Multiquip SP2S20H20A User Manual
OPERATION AND PARTS MANUAL
SP2 StreetPro SERIES
MODELS
SP213H20A (PUSH)
SP2S20H20A (SELF-PROPELLED)
PROFESSIONAL PAVEMENT SAWS
(HONDA GX390K1QWT2 GASOLINE ENGINE)
(HONDA GX620TXF2 GASOLINE ENGINE)
Revision #1 (05/17/10)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PN 38258
PROPOSITION 65 WARNING
Engine exhaust and some of
its constituents, and some dust created
by power sanding, sawing, grinding,
drillingandotherconstructionactivities
contains chemicals known to the State
of California to cause cancer, birth
defects and other reproductive harm.
Some examples of these chemicals are:
Leadfromlead-basedpaints.
Crystallinesilicafrombricks.
Cementandothermasonryproducts.
Arsenicandchromiumfrom chemically
treatedlumber.
Your risk from these exposures varies,
dependingonhowoftenyoudothistype
of work. To reduce your exposure to
these chemicals: work in aALWAYS
well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed
to filter out microscopic particles.
PAGE 2 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metaland
other materials with silica in their composition may give
off dust or mists containing crystalline silica. Silica is a
basic component of sand, quartz, brick clay, granite and
numerous other minerals and rocks. Repeated and/or
substantial inhalation of airborne crystalline silica can
cause serious or fatal respiratory diseases, including
silicosis. In addition, California and some other
authorities have listed respirable crystalline silica as a
substance known to cause cancer. When cutting such
materials, always follow the respiratory precautions
mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metaland
other materials can generate dust, mists and fumes
containing chemicals known to cause serious or fatal
injury or illness, such as respiratory disease, cancer,
birth defects or other reproductive harm. If you are
unfamiliar with the risks associated with the particular
process and/or material being cut or the composition of
the tool being used, review the material safety data
sheet and/or consult your employer, the material
manufacturer/supplier, governmental agencies such as
OSHA and NIOSH and other sources on hazardous
materials. California and some other authorities, for
instance, have published lists of substances known to
cause cancer, reproductive toxicity, or other harmful
effects.
Control dust, mist and fumes at the source where
possible. In this regard use good work practices and
follow the recommendations of the manufacturers or
suppliers, OSHA/NIOSH, and occupational and trade
associations. Water should be used for dust
suppression when wet cutting is feasible. When the
hazards from inhalation of dust, mists and fumes cannot
be eliminated, the operator and any bystanders should
always wear a respirator approved by NIOSH/MSHA for
the materials beingused.
SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 3
TABLE OF CONTENTS
SP213H20A/SP2S20H20A
SP2 StreetPro SAWS
Here's How To Get Help .................................................... 2
Table Of Contents ............................................................. 3
Saw Specifications ........................................................... 4
Engine Specifications ....................................................... 5
Dimensions ....................................................................... 6
Safety Message Alert Symbols .................................... 7-8
Rules for Safe Operation ............................................. 9-11
Decals ............................................................................ 12
General Information ........................................................ 13
Major Components ......................................................... 14
13 HP Engine Components ............................................ 15
20 HP Engine Components ............................................ 16
Inspection .................................................................. 17-19
Inspection Blade ............................................................. 20
Inspection Blade Placement ...................................... 21-22
Inspection-Guards, Covers, and V-Belts ......................... 23
Inspection-V-Belts and Water Tank ................................. 24
Inspection-Adjustments .................................................. 25
Manual Start-up Procedure(13HP Honda Engine) ..... 26-28
Electric Start-up (20HP Honda Engine) ..................... 29-30
Operation ................................................................... 31-34
Shutdown Procedures .................................................... 35
Maintenance .............................................................. 36-41
13HP Engine Wiring Diagram.......................................... 42
20HP Engine Wiring Diagram.......................................... 43
Troubleshooting (Engine) ........................................... 44-45
Troubleshooting (Blade) .................................................. 46
Explanation Of Codes In Remarks Column .................... 48
Suggested Spare Parts .................................................. 49
COMPONENT DRAWINGS
Nameplate and Decals .............................................. 50-51
Undercarriage Assembly ........................................... 52-53
Blade Shaft Assembly ............................................... 54-55
Lifting Bale Assembly ............................................... 56-57
Console (Push) Assembly ......................................... 58-59
Console (Self-propelled) Assembly ............................ 60-61
13 HP Engine Mount Assembly ................................ 62-63
20 HP Engine Mount Assembly ................................ 64-65
13 HP Engine Assembly ........................................... 66-67
20 HP Engine Assembly ........................................... 68-69
Pointers And Covers Assembly ................................. 70-71
Water System Assembly ........................................... 72-73
Blade Guard Assembly .............................................. 74-75
Manual Raise and Lower Assembly (20 inch) ............ 76-77
SELF-PROPELLED MODELS ONLSELF-PROPELLED MODELS ONL
SELF-PROPELLED MODELS ONL
SELF-PROPELLED MODELS ONLSELF-PROPELLED MODELS ONL
Battery Assembly .................................................... 78-79
Transmission Engage Lever Assembly.................... 80-81
Hydrostatic Transmission Assembly........................ 82-83
Hydrostatic Drive Assembly .................................... 84-85
YY
Y
YY
HONDA GX390K1QWT2
GASOLINE ENGINE
Air Cleaner Assembly .............................................. 86-87
Camshaft Assembly ................................................ 88-89
Carburetor Assembly ............................................... 90-91
Control Assembly .................................................... 92-93
Crankcase Cover Assembly .................................... 94-95
Crankshaft Assembly .............................................. 96-97
Cylinder Barrel Assembly ........................................ 98-99
Cylinder Head Assembly ...................................... 100-101
Fan Cover Assembly ............................................102-103
Flywheel Assembly .............................................. 104-104
Fuel Tank Assembly .............................................106-107
Ignition Coil Assembly ..........................................108-109
Muffler Assembly ................................................. 110-111
Piston Assembly .................................................. 112-113
Recoil Starter Assembly ...................................... 114-115
Labels Assembly .................................................. 116-117
HONDA GX620TXF2
GASOLINE ENGINE
Air Cleaner Assembly ........................................... 118-119
Camshaft Assembly .............................................120-121
Control Assembly .................................................122-123
Control Box ........................................................... 124-125
Crankcase Cover Assembly .................................126-127
Crankshaft Assembly ........................................... 128-129
Cylinder Barrel Assembly .....................................130-131
Cylinder Head Assembly ...................................... 132-133
Fan Cover Assembly ............................................134-135
Flywheel Assembly .............................................. 136-137
Ignition Coil Assembly ..........................................138-139
Muffler Assembly ................................................. 140-141
Piston Assembly .................................................. 142-143
Fuel Tank Assembly .............................................144-145
Fuel Pump ............................................................146-147
Carburetor Assembly ............................................148-149
Starter Motor Assembly ....................................... 150-151
Gasket Kit Assembly ........................................... 152-153
Labels Assembly .................................................. 154-155
Terms and Conditions of Sale — Parts ....................... 156
PAGE 4 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
N View Parts Diagrams
N Order Parts
N Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
When ordering parts, please supply:
R Dealer Account Number
R Dealer Name and Address
R Shipping Address (if different than billing address)
R Return Fax Number
R Applicable Model Number
R Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
R Specify Preferred Method of Shipment:
UPS/Fed Ex DHL
N Priority One Tr uck
N Ground
N Next Day
N Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 5
SPECIFICATIONS
SpecificationsTable 1.
