Multiquip SP6457 User Manual

Page 1
PARTS MANUAL
StreetPro SERIES
MODEL SP6457
(DEUTZ 57 HP DIESEL ENGINE)
Revision #3 (11/29/10)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
Page 2
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
PAGE 2 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 3
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 3
Page 4
TABLE OF CONTENTS
SP6457 StreetPro
Professional Pavement Saw
Proposition 65 Warning ............................................. 2
Silicosis/Respiratory Warnings .................................. 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Explanation Of Codes In Remarks Column .............. 6
Suggested Spare Parts ............................................. 7
Component Drawings
Console Mounting Assembly ................................. 8-9
Deck/Gauge Panel Assembly............................. 10-11
Nameplate and Decals Assembly ...................... 12-13
Access Panel Assembly ..................................... 14-15
F-N-R Control and Handle Assembly ................ 16-17
Joystick Mounting Assembly .............................. 18-19
Fuel Tank Assembly ........................................... 20-21
Gauges and Controls Assembly ........................ 22-23
Engine Assembly ............................................... 24-25
Air Intake Hose Assembly .................................. 26-27
Muffler Kit Assembly .......................................... 28-29
Engine Mounting Assembly ............................... 30-31
Engine Guard Assembly .................................... 32-33
Handle and Light Assembly ............................... 34-35
Light Connector/Dash Panel Assembly.............. 36-37
Pointer Assembly ............................................... 38-39
Rear Pointer and Foot Rest Assembly ............... 40-41
Battery Assembly ............................................... 42-43
Drive Assembly .................................................. 44-45
Transaxle Mounting/Cam Lever Assy. ............... 46-47
4-Speed Bladeshaft (Gearbox) Assembly ......... 48-51
Shifter Assembly ................................................ 52-53
Gearbox Mounting Assembly ............................. 54-55
Pulley and V-Belt Assembly ................................ 56-57
Belt Guard Assembly ......................................... 58-59
Lift Pump Circuit Assembly ................................ 60-61
Water System Assembly .................................... 62-63
Bladeguard (16-36") Assembly .......................... 64-65
Bladeguard (42") Assembly ............................... 66-67
Bladeguard (48") Assembly ............................... 68-69
Bladeguard Mount/Wiper Assembly .................. 70-71
Depth Stop Meter/Cable Assembly .................... 72-73
Depth Stop Cylinder/Valve Assembly ................. 74-75
Front Axle Assembly .......................................... 76-77
Cable Mount Assembly ...................................... 78-79
Wiring Harness/Circuit Breaker Assy. ................ 80-81
Water Pump Kit Assembly .................................. 82-83
Gearbox Seal Kit Assembly ............................... 84-85
Bushing Extension Kits Assembly ...................... 86-87
Collar/Flange Puller Assy. (Option) .................... 88-89
Seal Sleeve Puller Assy. (Option)....................... 90-91
Tools ................................................................... 92-93
Terms and Conditions of Sale ................................. 94
PAGE 4 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 5
PARTS ORDERING PROCEDURES
r
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact you District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
www.multiquip.com
When ordering parts, please supply:
Specify Preferred Method of Shipment:UPS/Fed Ex ✓ DHL
Priority One Tr uck
Ground
Next Day
Second/Third Day
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 5
Page 6
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
Serial Number Break — Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 6 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 7
SP6457 CONCRETE SAW
1 to 5 Units
Qty. ..... P/N ......................... Description
1 ......... 345008 .................... Coupler, Splined
1 ......... 446010 .................... Valve, Cartridge
1 ......... 560028-5 ................. Switch Assembly
1 ......... 521004 .................... V-Belt (16", 20" and 26" only)
1 ......... 521001 .................... V-Belt (30" and 36" only)
1 ......... 521007 .................... V-Belt All Models
2 ......... 520007 .................... 5G 3VX 530 drive belt
1 ......... 300008 .................... Primary Air Filter Element
1 ......... 300009 .................... Safety Air Filter Element
1 ......... 306006 .................... Transaxle Hydraulic Filter
2 ......... 500009 .................... Wheel, Rear Axle
2 ......... 582038 .................... Bushing, Rear Wheel
2 ......... 180003 .................... Outer Flange
2 ......... 180004 .................... Inner Flange
1 ......... 582012 .................... Bushing, Flange
1 ......... 915316 .................... Screw, HHC 5/8-11 x 3 LH Gr8
1 ......... 915315 .................... Screw, HHC 5/8-11 x 3 RH Gr8
1 ......... 577009 .................... Gasket, Drain Plug
1 ......... 306012 .................... Engine Oil Filter, Deutz
1 ......... 304010 .................... Engine Fuel Filter, Deutz
1 ......... 362002 .................... Tube, B.G. Water Delivery R.H.
1 ......... 362003 .................... Tube, B.G. Water Delivery L.H.
1 ......... 25643 ..................... Relief Check Valve
SUGGESTED SPARE PARTS
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 7
Page 8
CONSOLE MOUNTING ASSY.
PAGE 8 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 9
CONSOLE MOUNTING ASSY.
DECK/GAUGE PANEL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 25744 CONSOLE 1 2 100048 FRAME PLATFORM 1 3 16530 SCREW, HHC 7/16-14 X 1 2 4 933243 WASHER, FLAT SAE 7/16 GRD 9 YZ 2 5 3214 SCREW, HHC 1/2-13 X 1-1/4 4 6 933244 WASHER, FLAT SAE 1/2 GRD 9 YZ 4 7# EM963105 SCREW, HHC 1/2-13 X 2 3 7# 2549 SCREW, HHC 1/2-13 X 3 3 8# 933244 WASHER, FLAT SAE 1/2 GRD 9 YZ 3
9 M18011 OPTIONAL WEIGHT KIT ............................................. 1 .................... INCLUDES ITEMS W/#
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 9
Page 10
DECK/GAUGE PANEL ASSY.
DECK/GAUGE PANEL ASSY.
PAGE 10 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 11
DECK/GAUGE PANEL ASSY.
DECK/GAUGE PANEL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 600151 GAUGE PANEL 1 2 600152 DECK PANEL 1
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 11
Page 12
NAMEPLATE AND DECAL ASSY.
NAMEPLATE AND DECALS ASSY.
PAGE 12 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 13
NAMEPLATE AND DECALS ASSY.
NAMEPLATE AND DECAL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 25250-001 DECAL, WARNING, KEEP FEET CLEAR 2 2 606004 DECAL, BLADE GUARD REMOVAL 2 3 25782 DECAL, MQ DIAMOND LOGO 4
4 21302 DECAL, WARNING, INSTALL BLADE GUARD ............ 1.............. REPLACES P/N 606004
5 25786 DECAL, SP4 LOGO 2 6 13118 DECAL, POWDER COATED 1 7 35137 DECAL, WARNING, READ MANUAL 1 8 1997 DECAL, NAMEPLATE 1 9 M600002 DECAL, DIESEL FUEL ONLY 1 10 22122-001 DECAL, WARNING, SERIOUS INJURY 1 11 25249-001 DECAL, WARNING, KEEP HANDS CLEAR 2 12 23330-001 DECAL, CAUTION, DRIVE BELT 1 13 25491 DECAL, ROTATION, CW 1 14 20525 DECAL, WARNING, PROPOSITION 65 1 15 604001 DECAL, WARNING, INSTALL BELT GUARD 1 16 25678 DECAL, ROTATION, CCW 1
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 13
Page 14
ACCESS PANEL ASSY.
ACCESS PANEL ASSY.
PAGE 14 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 15
ACCESS PANEL ASSY.
ACCESS PANEL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 102039 PANEL ASSY., REAR CONSOLE, RED ........................ 1 ................. INCLUDES ITEMS W/
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9 29093 GASKET, TRIMLOCK X-109BT 2
560020 LATCH, REAR SAW ACCESS PANEL 2 12287 SCREW, THP 1/4-20 X 3/4" SS 4 102039-1 PANEL, REAR CONSOLE 6000, RED 1 577002 WEATHER STRIP, REAR SAW ACCESS PANEL 1.75 FT. 29057 DOCUMENT BOX, CP90007-07 1 10024 NUT, NYLOCK 1/4-20 4 10930 WASHER, FENDER, 1/4 X 1-1/4" 4
*
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 15
Page 16
F-N-R CONTROL AND HANDLE ASSY.
F-N-R CONTROL AND HANDLE ASSY.
PAGE 16 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 17
F-N-R CONTROL AND HANDLE ASSY.
F-N-R CONTROL AND HANDLE ASSY.
