................. 5-6

SAFE MOWING GUIDE ................................................... 7-9

STEPS TO FOLLOW ........................................................ 10

ASSEMBLY..................................................................11-14

OPERATION................................................................15-19

MAINTENANCE...........................................................20-26

ADJUSTMENTS...........................................................27-30

TROUBLESHOOTINGGUIDE.....................................31-32

STORAGE.........................................................................33

SLOPEGUIDE ..................................................................34

Fill in and mail the registration card packed with the unit. For service other than covered in this manual, contact an authorized service dealer. A nationwide parts and service organization has been established to provide locally available parts and service. A

list of authorized parts distributors has been included in the Repair Parts manual.

IS NOTE 1

ome tractor models may require different instructions for assembly and/or repair than shown in this manual. The

apalr Parts manual (supplied with tractor) will contain these instructions if required on your model.

This lawn tractor Is equipped with an Internal combustion engine end should not be used on or near any

unimproved forest-covered, brush-covered, or grass-covered land unless the engine's exhaust system Is

equipped with s spark errester meeting applicable local or state laws (If any). If a spark arreeter Is used, It

should be maintained In effective working order by the operator. In the State of California the above Is required by law (Secticn 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A spark arrsster for the muffler Is

available through an Authorized Service Center

References throughout this manual concerning the right or left side are determined as you face forward while seated in operator's seat.

Photographsand illustrationsin this manual may notshow yourmodelbut are for reference.Theyare based on the latest information.

California Proposition65 WARNING!

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

INTERNATIONAL SYMBOLS

IMPORTANT! These symbolsmay appear on your unitor In literature suppliedwith the product. Learn and understand their meaning.

ENGINE ENGINE ENGINE ENGINE STOP ON FAST SLOW CHOKE

START RUN STOP

O4L FUEL BAI"rERY LIGHTS/ LIGHTSOFF HOUR METER ALL- NEUTRAL FORWARD

pRESSURE LIGHTSON SYSTEMS-GO

REVERSE CLUTCH PARKING MOWER MOWER MOWER MOWER MOWER MOWER

BRAKE HEIGHT CUTTING CUTi'ING BLADE BLADE BLADE

HEIGHT RAISE HEIGHT CLUTCH ENGAGE DISENGAGE

LOWER

ARROW INCREASE DECREASE

,D(;])O

OFF

_4 AKE

• )

PARKING READOWNER'S/ HEARING CAUTION

BRAKE OPEEATOR'S PROTECTION

MANUAL

DANGERI KEEP DANGER! KEEP

HANO6 AND FEET HANDS AND FEET

AWAY AWAY

WARNING

THROWN OBJECTS. KEEP BYRTANDERS

AWAY. READ USERS INSTRUCTIONS BEFORE

OPERATING THIS MACHINE.

DO NOT USE THIS

AREAAS A STEP

DANGER WARNING WARNING

DISCONNECT DO NOT MOWWHEN GO UPAND DOWN

SPARK PLUG BEFORE CHILDREN & OTHERS SLOPES NOT

SERVICING UNIT. AREAROUND ACROSS. _ NOT

USE THB MACHtNE

ON SLOPES OF MORE

THAN 10_

WARNING

DO NOT TOUCH HOT SURFACE

MAX ig0N MAX±150N

WARNING

USE CAUTION WHEN CONNECTING OR

DISCONNECTING ACCESSORIES

SHIELD EYES

EXPLO_NE GASES

CAN CAUSE

BLINONESS OR

INJURY

NOSPARKS, FLAMES,

OR SMOKING

SULFURIC ACID CAN

CADSE BLINDNESS FLUSH EYES OR SEVERE BURNS IMMEDIATELY WITH

WATER. GET

MEDICAL HELP FAST

OWNER'S INFORMATION

This Ownar's/Operatol's Manual isfor several differentmodels. The instructionsare writtenfora personwithsome mechanical abiitly.

Lke mostseMca books, not all the stepsare described. Stops on howto loosen or tighten fasteners are steps anyone can follow with some mechanical ability. Read and followthese instructionsbefore you use the unit.

Know your product: Ifyou understand the unit and howthe unitoperates, you willgetthe best performance. Asyou reed this manual, compare the illustrationstothe unit. Learn the iocat ion and thefunctionofthe controls.To help prevent an accident, followthe operating

instructionsand the safety rules. Keep this manual for future reference. IMPORTANT: Many unitsam notassembled and am sold in cartons, it isthe responsibilityofthe owner to make sure the assembly instructionsinthis manual are exactly followed. Other unitsare purchased in an assembled condition. On assembled units,it isthe

responsibility of the owner to make sure the unit is correctly assembled. The owner must carefully check the unit according to the instructionsin this manual before it isfirst used.

RESPONSIBILITY OF THE OWNER

The responsibilityof the owner Is to followthe instructions below.

1. Carefullyreadandfollowtherubesforsafeoperation.

2. Followallthe assemblyinstructions.

3. Inspectthe unit. 4, Makesuratheoparatoroftheunitknowshowtocorrectlyuse

allstandardandaccessoryequipment.

5. Operatetheunitonlywithguards,shields,andothersafety items inplaceandworkingcorrectly.

6. Correctlyadjustthe unit,

•7. Servicethe unitonlywithauthorizedor approvedreplace-

meritparts.

8. Completeallmaintenanceontheunit.

EnvironmentalAwareness

• Do notfilltheengine'sfueltankcompletelyfull.

• Drainfuelforoff-seasonstorage.

• Useonlyunleadedgasoline.

• Servicethe aircleanerregularly.

• Changeoilregularly.Use30Woil insummer.

• Tune-uptheengineregularly.

• Keepequipmentinefficientoper_ingcondition,

• Disposeof usedengineoilpmpedy.

SAFETY RULES

Safe Operation Practices for Riding Vehicles

As Recommended by American National Standards Institute

WARNING: This cuffing machine Is capable of amputating hands and feet and throwing objects. Failure to observe the following safety Inatructlona could result In serious Injury or death to the operator or bystanders.

GENERAL OPERATION:

1. Reed, understand and follow aU instructions in the Owner's/Operator's Manual, on the machine, the engine and with any attachments before starting.

2. Only allow responsible adultsfamiliar withthe instructionsto operate the machine.

3. Clear the area ofobjects such as rocks, toys,wire, etc. which could be picked upand thrown by the blade.

4. Be sure the area isclear of other psople bafore mowing. Stop ths machine if anyone enters ths area.

5. Never carry passengers.

6. Disengagepowertothemoweroranyattachmentsbaforebackingup. Donotmowinreverseuniessabsclutelynecessary. Allays lookdown and behind before and while backing.

7. Beawaraofthedirectionthemowerdischargas. Donotpointdischargefromthemoweratanyoneoratplaceswherepeopiemay be. Do not operate the mower without either the entire grass bagger or the mower guard in place.

8. Slow down beforeturning.

9. Nevarieaveamschineunatlendedwiththeenginerunning. Alwaysdisengagetheblade(s),settheparkingbrake, stoptheengine and remove the key before dismounting.

10. Disengagepowertoattachment(s)whentranspertingornotinuse. Disangaga the blade(s) when not mowing.

11. Stop the engine before removing the grass bagger or uncloggingthe chute.

12. Mow only in daylight or good artificiallight.

13. Do not operate the machine while underthe influence of alcohol or drugs or when very tired.

14. Do notoperate thismachine it youara taking drugsorother medication whichcen cause drowsiness oraffect your abilityto operate

this machine.

15. Do not use this machine it you are mentally or physically unable to operate this machine safely.

16. Watch for traffic when operating near or crossing roadways.

17. Use extracaution when loading or unloading the machine when using a trailer or truckfor transporting.

18. Disengage all attachment clutches and shifl into Neutral before attemptingto start the engine (on gear drive models).

19. Disangageallattachmantclutchesbaforeattemptingtostarttheengine(onhydromodela).

20. Allaysw_arsafetyg_asses_r_neyeshie_dwh_ny_u_perateth_unitt_pr_tacty_ureyesfmmf_reign_bjectsthatcanbathr_wn

from the unit. Always wear eye pmtectldn when you make an adjustment or repair to the machine.

21. Use care when pullingloads or using heavy equipment. a. Use only approved drawbar hitch points.

b. Limit loads to those you can safely control. c. DOnot turn sharply. Use care when backing.

d. Use counterweights when suggested inthe Owner's/Operator's Manual.

SLOPE OPERATION:

Slopesand roughterrainare major factors relatedto lossofcontrolandtip overaccidentswhich canresult Insevereinjury or death. ALL slopesrequireextra caution, if you cannot backupthe elope or Hyou feel uneasy onthe slope,do not mow

It. See the "Slope Guide"Inthe back ofthis book to check for safe operaticn.

1. Mow up and down slopes, not across.

2. Remove obstacles such as rocks, limbs, etc...

3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. "Tall grass can hide obstacles."

4. Use slow speed. Choose a low enough gear sothat you will not have to stop or shiftwhile onthe slope (on gear drive models).

5. Use slow speed on slopes. Do notmake sudden speed changes (on hydro models).

6. Followthe manufacturer's recommendations for wheel weights or counterweights to improve stability.

7. Use extra care with grass baggers or other attachments, they can change the stabilityof the machine.

8. Ksap afl movement on the slopes slow end gradual. Do not make suddon changes in speed or direction.

9. Avoidstarting or stopping on a slope. H tires lose traction, disengage the blades and proceed slowlystraight down the slope.

DO NOT

1. DO Ilot tum en slopes unless absolutely necessary, then only turn slowlyand gradually downhill, ifpossible.

2. Donotmownsardmp-offs, ditchesorembankments. Awheelovertheedgeoranedgecavingincouldcauseasuddenoverturn

and an injury or death.

3. Do nct mow on wet grass. Reduced trastlon could cause sliding.

4. Do nct tryto stabilize the machine by puttingyour foot on the ground.

5. Do not use a grass catcher or other rear mounted accessories on steep slopes (greater than 10 degrees).

CHILDREN:

Tragic accidents can occur If the operator is not alart to the presence of children. Children are often attracted to the machine and the mowing actlvify. NEVER assume that children witl remain where you last saw them.

1. Ksap children out of the mowing area and inthe watchfulcare of an edult other than the operator.

2. Be alert and turn the engine off it children enter the area.

3. Before and when backing, look behind and down for small children.

4. Never carry children or any passengers. They may fall off and be seriously injures or interfere with the safe operation of the

machine.

5. Never allow children to operate the machine. Instructchildren in the dangers of the machine.

6. Use extr_ care when approaching blind corners, shrubs, trees or other objects that may obscurevision.

SERVICE:

1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.

e. Use only an approved container. b. Never remove the gas cap or add fuel withthe engine running. Allowthe engine to coolfor several minutes before refueling.

Do not smoke.

c. Never refuel the machine indoors. d. Never store the machine withfuel inthe tank or fuel container inside where there is an open flame, such as a water heater.