SP2 (Push) SP2 (Self-Propelled)
Saw
Blade Capacity
Cutting Depth
Arbor Diameter
Front Wheels
Rear Wheels
Nominal Mass*
Maximum Operating Mass**
lbs. (kg)
Sound Pressure at
Operator’s Position
Hand/Arm Vibration (At
Handle)***
Engine
SP213H20A SP2S20H20A
508 mm (20 in.)
191 mm (7.5 in.)
191 mm (7.5 in.)
125 mm Dia. x 50 mm Wide (5 in. x 2 in.)
203 mm Dia. x 50 mm Wide (8 in. x 2 in.)
141 kg (310 lbs.) 173 kg (380 lbs.)
170 kg (373 lbs.) 201 kg (443 lbs.)
96 dB 88.8 dB
9.81 ms
-2
Honda 13 HP
GX390K1QWT2
Gasoline Engine
5.61 ms
Honda 20 HP
GX620TXF2
Gasoline Engine
-2
* Nominal Mass: Mass without blade, all fluid tanks empty, any optional parts removed.
** Maximum Operating Mass: Includes blade, all fluid tanks full, any necessary components installed.
*** Hand/Arm Vibration (at handle) results with SP2 Saw cutting cured concrete at a depth of 38.1mm (1-1/2 in.)
with 508 mm (20 in.) blade at FULL THROTTLE.
PAGE 6 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
ENGINE SPECIFICATIONS
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).ni5.2x.ni5.3(mm46xmm88 )ni6.2x0.3(mm66x77
).ni.uc7.32(cc983).ni.uc4.73(cc416
mpr006,3/PH31mpr006,3/PH02
)mpr005,2(m-gk7.2
)mpr005,2(sbl-tf5.91
mpr051±004,1mpr051±004,1
mpr001±006,3mpr001±006,3
).rh/.lag1(.rh/sretil587.3).rh
)snollag27.1(sretil5.6)snollag02.2(sretil23.8
)stnip23.2(sretil1.1)stnip81.3(sretil05.1
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).ni130.-820.(mm87.0-07.0 ).ni130.-820.(mm87.0-07.0
epyTenolcyCtnemelElauD
).sbl4.86(gk13).sbl6.29(gk24
mm344x054x083
).ni4.71x7.71x0.51(
mm254x754x883
).ni8.71x81x3.51(
SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 7
DIMENSIONS
Figure 1. SP2 Dimensions
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)desiarylluf(thgieHraBeldnaHxaM ).ni04(mm6101
)desiaryllufretnioPtnorF&sraBeldnaH(htgneLxaM ).ni34(mm2901
)derewolretnioPtnorF&desiaryllufsraBeldnaH(htgneLxaM ).ni86(mm7271
SNOISNEMID
)MM(.NI
PAGE 8 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when
operating this equipment. Failure to read, understand and
comply with the Safety Messages and Operating Instructions
could result in injury to yourself and others.
This Owner's Manual has been
developed to provide instructions
NOTE
Before using any of the SP2 Series Saws, ensure that the
operating individual has read, understands, and complies
with all instructions in this manual.
for the safe and efficient
operation of the SP2 Series
Pavement Saws. For engine
maintenance information, please
refer to the engine manufacturer's
instructions for data relative to its
safe operation.
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous
carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled.
NEVER operate this equipment in a confined
area or enclosed structure that does not
provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its
vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank
while the engine is running or hot. DO NOT
overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be
if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or
you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be
these directions.
Potential hazards associated with SP2 Series Saw operation
will be referenced with Hazard Symbols which appear throughout
this manual, and will be referenced in conjunction with Safety
Message Alert Symbols.
KILLED
INJURED
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if you DO NOT follow
if
Burn Hazards
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. NEVER operate the engine with
heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair
and clothing away from all moving parts to
prevent injury.
SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 9
SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the ON/OFF switch in the OFF
position, when the saw is not in use.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor. Personal injury and damage
to the engine or equipment can result if
operating in speed ranges above maximum
allowable.
Guards and Covers In Place
NEVER operate the saw without blade guards
and covers in place. Adhere to safety guidelines
or other applicable local regulations.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual
to help prevent damage to your saw, other property, or the
surrounding environment.
CAUTICAUTI
CAUTION
CAUTICAUTI
This saw, other property, or the surrounding
environment could be damaged if you do not follow
instructions.
PAGE 10 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
WARNINGWARNING
WARNING
WARNINGWARNING
To avoid injuries and damage to the equipment,
read and understand the contents of operation manual before
operating equipment.
ALWAYS
RULES FOR SAFE OPERATION
RULES FOR SAFE OPERATION
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to follow instructions in this manual may lead to serious
injury or even death! This equipment is to be operated by
trained and qualified personnel only! This equipment is for
industrial use only.