NO PART NO PART NAME QTY. REMARK
1% 560030 F-N-R CONTROL HANDLE ASSY. ....................... 1 ...................... INCLUDES ITEMS W/
2
% 560028-6 SCREW, #6-32 X 3/8 5
*
3
% 5600028-8 WASHER, FLAT #4 NYLON 5
*
4
% 560028-4 RUBBER BOOT 2
*
5
% 560028-3 PLATE, SIDE SWITCH 1
*
6
% 560028-5 SWITCH ASSEMBLY 2
*
7
% 560028-1 HANDLE HOUSING 1
*
8
% 60118 WIRE, F-N-R 1
*
9
% 925381 SCREW, SET 1/4-20 X 3/8 1
*
10
% 560028-2 PLATE, FRONT SWITCH 1
*
12 25627 F-N-R CONTROL ASSY ...................................... 1 ...................... INCLUDES ITEMS W/%
13% 405070 SEAL, WEATHERPACK, RED 4 14
% 12223 TERMINAL WEATHERPACK 4
15% 405046 CONNECTOR, TERMINAL, MALE 4 16 6904 NUT, HEX FINISH 1/4-28 ZINC 4 17 580001 ROD END, 1/4-20 FEMALE RH 2 18 440006 CABLE, CONTROL 40" X 2" STROKE 1 19 120077 MOUNT W/A TRANSAXLE CTRL. CABLE 1 20 565006 SPRING, CTRL. CABLE TENSIONING 1 21 915003 SCREW, HHC 1/4-20 X 3/4 GRD. 8 1 22 584044 RETAINER, FNR CABLE SPRING 1 23 2295 SCREW, HHC 1/4-20 X 7/8 1 24 440005 PLATE, F-N-R PINTLE CONTROL 1 25 933240 WASHER, FLAT SAE 1/4" GRD. 9 1 26 TBD WASHER 1 27 TBD NUT 1
*
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 17
Page 18
JOYSTICK MOUNTING ASSY.
JOYSTICK MOUNTING ASSY.
PAGE 18 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 19
JOYSTICK MOUNTING ASSY.
JOYSTICK MOUNTING ASSY.
NO PART NO PART NAME QTY. REMARK
1
*
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
26 M13004 F-N-R MOUNTING ASSY. ..........................1 ................ INCLUDES ITEMS W/
0161D NUT, HEX FINISH 5/16-18 2 10019 NUT, FYLOC #10-32 1 1579 SCREW. JJC 1/4-20 X .5 1 2203 WASHER, FLAT, #10 4 405053 CORD GRIP, SAW FNR CONTROL 1 442005-6 BOOT, FNR CONTROL HANDLE 1 442006-3 SPACER, F-N-R 1 442011 BELLCRANK, SAW F-N-R 1 442012 PLATE, NEUTRAL DETENT 1 442013 F-N-R MOUNTING PLATE 1
*
442021 CONTROL LEVER 1
*
442022 SPACER, F-N-R DELRIN 1
*
460018 CAM ROLLER, SAW FNR CONTROL 1
*
565005 EXTENSION SPRING F-N-R CONTROL 1
*
584021 DENTENT BALL, SAW FNR CONTROL 1
*
584023 PIN, LONG SPRING HANGER 1
*
584024 PIN, SHORT SPRING HANGER 1
*
926348 SCREW, SHOULDER 3/8-16 X 3/4 1
*
933015 FRICTION DISC, SAW F-N-R 1
*
933073 1/2 X 1-1/4 BELLEVILLE WASHER 3
*
933225 WASHER, FENDER 1/2 X 1-1/2 ZINC 1
*
933240 WASHER, FLAT 1/4 SAE 1
*
933242 WASHER, FLAT 3/8 SAE 1
*
938062 LOCKNUT 3/8-16 YZ 2
*
973735 SCREW, BHSC 10-24X1-SS 4
*
*
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 19
Page 20
FUEL TANK ASSY.
FUEL TANK ASSY.
PAGE 20 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 21
FUEL TANK ASSY.
FUEL TANK ASSY.
NO PART NO PART NAME QTY. REMARK
1
*
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9 25553 FUEL TANK ASSY. ......................................................... 1 ................. INCLUDES ITEMS W/
10 102043-1 PLATFORM W/A SAW FUEL TANK 1 11 933242 WASHER, FLAT SAE 3/8" GRADE 9 5 12 0166 SCREW, HHC 3/8-16" X 7/8" 5
140004 FUEL TANK, 6000 & 6400 10 GAL 1 29509 CAP, FUEL TANK 2.25 DIA, ONE WAY VALVE 1 19633 BUSHING, RUBBER FUEL DAPCO 10672 2 368006 FITTING, FUEL 90 DEG. #4 X #6 BARB 1 35009 HOSE, 22.5" - 5/16" FUEL LINE 1 19473 CLAMP, HOSE WORM # 2 4 35007 HOSE, 26.5" - 1/4" FUEL LINE 1 37128 VALVE, FUEL ON/OFF 1
*
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 21
Page 22
GAUGES AND CONTROLS ASSY.
GAUGES AND CONTROLS ASSY.
PAGE 22 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 23
GAUGES AND CONTROLS ASSY.
GAUGES AND CONTROLS ASSY.
NO PART NO PART NAME QTY. REMARK
1 120222 BRACKET, DUETZ THROTTLE CABLE 1 2 25634 BULK HEAD ADAPTOR 1 3 25624 SWIVEL, CABLE END 1 4 448004-1 SPACER, DEUTZ THROTTLE ACTUATOR ARM 1 5 448004 ARM, DEUTZ THROTTLE ACTUATOR 1 6 M940653 SCREW, HHC M6-1.0 X 25MM GR10.9 2 7 15171 CABLE, PULL (THROTTLE) 1 8 584028 PIVOT END, CABLE 1 9 933242 WASHER, FLAT SAE 3/8 GRD 9 YZ 6 10 448006 CAM LEVER, CONCRETE SAW 1 11 926327 SCREW, SHDLR 3/8D X 1/2L, 5/16-1,SCKT HD 1 12 25634 BULK HEAD ADAPTOR 1 13 15171 CABLE, PULL (DRIVE ENGAGE) 1 14 421000 TACHOMETER, ELECTRIC 0-3000 RPM 1 15 579072 GROMMET. 1/2" ID 4 16 406021 INDICATOR, ENGINE 1 17 423000 VOLTMETER 1 18 406017-1 KEY, IGNITION 2 19 406017 IGNITION SWITCH W/KEYS 1
20 406000 SWITCH, ROCKER, CH# M-58031-01 ...................... 2 ......... AUX AND LIGHTS
21 406020 BLANK, ROCKER SWITCH COVER ......................... 1 ......... AUX SWITCH NOT USED
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 23
Page 24
ENGINE ASSY.
ENGINE ASSY.
PAGE 24 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 25
ENGINE ASSY.
ENGINE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 35396 ENGINE, DEUTZ BF3L 2011 60HP TURBO DIESEL 1 5 306012 FILTER, OIL, DEUTZ 1 6 304010 FILTER, FUEL, DEUTZ 1 7 267002 FLYWHEEL, MODIFIED BF 3L 1011 FL 1 8 205007 PLATE, HANDLEBAR STOP 1 9 367681 FITTING, STR 8MJ-M18MO 1 10 366030 FITTING, PLUG 8MJ 1 11 35017 HOSE ASSY, 19.9” #8LP W/ 370677/370677 1 13 946703 SCREW, HHC M8-1.25 X 25MM GR10.9 1 15 933242 WASHER 1 16 TBD DIPSTICK 1 17 TBD OIL FILLER CAP 1 18 267009 BLOWER JACKET 57HP DEUTZ TD 04179632 1
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 25
Page 26
AIR INTAKE HOSE ASSY.
AIR INTAKE HOSE ASSY.
PAGE 26 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 27
AIR INTAKE HOSE ASSY.
AIR INTAKE HOSE ASSY.
NO PART NO PART NAME QTY. REMARK
1 300010 AIR CLEANER, DONALDSON, W/90 DEG. BEND ..................1 .......... INCLUDES ITEMS W/
2 300007-1 BAND, DONALDSON AIR CLEANER 1 3 282003 PREFILTER, ENGINE AIR 3" 1 4 29218 CLAMP, HOSE WORM #48 3 5 25625 AIR INTAKE HOSE ASM 1 6 302009 HOSE, HUMP 3" x 2.75" 1 7 584036 TUBING, AIR CLEANER SPLICE 1 8 302012 TUBE, CRANCASE BREATHER, 57HP 1 11 406018 INDICATOR, ELECTRICAL SERVICE 30" H2O/7.5KPa 1 12 65516 FITTING, NIPPLE 1/8" MP 1 16 933241 WASHER, FLAT SAE 5/16 GRD 9 YZ 4 17 2623 SCREW, HHC 5/16-18 x 1-1/4 2 18 5283 NUT, NYLOC 5/16-18 2 19 20 21 22 23 15538 CLAMP, HOSE WORM #6, 7/16-11/16 1
300010-1 BODY, AIR FILTER 1
*
300009 AIR FILTER, SAFETY ELEMENT 1
*
300008 AIR FILTER, PRIMARY ELEMENT 1
*
300010-2 CAP, AIR FILTER 1
*
*
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 27
Page 28
MUFFLER KIT ASSY.