2. Never start or runthe engine inside a closed area.

3. Kaspaflnutsandboits, especiaily the blade attachment nuts tight. Frequentlycheckthebtade(a)forwearordamagesuchas

cracks and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade(a) from an authorized service dealer. For safety, replace the blade(s) every two years. Keep the equipment in good condition.

4. Nevertamperwiththesafetydevioes. Check their proper operatlonregutarly.

5. Toreducefirehazardskespthemachinefreeofgrass, leavasorotherdebrisbuild-up. Cleanupoilorfuelspills. Allowthemashine to cool before storing.

6. Stop and inspect the equipment ifyour strike an object. Repair, if necessary, before restarting.

7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not

change the engine governor settings or over-speed the engine.

8. Grass begger components are subject to wear, damage and deterioration,which could expose moving partsor allow objects to

bathrown. Forstorage, always make surethe grass bag isempty. Frequently check components and replace withmanufacturer's recommended parts when necessary.

9. Mower blade(s) are sharp and can cut. Wrap the blade(s) orwear gloves and use extracaution when servicingthem orthe mower

deck area.

10. Check the brake operation frequently. Adjust and service as required.

11. Wait for all movement to stop before servicing any part of the unit.

Look for thla symbol to Indicate important safety precautions. This symbol indicates: "Attention! Become Alert"

Your Safety Is At Rlak."

SAFE MOWING GUIDE

Each person that operates power equip-

ment must learn to use correct and safe mowing procedures. To help you learn,

carefully read the followlng pages. Most of the time the operator was not correctly

shown or did cot read the instructionson theunitorinthe Ownar'siOperator's Manual

before using the unit. Also, some opera- tots do not have enough experience. The

result is unsafe use, endangering the op- erator, bystandersand the equipmant. An- other result can be a poor appearance of

the area mowed.

Readthlsbook. Readthe instructionson

the unit.Operatethemoweraccordingto theSafe MowingGuide. Followalls_ety

ruios,cautionsorwarningsinthisbookand onthe unit. Makesureanyonethatuses

the unit readsthe instructionsand istold

howtosafelyoperatethemower.

The mower will give you good service and durability, itoperatad innormalconditions.

Ifthe mower is not correctly serviced or is used where the terrain is rough or unsuit-

able, product performance and safety will be decreasad.

Correct clothingis an importantpartofsafe mowing. Safety glasses will protect the eyes from objectsdisohargedbythe mower. Safety shoes with steel plates can protect a footfrom injury by the blade. For protec- tion from objects discharged from the mower, wear ck?.thingthat will cover the

arms and legs.

Before you start cuttingthe grass, practice usingthe mower ina large open and level

area. Learn the location of the controls on the mower. Know the purpose of the controls and how they work. In an emer-

gancy, how fast youcan stop the blade is important. Learn howtocontrol the mower

at all times. Many engines are startedby hand. When

youuse a pullstartorropestart, place your

feet apart and away from the blade(s).

Holdthe rope handle tight. Never wrap the rope around your arm orfingersfor a"Bet-

ter grip". To startthe engine, follow the

instructionsonthe mower, inthis book and inthe engine operating instructions.

For electric start engines, sit inthe seat to startthe engine. The battary can be dan-

gerous. Follow the instructions on the

battery,the acid container, and inthisbook

when working withthe battery. Even small batteries haveenough voltagetocause an

injury. Always be careful.

The mower is designed to be operated by one person. Never let another person ride

withyouon the unitor on any accessories. A passenger will make the unit harder to control, block the visibilityor distract the operatorand isdangerousto the operator, the passengerand the equipment+Without a passenger seat, the passenger can fall fromthe mower orcootactdangerous parts. A mower is not a toyfor showing off orfor

givingrides.

Never cutawet lawn. Wet grasscan cause an accident, affect mower performance

and can cause problems with future lawn growth and appearance. Wet grass is

slipperyand can cause the mower to slip. Someone can get injured by touching the blade(s). Wet grass tends to clog the

mower, causing poor discharge. Cut wet

grass willcollectonthe lawn, retardingthe growth of the grass. Also, getting the

mower wet will cause parts to rust and

decrease the life of the unit. When you look over the lawn, remember

obstacles that cannot be removad, like pipes, stumps or racks. Keep away from

these obstacles thatcan cause damage to the mower or injury to the operator or a

person near the mower. Clear the areaof rocks, toys, wire or other loose objects. These itemscan damage themower or can be discharged by the mower blade.

The blade of power mower rotates very fast. It can discharge rocks and other

objects over a long distance which can be dangerous. The force of the objects can break windows, cause injuries oreven put an eye oat. Most of the time the injuryis to a person, like a child. Keep avery person

completely away from the area to be mowed. Make sure the grass is cot dis-

charged toward anyone. Planning your mowing patternhas a double advantage. It can decrease the possibility of an injury and makethe clean up aftermowing easier.

Check the terrain ofthe area tobe mowed. Mow inpatternthat willkeep you away from

dangerous areas. Check the distanceyou

need to stop and the distance available to

turn. Slopes and rough terrain must be

mowed carefully and some areas must cot

be mowed at all. With ridingmowers, mow

upand down the hill. When you mustmow roughterrain or on slopes, never change

directions or change speeds and stop in these areas only in and emergency.

Before you ride up or down a slope, try to

back straightupthe slope. Do not ride up or down a slope that istoo steep to beck straight up. See the "Guide "in the back of

this Owner's/Operator's Manual to check any slopes.

SAFE MOWING GUIDE

Before you start cutting, make sure the mowerwas completely assembled accord-

ingto the Owner's/Operator's Manual. If

the mower was completely assembled at the store, you must stillcheck the mower

according to the assembly instructions. Make sure the mower is correctly as- sembled and that all fasteners are tight.

Make sure the engine has the correct amount of oil. Check these items often

during the lifeof the mower. Your mower hasagasoline engine. Gaso-

line is a dangerous fuel. Keep gasoline only in an approved safety gasoline con- tainer. Do not keep large amounts of gasoline. When you add gasoline to the

fueltank, do notsmoke. Storethe gasoline container and the mower in an area that

hasgoodventilation. Also, keep the gaso- lineaway from any flameslikethe pilot light

of afurnace or anyother soume of ignition.

Ifthe mower isto be stored for more than a

few weeks, remove the gasoline from the

fuel tank. When inside an enclosure, do not add gasoline to the fuel tank. Before

you add gasoline move the mower outside and add gasoline carefully. Before your

start theengine,remove anygasolinefrom the outside of the fuel tank or from the

mower. Warm gasolinewillexpand. Leave somespace int_tefuel tankforthe gasoline

to expand. Also, the fuel cap has a vent

holefor fuelvapors. Always usethe correct fuel cap. Failure to follow safety rules

aboutgasoline wigcause fires and explo- sions, injury to you and damage to the

equipment and other property.

If you add gasoline to an engine that is runningor hot, the resultcan be an explo- sion. Before you add gasoline, stop the engine and let the engine cootfor several

seconds. Remove dry grass and other debris from the mower. Keep the mower cleanto improvetbe performance, helpthe engine and transmission run cooler,ex-

tendthe likeof movingparts, and decrease the danger of a fire.

Fires and explosions are notthe onlydan-

gers when working around a mower. The

engine, transmission, and the muffler will

get hotinseveral minutes when the engine

isrunning. Do not touch these parts ofthe mower. Stop the engine. Let the engine

and transmission cool before servicingthe mower Remember, exhaust fumes aredan-

gerous. Never operate the engine insidea building.

When you get anew mower, itcan be anew

experience for thefamily. Tell each person how a mower can bedangerous. Remem-

ber, a mower isnot a toy. A mower is not to be used by children or anyone not old enough, strong enough or that does not have experience.

Ifthe mower isnotcorrectlyassembled, not operated correctly, or not regularly ser- viced, the mower can be dangerous. The

most importantruletofollow is always use goodjudgement and common sense. Mow

safely and carefully.

Your mower will easily cut thick grass.

Fingers, feet and other parts can also be

cut by the blade. Injuries occur when the

operator does not think and reaches into

the chute opening. Always operate the

mower as if the blade is rotating. Do not service or make an adjustment, except to thecarburetor,whilethe engine is running.

Use only accessories that are factory ap- proved for your mower. The wrong acces-

sorycan decrease the safety of the mower and can even damage the unit. Read and

follow the instructions included with the

accessory and the mower.

Use only original equipment or replace- ment parts that are factory approved for service, if you need service, select and Authorized Service Center for your mower.

If you do the work on the unit, follow the instructions in the Owner's/Operator's

Manual.

When you mow, remember that children are attracted to the mower. Always use

caution when mowing around obstacles

like trees or shrubs or when movingback-

ward. Only mow in a forward direction if

passible. Your visibilityisdecreasad when you mow backward. Also,the blades are

made to cut while the unit is moving for- ward. If you mow backward, the cutting

performance decreases.

Before you leave the mower, stop the en- gine. Remove the key. Disengage and

lower any attachment. Set the parking

brake. Never mount or dismountfrom the

seat while the engine is running. An acci- dent can occurif you touchthe brake, shift

lever,throttle,clutch,ormowerclutch lever while the engine is running. Mount and

dismount from the seat on the side oppo- site the discharge chute.

Make sure you are in good condition when

you mow. When you mow for several

hours your reflexes willdecrease and your mind willnotbe as alert. Take ashortbreak

or an accident can occur. Ifthe tempera- ture ishot,use cautiontoprevent dehydra-

tion. If you are tired, angry or not com- pletely alert, do not operate the mower. If you use alcohol, medication or drugs, do

not use the mower or any type of power

equipment.

Engine speed is a key to safe mowing and

to a good looking lawn. The maximum

speed of the engine was set atthe factory. Do not change the setting of the engine

governor. Select the maximum engine and ground

speed that is rightfor the terrain and the

height of the grass. The blade cuts best

when the engine is operating at maximum

SAFE MOWING GUIDE

speed. Also, thegrasscatcher willfunction better when the engine is operating at

maximum speed. On slopes,decrease the ground speed and use care making sure mower feels safe to operate.

ff the weather conditions are bad, do not mow. ff weather conditions become bed,

stopcuttingand finish later. Itisdangerous tocutgrass inthe rain. Always find protec-

tion in an electrical storm. If the weather conditionsare extra dry, protectyour eyes

with safety glasses from the dust and from

the objectsdischargedbythemower. Also,

a dust or a pollen mask can help.

Your mower is equipped with a number of safety devices which are important to the

safety ofthe operator and bystanders and

must never be changed or removed from the mower. If a safety device is lost, damaged or no longer functions, repair or replace the device beforeyou operate the

mower.

it isbest to mow duringthe day. If you must mow at night, make sure there is enough

lightfor safe operation. Your mower will require regular mainte-

nance and service. The maintenance schedule depends on the hours of use.