The following safety guidelines should always be used when
operating the SP 2.
SAFETY
■
DO NOT operate or service this equipment
before reading this entire manual. The
manual must be kept available and accessible
to the operator.
■
This equipment should not be operated by persons under the
minimum statutory age limit.
■
NEVER use this machine for any purpose other than those
described in this manual.
■
NEVER operate the saw without proper protective clothing,
shatterproof glasses, steel-toed boots and other protective
devices required for the job.
■
Replace nameplate, operation and safety decals when they
become difficult to read.
■
ALWAYS check the saw for loosened hardware such as
nuts and bolts before starting.
■
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing the saw.
■
High Temperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions.
Contact with
■
The engine of this saw requires an adequate free flow of
cooling air. NEVER operate the saw in any enclosed or
hot!
components can cause serious burns.
narrow area where free flow
of the air is restricted. If the
air flow is restricted it will
cause serious damage to the
saw's engine and may cause
injury to people. Remember
the saw's engine gives off
DEADLY
gas.
carbon monoxide
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
NEVER operate the saw under the influence or drugs or alcohol.
■
NEVER use accessories or attachments which are not
recommended by Multiquip for this equipment. Damage to the
equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications. Unauthorized equipment
modification will void all warranties. Any modification which
could lead to a change in the original characteristics of the
machine should be made only by the manufacturer who shall
confirm that the machine is in conformity with appropriate safety
regulations.
■
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
■
ALWAYS use extreme caution when working with flammable
liquids. When refueling, STOP the engine and allow it to
cool.
■
NEVER operate the saw in an
explosive atmosphere where fumes
are present, or near combustible
materials. An explosion or fire could
result in severe
death.
■
NEVER
machine. Fire or explosion could result
fuel vapors
from
hot!
engine.
■
Topping-off to filler port is dangerous, as it tends to spill fuel.
■
NEVER use fuel as a cleaning agent.
bodily harm or even
smoke
around or near the
, or if fuel is spilled on a
SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 11
RULES FOR SAFE OPERATION
General Safety
■
ALWAYS read, understand, and follow procedures in
Operator's Manual before attempting to operate equipment.
■
ALWAYS be sure the operator is familiar with proper safety
precautions and operating techniques before using the saw.
■
NEVER leave the machine
■
Apply the brakes when leaving or when using on a slope.
■
Maintain this equipment in a safe operating condition at all
times.
■
ALWAYS stop the engine before servicing, adding fuel and
oil.
■
NEVER run the engine without the air filter. Severe engine
damage could occur.
■
ALWAYS service air cleaner frequently to prevent carburetor
malfunction.
■
AVOID wearing jewelry or loose fitting clothing that may snag
on the controls or moving parts, this can cause a serious
injury.
■
ALWAYS keep clear of
saw is in operation.
unattended
rotating
or
while running.
moving parts
while the
Diamond Blade Safety
■
■
■
■
Use appropriate steel centered diamond blades
manufactured for use on pavement saws. See further blade
information on pages 17 and 19.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS inspect diamond blades
before each use. The blade should
exhibit no cracks, dings, or flaws in the
steel centered core and/or rim. Center
(arbor) hole must be undamaged and
true. All damaged blades must be
discarded.
Examine blade flanges for damage and excessive wear.
Ensure the cleanliness of the blade before blade is installed.
Blade should fit snugly on the shaft and against the inside/
outside blade flanges.
Ensure the blade is marked with an operating speed greater
than the spindle speed of the saw.
■
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of
the reach of children.
■
ALWAYS keep the work area well organized.
■
ALWAYS Clear the cutting area of any debris, tools, etc. that
would constitute a hazard while the saw is in operation.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS check to make sure that the
operating area is clear before starting the
engine.
■
No one other than the operator is to be in the working area
when the saw is in operation.
■
Always observe all applicable compulsory regulations
relevant to environmental protection, especially, fuel storage,
the handling of hazardous substances, and the wearing of
protective clothing and equipment. Instruct the user as
necessary, or, as the user, request this information and
training.
■
■
■
■
■
WARNINGWARNING
WARNING
WARNINGWARNING
Only cut the material that is specified for the diamond blade.
Read the specifications of the diamond blade to ensure
the proper tool has been matched to the material being cut.
The saw has been engineered for WET CUTTING. Ensure
a WET CUTTING blade is being used and that the water
supply system to the blade is properly functioning and being
used.
ALWAYS keep blade guards in place. Exposure of the
diamond blade must not exceed 180 degrees.
Ensure that the diamond blade does not come into contact
with the ground or surface during transportation. DO NOT
drop the diamond blade on ground or surface.
The engine governor is set to regulate maximum engine
speed in a no-load condition. Do not tamper with the engine
governor to increase the speed. Increasing the engine speed
could allow the maximum rated spindle speed to be
exceeded, creating an unsafe condition.
Ensure that the blade is mounted for proper operating
direction. (See Figure 4, page 13)
Adhere to the Blade Manufacturer's recommendations on
handling, storage, and safe usage of blades.
PAGE 12 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
RULES FOR SAFE OPERATION
Maintenance Safety
NEVER lubricate components or attempt service on a
running machine.
ALWAYS allow the machine a proper amount of time to
cool before servicing.
Keep the machinery in proper running condition.
Fix damage to the machine immediately and ALWAYS
replace broken parts.
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
Saw Transportation Safety
■
DO NOT use the handle bars and/or front pointer as lifting
points.
■
ALWAYS use ramps capable of supporting the weight of the
saw and the operator to load and unload the saw.
■
If the saw must be lifted, use the lifting bale and a crane or
forklift with a rated lifting capacity for the saw. Never attempt
to lift the saw by yourself.
Emergencies
ALWAYS know the location of
the nearest
ALWAYS know the location of the
nearest
In emergencies ALWAYS
phone or
phone numbers of the nearest
fire department
in the case of an emergency and could keep a serious
situation from becoming a tragic one.
fire extinguisher
first aid kit
keep a phone on the job site
.