MUFFLER KIT ASSY.
PAGE 28 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 29
MUFFLER KIT ASSY
MUFFLER KIT ASSY.
NO PART NO PART NAME QTY. REMARK
1 280002 MUFFLER AND FLEX KIT ASSY. 1 2 285003 EXHAUST, 12" EXTENSION 1 3 570005 CLAMP, MUFFLER 2-1/2", 5/16" U-BOLT 1 4 106088 BRACKET W/A, DEUTZ MUFFLER SUPPORT 1 5 0300 B WASHER, FLAT SAE 5/16 2 6 280002 FLEX KIT 1
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 29
Page 30
ENGINE MOUNTING ASSY.
ENGINE MOUNTING ASSY.
PAGE 30 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 31
ENGINE MOUNTING ASSY.
ENGINE MOUNTING ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 120266 FRONT ENGINE TRUNNION 1 2 120267 REAR ENGINE TRUNNION 1 3 120268 RETAINER PLATE 1 4 937188 NUT, LOCK NUT,NYLOC 5/8-11GRD8 2 5 913838 SCREW, HHC 3/4-10X4 FT GR8 1 6 936216 NUT, HEX JAM 3/4-10, ZINC 1 7 120270 SUPPORT ARM, LH DEUTZ ENGINE 1 8 120271 SUPPORT ARM, RH DEUTZ ENGINE 1 9 120274 ENGINE MOUNT, RH REAR DEUTZ ENGINE, WA 1 10 120273 ENGINE MOUNT, LH REAR DEUTZ ENGINE, WA 1 11 938067 NUT, TOP LOCK 3/4-10 GR9 YZ 2 12 933247 WASHER, FLAT SAE 3/4 GRD 9 YZ 4 13 915373 SCREW, HHC 3/4-10X5GRD 8 2 14 915218 SCREW, HHC 1/2-13 X 3-3/4GRD8 2 15 933244 WASHER, FLAT SAE 1/2 GRD 9 YZ 7 16 16521 SCREW, HHC 1/2-13 X 4 GD8 2 17 25716 SCREW, MODIFIED 1/2-13 X 1 3/4 GR5 1 18 915211 SCREW, HHC 1/2-13 X 2 GR8 YZ 3 19 940738 SCREW, HHC M14-2.0X50MM GRD. 10.9 4 20 933245 WASHER, FLAT SAE 9/16 GRD 9 YZ 4 21 TBD NUT 2
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 31
Page 32
ENGINE GUARD ASSY.
ENGINE GUARD ASSY.
5
4
2
3
1
PAGE 32 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 33
ENGINE GUARD ASSY.
ENGINE GUARD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 205011 ENGINE GUARD, WA 1 2 3214 SCREW, HHC 1/2-13 X 1 1/4 1 3 933244 1/2 SAE FLAT WASHER YZ9 1 4 TBD WASHER 2 5 TBD HEX BOLT 2
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 33
Page 34
HANDLE AND LIGHT ASSY.
HANDLE AND LIGHT ASSY.
PAGE 34 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 35
HANDLE AND LIGHT ASSY.
HANDLE AND LIGHT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1
*
2
*
3
*
4
*
5
*
6 560023-1 HANDLE BAR, CONCRETE SAW 2 7 560024 KNOB W/A, HANDLEBAR 2 8 923199 SCREW, SHC 8-32 X 1-1/4 2 9 574002 CAM CLEAT 1 10 11 12 13 560017 GRIP HANDLE BAR 2
14 TBD LIGHT KIT ........................................................................ 1 .......... INCLUDES ITEMS W/
15503 KNOB, COMFORT GRIP STAR, 3/8 - 16 X 1 2 102023-2 TUBE, LIGHT BAR 1 405001 CONNECTOR, PLUG, 4 PIN FEMALE 1 TBD WASHER, LOCK 1 TBD NUT 1
TBD TERMINAL,FEM-SMALL 16-18 GA 2
*
TBD CORD, LIGHT-EXTENDABLE 1
*
TBD LIGHT ASSY.,RECTANGULAR COMP. 1
*
*
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 35
Page 36
LIGHT CONNECTOR/DASH PANEL ASSY.
LIGHT CONNECTOR/DASH PANEL ASSY.
PAGE 36 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 37
LIGHT CONNECTOR/DASH PANEL ASSY.
LIGHT CONNECTOR/DASH PANEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 933241 WASHER, FLAT SAE 5/16 GRD 9 YZ 7 2 0655 SCREW, HHC 5/16-18 X 3/4 7 3 104016 COVER W/A, CONCRETE SAW DASH PANEL 1 4 13287 NUT, NYLOC 8-32 2 5 923114 SCREW, SHC 8-32 x 1/2 2 6 8 9 10 11 12
13 25865 HARNESS, LIGHT KIT .............................................. 1......... INCLUDES ITEMS W/
405000 CONNECTOR, 4-WAY SOCKET CHROME 1
*
TBD WIRE, BLACK #14 TBD
*
TBD WIRE, BLACK #14 TBD
*
12171 SEAL, WEATHERPACK 16-18 GA , GREEN 2
*
12179 TERMINAL, WEATHERPACK MALE 14-16 GA 2
*
12176 CONNECTOR, WEATHERPACK 2 PIN MALE 1
*
*
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 37
Page 38
POINTER ASSY.
POINTER ASSY.
PAGE 38 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 39
POINTER ASSY.
POINTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 120239 POINTER FRAME WA, RIGHT SIDE 6400 1 3 120238 POINTER FRAME WA, LEFT SIDE 6400 1 4 500005 6 X 1 POINTER WHEEL 1 5 5070 B NUT, NYLOC 3/4-10 2 6 995366 SCREW, HHC 3/4-10X3-1/4 YZ5 2 7 582008 BUSHING, FLANGE,1 OD X 3/4 ID 4 8 933241 WASHER, FLAT SAE 5/16 GRD 9 YZ 2 9 0655 SCREW, HHC 5/16-18 X 3/4 2 10 15503 KNOB, COMFORT GRIP STAR, 3/8-16 X 1 2 11 110044 POINTER, RIGHT FRONT 17 1/4 (6457) 1 12 110045 POINTER, LEFT FRONT 12 1/4 1 13 160004 AXLE, POINTER WHEEL 1 14 933244 WASHER, FLAT SAE 1/2 GRD 9 YZ 2 15 926006 SCREW, SQHS, CP 1/4-20 X 1/2 2 16 20473 SCREW, HHC 3/8-16 X 3 FULL THREAD GR5 1 17 3233 WASHER, FENDER, 1.5OD X 3/8ID 2 18 937185 NUT, LOCK, NYLOC 3/8-16 GRD 8 1 19 574003 POINTER ROPE ASSY 1 20 1456 NUT, HEX FINISH 3/8-16 3
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 39
Page 40
REAR POINTER AND FOOT REST ASSY.
REAR POINTER AND FOOT REST ASSY.
PAGE 40 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 41
REAR POINTER AND FOOT REST ASSY.
REAR POINTER AND FOOT REST ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 560029 FOOT REST 1 2 933241 WASHER, FLAT 5/16" YZ9 2 3 0202 SCREW, HHC 5/16"-18 X 1 ZINC 2 4 110020 REAR POINTER 1 5 0205 HCS, 3/8-16 X1 1
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 41
Page 42
BATTERY ASSY.
BATTERY ASSY.
PAGE 42 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 43
BATTERY ASSY.