Also, mowing conditions can change the schedule. Check the Owner's/Operator's

Manualformore information. Correct main- tenance will helpthe mower function safely.

Do not service the mower (except for the carburetor f/

adjustment) while the en- gine is running. Beforeil_i

you servicethe unit,even _:i _ with the eng ne stopped, i_,- alwaysdisconnectthewire

fromthe spark plugto pre- ventthe engine from start-

ing. If you hit a large object during operation,

stopthe engine. Remove the wirefromthe sparkplug. Carefully inspectthe mowerfor damage. Before youstartthe engineagain, make the necessary repairs. If you feel new or excessive vibration, immediately

stopthe engine andcheck for the problem.

Vibrationcanbe a warningofa problem, Keepallnuts,belts and screwstight.

The blade isthe most dangerous pert ofthe

mower. Frequently check the blade and

the blade mounting fasteners. Keep the fasteners tight. If the blade hits a solid

object, stopthe engine. Remove the wire

from thespark plug. Check forablade that

is bent, cracked or for other damages. Before you start the engine, replace the damaged blade. For safety, replace the

blade every two years.

A sharp blade decreases the work load on the engine and more evenly cuts grass.

Frequently sharpen the blade for a better lookingcut. Use the left sideof the mower

desk totrim near an object. A grass catcher is a good a accessory for

your mower. For best performance and safety, make sure the grass catcher is

approved for usewith your mower. Follow the assembly and operation instructions

included with the grass catcher. Some grass catchers require a special

blade for best performance. Before you attach, check, or empty the grass catcher, alwaysstopthe angina. Before each useof

thegrasscatcher,checkfor cracks,wearor deterioration. Before you use the grass

catcher, replace a damaged part with a replacement partapproved by the factory.

For you to have a good green lawn, follow

the mowing procedures below. Do notcut the grass too short. Ifyou cut the grass to short you can cause the grass to become

yellow or make the lawn look brown. Use

a lower height of cut in cool monthswhen

the grass isthicker. Raise the heightofcut

inhot dry periods. Ifyoucutthe grass with

abladethat is notsharpor at a slow engine speed you can damage the grass. Move

the throttle control to the FAST position when mowing and usingthe grass catcher. Also, use a slower ground speed when

using the grass catcher.

Ifyouchange the direction orpatternofcut slightlyevery time you mow will make the grass grow stronger and thicker. Do not

add oilor gasoline to the mower while on the lawn. Spilled oilor gasolinecan killthe

grass. In high orthick grass, do nottry to cut all the grass the first time. Raise the

heightof cut on the first cuttingand lower the heightfor the next cutting.Anotherway

isto cut only partofthe width ofthe mower

and decrease your ground speed (not the

engine) to move more slowly so that the

mower can dischargethegrassas itmoves

forward.

Understand the controls and how they work. Learn the ground speed(s) of your mower. Check the stopping distance re-

quired at different travel speeds. Check the turning radius of the mower. The controlson your ridingmower are different from an automobile. The throttle is oper- ated by hand and holds the engine speed

constant untilitischanged. The lo_tion of the shiftleverand the shiftpattern isdiffer- ent from that of an automobile. Also, the brake and clutch systems are different. Remember the procedures tofollow in an emergency. Remember, turning off the ignition switch will stop the blade and the

drive mechanism. If the traction of the wheels is lostor does not feel safe, disen-

gage all systems and stop the engine. Dismountfromthe mower. Pushthe unitto

a safe place before you begin mowing again.

Your unit has an electrical system that includes an seat switch in the seat. The

seat switchdetects if the operator is sitting

on the seat. The engine will stop If the operator leaves the seat when the blade

engagement controlisengaged. This seat switch isa safety device only. It must not regularlybe used to stopthe engine orthe

blade. There are other control systemson

the mower for thispurpose. Always keep the seat switch and other safety devices

andcontrols inplace and operating foryour protection.

Remember, your mower is a toofthat can

be dangerous if it is not correctly used.

Follow the instructions in this Owner's/

Operator's Manual. Safe and careful use ofthe mower willgive youmany safe hours of problem free use.

STEPS TO FOLLOW

BEFORE MOWING

Be sure to dress correctly, Wear hard shoes, not sandals or tennis shoes. Examine the blade. A blade that is bent, cracked or damaged must be replaced with a factory replacement blade, Fillthe fuel tank outside. Clean off spitledfuel. Reed and follow the Owner's/Operator's Manual, the instructions with the engine, and the instructionswith any attachments.

Owner's/Operator's Manual instructionsare for your safety and the safety of others. Exhaust fumes are dangerous. Start the engine outside.

Make sure all safety devices are inplace and working correctly, Operation of the mower is only for a person that has experience.

Wet grass can be dangerous. Let the grass dry.

Instruct children and others to keep away from the work area. Never cut the grass without good light. Pick up loose objects. Remove them from the mowing area,

WHILE MOWING

Watch for fixed objects and avoid them. They can damage the mower or cause injury.

A hot angina, muffler, and transmission willcause a burn. Do not touch. Inclines and slopes must be carefulry mowed. Sea the *Guide" in the back ofthis book tocheck a slope. Lack of daylight or good artificial lightis cause to stop mowing. Examine the mower, the blade, and other parts for damage after hittinga foreign object or ifthe unitvibrates excessively. Do cot make adjustments or repairswithout stopping the engine (except for carburetor). Disconnect the spark plug wire.

On or near roads, watch out fortraffic, Direct discharge away from roads.

When mow ng, avoid areas where traction s unsure. Look back before changingdirection of travel. In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower. Never remove any safety related parts. Do not pour gasoline intoa engine that is hotor running.

AFTER MOWING

Always let the mower cool before storing in an enclosed area.

Foreign matedal on the mower is daagemus. Clean off grass, leaves, grease, and oil before storing. Tighten all loose nuts, belts, and screws before you use the unit.

Empty and clean any grass catcher or other accessory.

Remove the key or disconnect the spark plug wire to prevent unauthorized use.

Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion.

Only original parts or factory approved substitutescan be used to servicethe mower.

When storing the mower for an extended period, remove the fuel from the fuel tank,

Instruct children to leave the mower alone, if is cot a toy.

Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children,

Lubricate according to the Owner's/operator's Manual. See "Lubrication'.

IMPORTANT- READ THE OWNER'S/OPERATOR'S MANUAL. KEEP THIS BOOK FOR FUTURE USE AND REFERENCE.

A_ WARNING: Look for this symbol to point out important safety precautions. It means: "Attention! Become Alert!

Your Safety Is involved."

ASSEMBLY

Your lawn tractor has a right side and left side as you face forward while seated in operator's seat.

TO ACTIVATE BATTERY

IMPORTANT: : Before you attach the battery cables to the battery,check the batterydate code. The batterydatecodetells if the battery must be charged.

1. Check the battery date code on top of the battery.

2. If the battery is put into service before the battery date, the batterycables can be attached withoutcharging the battery.

See Battery Instaifatlon paragraph in Maintenance sec- tionof this manual.

3. If the battery is put into service after the battery date, the battery must be charged. To charge proceed:

STEERING WHEEL INSTALLATION

(FIG.=-ASSY)

1. Position front wheels straightforward.

2. Placa spacer (If so equipped) on steering shaft.

3. Place steering shaft cover (If so equipped) over spacer.

4. Aligncross holesin stesring wheel and steeringshaft.Make sure wheel single wheel spoke points down. NOTE: Use a smallPhillipsscrewdriver witha 114inchshaftto alignholes.

5. Drivespring pin through holes with a hammer.

IA When you charge the battery, do not moks.'_

Keepthe battery away from anysparks. Ths_

fumes from the battery acid can cause anJ explosion. ._

TO CHARGE THE "MAINTENANCE FREE"BATEERY

NOTE: Before you attach the battery cables, make sure the

batteryisful;y charged. This willextsndthe lifeofthe battery and providethe necessary power to start the engine.

4. Removebatteryfromlawntractor(see Battery Removal paragraph In Maintenancesection ofthis manual).

S. Removstheprotectivecapsfromthebattaryterminais.

6. Use a 12 volt battery charger tocharge the battery. Charge

at a rate of 6 amperes for one hour. If you do not have a battery charger, have an authorized servicecenter charge the battery. Complate assembly secticn ofthismanualwhile waiting for battery to charge.

7. Reinstallbattery (see Battery Installation paragraph In Maintenance section of this manual),

ASSEMBLY

SEAT INSTALLATION

1. Attach seat and seat plate to seat supportbracket with two

5/16-18 shoulder bolts end two hex head Iocknuts. Tighten securely (FIG. 3A-ASSY).

CHUTE DEFLECTOR ASSEMBLY

1. Place discharge chute deflector onto tractor deck (FIG. 4-ASSY).

2. Slide smoothendof pivotrodthroughrear tabon chute deflectorandrearmountingbrackettab (exposeapproxi-

mately 2 Inches ofpivot rod).

3. Spreadspringopenwithatwisting motionandplaceonto

pivotrodwithbentendof springascloseaspossibleto rear mountingbrackettabandoverchutedeflector.Straightend

ofspringshouldbe towardfronttabof chutedeflectorand

overmowerdeck (RG. 4-ASSY Inset).

4. Tapgroovedandofpivotrod(as Indicatedby snow) with

a hammeruntilrodisflushwithreartabonchutedeflector.

S. Install push nut on end ofpivot rod (FIG. 4-ASSY inset).

2. Connect seat switohto wire harnass. NOTE: If seat switch is

notconnected to wire harness, engine willstop when mower clutch lever isengaged (FIG. 3B-ASSY).

3. Attach wire harness to seat plate with press clip.

I_VOT Roo

CHUTE DEFLECTOR TORSION SPRING

MOWERDECK

REARTAB

REAR MOUNTING BRACKET TAB

STSAIGHT END OF SPRING

LE_'_OR FRONT

CHUTE DEF MOUNTING

BRACKET

TAS

PUSH

FRONTTAB NUT

INSET- TORSION SPRING INSTALLATION

TO ADJUST QUICK ADJUST SEAT

(FIG.3C-ASSY)

If adjustment Is needed:

1. Move seat adjustlever to the left and hold,while movingseat

forward or rearward to desired operator's position. Release

seat adjust lever.

NOTE: Make sure lever latches in slot.

MOWER DECK WHEEL ASSEMBLY

1. Attach mower deck wheelsto deckwheel mounting brackets

withwheelaxle boltsand 3/8 inchIocknutsas shown in(FIG. 4A-ASSY). NOTE: Use tophole on both rightand left wheel mountingbrackets as shown in (FIG. 4A-ASSY).

NOTE: If more adjustment is necessary see Mower Deck Wheel Adjustment in the Adjustment sectldn of this manual.

AXLE BOLT

ASSEMBLY

MOWER DECK INSTALLATION

1. Depress brake clutchpedal and set perking brake.

2. Place cuttingheightadjustmentlever in highestcutting position.

NOTE: Besurefrontadjustmenteccentricsaremountedin the secondhole from top of mowerdeckmountingbracketand

grooveon eccentricis pointedforward (FIG. 5-ASSY). Make adjustmentsifnecessaryand proceed.