. Knowing this information is invaluable
.
know the location of the nearest
. Also know the
ambulance, doctor
and
■
When transporting the saw, place the saw directly inside
towing vehicle truck-bed or onto trailer and tie-down securely.
■
NEVER attempt to tow the untrailered saw behind a vehicle.
■
DO NOT use on slopes or on extremely uneven surfaces.
■
NEVER tip the engine to extreme angles as it may cause oil
to gravitate into the cylinder head making the engine start
difficult.
■
NEVER transport the saw with the blade mounted.
WARNINGWARNING
WARNING
WARNINGWARNING
All displacement of the machine
outside the cutting area shall be
carried out with the tool not in
rotation.
SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 13
GENERAL INFORMATION
GENERAL INFORMATION
Intended Use
Operate the SP2 Saw, tools and components in accordance
with the manufacturer's instructions. Use of any other tools for
stated operation is considered contrary to designated use. The
risk of such use lies entirely with the user. The manufacturer
cannot be held liable for damages as a result of misuse.
This saw is not intended for dry cutting.
Power Plants
The SP2 saw is classified in the industry as a "low to medium"
powered saw. This classification is particularly useful when selecting
the proper diamond blade for an application.
There are two gasoline engines used with the SP2 series saws:
13 HP Honda GX390K1QWT2
A
cylinder, OVH rated at 3600 RPM and a
GX620TXF2
General Information
The SP213H20A and SP2S20H20A pavement saws are CEcompliant.
wet
The SP2 series saws are designed for
utilizing diamond blades. These saws have been engineered for
general and industrial flat sawing applications.The reinforced
steel box frame design adds strength necessary to reduce blade
vibrations while cutting. By minimizing blade vibrations the
performance of the blade is enhanced and thus the life of the blade
is extended.
Heavy-duty front and rear axles, sturdy oversized wheels, and
industrial undercarriage assembly ensure accurate tracking and
years of reliable use.
Additionally, the general strength-to-weight ratio design of the
frame and chassis assembly provides for optimum weight
distribution to keep the blade running true in the cut. A rugged
spindle bearing assembly ensures minimal flutter and shaft
harmonics providing the most advantageous condition for a
diamond blade at operating speeds.
cutting of
pavement
RPM. Blade rotation is v-belt driven. This is accomplished by
connecting to the output shaft of the engine to an upper drive
pulley. The lower drive pulley (Blade) is then connected to the
upper drive pulley (Engine) by three V-belts. As the engine shaft
rotates, so does the blade.
Refer to the
regarding engine operation and maintenance practices.
All SP2 series saws are designed, engineered and
manufactured with strict adherence to American National
Standards Institute, Inc. (ANSI) guidelines B7.1 and B7.5.
Water System
All SP2 series saws provide a hardy water plumbing system that
evenly distributes water volume and optimum flow rate to both
sides of the blade to keep it cool when cutting. The basic water
system provides a valve that connects to a standard garden hose.
The water is delivered (via a hose) to the saw blade. A water tank
delivery system is optional.
air-cooled, 4-stroke single
20HP Honda
air-cooled, 4-stroke OVH 90° V-twin rated at 3600
Engine Owner's Manual
for specific instructions
The SP2 series saw comes equipped with a 20-inch blade guard
and handles diamond blades ranging in size from 12-20-inches in
diameter.
A threaded, manual raise/lower assembly easily raises and lowers
the blade and locks it into position to ensure a constant depth cut. All
SP2 series saws are equipped with a retractable cutting guide,
oversized roller bearing wheels, industrial spindle bearings, and a
rigid steel frame.
Console
An ergonomically designed control console allows the operator
to easily understand and/or operate the adjustable handlebars,
Raise/Lower Crank Handle
disengage lever
self-propelled models, the console also provides forward/reverse
controls.
(Self-propelled models only). Additionally, for
, and
transmission engage/
Features
■
Engine Stop Switch conveniently located on handle bar
■
Super-rigid box frame- ensures straight cuts while resisting
warping and blade vibration
■
Rugged roller bearing wheels for long service life
■
Comfortable grip handles
■
Easy cranking for manually raising/lowering the blade to the
desired cutting height
■
Hinged front, lift-up blade guard is designed to provide easy
blade replacement
■
Saw position guide helps ensure straight cuts
■
Water system provides optimum flow and volume of water to
both sides of the blade
■
manually operated wheel clamps help to prevent unwanted
displacement of saw
PAGE 14 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
NOTES
SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 15
MAJOR COMPONENTS
Figure 3. SP2 Saw Major Components
Figure 3 displays the location of the various operational control
features of the SP2 saw. Features are dependent on the specific
model saw selected. The function of each console component or
indicator is explained below:
1. Handle Bars – Used to steer and push the SP2 saw during
cutting operations. The handle can be folded down for
transportation.
2. Forward/Reverse Speed Lever – Controls forward and
reverse speeds for self-propelled operation. Provides
positive neutral for engine start. ALWAYS place
transmission engage/disengage lever in the engage
position before setting speed lever (self-propelled models
only).
3. Raise/Lower Crank Handle – Physically orients saw
(raises or lowers) depending on cranking direction (CW or
CCW). Turning the handle
turning the saw counter-clockwise
clockwise
raises the saw.
lowers the saw,
4. Transmission Engage/Disengage Lever – Forward
locking position engages transmission. Rear Locking
position disengages transmission from rear axle and
permits "free wheeling" (self-propelled models only).
5. Water Tank – A 5-gallon (18.95 liters) capacity water tank
provides water for the saw blade during short-run cutting
applications or when a continuous running water source in
unavailable.
7. Hydraulic Drive Transmission - Controls the saw's
forward and reverse movement by using the
reverse speed lever
8. Saw Blade Guard –
operations & allows water hoses to be connected to the
cover for wet cutting.
9. Belt Cover – Covers the drive shaft belt, engine pulley
and the hydraulic transmission belt (on self-propelled
models only).
10. Drive-Shaft Pulley Guard – Covers the drive shaft pulley.
11. Rear Wheels – Allows the saw to be rolled across ground.
On self-propelled models, the rear wheels are turned by
the spline gears attached to the hydraulic transmission
system.
12. Pointer Arm – Front pointer wheel assists in straight
tracking. Lifts up for storage and pivots down for use.