BATTERY ASSY
NO. PART NO. PART NAME QTY. REMARKS
1 120265 PLATFORM, CONCRETE SAW BATTERY, WA 1 2 12832 SNUBBING WASHER 4 3 575001 RUBBER MOUNT ASSY 4 4 1665 SCREW, HHC 3/8-16 X 2 4 5 10133 NUT, NYLOC 3/8-16 6 6 125051 BATTERY RETAINER CLIP W/A 6057 & 6457 1 7 915109 SCREW, HHC 3/8-16X1-1/2 GR8 YZ 1 8 933242 WASHER, FLAT SAE 3/8 GRD 9 YZ 1 9 206011 BATTERY RUBBER PAD 2 10 10136 WASHER, FLAT SAE 3/8 8 11 404006 BATTERY 1 12 35037 CABLE ASSY, BATTERY POS (+) TO STARTER (+) 1 13 35032 CABLE ASSY, ENGINE GROUND 1 14 35033 CABLE ASSY, BATT. TO LIFT PUMP SOLENOID 1 15 35036 CABLE ASSY, LIFT PUMP SOL. TO LIFT PUMP POS (+) 1 16 35035 CABLE ASSY, BATTERY TO LIFT PUMP NEG (-) 1 17 405060 TERMINAL, POSITIVE BATTERY, MARINE 1 18 405061 TERMINAL, NEGATIVE BATTERY, MARINE 1 19 915101 SCREW, HHC 3/8-16 X 1/2 GRD8 2 20 940692 SCREW, HHC M10-1.5 X 20 MM 1
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 43
Page 44
DRIVE ASSY.
DRIVE ASSY.
PAGE 44 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 45
DRIVE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 263003 TRANSAXLE 1 2 06501-028 SCREW, HHC 3/8-16 X 3-1/2 RCC130H 8 3 933242 3/8 SAE FLAT WASHER YZ9 9 4 120078 BACKING PLATE, TRANSAXLE 2 5 125040 ALIGNMENT ADJ BRACKET 1 6 25623 CIRCLIP, RETAINER 1 7 540033 PULLEY, A SECTION
4.125 X 18 TOOTH SPLINE 1 8 583064 STAND-OFF 7/8 HEX 1 10 35326 WHEEL, 12X3X2 NEOPRENE TREAD 2 11 582038 BUSHING, 1" TRANSTORQUE KEYLESS 2 12 384001 6-1/2" 5 BLADE FAN 1 13 933201 3/16 FENDER WASHER 1 14 TBD 8 SAE FLAT WASHER 1 15 923118 SCREW, SHC 8-32X1 NP 1 16 968011 NUT, HEX FINISH 1/2-13 1 17 933244 WASHER, FLAT SAE 3/8 GRD 9 YZ 2
18 25966 HOSE, 61" #6 LP ........................................ 1 ....... TRANSAXLE (REAR) TO BLADESHAFT (TOP)
19 25971 HOSE, 24.2" #4 HP ..................................... 1 ....... TRANSAXLE (TOP) TO WATER FLOW (RIGHT)
20 25956 HOSE, 8" #8 LP ........................................... 1 ....... TRANSAXLE (TOP) TO TRANS. FILTER (BOTTOM)
21 25973 HOSE, 65.7" #4 HP ..................................... 1 ....... TRANSAXLE (TOP) TO BLADESHAFT (REAR)
22 25955 HOSE, 17" #8 LP ........................................ 1 ....... TRANS. FILTER (TOP) TO OIL COOLER (RIGHT)
23 25964 HOSE, 73.9" #6 LP ..................................... 1 ....... BLADESHAFT (TOP) TO OIL RESERVOIR (BOTTOM)
24 25964 HYDRAULIC HOSE .................................... 1 ....... BLADESHAFT (TOP) TO OIL RESERVOIR (REAR)
25 25976 HOSE, 18.5" 1/2 ID PUSHLOCK 250 PSI .. 1 ....... TRANSAXLE (FRONT) TO TRANSAXLE (FRONT)
26
25718 FITTING, ORIFICE 4MJ-6MO X .020 1
27 367470 FITTING, STR 4MJ - 6MO 1
28 25957 HOSE, 78.4" #8 LP 1 ....... OIL COOLER (RIGHT) TO BLADESHAFT (REAR)
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 45
Page 46
TRANSAXLE MOUNTING/CAM LEVER ASSY.
TRANSAXLE MOUNTING/CAM LEVER ASSY.
PAGE 46 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 47
TRANSAXLE MOUNTING/CAM LEVER ASSY.
TRANSAXLE MOUNTING/CAM LEVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 06501-028 SCREW, HHC 3/8-16 X 3-1/2 RCC130H 8 2 933242 WASHER, FLAT SAE 3/8 GRD 9 YZ 13 3 120078 TRANSAXLE BACKING PLATE ASSY, WA 2 4 125040 ALIGNMENT ADJUSTING BRACKET, WA 1 5 933244 WASHER, FLAT SAE 1/2 GRD 9 YZ 2 6 968011 NUT, HEX FINISH 1/2-13 2 7 448007 CAM LEVER 1 8 584028 SWIVEL, CABLE 1 9 926327 3/8 X 1/2 SHOULDER BOLT 1 10 5283 NUT, NYLOC 5/16-18 1 11 965012 PIN, COTTER 1/16X1/2 PLTD 1 12 923113 SCREW, SHC 8-32X3/8 GRD 8 1 13 TBD WASHER 1
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 47
Page 48
GEARBOX ASSY.
4-SPEED BLADESHAFT (GEARBOX) ASSY.
PAGE 48 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 49
4-SPEED BLADESHAFT (GEARBOX) ASSY.
GEARBOX ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 29 30 31 32 34 35 38 39 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55
* * * * * * * * *
220100-1 HOUSING, MAIN CASE 1 960857 THREADED INSERT 3/8-16 X 9/16-12 1 960855 THREADED INSERT 5/16-18 X 1/2-13 13 220100-3 FRONT ACCESS COVER 1 923202 1/4-20 X 5/8 SHCS 9 2460 SCREW, 1/4-20 X 1/2" FHSC 2 923201 1/4-20 X 1/2 SHCS 1 220100-4 COVER PLATE 1 923203 1/4-20 X 3/4 SHCS 13 924200 10-24 X 5/8 FHSCS 2
*
584019 SIGHT GLASS 1
*
25666 O-RING 2
*
584030 ANTI-ROTATING BOLT 8
*
368697 4-7/16-20 SAE-HHP 8
*
202000 BLADESHAFT SKID PLATE 1
*
915101 3X8-16 X 1/2 HCS YZ8 4
*
933242 3/8 SAE FLAT WASHER YZ9 4
*
926942 DOWEL PIN 3/8 X 3/4 3
*
421001 TACH SIGNAL GENERATOR 1
*
25695 WASHER, SEALED 3/4" 1
*
306013 FILTER, HIGH PRESSURE INLINE 1
*
368657 FITTING, PLUG 12MO 1
*
578011 O-RING 1
*
583026 1/2-20 MAGNETIC DRAIN PLUG 1
*
577009 DRAIN PLUG GASKET 1
*
367015-013 1/16 HH PLUG .013 ORIFICE 6
*
11749 FITTING, STR 8MJ-8MO 1
*
11722 FITTING, 90 6MJ-6MO 3
*
220100-5 HOUSING, END COVER 1
*
2203 WASHER, FLAT, #10 3
*
924029 SCREW, BHSCS 10-24 X 3/8 3
*
923260 5/16-18 X 1-3/4 SHCS 5
*
923264 5/16-18 X 2-3/4 SHCS 4
*
480005 SEAL 1
*
960157 7/16-14 THREADED INSERT 2
*
162004 BLADESHAFT, 6400 SERIES 4 SPEED 1
*
576011 SNAP RING 1
*
241003 WOODRUFF KEY #807 2
*
969340 KEY 3/8 X 1.375 1
*
583019 GEAR SPACER 1
*
583069 SPACER, BEARNG 6400 SERIES 4 SPEED 1
*
578135 O- RING 2
*
485003 SEAL SLEEVE 2
*
480007 SEAL CR 19599 2
*
480006 SEAL 2
*
576006 1/4-20 X 1/2 SET SCREW 2
*
10138 EXTERNAL SNAP RING 6
*
486001 THRUST WASHER 2
*
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 49
Page 50
GEARBOX ASSY. (CONTINUED)
4-SPEED BLADESHAFT (GEARBOX) ASSY.
PAGE 50 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 51
4-SPEED BLADESHAFT (GEARBOX) ASSY.