GROOVE

FRONT

ADJLBTMENI"

ECCENTRIC

MOWER DECK MOUNTING

BRACKET

MOWER DECK LEVELINGADJUSTMENTHOLES

3. Place mower deck on rightside of tractor with chute away from tractor.

4. Turn frontwheels all the way to the left.

S. Lift deck hitch.Slide mowerdeckhalfwayundertractor,

rotatingmowerdeckcounterclockwiseandloweringdeck hitch.Slidemowerdeckforward undertractortoacentered

position.

6. Slide mower deck rearward. Connect mower deck engagement cable to mower deck clutch spring

(FIG. 5A-ASSY). Besure openendof springispointeddown (FIG. 5A-ASSY inset).

I LIWER ENGINE PULLEY

ENGINE

PULLEY

8. Remove hairpincottersandflat washer from the left and right

hand hanger pins (RG. 6-ASSY), remove hitch rod and hairpincotter from front mounting bracket (RG. 6A-ASSY)

and lay allparts aside for later use.

9. Place cutting heightadjustment lever in lowest cuttingposi-

tion. NOTE: Be sure mower deck lift arms are on inside of mower deck liftbrackets.

10. Slide left mower deck liftbracket on hanger pin of leftrearlift

arm and secure in place with flat washer and hairpincotter removed in step 8. Repeat attachment assembly for right

rear mower deck liftbracket.

11.Place cuttingheightadjustmentlever in highestcutting position.

HANGER PIN

MOWER DECK LIFT BRACKET

REAR LIFT ARM

7. Slidedeck toward frontof tractor. Flex lower engine pulley

belt guides away from engine pulley and slipdeck drive belt

on lower engine pulley. Reposition belt guides to 1/16" from pulley (FIG. 5B-ASSY).

12. L_t front of mower desk and place a 2 x 4 up on edge, between front tires and underfront center of m,,-,er deck.

Thiswillbe used for leverage to raise and k)wermower deck as needed to align front hitchmounting holes in step 13.

ASSEMBLY

13. Lift front deck hitch. NOTE: Be sure ears of deck hitchare to outside offront mounting brackat. Liftfrontof mower deck

with 2x 4 and align left hand deck hitch mounting hole with

lefthandfrontmountingbracket hole, installhitchrodthru left hand holes and intoright hand front mountingbracket hole. (RG. 6A-ASSY) NOTE: Once the 2 x 4 has been placed under front edge of mower deck, cutting height adjustment levercan be moved to a lower position ifneeded for easier alignment of holes to install hitch rod.

14. Plane 2 x4 on side, underfront center of mower deck. This willbe used for leverage to raise and lowerdeck as neadad

to align mounting holes in step 16.

15.Placecuttingheightadjustment leverin lowestcuttingposi- tion.

16. Liftfront of mower deckwith 2 x4 and align righthand deck

hitch mountinghole with right hand front mountingbracket hole, and install hitch rod thru deck hitch mounting hole.

Install hairpin cotter removed in step 8.

17.Check mower deck leveling and adjustment as required.

See Mower Deck Leveling Adjustment paragraph in Adjustments section ofthis manual.

TO SERVICE ENGINE (FIG. 7-ASSY)

1. Place tractorso engine is in a level position.

2. Raise hood to gain access to engine. NOTE: Raise and

lower slowly to avoid personal injuryor damage to tractor.

3. Remove oil_i!lcep/dipstick. Clean dipstickwith a rag.

4. Check oil level. Use a funnel to add oil to the engine

crankcase, if the oil level is below the full mark. See Engine

Operating and Maintenance manual for properprocedure.

5. Reinstalloil fill cap/dipstick and tighten securely.

6, Checkto makesurethatsparkplugwire(s)is/areattached

tosparkplug(s).

7. Fill gas tank with clean, fresh lead-free gasoline with a

minimum rating of 77 octane. Low-lead or regular grade leaded gasolines are acceptable. Do not mix oil with gaso-

line. Be certain container is clean and free from rustor other foreign particles. Never usa gasoline that may be stale from

long periods of storage in the container.

_ ever fill the gas tank while the engine Is |

running or Is hot. Immediately wipe off any

spilled gasoline before attempting to start

engine.

TO SERVICE TRACTOR

1. Check tire pressure. Recommended operating tire pressure

is 10 to 14 pounds per square inch.Check side wall oftires for manufacturer's maximum tire pressure. Do notexceed thispressure.Equaltire pressure shouldbe maintained in all

tires.

2. Check all nutsand bolts to be sure none are loose.

3. Return totheTo Activate Battery paragraph inthissection and complete the battery installation.

OPERATION

The operation of this lawn tractor can result in objects being thrown into the eyes, which can result in severe eye darn- age. Always wear safety glasses or eye

shieldswhile operating a lawntractor. We recommend standard safety glasses or a wide vision safety mask for over spectacles.

Get toknowyourlawntractoranditscontrols.Be sureyou(or any othw operator) have reed and understoodthe Safety

Pageslistedinthefrontofthismanual.

Your new lawn tractor will give years of service if cared for properly. Never run intotrees, curbs, etc. Service regularlyand

store inadry area. Operate your lawntractor atslowspeeds until you become familiar with the machine. Avoidsharp turnsat high speed and uphillor downhillturns. Operate tractor carefully. Be

especially cautious on hills. When riding down inclines, keep shiftcontrolinlowspeed withbrake-clutchpedal out.This allows

the engine to controlthe speed. Use brake forfast stopson hills.

KEEP MOWER CLEAN. Grass clippingsmay pack under the mower deck due to the internal moisturecontent of the grass. This accumulation of cut grass should be removed after each mowing. Remove ignitionkey and scrape accumulationoffwith a putty knifeor similar tool. Cleaning ofthe underside iseasier

if mower deck is removed. See Mower Deck Removal para- graph inMalntenanca section of this manual. Remove dirtand debris from engine area with a brushor cloth.

Do Not operate this tractor without a chute_

deflector in place.A lawn tractor can be dan- gerous to operate If misused. On slopes, be

very cautious and avoid sharp turns to pre- vent tipping or loss of control. NEVER carry

passengers. ,e

€ONTROLS

FIG. 1-OP shows all operating controls. The controls and their

functions are as follows:

• , I\1

L - Regulates engine and blade speed.

Engine should always be run at fast speed for best grass cut-

ting. NOTE: For models without a choke control button the

choke is regulated with the throttle control lever.

Ionitlon Switch - Used to startand stop engine. Turn key all

the way rightto 3rd position to start engine. When key is re-

leased after starting engine it will return to 2nd position. To stop engine, turn kay to 1st position. Remove key to lock igni-

tion.

Headlloht Switch - Turns headlights on and off. With engine running, push ON end of switchto turn headlights on.

To turn headlights off push OFF end of switch.

OPERATION

Choke Control (if so eOUlDDed) - Used to start cold engine.

All Svmma Go Lloht (If so eouleoed_ - If this indicator islit, the engine will not start.

1. Your clutch-brake pedal may not be fullydepressed.

2. The mower clutch lever may not be in the DISENGAGE

position.

Ammeter (If so soUlDDedl - Indicates whether bakery is be-

ing recharged when engine is running. If charge is not indi- cated while engine is running at full throttle, have engine charging system checked by an authorized engine service

dealer.

Transmission Coptrol Levtr - Used to select ground speed

ranges as well as direction of motion (forward-neutral-re- verse). Forward speed ranges are labeled (1 -2-3-4-5) or (1-2- 3-d-S-S).

No. 1 range isslowest forward speed, usedfortraveling up or down steep hills or for snow removal.

No. 2 range is used for cutting tail or heavy grass. No. 3 range is used for average mowing conditions.

No. 4 range is used for light mowing.

NO. 5 range is used for very light mowing on smooth flat

surfaces on a 6 speed. On a 5 speed it is used for

transportingthe unit.

No. 6 range should be used for transporting unit only,

l A Come toe full stop before changing dlrection_

• °fm°t=- )

_- Usedto lockbrake-clutch pedal inbrake position. NOTE: Check gear shift position and know o p • r-

ating intentions before releasing brake.

1. Depress brake-clutch pedal fully, engaging brake.

2. Push parking brake lever forward and engage notch in

parking brake lever against main frame.

3. To release parking brake, apply pressure to pedal and

swing will release parking brake lever.

Brake-Clutch Pedal - This is a dual purpose control. Press pedal halfway down to disengage clutch, it is usedforchanging

speed range or direction oftravel(forward or reverse). Release pedalto engage clutch. With pedalcompletely depressed, brake

is applied.

OPERATION

_- Usedtoengageordisengagethe power tothemowerdeckbledes.Withmowerclutchlevermovedallthe

waytoDISENGAGE (rearward)position,bladesshouldstopin

asaleperiodoftime.UseDISENGAGEpositionwhenusingas atractorfor yardjobssuchas pullinga miler, seeder,sweeper

or otheraccessories.

Move lever slowly (Never"snap" the lever) toward front of lawn tractor to engage power to the blades. It is important

to engage mower clutch leverwhile engine is running at full

speed.

2. Move lever slowlytoward rearof lawn tractor to disengage power to blades and to apply blade brakes.

Mower clutch lever must always he In full DISENGAGE position to start engine. Never place lever In ENGAGE position until engine Is warmed up and operator Is on seat, ready to start mowing. Always return lever to DISENGAGE position before dismounting from tractor.

Cuttlna Haloht Adlustment Lever - Used to change height of cut. The bottom position of lever is the lowest

cutting height and the top position isthe highest cuttingheight. Other positions change height of cut approximately 1/2 inch

each,

Grasp lever (FIG.I-OP) with left hand and pullupward to

raise mower deck. You will hear a click sound as lever

passes to next height position. Grasp leverwith lefthand and pull upward slightly.Depress

button on end oflever with thumb to release height adjust-

ment lever latch and lower mower deck to

desired height. Release latchbuttonand allow lever to latch

in place.

_ Blades will not stop Immediately. Keap"_

hands and feet from under the mower deck _ and away from the discharge chute. |

OPERATION

TO START ENGINE

Read Operstlon section in this manual and Engine Operat- Ing and Malntenanne manual before trying to start engine.

NOTE: Be sure engine ¢rancass Is filled to the full mark before starting engine. Never run engine unless crank-

case Is properly filled with oil and dipstick Is tightened se- curely.

IMPORTANT: When starting engine, the brake-clutch pedal must be fully depressed and mower clutch lever must be in full DISENGAGE positionto engage the lockout switches. The All Systems Go light (If so equipped) on dash will glow and engine will not crank unless these conditions are met.

Your lawn tractor is equipped with a seat switch. The engine will stop If operator Is not firmly seated In operator's seat when mower clutch lever Is engaged.