13. Lifting Bale Kit –
the SP2 saw.
14. Engine OFF Switch –
the engine.
15. Wheel Clamp –
wheel to avoid unwanted rolling movement. Lift handle to
release.
16. Throttle Lever – (self-propelled units only) Used to adjust
6. Water ON/OFF Valve – ON position
permits water to flow from source through saw water hose.
OFF position
closes
valve and halts the flow of water.
opens
valve and
engine RPM speed (
forward/
(Self-propelled units only).
Covers the saw blade during cutting
Allows for easy lifting and transporting
Toggle in either direction to stop
Move handle down making contact with
SLOW
or
FAST
).
PAGE 16 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
INITIAL SERVICING
13HP HONDA ENGINE COMPONENTS
Figure 4. Engine Controls and
Components (Honda GX390K1QWT2)
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine
manual for instructions & details of operation and servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
WARNINGWARNING
WARNING
WARNINGWARNING
Adding fuel to the tank should be
accomplished only when the engine is
stopped and has had an opportunity to cool
down. In the event of a fuel spill, DO NOT
attempt to start the engine until the fuel
residue has been completely wiped up, and the area
surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
3. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and
smoothly.
4. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
5. Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
, lever back toward operator
6. Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
Operating the engine without an air
NOTE
7. Spark Plug – Provides spark to the ignition system. Clean
spark plug once a month.
8. Muffler – Used to reduce noise and emissions. Engine
components can generate extreme heat. To prevent burns,
DO NOT touch these areas while the engine is running or
immediately after operating. NEVER operate the engine with
the muffler removed.
9. Fuel Tank – Holds unleaded gasoline. For additional
information refer to engine owner's manual.
WARNINGWARNING
WARNING
WARNINGWARNING
Engine components can generate extreme
heat. To prevent burns, DO NOT touch these
areas while the engine is running or
immediately after operating. NEVER operate
the engine with the muffler removed.
filter, with a damaged air filter, or a
filter in need of replacement will
allow dirt to enter the engine,
causing rapid engine wear.
D
SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 17
20HP HONDA ENGINE COMPONENTS
Figure 5. Engine Controls and
Components (Honda GX620TXF2)
INITIAL SERVICING
The engine (Figure 5) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer's engine
manual for instructions & details of operation and servicing.
1. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
2. Fuel Tank - Holds unleaded gasoline. For additional
information refer to engine owner's manual.
3. Throttle Lever – Controlled by accelerator pedal,
increases or decreases engine RPM.
4. Choke Knob – Used in the starting of a cold engine or in
cold weather conditions. The choke enriches the fuel
mixture.
5. Oil Sensor Switch – This switch monitors the oil level in
the engine crankcase. In the event of low oil, the engine will
be shut down.
6. Oil Filter – Spin-on type, filters oil for contaminants.
7. Spark Plug – Provides spark to the ignition system. Clean
spark plug once a month.
8. Fuel Filter – Filters fuel for contaminants.
9. Oil Filler Cap – Remove cap to refill or replace oil with
recommended type as listed in Table 4. Make sure cap is
tightened securely. DO NOT over fill.
10. Air Filter – Prevents dirt and other debris from entering the
fuel system. Unsnap air filter cover to gain access to filter
element.
11. Muffler –Used to reduce noise and emissions.
touch the muffler while it is hot! Serious burns can result.
NEVER
Engine components can generate extreme
heat. To prevent burns, DO NOT touch these
areas while the engine is running or
immediately after operating. NEVER operate
the engine with the muffler removed.
12. Oil Dip Stick – Remove to check amount and condition of
oil in crankcase.
13. Starter – Starts engine when ignition key is rotated to the
ON position.
14. Oil Drain Plug – Remove to drain crankcase oil.
operate the engine with the muffler removed.
WARNINGWARNING
WARNING
WARNINGWARNING
D
NEVER
PAGE 18 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
PREPARATION / PRE-INSPECTION
1. Read and fully understand this manual,
the safety intructions in particular, and
the engine manufacturer's manual
supplied with the saw.
2. Select the correct blade for each application. Refer to the
Blades and Blade Placement sections on pages 17 through
19 for further information.
3. Check blade for wear or damage.
Handle all blades with care and
ALWAYS replace a damaged blade.
4. Clean the saw, removing dirt and dust,
particularly the engine cooling air inlet,
carburetor and air cleaner.
3. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
INSPECTION
Honda GX620 engine shown
Figure 6A. Engine Oil Dipstick (Removal)
5. Check the air filter for dirt and dust. Replace the air filter if it
is found to be dirty.
6. Check carburetor for external dirt and dust. Clean with dry
compressed air.
7. Check fastening nuts and bolts for tightness.
8. Ensure a suitable water supply is available, hooked up, and
used. (connected via garden hose or with a water tank supply
system).
Engine Oil Check
1. To check the engine oil level, place the saw on secure level
ground with the engine stopped. The frame platform
be level
2. Remove the filler dipstick from the engine oil filler hole
(Figure 6) and wipe it clean.
to accurately check the engine oil.
must
4. If the oil level is low (Figures 6 and 7), fill to the edge of the
oil filler hole with the recommended oil type (Table 4).
Maximum oil capacity for the Honda GX390 engine is 2.32
pints (1.1 liters) and for the Honda GX620 engine it is 3.18
pints (1.50 liters).
NOTE
Reference manufacturer engine
manual for specific servicing
instructions.
HONDA 13 HP engine shown.
Figure 7. Engine Oil Dipstick (Oil Level)
epyTliO.4elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
Honda GX390 engine shown
Figure 6. Engine Oil Dipstick (Removal)
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 19
INSPECTION
Gasoline Check
WARNINGWARNING
WARNING
WARNINGWARNING
Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt to
hot
refuel the saw if the engine is
running
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low,
3. When refueling, be sure to use a strainer for filtration.
Hydrostatic Transmission (Self-Propelled models only) -
An EATON® Model 7 hydrostatic transmission (Figure 8)
provides the power for the saw's propulsion system. The
transmission drives a sprocket that directly connects the spline
drive to the rear wheels. The no load forward/reverse speeds
are approximately 24.4 m/min (80 ft/min).