GEARBOX ASSY. (CONTINUED)
NO. PART NO. PART NAME QTY. REMARKS
56 57 58 59 60 61# 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77#*180003-1 COLLAR, OUTER BLADE SHAFT 1
78 25694 4-SPEED BLADESHAFT (GEARBOX) ASSY............. 1......... INCLUDES ITEMS W/
923255 SCREW SHC 5-16 X 18 X 1 13
*
25693 HOUSING, LONG SIDE, 6400 SERIES 1
*
168006 HOUSING, SHORT SIDE, 6400 SERIES 1
*
180004 COLLAR, INNER BLADE SHAFT 2
*
180003 COLLAR ASSY, OUTER BLADE SHAFT ................... 2 .......... INCLUDES ITEMS W/#
*
926790 PIN, DOWEL 3/8 X 1-3/4 2
*
582012 BUSHING, QUICK DISCONNECT 2
*
915316 SCREW, HHC 5/8-11X3 LH GR8 1
*
915315 SCREW, HHC 5/8-11X3 GR8 1
*
241001 SLIDER GEAR 1
*
241001-1 SLIDER SHAFT 1
*
241003 OUTPUT GEAR 1
*
241000 INPUT GEAR 1
*
241002 MAIN SHAFT 1
*
241001-2 BOLT, SLIDER 1
*
460014 BEARING 22207-RHR 3
*
460011 BEARING 3
*
460004 BEARING 2
*
460015 BEARING 2
*
576009 EXTERNAL SNAP RING 3
*
576008 INTERNAL SNAP RING 3
*
*
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 51
Page 52
SHIFTER ASSY.
SHIFTER ASSY.
PAGE 52 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 53
SHIFTER ASSY.
SHIFTER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 220100-2 SHIFT COVER HOUSING .................... 1 ............. S/N 1-84
1 25705 SHIFT COVER HOUSING .................... 1 ............. S/N 85 AND ABOVE
3 926919 DOWEL PIN 1/4 X 3/4 .......................... 2 ............. S/N 1-84 ONLY
4 584018-1 DETENT BODY 1 5 584018-2 DETENT PLUNGER 1 6 565001 PLUNGER SPRING 1 7 578014 O-RING AS-014 1 8 578010 O-RING 2 9 974312 PIN, SPRING 0.125 X 1.5 1 10 584017 BALL PLUNGER 1 11 925584 SET SCREW .375 X 0.625 1 12 241004-1 SHIFT PINION 1 13 560022 PINION SHIFT HANDLE 1
14 565000 WAVE DISC SPRING ........................... 1 ............. S/N 1-84
14 565000 WAVE DISC SPRING ........................... 2 ............. S/N 85 AND ABOVE
15 583035 SHIFTER SPACER 1 16 576010 SNAP RING 2.0 X 0.0693 1 17 480004 SEAL 1
18 241005-2 SHIFT FORK ........................................ 1 ............. S/N 1-84
18 35341 SHIFT FORK ........................................ 1 ............. S/N 85 AND ABOVE
19 241005-1 SHIFT ROD .......................................... 1 ............. S/N 1-84
19 35342 SHIFT ROD .......................................... 1 ............. S/N 85 AND ABOVE
20 964053 SPRING PIN 3/32 X 3/8 ....................... 1 ............. S/N 1-84
20 35353 SPRING PIN 1/8 X 3/8 ......................... 1 ............. S/N 85 AND ABOVE
21 924254 SCREW, FHSCS 5/16-18 X 3/4 ............ 1 ............. S/N 1-84 ONLY
22 923212 SCREW, SHCS 1/4-20 X 2-1/4 3
23 915103 SCREW, HCS 3 X 8-16 X 3/4 ............... 1 .............S/N 85 AND ABOVE ONLY
24 933242 WASHER, 3/8 SAE FLAT WASHER ..... 1 ............. S/N 85 AND ABOVE ONLY
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 53
Page 54
GEARBOX MOUNTING ASSY.
GEARBOX MOUNTING ASSY.
PAGE 54 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 55
GEARBOX MOUNTING ASSY.
GEARBOX MOUNTING ASSY.
NO PART NO PART NAME QTY. REMARK
1 06502012 SCREW, HHC 7/16- 14 X 1- 1/2 1 2 933243 7/16 SAEFLAT WASHER YZ9 3 3 16530 SCREW, HHC 7/16-14 X 1 2 4 1023 SCREW, HHC 3/8-16 X 1 1/4 GR 5 6 5 100022 REMOVABLE FRONT SECTION, WA 1 6 25757 FRONT PLATE- POINTER MOUNT, WA 1 7 583095 GEARBOX MOUNT SPACER 2 8 120225 GEARBOX MOUNTING BLOCK ASSY. 1 9 923357 SCREW, SHC 7/16-14 X 1-1/4,NP 4 10 120226 GEARBOX MOUNTING BLOCK W/PIN, ASSY. 1 11 540043 PULLEY, 6.0 10G 3V 1 12 460016 BUSHING, 17/8- 2517 SERIES TAPER LOCK 1 13 TBD PLATE TBD 14 583094 GEARBOX SUPPORT PLATE WASHER 1 15 125053 GEARBOX SUPPORT, RIGHT SIDE 1
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 55
Page 56
PULLEY AND V-BELT ASSY.
PULLEY AND V-BELT ASSY.
PAGE 56 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 57
PULLEY AND V-BELT ASSY.
PULLEY AND V-BELT ASSY.
NO PART NO PART NAME QTY. REMARKS
2 544005 FLANGE, SPLINED DRIVE 1 3 938422 SCREW, HHC M10-1.0 X 50MM 10.9 NP 8 4 544006 SHAFT, SPLINED DRIVE 1 5 120232 BELT TENSIONER MOUNT 1 6 448000 TENSIONER IDLER ARM RT2001 1 7 540003 4 INCH A SECTION SHEAVE 1 8 25716 SCREW, MODIFIED 1/2-13 X 1-3/4 GR5 1 9 933242 WASHER, 3/8 FLAT SAE P YZ 2 10 915103 SCREW, HHC 3/8-16 X 3/4 GR8 YZ 2 11 544001 SHOULDER ADAPTER SB0005 1 12 915003 SCREW, HHC 1/4-20 X 3/4 GRD 8 8 13 261002-1 ADAPTOR PLATE 1 14 939978 SCREW, FHSC 10-1.5 X 25 MM NP 3 15 544007 BEARING SUPPORT 1 16 576015 SNAP RING, INTERNAL 1 17 460024 BEARING 2 18 583088 SPACER, BEARING 10 MM 1 20 520009 V-BELT, 3VX 450 5 G POWERBAND 2 21 576014 SNAP RING, EXTERNAL 1 22 544008 SPLINED DRIVEN FLANGE 1 23 923203 SCREW, SHC 1/4-20 X 3/4 8 24 544004 PTO CAP 1 25 924200 SCREW, FHSC 10-24 X 5/8 NP 4 26 540030 PULLEY, A SECTION 4.125 X 3/4" 3 27 925437 SCREW, SHS, CP 5/16-18 X 3/8 4 28 576003 SNAP RING 2 29 460021 BEARING, ROLLER 6204-2RS 2 30 120281 JACKSHAFT PIVOT ARM, W/A 1 31 960102 FITTING, GREASE ZERK 1/8 MP 1 32 167004 JACKSHAFT 1 34 10307 SCREW, HHC 1/2-13 X 5 1 35 933244 WASHER, FLAT SAE 1/2 9 YZ 1 36 10176 NUT, NYLOC 1/2-13 1 37 584029 KEY, 3/16 2 38 521006 BELT, AX 35 1 39 521013 BELT, AX 37 1 40 540056 PULLEY, 5.1 10G 3V X 4.0 1A 1 41 940694 SCREW, HHC M10-1.5X30MM FT 10.9 NP 8 42 933242 WASHER, FLAT SAE 3/8 GRD 9 YZ 8
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 57
Page 58
BELT GUARD
2
BELT GUARD
7
3
1
4
3
6
5
PAGE 58 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 59
BELT GUARD
BELT GUARD
NO. PART NO. PART NAME QTY. REMARKS
1 25756 BELT GUARD, WA 1 2 915051 5/16-18 X 1/2 HCS YZ8 5 3 933241 5/16 SAE FLAT WASHER YZ9 8 4 204021-1 BELT ADJUSTMENT ACCESS COVER 1 5 915105 3/8-16 X 1 HCS YZ8 2 6 933242 3/8 FLAT WASHER YZ9 2 7 0655 SCREW, HHC 5/16-18 X 3/4 3
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 59
Page 60
LIFT PUMP CIRCUIT ASSY.
LIFT PUMP CIRCUIT ASSY.
PAGE 60 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 61
LIFT PUMP CIRCUIT ASSY.
LIFT PUMP CIRCUIT ASSY.