Lssnlng forward or to one side on the seat may cause the

engine to stop. To leave operstor's seat, the brake-clutch

pedal must be pushed all the way down and locked or

engine will stop.

To start engine proceed as follows:

1. Check to make sure fuel tank contains clean, fresh gaso- line, and engine crankcase is properlyfilled with oil.

2. Depress and hold brake-clutch pedal all the way down. Place shift lever in NEUTRAL position.

3. Place mower clutch lever in DISENGAGE position.

4. Place throttle control lever to FAST position.

A warm engine willrequirelittleor no choking.For cold startsplace'throttlecontrol leverinchokepositionor pull

chokecontrol out.Thiswilldependonthetypechokeyour unitis equippedwith,

Turn ignition key to START position. Release key when engine has started. NOTE: Continuous cranking of more than 15 seconds per minute can cause starterto overheat. Allow starter to cool two minutes after prolonged cranking

of more than 15 seconds per minute.

After engine starts, move throttle control out of choke

positionto desired engine speed or gradually push choke control all the way in and move throttle control lever to

desired engine speed. This willdepend on the type choke your unitis equipped with.

8. To stop engine, turn ignitionkey to OFF position.

I IMPORTANT

Move throttle to slow before turning Ignition off to reduce muffler "POP".

Failure to do so will result In engine and exhaust system damage.

If engine cranks but fells to start, proceed as follows:

1. Checkto make surefueltank contains clean, fresh gasoline.

2. Checkto make surespark plug(s)is/are tightened securely intoengine and spark plug wire(s) is/are attached to spark plug(s).

3. Carburetor adjustment may be necessary (see Engine Operating and Malntanence manual).

If engine does not crank, check the following:

1. Be sure brake-clutch pedal is fully depressed and mower clutch lever is in DISENGAGE position.

2. Be sure the battery has been serviced and charged.

3. Check fuse in red wire near beck of ignitionswitch.

LAWN TRACTOR OPERATION

Take a comfortable riding position on seat of lawn tractor and startengine as outlined. After engine warm-up, move the

transmissioncontrol leverto a slowspeed position to get used to your lawn tractor. After you become familiar with the opera- tion of your tractor, move the transmission control lever to a faster speed. With mower blades stopped, make your first run

in a large, open, level area. Learn to start, stop, and change direction in this area. Once you learn to maneuver your lawn

tractor, move throttle control to FAST position. Slowly move mower clutch lever to ENGAGE positionand start mowing. To stop blades, move lever to DISENGAGE position. To stop

engine, movethrottlecontrolto SLOWposition,t urnignitionkey to OFF position. CAU'nON: Disengage mower clutch lever,

set parking brake, stop engine, lower mower deck and remove key before leaving operator's position. Always

dismount from left side. Your lawn tractor Is equipped with a seat switch. The

• nglna will stop Ifoperator Is not firmly seated In operator's seat when mower clutch lever is engaged. Leaning forward

or to one side onthe seat may cause the engine to stop. To leave operator's seat, the brake-clutch pedal must be

pushed all the way down and locked or engine will stop.

OPERATION

TO AVOID SERIOUS INJURY OR DEATH Read Owner's'Operator's Manual(s).

Know location & function of all controls. Keep guards, safety shields and switches In

place and working. Remove objects that could be thrown by

blade(s).

_ Do not mowwhen chlldren &othersare around.

Never carry chlldren or passengers. Look down and behind before and whlle back-

Ing. Do not mow where machlns could tlp or sllp. If machlne stops going uphill, dleangage

blade(s) and back down slowly. Remove key when leaving machine.

Avoid sudden turns. Go up and down slopes, not across.

MOWING HINTS

Forbestmowing results,engineshouldberunat fastthrottleand groundspeed controlledby shift controllever position. Forward

speed ofthe lawntractor mustbe controlled in accordance with thetypeand quantityofgrass being mowed. The moregrassthat

must be cut, the slower the speed forward should be. When cutting light grass, the forward speed can be increased. By observing the cutting actionofyour mower, you can determine how fast you can travel.

Your mower may tend to leave unmowed stripswhen longand tender grass isbeing mowed. Tender grass has a high intemal moisture content and is easily depressed by the lawn tractor

wheels, and may not always spring back in time to be cut. To overcome this condition, we advise mowing the lawn in a counterclockwise direction, overlapping previous cut, which allowsthe liftingaction ofthe rotatingblades toliftthe grass into the cutting path.

The rear wheals are driven by a transaxla, similar to an automobile differential. This makes short turns po_s_e and prevents marring of the lawn. It is possible to spin the drive

wheels of the lawn tractor under adverse conditions. When one wheel slips, shift your weight over this wheel to obtain more

pullingpower. Your lawntractor isvery maneuverable and can be reversed to back out ofdead ends. CAUTION: Dlcengsga mower blades before backing up. Carefully check area behind tractor for children or pets before becking up.

MAINTENANCE

The warranty on this lawn tractor does not cover items that

have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain

lawn tractor as instructed in this manual. The following Main-

tsnanca Check List is supplied to assist operator to pmpedy

maintain lawn tractor. This is a check list only. Adjustments referred to will be found in Adjustments section

ofthis manual.

BEFORE STORAGE BEGINNING EACH SEASON

EVERY 100 HOURS EVERY 50 HOURS

EVERY 25 HOURS

MONTHLY FREQUENTLY

AFTER FIRST 5 HOURS

MAINTENANCE CHECK LIST

SERVICE RECORD

FILL IN DATES AS YOU COMPLETE REGULAR SERVICE

BEFORE EACH USE

CheckEngineOilLevel ChangeEngineOil

ChangeOil Filter(ifsoequipped) CleanAirFilter

ChangeSparkPlug(s) ReplaceAir FilterPaper Cartridge

CleanAirScreen InspectMuffler/SparkArrestor

ReplaceFuelFilter CheckBatteryFluidLevel/Recharge (i

CleanBatteryandTerminals AdjustMotionDr_veBeltTension

CheckBrakeOperation

CheckTransmissionCooling CheckTire Pressure(10-14 Ibs) AdjustMowerDeck Belt

Sharpenor ReplaceMower Blades Checkfor LooseFasteners CleanLawnTractor See LubricationChart

i I

I I

NOTES: 1, Change more often when operating under a heavy load or in HIGH temperatures. (90°and above)

2. Service more often when operating in dirtyor dusty conditions. 3. Replace more often when mowing in sandy soil.

• _ LUBRICA110N

At no time during maintenance or adjustments can the lawn tractor be lifted more than 20

Inches from level position without taking the

_ following precautions:

1. Remove gasollna from tank and run engine until carburetor is dry.

2. Remove battery. (see BATTERY REMOVAL paragraph In MAINTENANCE section.)

3. Remove oil from crankcase.

For lubrication frequency see Maintenance Check List. For lubrication points and type of lubricant see Lubrication

Chart. The transmission has been lubricated for life.

MAINTENANCE

CLEANING LAWN TUCTOR

Grass clippings may pack under the mower deck due to the internal moisture content of the grass. This accumulation

of cut grass should be removed a:ftereach mowing. Remove

ignitionkey and scrape accumulation off with a putty knife or similartool. Cleaning of the undersideis easier if mower deck is removed. See paragraph Mower Deck Removal. Remove dirt and debris from engine area with a brush or cloth.

ENGINE MAINTENAHCE

See Engine Operating end Maintenance manual for mainte- nance instructions.

MAIHTAIN THE AIR FILTER

The air filter should be cleaned and/or replaced every 25 hours of operation under normal operating conditions; more

often under dusty conditions. To clean the air filter see Engine OperaUng and Maintenance manual.

SPARK PLUG MAINTENANCE

Spark plug should be checked periodicallyfor excessive car- bon and gap. The spark plug gap should be checked with a wire feeler gauge and set at .030 inchas shown inthe Engine Operating and Maintenance manual.

TO CHANGE CRANKCASE OIL

(FIG. 1-MAINT}

Change crankcase oil after first 5 hours ofoperation and every 25 hours thereafter, Sea Engine Operating and Mainte-

nance manual for proper procedure. Your unit is equipped with an oil drain plug or an oil drain

valve. Usa procedure that pertains to yourunit.

For oll drain plug:

1. Placea flatbottom2 quartcontainerunderoi!drainplug.

NOTE: It may be necessary to raise left side of lawn tractor (with blocks under left wheels) to get proper drainage.

2. Removeoildrainplugtodrainoil. NOTE:Oilfillcap/dip_tick should be loosened to serve as an air vent.

3. Reinstalloil drain plug, remove oilfill cap/dipstick and refill crankcase.

4. Reinstalloil fil! cap/dipstick.

For oil drain valve:

1. Place a flatbottom2 quartcontainer beneath oildrainvalve. NOTE: The user has the option ofconnecting a vinyl hose

toport end of valve inorder todrain usedoilintocontainerfor disposal.

NOTE: Itmaybenocessary to raise leftsideoflawntractor(with blocks under left wheels) to get proper drainage.

2. Turn oil drain valve countemlockwisa and pull to drain oil. NOTE: Oil fillcap/dipstickshouldbe loosened to serve as an

air vent.

3. Tocloseoildrainvalvepushandturnclockwise.Removeoil

fill cap/dipstick and refill crankcase as outlined in

Engine Operatingand Maintenance manual.

4. Reinstall oil fillcap/dipstick.

MAINTENANCE

LUBRICATION CHART

Orientation view only. Do Not stand on end. WIPEGREASEON

SECTOR GEAR AND STEERING GEAR

AXLE(IFSOE(:UIPPED)_r_

_ ONBOTHSIDES

_ , ' B_T_RIO_F ON BOTH SLUES

f _" USE SAME TYPE OIL USED IN CUNKCASBA OOOD GUDB OF CUP GREASE '_ EVERY 2S NOURS OF OPEUTION

HEADUGHT BULB REPLACEMENT (FIG. 2-MAINT)

NOTE: Du nut remove the plastic headlamp lens when replacingthe headlight bulbs.

1. Lift hood.

2. Turn the headlight harness (holding the bulb) 1/4 turn

counterclockwise (to the left) and remove.

3. Pull the bulb out (do not unscrew). Push in new bulb.

4. Replace the headlight harness and turn a quarter turn clockwise to the right to lock in place.

TO REMOVE

BULB

HEADLIGHT

4ARNESS

MAINTENANCE

Whenyou charge the battery,do not smoke. I

Keepthe batteryaway from any sparks. The I fumes from the battery acid can cause an|

explosion. )

BATTERY MAINTENANCE

When starter operates properly and battery connections are

clean and tight but cranking difficulty is experienced, battery

may not be charged. Batteryshould be taken to an authorized service station and tested.