.
replenish with unleaded fuel.
DO NOT top-off fuel. Wipe up any spilled fuel.
or
The transmission is factory filled with approved hydraulic fluid
that has a viscosity equivalent to SAE 20W-20. Should additional
servicing be required, the following hydraulic fluids are
recommended:
General Motors Dextron B
Ford MM2C-33F
Ford M2C-41A
International harvester Hy-Tran Fluids
DO NOT over fill the fluid reservoir (Figure 9). Note the level
marks on the reservoir.
existing oil conditions (A) cold or (B)
operating the saw.
hydraulic fluid may cause the seals to
mechanical damage.
Figure 9. Transmission Reservoir
CAUTICAUTI
CAUTION
CAUTICAUTI
It is essential to reference the
Overfilling the transmission with
hot prior to
rupture
causing
D
Figure 8. Hydrostatic Transmission
PAGE 20 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
Battery (Self-Propelled models only)
INSPECTION
Self-Propelled models use a single 12-volt DC battery. (Figure
10) It is shipped ready to use.
Figure 10. Battery
When servicing of the battery is required perform the following:
A face shield and rubber gloves should be worn while
handling and servicing battery's electrolyte.
Disconnect battery terminal clamps, and remove the battery
from the saw when servicing is required.
DO NOT overfill the battery.
WARNINGWARNING
WARNING
WARNINGWARNING
Electrolyte is an acid and must be handled
with caution. Servicing instructions from the
electrolyte manufacturer must ALWAYS be
followed to ensure safety. Serious injury can
result from careless handling and
noncompliance to safety handling instructions.
terminal post, DO NOT allow contact of the wrench or any
metallic part to come in contact with the battery's negative
(-) terminal post. This may result in an electrical short circuit
or an explosion.
Overfilling the battery may cause the
electrolyte to overflow resulting in corrosion
to nearby components. Immediately wash
off any spilled electrolyte (battery acid).
Additionally, when connecting the positive
(+) cable to the battery's positive (+)
WARNINGWARNING
WARNING
WARNINGWARNING
Wear
safety glasses
clothes, and rubber gloves when working with
battery.
or
face mask
, protective
NOTE
Use only
battery. Tap water can
operating life of the battery.
distilled
water in the
reduce
the
SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 21
INSPECTION -BLADE
SPECIFIC TOOLS TO BE USED
This saw is to use tools (blades) as follows:
Steel Core Segmented or Continuous Diamond Rim
Cutting Wheel.
Any other type of tool is not to be used. See Table 4 for specific
blade usage for material.
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to thoroughly inspect the diamond blade (Figure 11)
for operational safety could result in damage to the blade,
the saw, and may cause injury to the user or others in the
operating area. All damaged blades must be discarded.
1. Drive Pin Hole – A commonly located hole on the diamond
2. Stress Relief Holes (Gullets) –
3. Edge Of The Steel Core – Check the diameter edge for
4. Directional Arrow – Check to ensure that the blade is
blade core that prevents operational blade slippage
between the inner & outer blade flanges (collars). Inspect
the diameter of the hole to ensure there is no distortion,
and that a snug fit develops between the hole and drive
pin.
Check the steel core for
cracks that may have propagated from the slots and/or
gullets. Cracks indicate extreme fatigue failure and if sawing
continues, catastrophic failure will occur.
discoloration (blue oxidation) indicating an overheating
condition caused by insufficient cooling water/air.
Overheating of blades may lead to loss of core tension
and/or increase the possibility for blade failure. Check to
make sure the steel core’s width is uniform about the rim of
the blade, and not succumbing to an “under cutting”
condition brought about by highly abrasive material or
improper under cutting core protection.
oriented properly on the blade shaft for sawing. Reference
the directional arrow in the blade and place it so the direction
of rotation “downcuts” with the turn of the shaft.
Figure 11. Diamond Blade
5. Diamond Segment or Rim – Ensure there are no cracks,
dings, or missing portions of the diamond segment/rim.
DO NOT
portion of
rims may cause damage to your saw, and injury to the user
or others in the operating area.
6. Specifications – Ensure that the blade specifications, size,
and diameter properly match up to the sawing operation.
Wet blades must have water to act as a coolant. Utilizing a
diamond blade not matched properly to the task may result
in poor performance and/or blade damage.
7. Arbor Hole – It is essential that the arbor hole diameter
properly matches the blade, and that it is free from
distortions. Correct blade flanges (collars) must be used.
The inside face of the flanges must be clean & free of debris.
An out of round arbor condition will cause damage to the
blade and the saw.
8. MAX RPM – This RPM reference is the maximum safe
operating speed for the blade selected. NEVER exceed
the max RPM on the diamond blade. Exceeding the MAX
RPM is dangerous, and may cause poor performance and
may damage the blade. All blades must be designed to
meet or exceed the maximum spindle RPM.
use a blade that is missing a segment or a
the rim
. Damaged and/or missing segments/
PAGE 22 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
lairetaMedalB
etercnoCderuCedalBetercnoCderuC
BLADE PLACEMENT
NOITCELESEDALBDNAGNITSILLAIRETAM.5elbaT
etercnoCneerGedalBete
tlahpsAedalBtlahpsA
etercnoCrevotlahpsAedalBetercnoC/tlahpsA
seirotcarfeR,yrnosaM,kcirB,kcolBeda
enotS,cimareC,eliTedalBeliT
Diamond Blades
Selecting the diamond blade TYPE and GRADE defines how
the blade will perform both in cutting speed and blade life.
Selection of the proper diamond blade consists of:
Material to be Cut
Type of Saw Being Used
Horsepower of Saw
Hardness Characteristics of the Material
Performance Expectations
Factors for sawing economy:
Type of Blade
BLADE PLACEMENT
Failure to thoroughly inspect the diamond
blade for operational safety could result in
damage to the blades or the saw and may
cause injury to the user or others in the
operating area.
rcnoCneerG
lByrnosaM
WARNINGWARNING
WARNING
WARNINGWARNING
D
Depth of Cut
Sawing Speed
Characteristics of the Material Being Cut
Blade Speed
A diamond blade’s performance is directly connected to specific
peripheral (rim) speeds.