NO PART NO PART NAME QTY. REMARK
1 340009 LIFT PUMP ASSY 1 2 933241 5/16 SAE FLAT WASHER GRD 9 YZ 4 3 4683 SCREW, HHC 5/16-18 X 5/8 2 4 06500-007 SCREW, HHC 5/16-18 X 7/8 2 5 447009 LIFT CYLINDER 1 6 480003 SEAL, OIL CR-9815 4 7 2621 FITTING, GREASE ZERK STR 1/4-28 2 8 368817 FITTING, 90 4MJ-4MO 2 9 444008 MANIFOLD, 3 SPEED RAISE-LOWER 1 10 446029 COIL, 12VDC-CARTRIDGE VALVE 2 11 446010 CARTRIDGE VALVE 2 12 21095 FITTING, STR 4MJ-4MO 5 13 169006 PIN, CYLINDER 2 14 25968 HOSE, 16.7" #4 HP 2 16 25967 HOSE, 58.6" #4 HP 1 17 25970 HOSE, 21.2" #4 HP 1 18 19 570050 CLAMP ASSY, #4 SINGLE HOSE 2 INCLUDES ITEMS W/ 20 366690 FITTING, TEE RUN 4MJ-4MJ-4FJ 1 21 25628 SOLENOID, LIFT PUMP 1 22 12171 SEAL, WEATHERPACK 16-18 GA GREEN 6 23 12179 TERMINAL, WEATHERPACK MALE 14-16 GA 6 24 405066 CONNECTOR, WEATHERPACK MALE 2 25 923186 SCREW, SHC 12-24 X 3/4 2 26 2203 WASHER, FLAT #10 2
5277 HHC 1/4-20 X 1-1/2 4
*
*
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 61
Page 62
WATER SYSTEM ASSY.
WATER SYSTEM ASSY.
PAGE 62 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 63
WATER SYSTEM ASSY.
WATER SYSTEM ASSY.
NO PART NO PART NAME QTY. REMARKS
1 446004 VALVE, BALL, 1/2 BRASS 2 2 923143 SCREW, SHC 10-24 x 3/8" 4 3 26496 FITTING, 90 1/2MP- 1/2FP 1 4 25827 FITTING, BRASS (F) 3/4 GHT SWIVEL 1/2 MNPT 1 5 25828 GASKET, GARDEN HOSE SWIVEL 1
6 25960 HOSE, 7.5", #8 LP .................................................... 1 ......... WATER HOSE TO OIL COOLER
7 382001 OIL COOLER 1 8 25931 FITTING, 90 8BARB-1/2 MP (4390-8-8) 4
9 25962 HOSE, 19.5", #8 LP .................................................. 1 .........OIL COOLER TO WATER ON/OFF
10 25961 HOSE, 17.2", #8 LP .................................................. 1 .........WATER ON/OFF TO WATER FLOW
11 25963 HOSE, 127.8", #8 LP ................................................. 1......... WATER FLOW TO BLADEGUARD
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 63
Page 64
BLADEGUARD (16-36") ASSY.
BLADEGUARD (16-36") ASSY.
11
12
11
1
WARNING!
KEEP HANDS
CLEAR
4
13
W
h
e
n
is
L
In
a
s
rg
B
ta
e
lle
C
d
S
h
e
a
e
n
g
O
w
FAILURETO
n
e
JADV
EEE
AV EEA
S.M.I.MASONRY AND SAW
MANUF
ACTURER’S
14
CAUTIO
e
r
B
la
,
B
e
lt
e
d
to
rs
P
M
a
COMPL
YW OIEJGGVCBVVZ
d
e
D
riv
ro
n
u
a
ITH
CONCRETE
INSTITUTE
3
18
7
8
13
9
12
5
17
N
a
n
d
G
e
u
M
a
p
rd
U
e
S
r
T
S
iz
l.
e
.
THE
C
C
AH
O
R
T
A
T
I
O
N
WARNING!
15
6
2
KEEP FEET
CLEAR
16
19
15
10
PAGE 64 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 65
BLADE GUARD (16-36") ASSY.
BLADEGUARD (16-36") ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 200003 BLADEGUARD W/A, FRONT HALF .................................... 1 ............... 16"
1 200008 BLADEGUARD W/A, FRONT HALF .................................... 1 ............... 20"
1 200009 BLADEGUARD W/A, FRONT HALF .................................... 1 ............... 26"
1 200011 BLADEGUARD W/A, FRONT HALF .................................... 1 ............... 30"
1 200013
2 200004 BLADEGUARD W/A, REAR HALF ...................................... 1 ............... 16"
2 200008 BLADEGUARD W/A, REAR HALF ...................................... 1 ............... 20"
2 200010 BLADEGUARD W/A, REAR HALF ...................................... 1 ............... 26"
2 200012 BLADEGUARD W/A, REAR HALF ...................................... 1 ............... 30"
2 200014 BLADEGUARD W/A, REAR HALF ...................................... 1 ............... 36"
3 582040 BUSHING, BLADEGUARD HINGE, DELRIN....................... 1 ............... 16", 20", 26"
3 582039 BUSHING, BLADEGUARD HINGE, DELRIN....................... 1 ............... 30", 36"
4 362002 RIGHT SIDE WATERING TUBE 1 5 362003 LEFT SIDE WATERING TUBE 1
6 445002 MANIFOLD, WATER, SMALL .............................................. 1 ............... 16", 20", 26"
6 445003 MANIFOLD, WATER, LARGE .............................................. 1 ............... 30", 36"
7 370456 FITTING, BRASS 6BARB-1/4MP 2 8 320010 FITTING,QD MALE SNAPTITE PHN4,1/4MP 2 9 2113 FITTING, PLUG 1/8MP HEX SKT HD 1 10 200019 FLAP, MUD 1 11 576006 HOSE, WATER #6LP 2 12 923144 SCREW, SHC 10-24 X 1/2 4 13 1618 NUT, NYLOC 10-24 1 14 10176 NUT, NYLOC 1/2- 13 1 15 10024 NUT, NYLOC 1/4- 20 3 16 0131 A SCREW, HHC 1/4- 20 X 3/4 1 17 26250 SCREW, HHC 1/4- 20 X 1 3/4 2
18 06503-026 SCREW, HHC 1/2-13 X 3-1/4 .............................................. 1 ............... 16", 20", 26"
18 06503-030 SCREW, HHC 1/2-13 X 3-3/4 .............................................. 1 ............... 30", 36"
19 10930 WASHER, FENDER, 1/4 X 1-1/4 1
SP- BLADEGUARD W/A, FRONT HALF .................................... 1 ............... 36"
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 65
Page 66
BLADEGUARD (42") ASSY.
BLADEGUARD (42") ASSY.
11
5
10
A
17
3
WARNING!
1
K
EE
P
H
A
C
ND
LE
S
A
R
W
hen Larger Blade
CAUTION
is Installed, Belt Drive M Be Changed to See Owners Manual.
FAILURETO COMPLY WITH THE C CAH
and Guard
JADV EEEAV EEA OIEJGGVCBVVZ
Proper Size.
S.M.I.MASONRY AND CONCRETE SAWMANUFACTURER’S INSTITUTE
16
UST
A
14
6
13
4
16
11
WARNING!
5
15
K
E
E
P
F
C
E
L
E
E
T
A
R
A
15
18
7
12
17
9
2
PAGE 66 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 67
BLADEGUARD (42") ASSY.
BLADEGUARD (42") ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 200021 BLADEGUARD, FRONT HALF 1 2 200022 BLADEGUARD, REAR HALF 1 3 582039 BUSHING, BLADEGUARD HINGE, DELRIN 1 4 445003 MANIFOLD, WATER, LARGE 1 5 370456 FITTING, BRASS 6BARB-1/4MP 2 6 320010 FITTING, QD MALE SNAPTITE PHN4 1/4MP 1 7 362003 LEFT SIDE WATERING TUBE 1 8 362002 RIGHT SIDE WATERING TUBE 1 9 200019 FLAP, MUD, BLADEGUARD 1 10 584039 PIN, HINGE 4-1/2 W/RETAINING WIRE 1 11 362009 HOSE, WATER # 6LP 2 12 0131 A SCREW, HHC 1/4-20 X 3/4 1 13 26250 SCREW, HHC 1/4-20 X 1 3/4 2 14 2113 FITTING, PLUG 1/8MP HEX SKT HD 1 15 10024 NUT, NYLOC 1/4-20 3 16 1618 NUT, NYLOC 10-24 4 17 923144 SCREW, SHC 10-24 X 1/2 4 18 10930 WASHER, FENDER, 1/4 X 1-1/4 1
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 67
Page 68
BLADEGUARD (48") ASSY.
BLADEGUARD (48") ASSY.
11
10
WARNING!
KEEP HANDS
CLEAR
1
When Larger Blade and Guard
CAUTION
is Installed, Belt Drive MUST Be Changed to Proper Size. See Owners Manual.
FA
I
L
J
U
A
R
D
E
V
TO
E
E
C
E
O
AV
M
P
S
L
E
.M
YW
E
.