If engine will not start rightaway under normalcranking speed, continued cranking will run down the battery and may cause

damage to starter. Check ignitionand fuel systems and correct

any faults. The battery should be kept clean. If the top has an accumula-

tion of dirt Drgrease, remove the battery from vehicle forclean-

ing. The battery should be cleaned with a mild solutionof bak- ing soda and water. Brush this on, keeping vent plugstightly in place to prevent any solution from entering the cells. Allowso- lution to work for a few minutes, then rinse with clean water and wipe battery dry. if battery terminals are corroded, clean

with a wire brush and coat terminals with petroleum jelly. Be

sure to reinstall battery in the same position and properly reconnect battery cables (red to positive, black to negative).

Proper care will lengthen battery life. When replacement becomes necessary, use battery of same size and type for

continued trouble-free service (see Repair Parts section/

manual).

t_k Always dlaconnect negative (black) cable flrst."_

Removing positive cable first can result In| sparks If the wrench touches any metal sur-|

face. Be sure battery hold-down bracket dcas/

, not touch batterytermlnala and cauca a spark.J

BATTERY REMOVAL (FIG.3-MAINI')

1. Raise seat and disconnect negative (black) batten/cable

and move away from terminal.

2. Pullaway batterycable boot (If so equipped) from positive

(+) battery terminal. Disconnect positive (red) battery cable

from battery.

3. Remove plastic wing nutfrom battery hold-downrod. 4, RBmove battery hold-down bracket and hold-down rod.

5. Liftbattery out of tractor.

6. Reinstall battery (see Battery Installation paragraph).

NEGATIVE (-) BLACK BATTERY CABLE

BATTERY HOLD-DOWN BRACKET

1/4 X 3/4 INCH HEX HEAD SCREW

S LOT

BATTERY t#OOT

(IF SO EQUIPPED)

BATTERY

f .............

PC_SITIVE (+) RED

BATTERY BA'I-rE Ry CABLE

1/4X 3/4 INCH HEX HEAD SCREW

PLASTICWINGNUT

"(-) BATTERYTERMINAL

NEGATIVE (-) BLACK BATTERY CABLE

BATTERY HOLD-DOWN

/ LARGEHOLE

POSITIVE (+) RED BATTERY TERMINAL

BATrERY BOOT (IF SO EQUIPPED)

POSITIVE (+) RED BATTERY CABLE

CUT-AWAYVIEW FROM RIGHT-HANDSIDE OF TRACTOR

MAINTENANCE

_ Ahvoys connect postt_e (red) cable first. Con- i

ncctlng ncgat beecable first canresult insparks

If the wrench touches any metal surface. Be sure battsry hokJ-down brackst does not touch

battery terminals and cause a spark

BATTERY INSTALLATION

(Fie.3- UNT)

1. Raise seat plate and place battery back into tractor with

positive (+) terminal toward right side of tractor.

Place battery hold-down bracket through slot in back of console. NOTE: Turn bracket to side, place through slotin console and rotate upright.

Place hook end of battery hold-down rodthroughshift lever hole in main frame and hook into small hole in front of

battery.

Place threaded end of hold-down red through loop in

bracket and secure with plastic wingnut.

NOTE: Tighten with pliers ifnecessary.

5. Attach positive(red) battery cable topositive (+)terminalon

, batterywith a 1/4 X 3/4 inchhex head screw and a 1/4 inch

keps nut.

6, Slide battery boot (if so equipped) up cable and over

terminal.

7. Attach negative (black) battery cable to negative (-) terminal on battery with a 1/4 X 314 inch hex head screw

and a 1/4 inc_keps nut.

BELT GUIDES

This unitis equipped with belt guides (FIG. 4-MAINT) located next to engine pulley. These belt guides are angle rods se-

cured to main frame. The guides are moved (by loosening Iocknuta) before replacing belts. When repositloning (after

new belt Installation) allow 1/16 inchgap between guide and pulley.

LAWN TRACTOR DRIVE BELT REPLACEMENT

Your lawn tractor uses v-belts made of special compounds. If any belt becomes worn or breaks, replace with original

equipment belt (see Repair Parts section/manual), NEVER USE A SUBSTITUTE. To replace tractor drive belt

proceed:

1. Remove mower deck. Sea Mower Deck Removal para-

graph.

Depress brakeclutchpedal and set parking brake.

Loosendutch idlerpulley mountingscrewenough to allow

belt to be removed between pulley and retainer (FIG. 5- MAINT).

4. Remove cotter pinthat attaches shif?lever totransaxle and remove shift lever from transaxle shift bracket,

(FIG.4.MAINT)

5. Loosen transaxle pulley belt guide.

6. Removebaif from transaxlepulley(rollover top oftransexte pulley).

tt.

10.

11.

12.

13.

Remove belt from engine pulley and replace with new

originalequipmentbelt in reverseorderor removal. NOTE:

Be sure drivebeltisinstalledtoinsideofupperengine pulley belt guide and transaxle pulley belt guide.

Reinstall shiftlever to transaxid shiftbracket withcotterpin removed in step 4.

With parking brake lever in 3rd notch, secure belt retainer

on dutch idler pulley(RG. 5 MAINT) NOTE: Belt retainer should point to where running board meets main frame.

Makedrivebeltadjustment.SeeLawn TractorDriveBelt AdjustmentparagraphinAdjustmentssection.

Checktractorbrakeadjustment.Makeadjustmentifneces- sary.See Lawn Tractor BrakeAdjustmentparagraphin Adjustmentssectionof thismanual.

If blade drive belt needs replacement, do so before reinstallingmower deck assembly.

Reinstall mower deck in reverse order of removal.

LOWER ENGINEPULLEY

MAINTENANCE

MOWER DECK REMOVAL

1. Set parldng brake.

2. Movemower clutchleverto disengagedpositionand mower

deck to lowest cut position.

3. Turn thefront wheels allthe way tothe leftto allowthedeck

hitch to slide past the rightfront wheel.

4. Remove hairpin cofterfrom mower deck hitchrodatfrontof

deck (RG. 6A,MAINT). Remove hitchrod and lowerdeck hitch.

5. Remove hairpincotter and flatwasherfrom right hand

hangerpin.Sliderightliftbracket offrearliftarm.

6. Removehairpincotterand Ifatwasherfromthe lefthand hangerpin.Slidetheleftliftbracketoffrearliftarm.

7. Slidedecktowardfrontoftractor.

Flex lower engine pulley belt guides away from engine pulley and slip mower deck drive belt off lower engine

pulley. Note original position of lower engine pulley belt guides (RG.4-MAINT). Correct distance between guide

and pulley is 1/16".

g. Disconnect mowerdeck engage mentcable (FIG. 7-MAINT)

from mower deck clutchspring.

10. Deck can now be pulledout from rightside of unit.

11. Install mower (see Mower Deck Installation paragraph in Assembly section of this manual).

BLADE DRIVE BELT REPLACEMENT

(FIG.:r. UNT)

1. Remove mower deck (see Mower Deck Removal para-

graph inthis section).

2. Remove mower deck belt guards.

3. Note position of belt retaineron idler pulley #1 and #2 so that retainer can be repositioned properly after belt

installation.

To remove long belt:

4. Loosen nut on idler pulley #1 enough to slip belt between pulley and belt retainer.

5. Remove old belt and replace with a new original

equipment belt. NOTE: Check condition of short belt. If it needs to be replaced do so at this time.

To remove short belt:

6. Loosen nut on idler pulley #2 enough to slip belt

between pulley and belt retainer.

7. Pull brake arm away fromcenter quill assembly enough to slip belt off of pulley.

8. Remove old belt and replace with a new original

equipment belt.

After replacing long and short belts:

9. Adjust belt retainers and ratighten nuts on idler pulley #1 and #2.

10. Adjust belt guide near center quillto 1/16"from pulley.

11. Adjust belt guide near rightblade quill 1!16" from pulley.

12. Reinstall belt guards.

13. Reinstall mower deck assembly.

14. Adjust belt as described in paragraph Blade Drive Belt

Adjustment in Adjustments section.

HANGER PIN REARLIFTARM

MOWER DEC UFT BRACKET

FLAT WASHER

MOWER CLUTCH CABLE

ASSEMBLY

MOWER DECK BELT CLUTCHCABLE _UARD)

SPRING SHORTBELT

BELTGUIDE

BELT

HAIR PIN COTTER

MAINTENANCE

8LAM (R6. 8. uml

The cutting blades should be sharp and well-balanced to run

smoothly. Blades should have correct amount of "lift" for proper cutting anddischarge of clippings. Lift iscreated by up-

turned bent tip edges of blade ends. As cutting edges of blades wear, the bent tip edges also wear, decreasing blade lift, resulting in decreased cutting ability. It is recommended blades be replaced when upturned ends show signs ofwear.

IMPORTANT: Stop engine end Inspect blades at once If you strike any solid unyielding object. Check to make

sure blade mounting screws are tight. To remove blades:

1. Remove mower deck. See Mower Deck Removal pare-

graph.

DO NOT handle blades with bare hands. Weerl

gloves or wrap blade with newspaper or other| material while removing or Installing blade. ]

2. With a 9/16 inch wrench, remove blade mountingscrews by turningscrews counterclockwise.

When replacing blades, besure allparts are reassembled in proper order (see Repair Parts section/manual) or severe vibration will occur. Bent tip edges of blades must be up toward top ofmowerdeck or blades willnotcut.NOTE: Make

sure blade mounting screws ere tightened securely. We

recommend using a 10 inchwrench or a torque wrench. If a

torque wrench is used, torque blade mounting screws to

between 30 and 35 foot pounds.

3. Reinstall mower deck.

ToSUAP.PmBLAHS(RO.9-J Uml

Care should be taken to keep blades balanced. An unbal- anced blade willcause excessive vibration and eventual dam-

age to mower and engine.

1. Blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on mower.

2. Place center hole of blade over heed of the nail or end of a screwdriver clamped horizontally in a vice. If blade

is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen

heavy end untilthe blade is balanced.

BLADE

CENTERHOLE

BENTTIP EDGE

BLADE

SHARP

SPRING

,WASHERS

SCREW

Keephands,feet,hairandIooeeclothlngaway"_ from any moving parts on engine or lawn|

tractor when making any adjustments that| require engine to be running. DO NOT carryl passengers. ,)

Located beneath the main frame are two v-belts` One v-belt (lawn tractor drive belt) transmits power to the transaxle which, in turn transmits power to the rear wheels. The other v- belt transmits power to the mower blades.

Located on the mower deck is a clutchthat disengages power to the blades and a deck leveling adjustment.

Before any adjustments are made, it is necessary that you

understand the function of the brake, clutch, and the brake-

clutch pedal. The pedal disengages the clutchwhen partially depressed and applies the brake when fully depressed. Adjustment of the lawn tractor drive belt and brake must

be synchronized so brake does not grab before clutch disengages. An incorrect adjustment causes brakes to grab

or hold while power is being transmitted to the rear wheels.

Lawn tractor will try to move with brake applied. To replace drive belts, you must remove mower deck,

Removal of deck isn't necessary for other adjustments, but it several adjustments are needed, it will be more convenient if

deck isremoved.