The following shaft rotational speeds have been factory set to
ensure optimum blade performance.
SP2 - 508 mm (20-inch) Capacity - 2800 RPM.
WARNINGWARNING
WARNING
WARNINGWARNING
Operating saw blades at rotational
speeds greater than those specified by
the manufacturer can cause blade damage, and may injure the user or others in
the operating area.
SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 23
NOTE
■
Set the engine ON/OFF switch to the OFF
position.
■
Raise the saw to a high position by cranking the Raise/Lower
handle in a counterclockwise direction.
■
Use the Blade Nut Wrench & Blade Shaft Locking Wrench
stored on the front section of the console to install the diamond
blade.
■
Reference Figure 12 (Diamond Blade Placement) when
removing or installing the diamond blade.
The following steps should be
accomplished before placing the
diamond blade on the
blade shaft.
INSPECTION - BLADE PLACEMENT
1. Blade Guard – Raise the front half of the blade guard to
expose the blade shaft nut & outer flange.
2. Blade Nut Wrench – Remove the blade nut wrench (3) from
the tool holder and unscrew the blade shaft nut (right-side).
This nut
clockwise
3. Blade Nut – Remove the blade nut (4). For reassembly,
DO NOT over tighten the blade nut against the outer flange.
Tighten blade nut approximately 62-69 N/m./45-50 ft-lbs.
4. Outside Blade Flange (Collar) – Ensure that the flange
face is clean and free of debris and is placed flush against
the diamond blade (7). Check that the drive pin goes through
the blade pin hole (6) and seats properly into the inner
flange (8).
loosens clockwise
.
and
tightens counter-
5. Blade Pin Hole – Align this hole with the drive pin hole on
6. Diamond Blade – Ensure that the proper blade has been
7. Inner Flange Collar – This flange is fixed upon the blade
the inner flange collar.
selected for the job. Pay close attention to the directional
arrow on the blade,
counter-clockwise for left-side
of the blade must match the 1" arbor of the blade shaft.
shaft, and is manufactured with a drive pin hole. The inside
surface of the flange must be free of debris and permit a
tight closure on the surface of the blade.
clockwise for right-side
cutting. The arbor hole
cutting,
Figure 12. Diamond Blade Placement
PAGE 24 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
INSPECTION -GUARDS, COVERS & BELTS
Guards and Covers Check
WARNINGWARNING
WARNING
WARNINGWARNING
NEVER operate the saw without blade
guards and covers (Figures 13 and14) in
place. DO NOT operate with the front of the
blade guard raised. The blade exposure
cannot exceed 180 degrees during operations.
Figure 13. Blade Guard
CHECK the following on the
■
Check to ensure the capacity of the blade guard matches the
diameter of your diamond blade.
blade guard
D
:
V-Belts and Covers
NEVER attempt to check the V-belt with the
engine running because severe injury can
occur. Keep fingers, hands, hair and clothing
away from all moving parts.
V-belts Alignment and Tensioning
This saw is equipped with 3 premium V-belts (3 for 13HP models,
4 V-belts for 20HP models) that have been aligned and tensioned
by factory personnel. All V-belts MUST be installed for proper
operation of the saw. Failure to run the saw with less than the
required number of belts may damage the saw or equipment.
Use the following procedure to check the alignment of
V-belts:
CAUTICAUTI
CAUTION
CAUTICAUTI
1. Remove the bolts that secure the V-belt
2.
D
cover (Figure 15) to the saw frame.
Check uniform parallelism (Figure 16) of
V-belts and pulley (sheaves). Use a straight
edge or machinists's square against both
pulleys and adjust both pulleys until
equally aligned.
■
Check that the guard seats firmly upon the bayonet fitting of
the saw frame.
■
Check that the spring tensioned front cover of the guard is
firmly seated with the rear section of the guard, and there are
no gaps.
■
Check the fit of the water hoses in the sides of the blade
guard. NEVER lift the blade guard while cutting.
■
Check that the flood water tubes are clear and open. Test the
water supply for pressure and flow (to both sides of the blade)
before sawing operations.
CHECK the following on the
■
Check that the flange cover seats firmly upon the bayonet
fitting of the saw frame prior to operation.
■
This flange cover is to be in place when cutting from either the
right or left side of the saw.
blade flange cover
:
Figure 15. V-Belt Cover
Figure 14. Blade Flange Cover
Figure 16. V-Belt Parallelism
SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 25
INSPECTION - BELTS & WATER TANK
3. Check V-belt tension (Figure 17) by using a tensionmeter
(2.7 - 4.1 kg/6.0 - 9.0 lbs.) against the inside belt at a mid point
between the two pulleys, or by deflecting the center belt at a
mid point 10 mm (3/8”) - 13 mm (1/2”).
Figure 17. V-Belt Tension
4.
DO NOT over or under tension the V-belts. Severe damage
can occur to the saw and engine crank shaft if the belts are
over tensioned. A decrease of power to the blade and poor
performance will result if the belts are under tensioned (loose
on pulleys).
Water Tank
The SP2 Saw is equipped with a removable 19-liter (5-gallon)
on-board water tank fitted in the top of the console which can be
connected to the brass hose fitting on the rear of the operators
console (Figure 18).
Before using the water tank, ensure it is filled to capacity and
connected to the hose fitting to provide lubrication during cutting.
An external water source can also be connected to the SP2 for
extended wet cutting operations.
5. If the V-belts becomes worn or loose, replace them by using
the following V-belt part numbers listed in Table 6.
eziSenignEepyTwaSeziSedalB
PH31
enignE
PH02
enignE
hsuP
leporP-fleS300-30732300-27152
leporP-fleS
Figure 18. On-board Water Tank Hose Connection
syelluPdnastleB-V.6elbaT
N/PtleB-V
).ytQ(
mm805
)hcni02(
mm805
)hcni02(
)3(25061
)4(79851200-33882100-08232
enignE
N/PyelluP
100-56632300-27152
tfahSedalB
N/PyelluP
PAGE 26 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
INSPECTION - ADJUSTMENTS
Adjusting the Blade Height
CAUTICAUTI
CAUTION
CAUTICAUTI
NEVER stop the engine while cutting at high speeds, except in
case of an emergency. This can damage your SP2 Saw.
The SP2 saw uses a manual
on the console with clockwise rotation providing lowering action,
and counter-clockwise rotation providing raising and lowering
action (Figure 21).
raise/lower crank handle
located
Adjusting the Handle Bars
The SP2 has adjustable height handle bars. Before operating
the saw, adjust the handle bar height to a comfortable working
position:
1. Loosen the height adjustment bolts (Figure 19) on the handle
bars until the handle bars can freely pivot.
Figure 19. Handle Bar Adjustment Bolts
2. Move the handle bars (Figure 20) up or down to operators
desired preference.
To adjust the blade height:
1. Pull upward on the raise/lower crank handle knob.
2. Rotate the crank handle clockwise to
Rotate the crank handle counter-clockwise to
blade
blade has been fully raised or lowered.
NOTE
lower the blade
(Figure 21). The handle will stop rotating when the
Figure 21. Blade Height Adjustment
When moving the saw around
between cutting, fully raise the blade
to avoid striking the ground with the
blade.
.
raise the
Determining the Cut Depth
When preparing to cut, your blade size determines the depth
of the cut. See Table 7 to determine the proper blade size for
your required cutting depth.
Figure 20. Handle Bar Height Adjustment
3. Tighten the height adjustment bolts to secure the handle bars
in place.
CAUTICAUTI
CAUTION
CAUTICAUTI
To avoid losing control of the SP2 saw, be sure to fully tighten
the adjustment bolts before operating the saw to prevent the
bolts from loosening during cutting.
SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 27
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MANUAL START-UP (13HP HONDA ENGINE)
MANUAL START-UP (13HP HONDA ENGINE)
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT attempt to operate the saw until
this manual has been read and thoroughly
understood. Engine operating steps may
vary. See included engine manufacturer's
operating manual.
WARNINGWARNING
WARNING
WARNINGWARNING
When the engine is running the cutting
blade is ALWAYS
hands and feet clear of rotating blade.
Raise the saw to full height when
maneuvering the saw within the cutting
area.
All displacement of the machine
outside the cutting area shall be carried
out with the tool not in rotation.
rotating
. Keep
D
The following start-up procedure makes reference to a HONDA
13 HP Engine (Manual Start).
Figure 22. Wheel Clamp
1. Ensure the wheel clamps are in the LOCKED position.
(Figure 22).
2. Ensure the engine Shutdown switch on the handlebar and
the engine ON/OFF switch on the engine are both in the
OFF position to avoid accidental starting. (Figures 23 and
24)
WARNINGWARNING
WARNING
WARNINGWARNING
NEVER place hands or feet inside the belt
guard or blade guard while the engine is
running. ALWAYS shut the engine down
before performing any kind of
maintenance service on the saw.
CAUTICAUTI
CAUTION
CAUTICAUTI
Ensure the work area is clear of tool, debris, and
unauthorized people.
CAUTICAUTI
CAUTION
CAUTICAUTI
Keep Wheel Clamp applied (lever DOWN)until
completely ready for cutting operation.
D
D
D
NOTE
NOTE
The Engine Stop Switch located on the
handlebar (Figure 23) serves both as
an Emergency Engine Shut-Off
and as the primary Shutdown
switch. This allows the operator to
shutdown the saw safely away from
moving parts.
After shutdown on Electric Start models,
ensure the Engine Start switch is
turned to the OFF position to avoid
battery discharge and accidental
starting.
Figure 23. Engine Shutdown Switch (Handlebar)
PAGE 28 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
MANUAL START-UP (13HP HONDA ENGINE)
7. If operating the SP2 in
step and proceed to step 8. Place the
(Figure 26) in the OPEN position. Skip to step9.
Figure 24. Engine ON/Off Switch (Engine)
Ensure the diamond blade has been mounted correctly and
3.
that it is raised above the surface you are about to saw.
4. Ensure the water tank is filled to capacity (19 liters/5 gallons).
Connect the water tank hose to the water system brass fitting
on the rear of the console (Figure 18) and test for adequate
water flow to the diamond blade before operation.
ready to start cutting, turn the water on.
5. Place the
fuel valve lever
(Figure 25) to the ON position.
When
8. If operating the SP2 in
Choke Lever
cold weather conditions
Figure 26. Choke Lever (Open Position)
cold weather conditions
(Figure 27) in the CLOSED position.
, skip this
Choke Lever
, place the
Figure 25. Fuel Valve Lever
Figure 27. Choke Lever (Closed Position)
6. Place the
to the ON position.
NOTE
Engine ON/
OFF
switches
The CLOSED position of the choke
lever enriches the fuel mixture for
starting a COLD engine. The OPEN
position provides the correct fuel
mixture for normal operation after
starting, and for restarting a warm
engine.
(Figures 23 and 24)
CAUTICAUTI
CAUTION
CAUTICAUTI
The engine governor speed has been set at the factory.
Changing the governor speed could damage the blade and/
or the saw.
9. Place the
and SLOW for starting.
engine governor speed is factory set to ensure optimum
blade operating speeds.
throttle lever
(Figure 28) halfway between FAST
All sawing is done at full throttle. The
SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 29
MANUAL START-UP (13HP HONDA ENGINE)
Figure 28. Throttle Lever
10. Grasp the starter grip (Figure 29) and slowly pull it out. The
resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly
and smoothly for starting.
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT pull the starter rope all the way to the end.
DO NOT release the starter rope after pulling. Allow it
to rewind as soon as possible.
Figure 29. Starter Grip
11. If the engine has started, slowly return the choke lever (Figure
22) to the CLOSED position. If the engine has not started
repeat steps 7 through 10.
Before the saw is placed into operation, run the engine for
12.
several minutes. Check for fuel leaks, and noises that would
associate with a loose guard and/or covers.
13. All sawing is done at full throttle. Your engine governor has
been set at the factory to ensure an optimum speed setting.
PAGE 30 — SP213H20A / SP2S20H20A SAWS — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
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