A
S
I
.
A
O
IT
M
W
I
H
A
E
J
S
M
T
G
O
H
A
G
N
E
N
V
R
U
C
YA
F
B
A
C
N
T
D
U
C
R
O
E
N
R
C
’S
R
I
E
N
T
S
T
IT
U
7
4
13
3
5
6
8
12
14
16
C
C
V
A
V
H
Z
E T
E
16
WARNING!
K
E
E
P
F
C
E
L
E
E
T
A
17
R
15
18
2
9
PAGE 68 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
12
Page 69
BLADEGUARD (48") ASSY.
BLADEGUARD (48") ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 200046 BLADEGUARD W/A, FRONT HALF 1 2 200047 BLADEGUARD W/A, REAR HALF 1 3 582039 BUSHING, BLADEGUARD HINGE, DELRIN 1 7 445003 MANIFOLD, WATER, LARGE 1 8 370456 FITTING, BRASS 6BARB-1/4MP 2 4 320010 FITTING, QD MALE SNAPTITE PHN4 1/4MP 1 9 362003 LEFT SIDE WATERING TUBE 1 10 362002 RIGHT SIDE WATERING TUBE 1 11 200019 FLAP, MUD, BLADEGUARD 1 6 584039 PIN, HINGE 4-1/2 W/RETAINING WIRE 1 5 362010 HOSE, WATER # 6LP 2 16 0131 A SCREW, HHC 1/4-20 X 3/4 1 15 26250 SCREW, HHC 1/4-20 X 1 3/4 2 17 2113 FITTING, PLUG 1/8MP HEX SKT HD 1 13 10024 NUT, NYLOC 1/4-20 3 12 1618 NUT, NYLOC 10-24 4 18 923144 SCREW, SHC 10-24 X 1/2 4 14 10930 WASHER, FENDER, 1/4 X 1-1/4 1
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 69
Page 70
BLADEGUARD MOUNT/WIPER ASSY.
BLADEGUARD MOUNT/WIPER ASSY.
PAGE 70 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 71
BLADEGUARD MOUNT/WIPER ASSY.
BLADEGUARD MOUNT/WIPER ASSY
NO. PART NO. PART NAME QTY. REMARKS
2 M200000 FLANGE GAURD, WA 1 3 100019 BACKING STRIP 2 4 206006 SLURRY GUARD FLAP 2 5 202 SCREW, HHC 5/16-18 X 1 ZINC 8 6 5283 NUT, NYLOC 5/16-18 8 7 120090 LEFT BLADEGAURD MOUNT CLIP 1 8 120092 RIGHT BLADEGAURD MOUNT CLIP 1 9 120091 LEFT BLADE CLIP SPACER 1 10 120093 RIGHT BLADE CLIP SPACER 1 11 924288 3/8-16 X 1-1/2 SHCS 6
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 71
Page 72
DEPTH STOP METER/CABLE ASSY.
DEPTH STOP METER/CABLE ASSY.
PAGE 72 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 73
DEPTH STOP METER/CABLE ASSY.
DEPTH STOP METER/CABLE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 25538 DEPTH METER ASSY. ...................................................... 1 ...... INCLUDES ITEMS W/
2
*
3
*
4
*
5
*
6
*
7
*
8
*
9
*
10 11 12 13 14 15% 0131 A SCREW, HHC 1/4-20 X 3/4 1 16% 1579 SCREW, HHC 1/4-20 x .5 1 17% 949 NUT, HEX FINISH 1/4-20 1 18% 120243 TAB W/A, DEPTH INDICATOR 1 19% 923116 SCREW, SHC 8-32 x 3/4 3 20% 160013 AXLE, INDICATOR SHEAVE 2 21% 13287 NUT, NYLOC 8-32 3 22% 440012 CABLE, DEPTH INDICATOR 1 23% 565004 SPRING, EXTENSION, DEPTH INDICATOR 1
24 25538 DEPTH METER CABLE ASSY. .......................................... 1 ...... INCLUDES ITEMS W/%
560025 KNOB, SAW DEPTH INDICATOR 1 584025 STUD, 1/4-20X1 3/4" B7 NO PLATE 1 110031 POINTER, CONCRETE SAW DEPTH 1 583059 SHIM, 0.375 OD x 0.251 ID x 0.020 THICK 5 460019 FLANGE BEARING, 0.25 ID X 0.75 OD 1 973752 SCREW, BHSC,1/4-20 x 5/8 SS 1 1618 NUT, NYLOC 10-24 3 125039 U-BRACKET W/A, SAW DEPTH INDICATOR 1 540011 PULLEY, CABLE 1.25 OD 8
*
926149 SCREW, SHDLR 1/4D X 5/16L ,10-24,SCKT HD 6
*
933240 WASHER, FLAT SAE 1/4 GRD 9 YZ 4
*
10024 NUT, NYLOC 1/4-20 1
*
923201 SCREW, SHC 1/4-20 x 1/2 1
*
*
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 73
Page 74
DEPTH STOP CYLINDER/VALVE ASSY.
DEPTH STOP CYLINDER/VALVE ASSY.
PAGE 74 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 75
DEPTH STOP CYLINDER/VALVE ASSY.
DEPTH STOP CYLINDER/VALVE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 446024 VALVE, DEPTH STOP FLOW CONTROL ............ 1 ........... INCLUDES ITEMS W/*
2* 446024-1 PANEL MOUNT KIT, VALVE 1 3 368817 FITTING, 90 4MJ-4MO 2 4 447008 DEPTH STOP CYLINDER 1 5 480003 SEAL, OIL CR-9815 2 6 25675 FITTING, BRASS BREATHER VENT 1/4" NPT 1 7 25632 FITTING, BLEEDER VALVE 1 8 21095 FITTING, STR 4MJ-4MO 1 9 965079 PIN, COTTER 1/8 X 1-3/4 1 10 966166 PIN, CLEVIS 3/4 X 2 1 11 169004 DEPTH STOP CYLINDER PIN 1 12 583061 DEPTH STOP CYLINDER SPACER 1 13 926064 5/16-24 X 5/8" SQUARE HEAD SET SCREW 1 14 25718 FITTING, ORIFICE 4MJ-6MO X .020 1 16 25971 HOSE ASSY, 24.2" #4 HP 1
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 75
Page 76
FRONT AXLE ASSY.
FRONT AXLE ASSY.
PAGE 76 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 77
FRONT AXLE ASSY.
FRONT AXLE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 4702 NUT, HEX FINISH 5/8-11 8 3 583096 BEARING BACKING PLATE 2 4 960105 1/4-28 GREASE ZERK 1 6 912311 5/8-11 X 2 HCS 2 7 25599 BEARING, FRONT AXLE PIVOT 2 8 485002 SEAL 2 9 915001 1/4-20 X 1/2 HCS YZ8 6 10 508005 8 X 3 WHEEL COVER 2 11 06505008 5/8-11 X 1 HCS YZ8 2 12 933246 5/8 SAE FLAT WASHER YZ9 11 13 576003 SNAP RING, HO-185 2 14 460002 BEARING 8 15 500006 8 X 3 WHEEL 2 16 35107 FRONT AXLE 6457-48", WA 1 17 926064 SCREW, SQHS,CP 5/16-24 X 5/8 2 19 968011 NUT, HEX FINISH 1/2-13 2 20 19400 SCREW, HHC 1/2-13 X 2 FULL THREAD 2 21 21376 SCREW, 5/8-11 X 1-1/2 HCS YZ8 4 22 915311 5/8-11 X 2 HCS YZ8 2 23 915309 SCREW, 5/8-11 X 1-1/2 HCS YZ8 2
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 77
Page 78
CABLE MOUNT ASSY.
CABLE MOUNT ASSY.
PAGE 78 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 79
CABLE MOUNT ASSY.
CABLE MOUNT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 35203 CABLE MOUNT GROUP,6000-6400 1 2 540039 PULLY, POINTER ROPE 1 3 544002 SHOULDER, ADAPTER 1 4 125043-3 RETAINER, SAW POINTER CABLE 1 5 940674 SCREW, HHC M8-1.25 X 30MM GRADE 10.9 2 6 933241 WASHER, FLAT SAE 5/16 GRD 9 YZ 2 7 0948 WASHER, FLAT SAE 1/4 1 8 10136 WASHER, FLAT SAE 3/8 2 9 939654 SCREW, SHC M12-1.75x30MM 12.9 NP 1 10 4514 SCREW, HHC 1/4-20 X 5/8 GR 5 1 11 1665 SCREW, HHC 3/8-16 X 2 1 12 10133 NUT, NYLOC 3/8-16 1 13 125043 MOUNT W/A CABLE GUIDE 1
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 79
Page 80
WIRING HARNESS/CIRCUIT BREAKER ASSY.
WIRING HARNESS/CIRCUIT BREAKER ASSY.
PAGE 80 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 81
WIRING HARNESS/CIRCUIT BREAKER ASSY.
WIRING HARNESS/CIRCUIT BREAKER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 933242 WASHER 1 2 10133 NUT, NYLOC 3/8-16 1 3 406012 MOUNTING BAR, CIRCUIT BREAKER 1 4 25935 NUT, HEX 10-32 W/STAR WASHER 3 5 933076 WASHER, FLAT SAE #12 ZINC 2 6 923201 SCREW, SHC 1/4-20 X 1/2 2 7 406019 CIRCUIT BREAKER, 10 AMP 3 8 35436 HARNESS 1
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 81
Page 82
WATER PUMP KIT ASSY.
15
WATER PUMP KIT ASSY.
(CUT TO LENGTH)
15
14
13
12
INLET
(CUT TO LENGTH)
4
REMOVE PLASTIC SWITCH-BLANK ON CONTROL PANEL (NEXT TO WATER VALVE) AND INSTALL SWITCH
1
8
7
9
7
8
2
5
3
11
10
PAGE 82 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
6
Page 83
WATER PUMP KIT ASSY.
BELT DRIVE WITH WATER PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 342000 JABSCO WATER PUMP 1 2 120089 BACKING PLATE, WATER PUMP 1 3 35116 JACKSHAFT W/A, W/WATER PUMP OPTION 1 4 406000 ROCKER SWITCH 1 5 521006 AX 35 BELT 1 6 521016 AX 43 BELT 1 7 367021 16 M NPT HOLLOW HEX PLUG 1 8 25931 FITTING, 90 8BARB - 1/2 MP (4390-8-8) 1 9 369970 FITTING, PETCOCK RAD DRAIN 1/4MP 1 10 1023 SCREW, HHC 3/8-16 X 1 1/4 GR 5 2 11 933242 WASHER, FLAT SAE 3/8 GRD 9 YZ 2 12 12171 SEAL, WEATHERPACK 16-18 GA, GREEN 2 13 12176 CONNECTOR, WEATHERPACK 2 MALE PIN 1 14 12179 FITTING, PETCOCK RAD DRAIN 1/4MP 2 15 35080 HOSE, #8 LP - 40" 2
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 83
Page 84
GEARBOX SEAL KIT ASSY.
GEARBOX SEAL KIT ASSY.
PAGE 84 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 85
GEARBOX SEAL KIT ASSY.
GEARBOX SEAL KIT ASSY.
NO PART NO PART NAME QTY. REMARKS
1 TBD SEAL KIT ............................................... 1 ........................ INCLUDES ITEMS BELOW
576006 SNAP RING, SH-196 2 925382 SCREW, SHS 1/4-20 X 1/2 6 480006 SEAL, OIL CR-28655 1 480007 SEAL, OIL CR-19599 2 578135 O-RING, SIZE 135, VITON 2
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 85
Page 86
BUSHING EXTENSION KITS ASSEMBLY
BUSHING EXTENSION KITS ASSEMBLY
PAGE 86 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 87
BUSHING EXTENSION KITS ASSEMBLY
BUSHING EXTENSION KITS ASSEMBLY
NO. PART NO. PART NAME QTY. REMARKS
1
*
2
*
3
*
4
*
5
*
6 18501 BUSHING EXTENSION KIT (.375" — .75") ............. 1 ........... INCLUDES ITEMS W/
7# 926950 DOWEL PIN, 3/8" X 2-1/2 1 8# 180003 COLLAR, OUTER 1 9# 582033 QD BUSHING, 3/4" - 1-1/8 1 10# 90123445 5/8"-11 X 4 LH HEX BOLT 1 11# 915319 5/8"-11 X 4 RH HEX BOLT 1
12 18502 BUSHING EXTENSION KIT (.75" — 1.125") ........... 1 ........... INCLUDES ITEMS W/#
926949 DOWEL PIN, 3/8" X 2-1/4 1 180003 COLLAR, OUTER 1 582032 QD BUSHING, 3/8" - 3/4" 1 90123445 5/8"-11 X 4 LH HEX BOLT 1 915319 5/8"-11 X 4 RH HEX BOLT 1
*
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 87
Page 88
COLLAR/FLANGE PULLER (OPTION)
COLLAR/FLANGE PULLER ASSY. (OPTION)
PAGE 88 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 89
COLLAR/FLANGE PULLER ASSY. (OPTION)
COLLAR/FLANGE PULLER (OPTION)
NO. PART NO. PART NAME QTY. REMARKS
1
*
2
*
3
*
4
*
5 18503 COLLAR/FLANGE PULLER ASSY. ... 1 ............... INCLUDES ITEMS W/
584037 OUTER PULLER 1 584038 PLATE, PULLER 1 2549 SCREW, HHC 1/2"-13 X3 2 25138 SCREW, HHC 5/8"-11 X5 TAP 1
*
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 89
Page 90
COLLAR/FLANGE PULLER (OPTION)
SEAL SLEEVE PULLER ASSY. (OPTION)
PAGE 90 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 91
SEAL SLEEVE PULLER ASSY. (OPTION)
COLLAR/FLANGE PULLER (OPTION)
NO. PART NO. PART NAME QTY. REMARKS
1 35163 SCREW, HHC 3/8 – 16 X 4 FULL THREAD 1
2 M18505 SEAL SLEEVE & THRUST WASHER PULLER ASSY. ....... 1 ........... INCLUDES ITEMS W/
3
*
4 584049 SEAL INSTALLATION TOOL 1 5
*
6
*
7
*
8
*
9 584050 TOOL, SEAL REMOVAL 1
35162 SCREW, 10 - 24 X 6 FULL THREAD 2
35161 SCREW, 10 - 24 X 12 FULL THREAD 2 937980 NUT, WELD 10 - 24 2 35164 SCREW, HHC 1/4 – 20 X 5 3 35165 SCREW, HHC 1/4 – 20 X 10 3
*
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 91
Page 92
TOOLS
TOOLS
2
1
3
PAGE 92 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 93
TOOLS
TOOLS
NO. PART NO. PART NAME QTY. REMARKS
1 584015 BLADESHAFT SHIFT WRENCH W/A, 6457 1 2 584011 15-16 BLADE WRENCH 1 3 15503 KNOB, COMFORT GRIP 2
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 93
Page 94
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
A Returned Material Authorization 1. must be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization, 2. a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.
The parts numbers and descriptions a. must match the current parts price list.
The list must be typed or computer b. generated.
The list must state the reason(s) c. for the return.
The list must reference the sales d. order(s) or invoice(s) under which the items were originally purchased.
The list must include the name e. and phone number of the person requesting the RMA.
A copy of the Return Material Authorization 3. must accompany the return shipment.
Freight is at the sender’s expense. All 4. parts must be returned freight prepaid to Multiquip’s designated receiving point.
Parts must be in new and resalable 5. condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
The following items are not returnable:6.
Obsolete parts. (If an item is in the a. price book and shows as being replaced by another item, it is obsolete.)
Any parts with a limited shelf life b. (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
Any line item with an extended c. dealer net price of less than $5.00.
Special order items.d.
Electrical components.e.
Paint, chemicals, and lubricants.f.
Decals and paper products.g.
Items purchased in kits.h.
The sender will be notified of any material 7. received that is not acceptable.
Such material will be held for five 8. working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
Credit on returned parts will be issued 9. at dealer net price at time of the original purchase, less a 15% restocking charge.
In cases where an item is accepted, for 10. which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
Credit issued will be applied to future 11. purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
Effective: February 22, 2006
PAGE 94 — SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10)
Page 95
NOTES
SP6457 SERIES SAW — PARTS MANUAL — REV. #3 (11/29/10) — PAGE 95
Page 96
PARTS MANUAL
©
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Offi ce MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
Service Department Warranty Department
Tel. (800) 421-1244 Fax (800) 537-3927
800-427-1244 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
800-421-1244 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
Fax: 310-537-4259 800-421-1244
310-537-3700
^^^^^*^^^^^^^^^^^^^^^^^^^^^^^^^*^6668
Fax: 310-537-1173
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Offi ce
Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico Contact: pmastretta@cipsa.com.mx
Tel: (52) 222-225-9900 Fax: (52) 222-285-0420
Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfi eld, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk
Tel: 0161 339 2223 Fax: 0161 339 3226
CANADA
Multiquip
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com
COPYRIGHT 2010, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
Your Local Dealer is:
Loading...