ADJUSTMENTS

Depress brake-clutch pedal far enough to latch parking brake inthird notch (insert, RG.2-ADJ).

At no time during the adjustment or repairs can the lawn tractor be lifted more than 20

Inches from level position without taking the

_ following precautions:

1. Remove gasoline from tank and run en- gine until carburetor Is dry.

2. Remove bsttery (see BAI"rERY REMOVAL

paragraph In MAINTENANCE eectlon of this

manual).

3. Removeoll from crankcase.

2. Loosen clutchingidlerpulley (RG.2-ADJ) mounting screw.

3. If brake-clutch pedal was too far forward slide idler

pulleyintoward engine pulley. If pedal was too farrearward slide idler pu!ley out away from engine pulley.

4. Retighten idler pulley mountingscrew. NOTE: Belt retainer should point toward position where running beard meets main frame (RG.2oADJ).

5. Release brake.clutch pedal and recheck pedal for proper

position. Readjust if necessary.

6. Check lawn tractor brake adjustment as outlined in para-

graph Lawn Tractor Brake AdJustmanL

LAWN TRACTOR DRIVE BELT ADJUSTMENT

The drive belt is kept tight by a spring attached to the brake- clutch pedal assembly. When drive belt is properly adjusted, brake.clutch pedal in fullyreleased position should appear as

shown in FIG.I-ADJ. ffdrive bait requires adjustment, adjust as follows:

BRAKE-CLUTCH

PEDAL_

LAWN TRACTOR BRAKE ADJUSTMENT

Your tractor is equipped with an adjustable disc brake

mounted on the transexls`

To checkbrake operation:

1. Stoptractorons hardflatsurfaceandturnoffengine.

2, Place shift control lever in (NEUTRAL) position.

3. Depress brake-clutchpedal enoughto latchperking brake in

2nd notch (FIG. 2-ADJ).

4, Try topush tractor. Ifyou are unable to push tractor,brake

istco tight and should be loosened (see To adjust tight brake).

5. Depressbrake-clutch pedal enough to latch parkingbrake in

4th notch (FIG. 2-ADJ).

6. Tryto push tractor, if you are able to push tractor, brake is too loose and shouldbe tightened (see To adjust loose brake).

LAWN TRACTOR BRAKE ADJUSTMENT

(CONT.)

To adjust loose brake:

1. Placoshiftcontrollever in (NEUTRAL) position anddeprass brake-clutch pedal enough to latch parking brake in 4th

notch.

2. Turn brake adjusting nut clockwise until you cannot push tractor.

3. Rechecktractorbrakeadjustmentas outlinedinTo check brake oporstlon.

To adjust tight brake:

1. Placeshiftcontrolleverin(NEUTRAL)positionanddepress brake-clutchpedal enoughto latchperking brake in 2nd

notch.

2. Turn brake adjustingnutcounter-c!ockwiseuntilyoucan pushtractor.

3. RechecktractorbrakeadjustmentasoutlinedinTo check

brakeoperation.

Duringtractor operation, check for stoppingdistance. If tractor requires more than six (6) feet for stopping distance at high

speed in highest gear, the brake must be adjusted (see Lawn Tractor Brake Adjustment above).

ADJUSTMENTS

Measure height from the bottom of the left hand blade mounting screw to ground. Height should be 3-1/2 inches

with mower deck set in high cut.

If adjustment is necessary, block up mower deck with a

2 x 4 and set height adjustment leverto lowcut position.

Remove hair pin cotter (FIG. 4-ADJ) from clevis pin. Remove clevis pin.

Loosen hax jam nut on cable above clevis. Turn

clevis clockwise to raise mower deck. Turn counterclock-

wise to lower deck. Each 1-1/2 complete turn of clevis represents approximately 1/8 inchchange in the height of

mower deck. Reinstall clevis and clevis pin. Return height adjustment

lever to highcut positionand remove wood blockfromunder deck.

Check mowerdeck height measurement. If measurement is correct reinstall hairpin cotter and tighten jam nut. If more

adjustment is necessary repeat preceding instructions. Check and adjust level of mower deck as outlined in para-

graph Mower Deck Leveling Adjustment.

MOWER DECK HEIGHT ADJUSTMENT

Before making any mower deck height adjustments, check air

pressure in all four tires. All tires must be p_operly inflsted.

Recommended air pressure is 10 to 14 pounds per square inch. Check side wall of tire for manufacturer's maximum tire

pressure. Do not exceed this pressure. Equal tire pressure should be maintained in all tires.

Main frame on lawn tractor should be level across the front

from left side to rightside. If main frame will not sit level, the two outside axle mounting screws may be too tight. The two

outside mounting screws must be loose enough to allow front axle to pivot. NOTE: DO NOT loosen center mounting screw.

1. Park lawntractoron firmlevel surfase, suchas a drivewayor garage floor.

2. Place mower deck height adjustment lever in high cut

position.

MOWER DECK WHEEL ADJUSTMENT

Mower deck wheels may be adjusted to four positions. Both wheels must be adjusted to the same position. NOTE: Do Not adjustwheels to support mower deck while mowing or uneven cuttingwill rasult.

To adjust mower deck wheels proceed:

1. Park lawn tractoron firm levelsurface, such as a driveway or

garage floor.

2. Set cutting height adjustment lever to lowest anticipated

cutting height.

3. Adjust wheels to a pesiticn 1/8 inch to I/4 inch above the

ground. Change wheel height adjustment by relocating shoulder bolt in one of four positions in wheel mounting

bracket.

ADJUSTMENTS

MOW.DECK/

MOUNTING BRACKET MOWER DECK LEVELING

ADJUSTMENT HOLES

MOWER DECK LEVEUNG ADJUSTMENT

Before making any mower deck leveling adjustments, check air pressure in allfour tires. Recommended air pressure is 10

to 14 pounds per square inch. Check sidewall of tires for

manufacturer's maximum tire pressure. Do not exceed this pressure. Equal tire pressure should be maintained in all tires.

Tractor main frame should be level across the front from left side to right side. If mainframe will not sit level, the two outside

axle mounting screws may be too tight. The two outside mounting screws must be loose enough to allow front axle to

pivot. NOTE: DO NOT loosen center mounting screw.

The mower deck level can be adjusted from front to back and from side to side. Always adjust front to back level first.

1. Park tractor on firm level surface, such as a driveway or

garage fidor.

2. Check andadjustheightofmower deck asoutlinad inMower

Deck Height Adjustment paragraph.

3. Place mower deckcutting height adjustment isver inmidcut positidn. NOTE: All adjustments will be made from mid cut position.

To adjust front to back level.

4. Measure height, from level surface, ofrightside blade tipsat front and rear of mower deck (be sure all tires are

properly Inflated). Ifdistances are equal or not more than 1/8 inch lower in front, no front to back adjustment is necessary.

5. Ifadjustment is necessary, loosen front eccentric mounting screws (FIG. 5-ADJ) and turn front adjustment eccentric

clockwise or counterclockwise as required. NOTE: When grooveon eccentric ispointed straight forward (FIG. 5-ADJ inset)frontof deck isatthe lowest!:)oint.Turnboth accentrics so grooves are pointing same direction (upward or down- ward). Always keep grooves toward front of lawn tractor.

If more adjustment is necessary, front of mower deck may be raised or lowered by relocating eccentric mounting screws in

higheror lower hole positionon mower deck mountingbracket.

6. Hold eccentric with a wrench while tightening eccentric mountingscrews securely.

To adjustside toside level.

7. Measureheight, fromlevelsurface, ofleftandrightbladetips

at outside edge of deck. If blades are equal or not morethan 1/8 inchdifferent, noside to side adjustment is necessary.

8. Ifadjustmentisnecassary,loosen rightsideaccentricmount- ing screw (RG. 6-ADJ) and turn eccentric clockwise or

counterclockwise as required to level mower deck. NOTE: When grooveineccentric is pointing downward, rightsideof

deck isin idwest position.When groove ispointing upward, rightside of deck is in highest position.

9. Hold eccentric with a wrench while tightening right side

eccentric mountingscrew securely.

ECCENTRIC

IDLER PULLEY

FRONTOF DECK

BLADE DRIVE BELT ADJUSTMENT

When mower blade drive belt slips and blades will not re'/to

full speed while mowing, the blade drive belt should be tight-

ened. To adjust:

1. Place mower clutch leverin disengaged position.

2. Loosen idlerpulley hex nut (FIG. 6-ADJ).

3. Slideidler pulleytoward centerof deckto tightenbelt. NOTE: Only a small amount of movement shouldbe required.

4. Retightsn hax nuton idler pulley.

To check adjustment start engine and run engine at (FAST) throttlesetting. Engage mowerclutch lever and allow suffi-

cient time for blades to run to full speed, then disengage mower clutch lever.Blades shouldstopwithinafew seconds

and remain stopped. If blades do not stop or tend to creep, adjustment is too tight.

6. To loosen bladedrivebelt,roverse step 3above. NOTE: The left blade drive belt has noadjustment.

ADJUSTMENTS

STEERING GEAR ADJUSTMENT

(FIG. 8.ADJ)

If excessive play develops in the steering, adjust pinion and sector gears as follows:

1. Slightly loosen sector gear mounting screw under main

frame.

2. Turnsectorgeareccentricto movesectorgearforwardor backwardas required.

3. Hold sector gear eccentric with wrench while tightening mounting screw securely.

BLADE BRAKE ADJUSTMENT

1. Right hand and canter quill brake pods should completely clearquill assembly pulleys when the mower clutch lever is in the engaged position.

2. Ifthe canter quill brake pod does not clearthara istoo much slackinthe mowerclutch engagement cable. The springcan

be repositionad on the idler arm extension in an aitamate holeorthe cable conduit end can be adjusted at the pulley

support bracket to eliminate excess slack in engagement system. _.

3. Inthe disengagad position there shouldbe notension on the mower deck clutch spring. There should be only enough slackas to allow approximately 1inch total sideways move- mentofthe cable-end/spring-end junction. Thisensuresthat

the brake isexerting proper pressure to stop the center and

left hand blade effectively.

4. Check adjustment on righthand brake pad. Locknuton end of brake rod should be approximately 1/8 inch from brake pad mounting Ixscket with mower clutchlever disengaged and right hand brake pad against quillpulley. Adjust Iocknut

if necessary.

ENGINE ADJUSTMENTS

See Engine Operating and Maintenance manual for engine adjustment instructions.

TROUBLESHOOTING GUIDE

PItOBIUEM

MowerCuts

R_wed or

Uneven

Mowor

Leaves

Unmowed

Strip

Between

Blades

Mower

Scalps

Lawn

Mower Will

Not

Discharge

Clippings

Blade Drive Belt Comes

Off

Oudng Use

CORRECTION

1. Remove any accumulation of grass clippings from underside of mower deck housing.

2. Make certain blades are sharp end in good condition (not bent or Incorrectly mounted).

3. Check blade mounting screw(s). Blade screw(s) must be tight.

4. Check mc_ver deck leveling adjustment per manual. Adjust if necessary. S. Check blade belt _slen per manual. Adjust if necessary.

6. Check quill assembly(s) for damage or wear. Replace if necessary.

7. Check for possible damage to mower deck housing. Repair or replace if necessary.

8. Check pivot tube (if so equipped) assembly for damage. If bent or damaged, repair or replace.

9. Check deck wheels being run on ground.

1. Mowinga heavystandofgrass or grasswithexcessivesurfacemoisturecouldallowmowerto leave an

unmowedsthp.

2. Forwardspeedshouldbe adjustedto mowingconditionsby fransmlssionlever position.Engineshouldbe runat full

throttle.

3. Makecertain bladesaresharpendin goodcondition.Replaceifnecessary.

4. Checkbladebelttension.Adjustifnecessary. S.Checkquill assembly(a)fordamageorwear. Replaceif necessary.

6. Checkfor damagetomowerdeckhousing.Repairor replaceif necessary.

1. Check mower height adjustment settng and readjust if needed. Scalping is more likelyon rough or uneven lawns.

2. Check for damage to mower deck housing. Repair or replace if necessary.

3. Check for bent blade(e) or quid esaembly(a). Replace if necessary.

4. Check mower deck leveling adjustment and adjust if necessary.

6. Check for damaged deck wheels.

1. Remove any accumulation of grass clippings from underside of mower deck housing.

2. Wet cendidons can cause the discharge chute and underside of mower deck to become plugged with dippings. Do not mow wet grass.

3. Forward speed should be adjusted to mowing conditions by transmission laver position. Engine should be run at full

throttle.

4. When mowing long grass make firstcutting in high position, then re-out at normal cutting height.

5. Check blade belt tension per manual. Adjust if necessary.

6. If blade(s) have been replaced, make sure they have been correctly mounted.

7. When mulching plug is installed clippings wLIInotdischarge.

1. Blade drive belt may suffer internal damage to cords when it comes off during use. If belt stillcomes off after checking all steps below, replace with a new original equipment belt.

2. Check belt tension per manual. Adjust if necessary.

3. Check belt guide. Correct clearance is 1/16 inch from belt when blade engage lever isengaged.

4. Check mower deck leveling adjustment per manual. Adjust if necessary.

S. Check for end remove any foreign objects intederlng with belt travel.

6. Check all pulleys on mower deck. A bent or split pulley could cause problems. Replace if necessary.

7. Check engine drive pulley inner surface. If inner surface is rough or spill pulley should be replaced.

8. Check blade engagement idler assembly for wear. Replace necessary parts.

Blade Drive 1. If grass is too high or wet, beltslippage may occur.

Belt Slips 2. Check belt for wear or damage. Replace if necessary.

3. Check blade belt tension per manual. Adjust if necessary.

4. Check blade drive belt tension spring. If spring is stretched or damaged, replace spdng.

Blade Drive 1. Check all belt guides. Correct clearance is 1116 inch from belt when blade engage lever is engaged.

Belt Wears 2. Check for end remove any foreign objects interfering with belt travel.

Exceuively 3. Check pulleys for damage. Replace if necessary.

4. Make certain blade brake is clearing belt when mower clutch lever is engaged. Adjust or replace if necessary.

5. Make certain mower deck leveling adjustment iscorrect. Adjust if necessary.

6. Check btade belt tension par manual. Adjust if necessary.

Blade(s) 1. Check belt1 if worn or broken, replace. If belt is too loose, make belt adjustment. Will Not 2. Check engagement spring on deck engagement idler. It broken or damaged, replace.

Engage 3. Check for and remove any foreign objects interfering with engagement idler travel.

Blade(e) 1. Check blade belt tension per manual. Adjust if necessary. Will Not 2. If blade belt adjustment will not provide enough slack in drive beif. replace wi_ correct Original Equipment Belt.

Disengage 3. Check for and remove any foreign objects interfering with engagement idler ravel.

TROUBLESHOOTING GUIDE

PROBLEM CORRECTION

Ex_emn

Vibmtimt

Occurs When

Blade Is

Engaged

UnitDrive Belt Slips

Unit Drive Belt SqmmlsWhen

BrakeIs Applied

Unit Drive Belt

Comes Off

During Use

UnitWill Not

Propel Itself

When Clutch

Is Engaged

1. Check blade(s) and make certain they are not bunt, out of balance or inose. Replace if necessary.

2. Check buif for bum spots or itreguladfiee that might cause vibrafion. Replace if necessary.

3. Check quill assembly(s) for damage or wuar. Replace if necessary.

4. Check for worn or damaged bladeengagement parts. Repair or replace if necessary.

5. Check engine drive pulley inner surface. If inner surface is rough or split, pulley should be replaced.

6. Check under side of mower deck housing for accumulation of dipplngs. Remove accumulated clippings.

7. Check for loose or damaged engine mounts. Tighten or replace as necessary. g. Check Made belt tension per manual. A_ust if necessary.

1. Check unitdrive belt adjustment(s). Adjust ifnecessary.

2. Check for damaged or broken clutching idler spring. Replace if necessary.

3. Check belt(s) for wear or damage. Replace if necessary.

4. Check for and remove any foreign objects obs_ucting clutching idler mechanism.

5. Check for splitengine or transmission pulley. Replace if necessary.

1. Check lawn trector drive belt adjustment and lawn vactor brake adjustment per manual. A_ust if necessary.

2. Check for end remove any foreign objects obsl_'uctingclutching idler mechanism.

1. Checkbelttension. Adjustifnecessary.

2. Checkbuif guides,Adjustifnecessary.

3. Checkfor splitordamagedpulley(==).Replaceifnecessary.

4. Checkdutchingidlerpulley alignment.Ifoutofalignment,idlerbracketmaybebent.Replace ifnecessary.

1. See Slepl I through S in Unit Drive Belt Slips seclion ofthis chart.

2. Check engine, trensmission or _'ensaxla pu!lay(e) for sheared or missing key. Replace it necessary.

3. Check b'ansexio to make certain it is operable.

Extreme Vibration 1. Check for split or damaged pulley(s). Replace if necessary.

Occurs When , 2. Check belt for irregularibus or burned spots. Replace if necessary.

Clutch is Engaged 3. Make certain belt tension is correct. Adjust if necessary.

(Let-Out) 4. Check clutching idler assembly for wear or damage, Replace parts as necessary.

Unit Will Not 1. Check shiffing procedure. Unit MUST come to a complete stop before shifting on all models except Shift-on-the-Go

Shift or Shifts and Hydrostatic.

Hard 2. Check lawn _ector drive belt adjustment and lawn tractor brake adjustment par manual. Adjust if necessary.

3. Have transexle checked by an authorized service dealer.

Stendng Slips 1. Check for steering sector gear end pinion leoseness. If gears ere loose, make sector gear adjustment.

Or Is Loose 2. Check hall joints for wear. Replace if necessary.

Engine Will Not 1. Check starting procedure. Make sure starting instructions am followed.

Turn Over 2. Check fuse (If so equipped) (See wiring Schematic and diagram in Repair Parts section/manual).

3. Check battery for charge. Make sum battery has been activated end charged (on new units).

4. On new units, remove spark plug and check cylinder for accumulation of oil due to improper handling. S. Make visual check of electrical system to make sure all connections and lockout switches ere secure (See wiring

Schematic and diagram in Repair Parts sectlon/menual).

6. Check engine according to engine menufactumr's instructions.

7. Have electrical system checked by an authorized service dealer (See wiring Schematic and diagram In Repair Parts

sention/menual).

EngineTums Over But Will

Not Start

1. Check starting procedure. Make sum starting instructionsam followed.

:2. Make certain fuel tank is filledwith clean, fresh gasoline.

3. Make certain fuel shut-off is open (If so equipped).

4. Make certain that throttle is in start or fast position(check for remote choke use).

5. Check engine according to engine manutactomr's instructions.

6. Have widng and lockout switches checked by an authorized service dealer (See wiring Schematic end diagram In

Repair Parts section/mencal).

7. Check fuel filter for obstructions.

STORAGE

The tractor should be immediately prepared for storage at the end of the season or if the unit isto be un-used for 30 days or

more. Gasoline, if permitted to stand un-usod for extended periods (30 days or mere), may develop gummy deposits

which can adversely effect the engine carburetor and cause engine malfunction.

r •

Neverstore enginewithfuelIntank Indoors or poorlywntllat*d enclosures,wherefuel fumes may reachan open flame,spark or pilot llght

_IL s on a furnace, water heater,clothes dryer,

etc. Handle gasoline carefully. It is highly flam-

mable and careless use could result In seri- ous fire damage to your person and/or

property.

Drain fuel Into an approved container out- doors away from open flame.

To prepare tractor for storage, proceed as follows:

1. Clean the tractorthoroughly.

2. Inspectthe tractor forworn ordamaged partsand tighten all loose screws and nuts.

3. Prepare engine for storage (see Engine Operating end Malntanenca Manual).

4. Lubricateall points shown in Lubrication Chart.

5. Remove battery (eae Battery Removal paragraph InMaln-

tanance section of this manual).

6. Clean battery as instructed in Battery Malntananca para- graph inMaintenance sectionofthis manual. Fully charge battery. A discharged battery willfreeze and may burst. If

possible place battery in a cool, dry area. Charge battery overnightevery 30 days.

7. Storethe tractor inaclean, dry area and cover for additional protection.

A yearly check-up or atune-up by an authorized service dealer

is a good way of insuring that your tractor will provide maximum porformanca for the next season.

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found in stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the

stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if usingstabilizer.

10 DEGREES

-SIGHT AND HOLD THIS GUIDE LEVELWITH A VERTICAL TREE, A CORNER OF A STRUCTURE, A POWER LINE

POLE, OR A FENCE POST,

15 REES

) or down slopes,

the face of slopes,

To determine If a slope Is safe to mow: (1) disengage the blade(s), (2) put the unit In reverse, and (3) try to back straight up the slope. If you can back up the slope, It is generally safe to mow. However, If you do not feel safe, or if you are not completely sure, use this guide and do not mow a slope that Is greater than 15 degrees. Ifthe riding mower is used with a pull-behind attachment, do not operate the unit on a slope that Is greater than 10 degrees.

A 15 degree slope is a hill that Increases In height at approximately 2.5 feet In 10 feet. A 10 degree slope is a hill that Increases In height at approximately 1.7 feet in 10 feet.

Use extreme care at all times, and avoid sudden turns or maneuvers. Follow other Instructions In this manual for safety In mowing on

slopes. Operate a riding mower up or down slopes, never across the face of slopes. Use extra care when operating on or near slopes and obstructions.

CUT HERE TO USESLOPEGUIDE

NOTES

Murray G4618000 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual