Multiquip SP2S13H20A User Manual

OPERATION AND PARTS MANUAL
SP2 StreetPro SERIES
MODEL SP2S13H20A
PROFESSIONAL PAVEMENT SAW
(HONDA GX390K1QWT2 GASOLINE ENGINE)
Revision #1 (05/17/10)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 38263
PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metaland other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metaland other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials beingused.
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 3
TABLE OF CONTENTS
SP2S13H20A StreetPro Saw
Proposition 65 Warning ........................................... 2
Silicosis/Respiratory Warnings ................................ 3
Table Of Contents ................................................... 4
Parts Ordering Procedures ..................................... 5
Specifications .......................................................... 6
Dimensions ............................................................. 7
Safety Message Alert Symbols ............................ 8-9
Rules For Safe Operation ................................ 10-12
Major Components ............................................... 14
13HP Honda Engine Components ........................ 15
General Information .............................................. 16
Inspection ......................................................... 18-19
Inspection -Blade .................................................. 20
Inspection - Blade Placement ............................... 21
Inspection -Guards, Covers & Belts ...................... 22
Inspection - BeLts & Water Tank ........................... 23
Manual Start-Up .............................................. 24-25
Shut-Down Procedures ......................................... 26
Operation ......................................................... 28-31
Maintenance .................................................... 32-36
13HP Engine Wiring Diagram (Recoil Start) ......... 37
Troubleshooting (Engine) ................................. 38-39
Troubleshooting (Blade) ........................................ 40
Explanation Of Code In Remarks Column ............ 42
Suggested Spare Parts ......................................... 43
Honda Gx390k1qwt2 Engine
Air Cleaner Assembly....................................... 74-75
Camshaft Assembly ......................................... 76-77
Carburetor Assembly ....................................... 78-79
Control Assembly ............................................. 80-81
Crankcase Assembly ....................................... 82-83
Crankshaft Assembly ....................................... 84-85
Cylinder Barrel Assembly ................................. 86-87
Cylinder Head Assembly .................................. 88-89
Fan Cover Assembly ........................................ 90-91
Flywheel Assembly .......................................... 92-93
Fuel Tank Assembly ......................................... 94-95
Ignition Coil Assembly ...................................... 96-97
Muffler Assembly ............................................. 98-99
Piston Assembly ........................................... 100-101
Recoil Stater Assembly ................................ 102-103
Labels Assembly .......................................... 104-105
Terms And Conditions Of Sale — Parts .............. 106
Component Drawings
Name Plate And Decals ................................... 44-45
Under Carriage Assembly ................................ 46-47
Blade Shaft Assembly ...................................... 48-49
Lifting Bale Assembly ....................................... 50-51
Console Assembly ........................................... 52-53
13hp Honda Engine Mount Assembly ............ 54-55
Engine Assembly ............................................. 56-57
Pointers And Covers Assembly ........................ 58-59
Water System Assembly .................................. 60-61
Blade Guard Assembly .................................... 62-63
Manual Raise And Lower Assembly (20 In. ) ... 64-65
Battery Assembly ............................................. 66-67
Transmission Engage Lever Assembly ............ 68-69
Hydrostatic Transmission Assembly ................. 70-71
Hydrostatic Drive Assembly ............................. 72-73
PAGE 4 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
N View Parts Diagrams
N Order Parts N Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
When ordering parts, please supply:
R Dealer Account Number R Dealer Name and Address R Shipping Address (if different than billing address) R Return Fax Number R Applicable Model Number R Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
R Specify Preferred Method of Shipment: UPS/Fed Ex DHL
N Priority One Tr uck  N Ground N Next Day N Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 5
SPECIFICATIONS
SpecificationsTable 1.
Model
Blade Capacity in. (mm)
Cutting Depth in. (mm)
Front Wheels in. (mm)
Rear Wheels in. (mm)
Weight lbs. (kg)
Engine
Table 2. Engine Specifications
Engine Model
Engine Type
Bore x Stroke
Displacement
SP2S13H20A
20 in. (508 mm)
7.5 in. (191 mm)
5 in. Dia x 2 in. Wide (127 mm x 51 mm)
8 in. Dia x 2 in. Wide (203 mm x 51 mm)
280 lbs. (127 kg)
Honda 13 HP GX390K1QWT2 Gasoline Engine
Honda GX390K1QWT2
Air-cooled 4-stroke Single Cylinder OHV
Horizontal Shaft Engine
3.5 in. x 2.5 in. (88 mm x 64 mm)
23.7 cu. in. (389 cc)
Maximum Power Output
Maximum Torque
Idle Speed
Maximum No Load RPM
Specific Fuel Consumption
Fuel Tank Capacity
Crankcase Oil Capacity
Starting System
Spark Plug Gap
Air Cleaner
Dry Weight
Dimensions (L x W x H)
13 HP/3600 RPM
19.5 ft-lbs. (2500 RMP)
2.7 kg-m (2500 RPM)
1400 ± 150 RPM
3600 ± 100 RPM
1 gal./hr. (20.81 liters/hr.)
1.72 gallons (6.5 liters)
2.32 pints (1.1 liters)
Recoil Start
.028 - .031 in. (0.70 - 0.78 mm)
Cyclone Type
68.4 lbs. (31 kg)
15.0 x 17.7 x 17.4 in.
(380 x 450 x 443 mm)
PAGE 6 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
DIMENSIONS
Figure 1. SP2S13H20A Dimensions
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B
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D
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SNOISNEMID
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SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 7
SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete
NOTE
engine manufacturers instructions for data relative to its safe operations.
Before using the SP2S13H20A Saw, ensure that the operating individual has read and understands all instructions in this manual.
instructions for the safe and efficient operation of the SP2S13H20A Saws. Depending on the power plant you have selected, please refer to the
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled. NEVER operate this equipment in a confined
area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or
sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be these directions.
Potential hazards associated with SP2S13H20A Saw operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
KILLED
INJURED
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if you DO NOT follow
if
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
PAGE 8 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the ON/OFF switch in the OFF
position, remove key and/or disconnect the spark plug lead before servicing the engine or equipment. Ground the lead to prevent sparks that could ignite a fire.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
Guards and Covers In Place
NEVER operate the saw without blade guards
and covers in place. Adhere to safety guidelines ANSI American National Standards Institute, OSHA or other applicable local regulations.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your saw, other property, or the surrounding environment.
NOTE
This saw, other property, or the surrounding environment could be damaged if you DO NOT follow instructions.
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 9
RULES FOR SAFE OPERATION
RULES FOR SAFE OPERATION
CAUTICAUTI
CAUTION
CAUTICAUTI
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the SP2S13H20A Saw.
SAFETY

DO NOT operate or service this

equipment before reading this entire manual.

This equipment should not be operated by persons under

18 years of age.

NEVER operate the saw without proper

protective clothing, shatterproof glasses, steel­toed boots and other protective devices required by the job.

NEVER touch the hot exhaust

manifold, muffler or cylinder. Allow these parts to cool before servicing the saw.

High Temperatures – Allow the engine to cool before

adding fuel or performing service and maintenance functions. Contact with burns.

The engine of this saw requires an adequate free flow of

cooling air. NEVER operate the saw in any enclosed or
hot!
components can cause serious
narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the saw's engine and may cause injury to people. Remember the saw's engine gives off
DEADLY
gas.
carbon monoxide

NEVER operate this equipment when not

feeling well due to fatigue, illness or taking medicine.

NEVER operate the saw under the

influence or drugs or alcohol.

NEVER use accessories or attachments, which are not

recommended by or Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any

accident due to equipment modifications. Unauthorized equipment modification will void all warranties.

Whenever necessary, replace nameplate, operation and

safety decals when they become difficult read.

ALWAYS check the saw for loosened hardware such as

nuts and bolts before starting.

ALWAYS refuel in a well-ventilated area, away from sparks

and open flames.

ALWAYS use extreme caution when

working with flammable liquids. When refueling, STOP the engine and allow it to cool.

NEVER

machine. Fire or explosion could result from a

NEVER operate the saw in an explosive atmosphere

where fumes are present or near combustible materials. An explosion or fire could result causing severe
smoke
fuel vapors
hot!
engine.
around or near the
, or if fuel is spilled on
bodily
harm or even death.

Topping-off to filler port is dangerous, as it tends to spill

fuel.

NEVER use fuel as a cleaning agent.

PAGE 10 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
RULES FOR SAFE OPERATION
General Safety

ALWAYS read, understand, and follow procedures in

Operator's Manual before attempting to operate equipment.

ALWAYS be sure the operator is familiar with proper safety

precautions and operating techniques before using the saw.

NEVER leave the machine


Block the unit when leaving or when using on a slope.


ALWAYS check to make sure that the operating area is

clear before starting the engine.

Maintain this equipment in a safe operating condition at all

times.

ALWAYS stop the engine before servicing, adding fuel and

oil.

NEVER run the engine without the air filter. Severe engine

damage could occur.

ALWAYS service air cleaner frequently to prevent carburetor

malfunction.

AVOID wearing jewelry or loose fitting clothing that may

snag on the controls or moving parts, this can cause a serious injury.

ALWAYS keep clear of

the saw is in operation.

ALWAYS store equipment properly when it is not being

used. Equipment should be stored in a clean, dry location out of the reach of children.

NEVER use accessories or attachments which are not

recommended by the manufacturer for this equipment. Damage to the equipment and/or injury to user may result.

Keep all inexperienced and unauthorized people away from

the equipment at all times.
unattended
rotating
or
while running.
moving parts
while
Diamond Blade Safety
















Use appropriate steel centered diamond blades manufactured for use on saws.
Examine blade flanges for damage, excessive wear and cleanliness before mounting blade. Blade should fit snugly on the shaft and against the inside/outside blade flanges.
Ensure the blade is marked with an operating speed greater than the blade shaft speed of the saw.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS inspect diamond blades before each use. The blade should exhibit no cracks, dings, or flaws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true.
Only cut the material that is specified by the diamond blade. Read the specifications of the diamond blade to ensure the proper tool has been matched to the material being cut.
ALWAYS keep blade guards in place. Exposure of the diamond blade must not exceed 180 degrees.
Ensure that the diamond blade does not come into contact with the ground or surface during transportation. DO NOT drop the diamond blade on ground or surface.
The engine governor is designed to permit maximum engine speed in a no-load condition. Speeds that exceed this limit may cause the diamond blade to exceed the maximum safe allowable speed.
Ensure that the blade is mounted for proper operating direction.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS check to make sure that the operating area is clear before starting the engine.
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 11
RULES FOR SAFE OPERATION
Maintenance Safety

NEVER lubricate components or attempt service on a

running machine.

ALWAYS allow the machine a proper amount of time to

cool before servicing.

Keep the machinery in proper running condition.


Fix damage to the machine immediately and ALWAYS

replace broken parts.

Dispose of hazardous waste properly. Examples of

potentially hazardous waste are used motor oil, fuel and fuel filters.

DO NOT use food or plastic containers to dispose of

hazardous waste.
Saw Transportation Safety

Use appropriate lifting equipment to ensure the safe

movement of the saw.

DO NOT use the handle bars and/or front pointer as lifting

points.

When transporting of the saw is required, place saw directly

inside towing vehicle truck-bed and tie-down securely.
NEVER tow saw directly behind towing vehicle.
Emergencies

ALWAYS know the location of

the nearest

ALWAYS know the location of the

nearest

In emergencies ALWAYS

phone or phone numbers of the nearest
fire department
the case of an emergency.
fire extinguisher
first aid kit
.
keep a phone on the job site
. This information will be invaluable in
.
know the location of the nearest
. Also know the
ambulance, doctor
and

DO NOT use the saw on slopes or on extremely un-level

surfaces. An engine tipped to extreme angles may cause oil to gravitate into the cylinder head making the engine start difficult.

NEVER transport the saw with the blade mounted.

PAGE 12 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
NOTES
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 13
MAJOR COMPONENTS
Figure 3. SP2S13H20A Saw Major Components
Figure 3 displays the location of the various operational control features of the SP2S13H20A pavement saw. Features are dependent on the specific model saw selected. The function of each console component or indicator is explained below:
1. Handle Bars – Used to steer and push the SP2S13H20A
saw during cutting operations. The handle can be folded down for transportation.
2. Forward/Reverse Speed Lever – Controls forward and
reverse speeds for self-propelled operation. Provides positive neutral for engine start. ALWAYS place transmission engage/disengage lever in the engage position before setting speed lever.
3. Raise/Lower Crank Handle – Physically orients saw
(raises or lowers) depending on cranking direction (CW or CCW). Turning the handle turning the saw counter-clockwise
clockwise
raises the saw.
lowers the saw,
4. Transmission Engage/Disengage Lever – Forward
locking position engages transmission. Rear Locking position disengages transmission from rear axle and permits "free wheeling".
6. Water ON/OFF Valve – ON position
permits water to flow from source through saw water hose. OFF position
7. Hydraulic Drive Transmission - Controls the saw's forward and reverse movement by using the
reverse speed lever
8. Saw Blade Guard –
operations & allows water hoses to be connected to the cover for wet cutting.
9. Belt Cover – Covers the drive shaft belt, engine pulley
and the hydraulic transmission belt.
10. Drive-Shaft Pulley Guard – Covers the drive shaft pulley.
11. Rear Wheels – Allows the saw to be rolled across ground.
The rear wheels are turned by the spline gears attached to the hydraulic transmission system.
12. Pointer Arm – Front pointer wheel assists in straight tracking. Lifts up for storage and pivots down for use.
13. Lifting Bale Kit – the SP2S13H20A saw.
opens
valve and
closes
valve and halts the flow of water.
forward/
.
Covers the saw blade during cutting
Allows for easy lifting and transporting
5. Water Tank – A 5-gallon capacity water tank provides water
for the saw blade during wet cutting applications.
PAGE 14 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
INITIAL SERVICING
13HP H
Figure 4. Engine Controls and
Components (Honda GX390K1QWT2)
ONON
ONDA ENGINE COMPONENTS
ONON
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers Engine manual for instructions & details of operation and servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
WARNINGWARNING
WARNING
WARNINGWARNING
Adding fuel to the tank should be accomplished only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
3. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
4. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
5. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
6. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
, lever back toward operator
7. Spark Plug – Provides spark to the ignition system. Set
8. Muffler – Used to reduce noise and emissions. Engine
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
9. Fuel Tank – Holds unleaded gasoline. For additional
NOTE
spark plug gap (HONDA) to 0.6 - 0.7 mm (0.028 - 0.031 inch). Clean spark plug once a week.
components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
WARNINGWARNING
WARNING
WARNINGWARNING
information refer to engine owner's manual.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
D
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 15
GENERAL INFORMATION
Familiarization
The SP2S13H20A saw is designed for concrete or asphalt utilizing diamond blades. They have been engineered for general, industrial and high production flat cutting applications. The reinforced steel box frame design adds strength necessary to reduce vibrations while cutting. Minimizing vibrations enhances the performance of the blade and extends the life of the saw.
Heavy-duty front and rear axles, sturdy oversized wheels and industrial undercarriage assembly ensures accurate tracking and years of reliable use.
Additionally, the general weight-to-strength ration design of the frame and chassis assembly provides optimum weight distribution to keep the blade running true in the cut. A rugged blade shaft bearing assembly ensures minimal flutter and shaft harmonics providing the most advantageous condition for a diamond blade at operating speeds.
Power Plants
The SP2S13H20A saw is generally classified in the industry as LOW to MEDIUM horsepower saws. This classification is particularly useful when selecting the proper diamond blade for an application.
The SP2S13H20A saw uses a
gasoline engine
at 3600 RPM. Blade rotation is v-belt driven. This is accomplished by connecting to the output shaft of the engine to an upper drive pulley. The lower drive pulley (Blade) is then connected to the upper drive pulley (Engine) by three V-belts. As the engine shaft rotates, so does the blade.
Refer to the engines Owner's Manual for the specific instructions regarding engine operation and maintenance practices.
Console
An ergonomically designed control console allows the operator to easily understand and/or operate the adjustable handlebars,
air-cooled, 4-stroke single cylinder, OVH rated
Raise/Lower Crank Handle disengage lever
reverse controls.
. Additionally, the console also provides forward/
13 HP Honda GX390K1QWT2
, and
wet
or
dry
cutting of
transmission engage/
Water System
All saws provide a water direction system to provide cooling water to the diamond blade. This system consists of: a standard "garden hose" valve that connects to the water source (via hose) to the saw, an
The 20-inch blade guard is designed with two 6-inch vinyl water tubes to direct water to the diamond blade.
Under Carriage System
A jig welded heavy steel gauge under carriage assembly supports the saw in tracking, pivoting and stabilization. A rear axle supports two solid rubber cast hub wheels with roller bearings, grease fittings and locking collars. A front axle supports two solid rubber cast hub wheels with roller bearings, grease fittings and locking collars. The assembly pivots about two rocker blocks with bushings.
Blade Drive System
A rugged blade shaft assembly has been specifically designed to support the optimum distribution of torque from the engine shaft to the blade shaft, and to ensure minimal vibratory conditions on the tips of the shaft.
Balanced engine & blade shaft pulleys are connected to their respective shafts, 3 V-belts (13HP, 4 V-belts for 20HP models) connect to the engine pulley to the blade shaft pulley. The blade shaft is supported by two self-aligning pillow block bearings that are uniquely positioned on the most outboard portion of the reinforced frame.
The combination of pulley and blade shaft bearing positioning ensures minimal vibration & flutter to the ends of the blade shaft.
Water System
The SP2S13H20A saw comes standard with a 20-inch hinged two piece, heavy steel gauge blade guard. The blade guard provides access for vinyl water tubes that supply optimum volume and dispersal of water for cooling and/or dust suppression.
ON/OFF
console water valve'
Manual Raise/Lower System
The SP2S13H20A saw uses an ACME thread, manual raise/ lower assembly easily raises and lowers the blade and can lock into position to ensure a constant depth when cutting. See Table 6 for blade selection with respect to depth of cut.
NOTE
PAGE 16 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
The SP2S13H20A saw is designed, engineered and manufactured with strict adherence to American National Standards Institute, Inc. (ANSI) guidelines B7.1 and B7.5
NOTES
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 17
INSPECTION
Before Starting
1. Read safety instructions at the beginning of manual.
2. Clean the saw, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the saw on secure level ground with the engine stopped, and the diamond blade removed.
2. Remove the (Figure 6) and wipe it clean.
filler cap/dipstick
from the engine oil filler hole
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figures 6 and 7), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity for the Honda GX390 engine is 2.32 pints (1.1 liters) and for the Honda GX620 engine it is 3.18 pints (1.50 liters).
NOTE
Reference manufacturer engine manual for specific servicing instructions.
HONDA 13 HP engine shown.
Honda GX390 engine shown
Honda GX620 engine shown
Figure 6. Engine Oil Dipstick (Removal)
Figure 7. Engine Oil Dipstick (Oil Level)
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remmuS rehgiHroC°52 03-W01EAS
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Explosive Fuel
Gasoline Check
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. Wipe up any spilled fuel.
PAGE 18 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
INSPECTION
Hydrostatic Transmission
An EATON® Model 7 hydrostatic transmission (Figure 8)
provides the power for the saw's propulsion system. The transmission drives a sprocket that directly connects the spline drive to the rear wheels. The no load forward/reverse speeds are approximately 80 ft/min.
Figure 8. Hydrostatic Transmission
The transmission is factory filled with approved hydraulic fluid that has a viscosity equivalent to SAE 20W-20. Should additional servicing be required, the following hydraulic fluids are recommended:
General Motors Dextron B
Ford MM2C-33F
Ford M2C-41A
International harvester Hy-Tran Fluids
Battery - The 12-volt DC battery (Figure 10) is shipped dry, and will require a proper electrolyte level for operation.
When servicing of the battery is required perform the following:
A face shield and rubber gloves should be worn while handling and servicing battery's electrolyte.
Disconnect battery terminal clamps, and remove the battery from the saw when servicing is required.
DO NOT overfill the battery.
Electrolyte is an acid and must be handled with caution. Servicing instructions from the electrolyte manufacturer must ALWAYS be followed to ensure safety. Serious injury can result from careless handling and noncompliance to safety handling instructions.
Figure 10. Battery
WARNINGWARNING
WARNING
WARNINGWARNING
Overfilling the battery may cause the electrolyte to overflow resulting in corrosion to nearby components. Immediately wash off any spilled electrolyte (battery acid).
D
Figure 9. Transmission Reservoir
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT over fill the fluid reservoir (Figure 10). Note the level marks on the reservoir.
existing oil conditions (A) cold or (B) operating the saw.
hydraulic fluid may cause the seals to mechanical damage.
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 19
It is essential to reference the
hot prior to
Overfilling the transmission with
rupture
D
causing
Additionally, when connecting the positive
(+) cable to the battery's positive (+) terminal post, DO NOT allow contact of the wrench or any metallic part to come in contact with the battery's negative (-) terminal post. This may result in an electrical short circuit or an explosion.
NOTE
Use only battery. Tap water can operating life of the battery.
distilled
water in the
reduce
the
4. Directional Arrow – Check to ensure that the blade is
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to thoroughly inspect the diamond blade (Figure 11) for operational safety could result in damage to the blade, the saw, and may cause injury to the user or others in the operating area.
D
oriented properly on the blade shaft for sawing. Reference the directional arrow in the blade and place it so the direction of rotation “downcuts” with the turn of the shaft.
5. Diamond Segment or Rim – Ensure there are no cracks,
dings, or missing portions of the diamond segment/rim.
DO NOT
portion of
rims may cause damage to your saw, and injury to the user or others in the operating area.
6. Specifications – Ensure that the blade specifications, size,
and diameter properly match up to the sawing operation. Wet blades must have water to act as a coolant. Utilizing a diamond blade not matched properly to the task may result in poor performance and/or blade damage.
7. Arbor Hole – It is essential that the arbor hole diameter
properly matches the blade, and that it is free from distortions. Correct blade flanges (collars) must be used. The inside face of the flanges must be clean & free of debris. An out of round arbor condition will cause damage to the blade and the saw.
INSPECTION -BLADE
use a blade that is missing a segment or a
the rim
. Damaged and/or missing segments/
8. MAX RPM – This RPM reference is the maximum safe
Figure 11. Diamond Blade
1. Drive Pin Hole – A commonly located hole on the diamond blade core that prevents operational blade slippage between the inner & outer blade flanges (collars). Inspect the diameter of the hole to ensure there is no distortion, and that a snug fit develops between the hole and drive pin.
2. Stress Relief Holes (Gullets) –
cracks that may have propagated from the slots and/or gullets. Cracks indicate extreme fatigue failure and if sawing continues, catastrophic failure will occur.
3. Edge Of The Steel Core – Check the diameter edge for
discoloration (blue oxidation) indicating an overheating condition caused by insufficient cooling water/air. Overheating of blades may lead to loss of core tension and/or increase the possibility for blade failure. Check to make sure the steel core’s width is uniform about the rim of the blade, and not succumbing to an “under cutting” condition brought about by highly abrasive material or improper under cutting core protection.
Check the steel core for
operating speed for the blade selected. NEVER exceed the max RPM on the diamond blade. Exceeding the MAX RPM is dangerous, and may cause poor performance and may damage the blade.
PAGE 20 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
INSPECTION - BLADE PLACEMENT
3. Blade Nut – Remove the blade nut (4). For reassembly,
NOTE
Set the engine ON/OFF switch to the OFF position.
Raise the saw to a high position by cranking the Raise/Lower handle in a counterclockwise direction.
Use the Blade Nut Wrench & Blade Shaft Locking Wrench stored on the front section of the console to install the diamond blade.
Reference Figure 12 (Diamond Blade Placement) when removing or installing the diamond blade.
1. Blade Guard – Raise the front half of the blade guard to expose the blade shaft nut & outer flange.
The following steps should be accomplished before placing the diamond blade on the
blade shaft.
4. Outside Blade Flange (Collar) – Ensure that the flange
5. Blade Pin Hole – Align this hole with the drive pin hole on
6. Diamond Blade – Ensure that the proper blade has been
7. Inner Flange Collar – This flange is fixed upon the blade
DO NOT over tighten the blade nut against the outer flange. Tighten blade nut approximately 45-50 ft-lbs/62-69 N/m.
face is clean and free of debris and is placed flush against the diamond blade (7). Check that the drive pin goes through the blade pin hole (6) and seats properly into the inner flange (8).
the inner flange collar.
selected for the job. Pay close attention to the directional arrow on the blade,
counter-clockwise for left-side
of the blade must match the 1" arbor of the blade shaft.
shaft, and is manufactured with a drive pin hole. The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade.
clockwise for right-side
cutting. The arbor hole
cutting,
2. Blade Nut Wrench – Remove the blade nut wrench (3) from the tool holder and unscrew the blade shaft nut (right-side). This nut
clockwise
loosens clockwise
.
and
tightens counter-
Figure 12. Diamond Blade Placement
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 21
INSPECTION -GUARDS, COVERS & BELTS
Guards and Covers Check
WARNINGWARNING
WARNING
WARNINGWARNING
NEVER operate the saw without blade guards and covers (Figures 13, 14 and 15) in place. DO NOT operate with the front of the blade guard raised. The blade exposure cannot exceed 180 degrees during operations. Adhere to the safety guidelines of the American National standards
Institute (ANSI) B7.1 and B7.5.
Figure 13. Blade Guard
CHECK the following on the
Check to ensure the capacity of the blade guard matches the
diameter of your diamond blade.
blade guard
D
:
V-Belts and Covers
NEVER attempt to check the V-belt with the
engine running because severe injury can occur. Keep fingers, hands, hair and clothing away from all moving parts.
V-belts Alignment and Tensioning
This saw is equipped with 3 premium V-belts (3 for 13HP models, 4 V-belts for 20HP models) that have been aligned and tensioned by factory personnel. All V-belts MUST be installed for proper operation of the saw. Failure to run the saw with less than the required number of belts may damage the saw or equipment.
Use the following procedure to check the alignment of V-belts:
CAUTICAUTI
CAUTION
CAUTICAUTI
1. Remove the bolts that secure the V-belt
2.
D
cover (Figure 15) to the saw frame.
Check uniform parallelism (Figure 16) of V-belts and pulley (sheaves). Use a straight
edge or machinists's square against both pulleys and adjust both pulleys until equally aligned.
Check that the guard seats firmly upon the bayonet fitting of
the saw frame.
Check that the spring tensioned front cover of the guard is
firmly seated with the rear section of the guard, and there are no gaps.
Check the fit of the water hoses in the sides of the blade
guard. NEVER lift the blade guard while cutting.
Check that the flood water tubes are clear and open. Test the
water supply for pressure and flow (to both sides of the blade) before sawing operations.
CHECK the following on the
Check that the flange cover seats firmly upon the bayonet
fitting of the saw frame prior to operation.
This flange cover is to be in place when cutting from either the
right or left side of the saw.
blade flange cover
:
Figure 15. V-Belt Cover
Figure 14. Blade Flange Cover
Figure 16. V-Belt Parallelism
PAGE 22 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
INSPECTION - BELTS & WATER TANK
3. Check V-belt tension (Figure 17) by using a tensionmeter
(6.0 - 9.0 lbs.) against the inside belt at a mid point between the two pulleys, or by deflecting the center belt at a mid point 3/8” (10 mm) - 1/2” (13 mm).
Figure 17. V-Belt Tension
4.
DO NOT over or under tension the V-belts. Severe damage can occur to the saw and engine crank shaft if the belts are over tensioned. A decrease of power to the blade and poor performance will result if the belts are under tensioned (loose on pulleys).
Water Tank
The SP2S13H20A Saw is equipped with a removable 5-gallon on-board water tank fitted in the top of the console which can be connected to the brass hose fitting on the rear of the operators console (Figure 18).
Before using the water tank, ensure it is filled to capacity and connected to the hose fitting to provide lubrication during cutting. An external water source can also be connected to the SP2S13H20A for extended wet cutting operations.
5. If the V-belts becomes worn or loose, see Table 5 for
replacement part numbers.
Table 5. V-Belts and Pulleys
Part Name Part Number Qty
V-Belt 16052 3
Engine Pulley 23703-003 1
Blade Shaft Pulley 25172-003 1
Figure 18. On-board Water Tank Hose Connection
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 23
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT attempt to operate the saw until the Safety, General Information and Inspection sections have been read and understood. Depending on engine manufacturer, operating steps may vary. See engine operating manual.
The following start-up procedure makes reference to a HONDA
13 HP Engine (Manual Start)
WARNINGWARNING
WARNING
WARNINGWARNING
When the engine is running the cutting blade is ALWAYS above the surface when maneuvering the saw. Damage to the blade and/or saw may occur if the blade strikes the pavement.
1. Ensure the diamond blade has been mounted correctly and
that it is raised above the surface you are about to saw.
spinning
. Raise the blade high
D
NOTE
5. If operating the SP2S13H20A in skip this step and proceed to step 6. Place the (Figure 21) in the OPEN position. Skip to step 7.
MANUAL START-UP
The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
cold weather conditions
Choke Lever
,
2. For wet cutting operations, ensure the water tank is filled to capacity (5 gallons). Connect the water tank hose to the water system brass fitting on the rear of the console (Figure 18) and test for adequate water flow to the diamond blade before operation.
3. Place the
4. Place the position.
fuel valve lever
Engine ON/
Figure 19. Fuel Valve Lever
(Figure 19) to the ON position.
OFF
switch
(Figure 20) in the ON
6. If operating the SP2S13H20A in place the
Figure 21. Choke Lever (Open Position)
cold weather conditions
Choke Lever
Figure 22. Choke Lever (Closed Position)
(Figure 22) in the CLOSED position.
,
CAUTICAUTI
CAUTION
CAUTICAUTI
The engine governor speed has been set at the factory. Changing the governor speed could damage the blade and/
Figure 20. Engine ON/Off Switch
PAGE 24 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
or the saw.
MANUAL START-UP
7. Place the and SLOW for starting.
engine governor speed is factory set to ensure optimum blade operating speeds.
8. Grasp the starter grip (Figure 24) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
throttle lever
Figure 23. Throttle Lever
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT pull the starter rope all the way to the end.
(Figure 23) halfway between FAST
All sawing is done at full throttle. The
9. If the engine has started, slowly return the choke lever (Figure 22) to the CLOSED position. If the engine has not started repeat steps 1 through 8.
Before the saw is placed into operation, run the engine for
10.
several minutes. Check for fuel leaks, and noises that would associate with a loose guard and/or covers.
11. All sawing is done at full throttle. Your engine governor has
been set at the factory to ensure an optimum speed setting.
DO NOT release the starter rope after pulling. Allow it
to rewind as soon as possible.
Figure 24. Starter Grip
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 25
SHUT-DOWN PROCEDURES
Stopping the Engine (13 HP Honda Engine)
WARNINGWARNING
WARNING
WARNINGWARNING
NEVER stop the engine while the blade is in the cut, except for extreme emergencies. A sudden stoppage of the engine at high speed while in a cut could damage the blade and/or saw, and may cause injury to the user or other in the operating area.
1. Place the
lever
(Self propelled models only).
Figure 29. Speed Lever
(Neutral Position)
2. Place the position, and listen for the engine speed to decrease.
forward/reverse speed
in the NEUTRAL position
engine throttle lever
(Figure 30) in the SLOW
Emergency Stop Procedure
1. Turn the console
OFF position.
engine ON/OFF switch
(Figure 31) to the
Figure 30. Throttle Lever
3. Turn the console
OFF position.
Figure 31. Engine ON/Off Switch (Off Position)
Place the fuel valve lever (Figure 32) to the OFF position.
4.
Figure 32. Fuel Valve Lever (Off Position)
engine ON/OFF switch
(Figure 31) to the
PAGE 26 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
NOTES
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 27
Adjusting the Blade Height
CAUTICAUTI
CAUTION
CAUTICAUTI
NEVER stop the engine while cutting at high speeds, except for extreme emergencies. This can damage your SP2S13H20A Saw.
The SP2S13H20A saw uses a manual
handle
lowering action, and counter-clockwise rotation providing raising and lowering action (Figure 37).
OPERATION
raise/lower crank
located on the console with clockwise rotation providing
Adjusting the Handle Bars
The SP2S13H20A has adjustable height handle bars. Before operating the saw, adjust the handle bar height to a comfortable working position:
1. Loosen the height adjustment bolts (Figure 35) on the handle bars until the handle bars can freely pivot.
Figure 35. Handle Bar Adjustment Bolts
2. Move the handle bars (Figure 36) up or down to operators desired preference.
To adjust the blade height:
1. Pull upward on the raise/lower crank handle knob.
2. Rotate the crank handle clockwise to Rotate the crank handle counter-clockwise to
blade
blade has been fully raised or lowered.
NOTE
lower the blade
(Figure 37). The handle will stop rotating when the
Figure 37. Blade Height Adjustment
When moving the saw around between cutting, fully raise the blade to avoid striking the ground with the blade.
.
raise the
Determining the Cut Depth
When preparing to cut, your blade size determines the depth of the cut. See Table 6 to determine the proper blade size for
Figure 36. Handle Bar Height Adjustment
3. Tighten the height adjustment bolts to secure the handle bars in place.
CAUTICAUTI
CAUTION
CAUTICAUTI
To avoid losing control of the SP2S13H20A saw, be sure to fully tighten the adjustment bolts before operating the saw to prevent the bolts from loosening during cutting.
your required cutting depth.
PAGE 28 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
edalBdnomaiD
).nI(retemaiD
"21 "8/5-3
"41 "8/5-4
"61 "8/5-5
"81 "8/5-6
"02 "8/5-7
NOITCELESEDALB.6ELBAT
tuCfohtpeD
OPERATION
3. Move the
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT force the blade into the cut any faster than its designed tendency is effective cut and remove material. This can damage your blade and/or your machine.
Traveling During Cutting
The SP2S13H20A saw has a hydrostatic transmission which mechanically propels the saw during cutting operations. To prepare the machine for self-propelled cutting:
1. Place the
Figure 38. Transmission Engage/Disengage Lever
travel lever
in the NEUTRAL position.
(Neutral Position)
increase forward travel speed during cutting (Figure 40). Placing the travel lever fully forward will move the saw at maximum speed.
Figure 40. Transmission Engage/Disengage Lever
4. When reverse movement is required, move the towards the REVERSE position (Figure 41). Placing the travel lever fully in reverse will move the saw backwards at its maximum reverse speed.
travel lever
towards the FORWARD position to
(Forward Position)
travel lever
2. Lift the located on the console (Figure 39). Leaving the lever down
disengages the transmission to allow for manual pushing during cutting or moving the machine around the job site.
Figure 39. Transmission Engage/Disengage Lever
transmission
(Engage Position)
engage/disengage lever,
Figure 41. Transmission Engage/Disengage Lever
(Reverse Position)
Saw Alignment
The SP2S13H20A saw employs a front pointer (Figure 42)
1.
that has been precisely aligned with the diamond blade at the factory. Referencing the figure below, accurate tracking is accomplished by referencing the front pointer tip over the cut line. Precise saw direction is accomplished by slight operator pressure against the handle bars.
Figure 42. Saw Pointer
2.
To reorient a pointer position, loosen the screw that secures the pointer bar to the shaft, adjust as necessary, and retighten the screw.
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 29
Cutting
WARNINGWARNING
WARNING
WARNINGWARNING
The operator MUST wear the appropriate protective equipment and clothing while engaged in sawing. Failure to do so can result in SERIOUS INJURY.
OPERATION
DANGERDANGER
DANGER
DANGERDANGER
DO NOT operate this machine without the Blade Guard or V-belt Guards in place. While the blade is spinning, DO NOT place hands, feet, or other body parts near the blade to avoid SERIOUS INJURY or DEATH.
When cutting, determine the required cutting depth and use an appropriately sized blade. Deep sawing is wasteful to the life of the blade.
The preferred method of sawing is to 2” (51 mm). Step Cutting provides the optimum opportunity for the blade to cut fast and last longest.
Wet Cutting Operation
1. Connect hose from water source (on-board water tank or external water source) to the hose fitting connection (Figure 3) of the saw. The source pressure should be approximately 30-40 psi.
2. Ensure the vinyl water tubes are properly inserted into the blade guard holes and are clear of any obstructions.
3. Turn water source on (Figure 43).
Step Cut
in increments of
5. Align the saw along the cut line utilizing the front pointer.
ALWAYS saw in a straight line only. SERIOUS DAMAGE to the blade or saw may occur if the saw is twisted or forced to cut radius shapes.
6. Slowly lower the diamond blade onto the cut line by cranking
Raise/Lower handle
the the handle can no longer be turned, the blade will be at its full rated depth.
If the water supply to your blade is interrupted, STOP cutting
immediately
and/or saw. If the engine stalls for ANY reason during cutting, raise the
blade out of the cut before restarting.
7. Follow steps 1-4 of the Traveling During Cutting section.
8. The rotation of the blade creates a tendency for the saw to slightly pull in a particular direction. To ensure a straight line of sawing, apply pressure against the appropriate side of the handle bar as you slowly advance the saw forward.
Figure 44. Water System ON/OFF Valve
CAUTICAUTI
CAUTION
CAUTICAUTI
CLOCKWISE (Figure 37). When
WARNINGWARNING
WARNING
WARNINGWARNING
to prevent damage to your blade
Figure 43. On-board Water Tank ON/OFF Valve
4. Open the by moving the lever to the ON position (Figure 44) and ensure the water is flowing equally to both sides of the diamond blade.
water system valve
PAGE 30 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
on the left side of the console
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT force the blade into the cut any faster than its design will allow. This can damage your blade and/or your machine.
Dry Cutting Operation
When dry cutting, follow steps 5-8 of the Wet Cutting Operation section.
OPERATION
Finishing A Cut
1. Raise the blade out of the cut by cranking the
handle
blade high enough out of the cut to clear the surface and allow the saw to be maneuvered.
2. Move the engine throttle lever to the idle (SLOW) position
(Figure 30, 33).
3. Set the engine ON/OFF switch to the OFF position (Figure
31, 34).
4. Place the water valve (Figure 44) in the OFF position (as
required).
Engine components can generate EXTREME heat.
COUNTER-CLOCKWISE (Figure 37). Raise the
WARNINGWARNING
WARNING
WARNINGWARNING
Raise/Lower
Diamond Blades
Diamond blade sawing consists of cutting WET (using water to cool the blade) or DRY (using the circulating air to cool the blade).
Selecting the diamond blade TYPE and GRADE defines how the blade will perform both in cutting speed and blade life.
Selection of the proper diamond blade consists of:
Determining WET or DRY cutting
Material to be Cut
Type of Saw Being Used
Horsepower of Saw
Hardness Characteristics of the Material
Performance Expectations
Factors for sawing economy:
Type of Blade
Depth of Cut
Sawing Speed
Characteristics of the Material Being Cut
Wet or Dry Sawing
Blade Speed
A diamond blade’s performance is directly connected to specific peripheral (rim) speeds.
The following shaft rotational speeds have been factory set to ensure optimum blade performance.
SP2S13H20A 20” Capacity - 2,800 RPM.
WARNINGWARNING
WARNING
WARNINGWARNING
Operating saw blades at rotational speeds greater than those specified by the manu­facture can cause blade damage, and may injure the user or others in the operating area.
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 31
MAINTENANCE
Maintenance
WARNINGWARNING
WARNING
WARNINGWARNING
General maintenance practices are crucial to the performance and longevity of your saw. The extreme environments of sawing operations require routine cleaning, lubrication, belt tensioning, and inspection for wear and damage
The following procedures devoted to main­tenance can prevent serious saw damage or malfunctioning. Before servicing or in­spection, ALWAYS park the saw on a level surface with the blade removed, and the Console Engine ON/OFF switch & Engine ON/OFF switch in “OFF” position.
Some maintenance operations may re­quire the engine to be run. Ensure that the maintenance area is well ventilated. Exhaust contains poisonous carbon mon­oxide gas that can cause of unconscious­ness and may result in DEATH.
General Cleanliness
Engine air filter:
Engine tank & strainer:
Fuel line:
Spark plug:
Bearing Lubrication Care
There are four grease points for the SP2S13H20A saw. [Use only Premium Lithium 12 based Grease, conforming to NLG1 Grade #2 consistency.]
Rear Wheels (1):
Blade Shaft Bearings (2):
Raise/Lower Adjust Tube (1):
Clean air filter 2 to 3 times daily when DRY cutting. See Engine Owner’s Manual for detailed information.
Clean every year/or 300 hours.
Replace every two years/or as necessary.
Clean/adjust every 6 months/or 100 hours. Replace every year/ or 300 hours.
Grease daily, see Undercarriage Assy., item 10
Grease daily, see Blade Shaft Assy., item 15
Grease daily, see Raise/Lower Assy., item 2
Clean the machine daily. Remove all dust and slurry build up. If the saw is steam cleaned, ensure that lubrication is accomplished
AFTER steam cleaning operations.
General Engine Care Engine check:
Check daily for any oil and/or fuel leakage, thread nut & bolt tightness, and overall cleanliness.
Engine oil:
Check daily. Inspect with blade removed and saw frame level on a level surface. Keep the oil clean, and at the proper servicing level (Figure 8). DO NOT OVERFILL! SAE 10W- 30 of SG is recommended for general use.
Engine oil change:
Change engine oil the first month or 20 hours of operation. Then every 3 months/or 50 HOURS of operation. See Engine Owner’s Manual for detailed information.
ALWAYS dispose of used oil in a responsible manner. Ensure that
NOTE
the disposition of all hazardous waste is handled properly. Call your Recycling Center for information about recycling engine oil.
NOTE
When cutting DRY, lubricate blade shaft bearings 2 to 3 times daily. The grease can provide an added protective seal for the bearings.
PAGE 32 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
MAINTENANCE
General Transmission Care
All SP2S13H20A model saws utilize spline gear wheel design coupled with an EATON Model 7 Hydrostatic Transmission that provides forward/reverse propulsion. The simple design of the system keeps maintenance to a minimum.
Transmission Reservoir Cup:
Check every 8 hours of operation. When the transmission
cold
is Figure 45).
DO NOT use multiple viscosity oils! DO NOT OVERFILL.
(A), check oil level against the level indicator (see
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Spline Gear Wheels:
Check every 25 hours and clean as necessary. If the spline wheels DO NOT engage the pressure, slippage of the rear wheels may occur.
To adjust the
1. Place the
DISENGAGE position (Figure 46) .
Figure 46. Transmission Engage/Disengage Lever
rear wheels
Spline Gear Assembly
transmission engage/disengage lever
(Disengage Position)
with sufficient
:
in the
3. Loosen the linkage adjustment nut and slightly lengthen the linkage rod (see Transmission Engage Lever Assy., items 11
Figure 45. Transmission Reservoir
Servicing:
The transmission reservoir is factory filled. Should servicing be required, use SAE20W-20, API classification (SE,CC,CD) or better, General Motors Dexron B, Ford M2C-33F, M2C­41A or International Harvester Hy-Tran fluids. For extreme
hot weather
of SAE30W-30 or SAE40W-40.
Drive Chain:
Check every 50 hours. Periodically wipe the chain clean and re-lubricate with penetrating chain oil.
The drive chain may stretch requiring tension adjustments. To adjust the drive chain tension:
1. Loosen the (3) transmission attachment screws (Hydrostatic. Transmission Assy., item 2)
2. Pivot the transmission in the
mount
Transmission Assy., item 7).
, drain oil and refill with an oil having a viscosity
“U” slots
until the proper tension is achieved (Hydrostatic
of the
transmission
and 13).
4. Move the ENGAGE position to observe the proper spline-to-rear wheel contact.
5. Retighten the adjustment nut.
transmission engage/disengage lever
to the
NOTE
Excessive tension on the drive chain will reduce chain life.
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 33
MAINTENANCE
Drive V-Belt Check
The V-Belts of the SP2S13H20A saw have been factory set utilizing precision standards. Operating the saw with less than the specified number of V-belts (See Table 5), or belts that are
slipping
performance of the saw, and may cause damage to the blade.
Drive V-Belt(s) Replacement & Tension Adjustments
Reference Pointers and Covers Assembly, Blade Shaft Assembly, and Engine Mount Assembly for this operation.
1. Remove the
2. Loosen the (4) 1-1/2” HHC screws (Engine Mount Assy.,
3. Loosen and back-off the
4. Pivot the Engine Base Plate to provide slack in the Drive V-
5. Remove/Replace the required V-belts (See Table 5).
6. Rotate the engine back into place and tighten the Engine
7. Adjust for the correct V-belt tension (See Figure 47).
or are over-tensioned will significantly diminish the
Belt Guard
15), then loosen the tension of the V-Belts
item 5).
(Pointers and Covers Assy., item
Engine Mount Carriage Bolt
(Engine Mount Assy., item 1) from the frame to permit the
Engine Base Plate
belts.
Mount Carriage Bolt.
(Engine Mount Assy., item 9) to pivot.
Adjust V-Belt Alignment/Replacement Pulleys
The V-belts and their respective pulleys have been professionally aligned at the factory. If there is a requirement to remove/replace or adjust the pulleys, proceed with the following instructions.
1. Select the proper sized pulley both in outside diameter and arbor size. Use approved parts to ensure the compo-
nent compatibility.
2. A change in Pulley diameters may require specifically sized V-Belts. Contact Multiquip Service Department to en-
sure V-Belt compatibility.
3. Complete Drive V-Belt(s) Replacement steps (1 through 4)
3. Remove the V-Belts from around the Pulley(s).
4. Remove the set screws that secure the pulleys to the respec­tive shafts (PTO shaft) for engine pulley or the (blade shaft) for the blade shaft pulley.
5. Remove/replace the pulley by sliding it off the shaft.
6. Reorient the new pulley on the shaft, and ensure precise pulley alignment by utilizing an accurate straight edge (see Figures 48 and 49).
7. Replace/tighten set screws treated with a drop of
Threadlocker 266.
8. Orient the proper replacement V-Belt(s) around the blade shaft pulley and engine pulley.
LOCTITE
Figure 47. V-Belt Adjustment/Tension
8. Retighten the (4) 1-1/2” HHC screws.
9. Replace all guards and covers.
WARNINGWARNING
WARNING
WARNINGWARNING
NEVER attempt to check the V-belt with the engine running. Severe injury can occur if your hand gets caught between the V-belt and the clutch. Always use safety gloves.
CLUTCH PULLEY
9. Reference steps 6-9 of the Drive V-Belt(s) Replacement steps.
Figure 48. Pulley Alignment
VIBRATOR PULLEY
Figure 49. V-Belt Alignment
PAGE 34 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
MAINTENANCE
Blade Shaft Bearing Replacement
The SP2S13H20A saw is supported by “tapped base lock collar (w/set screw)" self-aligning and 52). These heavy duty bearings support the 1-1/4 blade shaft, and have grease (zerk) points conveniently located for service.
1. It is recommended to replace both left & right bearings at the same time.
2. Follow steps 1 thru 4 of Drive V-Belt(s) Replacement & Tension Adjustments.
3. Remove Drive V-belts.
Blade Shaft Bearings
(Figures 51
Reference Figure 50 & Figure 51 for steps 4-9
4. Remove
Outside/Inside Blade Flanges
5. Loosen (Figure 51, item 5) off the Blade Shaft. Loosen Bearing set screw, remove
Blade Shaft Bearing
6. Loosen
Bolt
(Figure 50, item 6) off the blade shaft.
7. Replace Shaft Assembly.
8. Re-tension Drive V-belts as shown in the Drive V-Belt(s) Replacement & Tension Adjustments section.
10. Replace all guards and covers.
Blade Hex Nuts
set screws
Bearing Bolt
set screws
(Figure 50, item 4) and slide the
Blade Shaft Bearings
(Figures 50 & 51, item 1) and
(Figures 50, item 2 & 3)
(Figure 51, item 4) and slide
(Figure 51, item 6) and slide the
(Figure 51, item 8) off the blade shaft.
(Figure 50, item 5), remove
Blade Shaft Bearing
and reassemble the Blade
Pulley
Bearing
Figure 50. Blade Side Bearing (Right Side)
Figure 51. Pulley Side Bearing (Left Side)
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 35
MAINTENANCE
Battery Maintenance
Mishandling of the battery shortens the service life of the battery and adds to maintenance cost. When handling the battery do the following:
Be careful not to let the battery electrolyte come in contact with your body or clothing.
Always wear the battery contains sulfuric acid which burns skin and eats through clothing.
Always check the battery terminals periodically to ensure that they are in good condition.
Use wire brush or sand paper to clean the battery terminals.
Always check battery for cracks or any other damage. If white pattern appears inside the battery or paste has accumulated at the bottom, replace the battery.
If the pump will not be in operation for a long period of time, store in cool dry place and check the battery charge level every month to maintain the performance of the battery.
eye protection
and
rubber gloves
, since
Check the battery regularly and make sure that each electrolyte level is to the bottom of the vent well (Figure 43). If necessary add only distilled water in a well-ventilated area.
Figure 43. Battery Electrolyte Levels
WARNINGWARNING
WARNING
WARNINGWARNING
safety glasses
Wear clothes, and rubber gloves when working with battery.
or
face mask
, protective
PAGE 36 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
13HP ENGINE WIRING DIAGRAM (RECOIL START)
Figure 52. 13HP Honda Engine Wiring Diagram
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 37
TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 7) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
GNITOOHSELBUORTENIGNE.7ELBAT
NOTPMYSESUACELBISSOPNOITULOS
?gnigdirbgulpkrapS
ontub,elbaliavasileuf",tratsottluciffiD
."gulpkrapstaKRAPS
?noitalusni
?detrohs
?evitcefedliocnoitingI.liocnoitingiecalpeR
dna,elbaliavasileuf",tratsottluciffiD
."gulpkrapsehttatneserpsiKRAPS
uciffiD
kraps,elbaliavasileuf",tratsottl
"lamronsinoisserpmocdnatneserpsi
psreporpmI
?gnitiucric
?epytleufgnorW
?gulpkrapsnotisopednobraC .gulpkrapsecalperronaelC
ifedoteudtiucrictrohS
?paggulpkrapsreporpmI.pagreporp
?metsysleufnitsudroretaW.metsysleufhsulF
gulpkrapstneic
sihctiwsFFO/NOenigneroelosnoC
?yrtridstniop,pagkra
trohsronrownoitalusniresnednoC
?gnitiucrictrohsronekorberiwgulpkrapS
otteS
.hctiws
.stniopnaelc
.gniriw
ronoitalusni,pagkcehC
.gulpkrapsecalper
,noitalusnigulpkrapskcehC
.nrowfiecalper
ecalper,gniriwhctiwskcehC
dnapagkrapstcerrocteS
.resnednocecalpeR
gulpkrapsevitcefedecalpeR
ecalperdna,metsysleufhsulF
.leuffoepyttcerrochtiw
?ytridrenaelcriA .renaelcriaecalperronaelC
?dedurtorprokcutsevlavtsuahxe/noitcuS.sevlavtaes-eR
?nro
wrednilycro/dnagnirnotsiP
",tratsottluciffiD
.roterubractatneserpleufoN
kraps,elbaliavasileuf
"wolsinoisserpmocdnatneserpsi
it
?ylreporpdenethg
?degamad
nseodkcocleuF
?deggolcretlifleuF.retlifleufecalp
?enilleufniriA.enilleufdeelB
tongulpkrapsro/dnadaehrednilyC
teksaggulpkrapsro/dnateksagdaeH
?knatleufnielbaliavatonleuF .leuffoepyttcerrochtiwlliF
?ylreporpnepoto
?deggolcelohrehtaerbpacknatleuF .packnatleufecalperronaelC
.notsip
.gulpkraps
.
steksag
eR
rodnasgnirnotsipecalpeR
dnastlobdaehrednilyceuqroT
gulpkrapsdnadaehecalpeR
leufnesoolottnacirbulylppA
.yrassecenfiecalper,revelkcoc
PAGE 38 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
TROUBLESHOOTING (ENGINE)
)DEUNITNOC(GNITOOHSELBUORTENIGNE.7ELBAT
NOTPMYSESUACELBISSOPNOITULOS
?naelctonrenaelcriA renael
sinoisserpmoc"rewopnikaeW"
.erifsimtonseoddnareporp
feD .gulpkrapsecalperronaelC
niretaW
sinoisserpmoc"rewopnikaeW"
.serifsimtubreporp
.staehrevoenignE
eepslanoitatoR
.setautculfd
?gulpkrapsytriD .gulpkrapsecalperronaelC
fedliocnoitingI.liocnoitingiecalpeR
?ytridsnifgnilooC.snifgniloocnaelC
?roterubracnilevelreporpmI
?gulpkrapSevitce
?gulpkrapSevitcefeD
?metsysleuf
?evitce
?reporpmieulavtaehgulpkrapS
?leuffoepyttcerroC leuffoepyttcerrochtiwecalpeR
?yltcerrocdetsujdaronrevoG.ronrevogtsujdA
?evitcefedgnirpsronrevoG.gnirpsronrevogecalpeR
.rotaerubrac
.gulpkraps
criaecalperronaelC
dliub-er,tnemtsujdataolfkcehC
ecalperdna,metsysleufhsulF
.leuffoepyttcerrochtiw
foepyttcerrochtiwecalpeR
etcirtserwolfleuF
?d
ahcemlioceR
.noitcnuflamretratslioceR
?trid
?esoolgnirpslairpS.gnirpslairpsecalpeR
dnatsudhtiwdeggolcmsin
.sgolcroskael
.retawdna
rofmetsysleuferitnekcehC
paoshtiwylbmessaliocernaelC
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 39
TROUBLESHOOTING (BLADE)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Blade Troubleshooting (Table 8) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.
GNITOOHSELBUORTEDALB.8ELBAT
NOTPMYSESUACELBISSOPNOITULOS
gnieblairetamehtrofdrahootedalB
.tuc
f
oesuacebdehsinimideugroTenignE
.stleB-Vesool
llits,gnittucspotSroswolsedalB
.edalbnosniamer
ro/dnathgiartstuctonseodedalB
.eurt
.gnittuc
.rewopenignEtneciffusnI .rewops
.noitatorfonoitceridreporpmI
.tfahsedalbehtnognippilssiedalB
.wasdengilasimnodesugniebedalB
ehtrofdrahylevissecxesiedalB
.tucgnieblairetam
.MPRreporpmitadesugniebedalB
robranodetnuomylreporpmiedalB
.segnalfdnasredluohs
elihwedalbotdeilppaecrofevissecxE
cehC
.ytirgetni
.noitamrofni
.tfahs
uqitluMrorelaeDtlusnoC
.edalbeht"sserdeR"ot)kcolbrednic
.stleB-Vecalperro/dnanethgiT
..gniwasotecapydaets/wols
yrT.edalbtcerrocrofpi
,kcirbacilis,enotsdnas(lairetamtfosyrevgnittuc
erohenignEkcehC.gnitteselttorhTkcehC
lanoitatordna,detneirosiedalbehttahtk
.noitcerid"gnittuC-nwoD"anistniopworra
ylreporpsinipegnalf&edalbehttahtkcehC
.)01erugiFees(tfahsedalbehtnodellatsni
tnemngiladnasgniraebtfahsedalbkcehC
ehthtiwedalbehtfosnoitacificepskcehC
rofpiuqitluMrorelaeDtlusnoC.tucgnieblairetam
deepsetunimrepteefecafrusedalberusnE
.)92egaPees(000,6yletamixorppasi)MPFS(
edalbehtnodexiffaylreporpsiedalberusnE
aylppA.tucehtniedalbehtecroftonoD
gnieblairetamehtrofdrahootedalB
.tuc
robranodetnuomylreporpmiedalB
.segnalfdnasredluohs
gniloochguonegniviecertonedalB
rolocsidedalB
.ylevissecxegniraew
ro/dnagnilkcarc,gni
.riaroretaw
dnuorfotuoelohrobA
lairetamrofnesohcedalbtcerrocnI
.tucgnieb
elihwedalbotdeilppaecrofevissecxE
.gnittuc
eDtlusnoC
.edalbeht"sserdeR"ot)kcolbrednic
.sirbedfo
.edalbgnittucyrdatuobadetalucricsi
.tfahs
ehthtiwedalbehtfosnoitacificepskcehC
rorelaeDtlusnoC.tucgnieblairetam
.noitamrofnirofpiuqitlum
aylppA.tucehtniedalbehtecroftonoD
.gniwasotecapydaets/wols
PAGE 40 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
yrT.edalbtcerrocrofpiuqitluMrorela
,kcirbacilis,enotsdnas(lairetamtfosyrevgnittuc
edalbehtnodexiffaylreporpsiedalberusnE
eerf&naelcerasegnalfedalbehterusnE.tfahs
dedivorpsiretawfoemulov&wolfreporperusnE
riagnilooctneciffuserusnE.sedalbgnittuctewrof
edalbehtnodexiffaylreporpsiedalberusnE
NOTES
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 41
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
Serial Number Break — Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 42 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
SP2S13H20A SAW
(13HP SELF-PROPELLED)
1 to 3 Units
Qty. ..... P/N .................... Description
3 .......... 16052 ................ V-BELTS, DRIVE
1 .......... 07055-051 ......... V-BELTS, TRANSMISSION
1 .......... 29013-001 ......... WRENCH, BOX END 1-1/2 IN.
1 .......... 60087 ................ ROPE, FRONT POINTER 1/4 IN.
2 .......... 15081 ................ GRIPS, HANDLE BAR 1 IN.
1 .......... 06922-003 ......... BLADE SHAFT NUT, RIGHT SIDE
1 .......... 07038-016 ......... BLADE SHAFT NUT, LEFT SIDE
1 .......... 26928-002 ......... OUTER BLADE FLANGE
3 .......... 17210ZE3505 ... ELEMENT, AIR CLEANER
3 .......... 9807956846 ......SPARK PLUG
1 .......... 17620ZH7023 ... CAP, FUEL TANK
1 .......... 28462ZV7003 ... ROPE, RECOIL STARTER
SUGGESTED SPARE PARTS
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 43
NAME PLATE AND DECALS.
NAME PLATE AND DECALS
PAGE 44 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
NAME PLATE AND DECALS
NAME PLATE AND DECALS
NO PART NO PART NAME QTY. REMARKS
1 38213 DECAL, MULTIQUIP 4 2 23596-001 DECAL, RECOMMENDED MAINTENANCE 1 3 38224 DECAL, SP2S13H20A 2
4 NAMEPLATE ................................................................... 1 ......... CONTACT MQ PARTS DEPT.
5 28853-001 DECAL, FORWARD/REVERSE LEVER 1 6 20525 DECAL, PROP. 65 1 7 22122-001 DECAL, SERIOUS INJURY WARNING 1 8 25491 DECAL, CW ROTATION 1 9 35137 DECAL, READ 1 10 25250-001 DECAL, KEEP FEET CLEAR WARNING 1 11 25249-001 DECAL, KEEP HANDS CLEAR WARNING 1 12 13118 DECAL, POWDER COATED 1 13 23330-001 DECAL, BELT GUARD CAUTION 2 A 11246 DECAL, BELT DRIVE 1 B 11246 DECAL, CHECK OIL LEVEL 1 C 11246 DECAL, HOT 1 D 11246 DECAL, LUBRICATION 2
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 45
UNDER CARRIAGE ASSY.
UNDER CARRIAGE ASSY.
1
2
6
13
9
10
10
11
3
6
5
12
6
8
14
7
4
6
8
PAGE 46 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
UNDER CARRIAGE ASSY.
UNDERCARRIAGE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28777-352 FRAME ASSY. 16”/18”/20” 1 2 28781-002 AXLE, REAR & FRONT 1 3 28782-351 FRAME, UNDERCARRIAGEE ASSY. 1 4 28086-001 WHEEL, 8 X 2 .75 ROLLER BEARING REAR 2 5 28085-001 WHEEL, 5 X 2 .75 ROLLER BEARING FRONT 2 6 8151 WASHER, FLAT SAE 3/4 8 7 10065-090 BEARING PLAIN 2 8 25181-001 COLLAR, SET 0.75 X 1.50 X .50, SPLIT 4 9 8081 PIN, CLEVIS 1/2 X 2-3/4 1 10 0447 WASHER, FLAT SAE 1/2 4 11 3216 PIN, COTTER 1/8D X 1 1 12 0685 SCREW, SHS 5/16-18 X 5/16 2 13 2621 ZERK, GREASE STR. 1/4-28 1 14 1162 A CAP, ZERK FITTING 1
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 47
BLADE SHAFT ASSY.
BLADE SHAFT ASSY.
8
9
10
7
20
5
16
LUBRICATION
4
15
POINT
3
1
2
1
6
15
2
11
13
17
12
16
LUBRICATION
POINT
14
NOTES:
ENGINE PULLEY,
1
SEE ENGINE ASSY.
PAGE 48 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
18
19
BLADE SHAFT ASSY.
BLADE SHAFT ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28807-002 SPINDLE, BLADE 1 2 28081-001 BEARING, PILLOW BLOCK 1.25ID AS206-20 2 3 28811-002 FLANGE, BLADE INSIDE 4.0OD X 1.0ID 1 4 26928-002 FLANGE, BLADE OUTSIDE 1.0ID X5.0OD X 56 1
26928-004 FLANGE, BLADE OUTSIDE 1.0ID X4.0OD X 56 1 5 0125 KEY, WOODRUFF #15 1 6 6059 B KEY, 1/4”SQ. X 2”, 1018 STOCK 1 7 06922-003 NUT, HEX JAM LH 1-14 PLATED 1 8 06502-012 SCREW, HHC 7/16-14 X 1-1/2 4 9 2955 WASHER, LOCK 7/16 ZINC 4 10 0448 WASHER, FLAT SAE 7/16 4 11 25172-003 PULLEY, BLADE SHAFT, 3F3V33X112 1 12 1528 SCREW, SHS 2 13 28841-001 BUSHING, SPLIT TYPE 1 14 0424 SCREW, 1/4-20 X 1-1/4 3 15 2621 ZERK FITTING 2 16 1162 A CAP,GREASE ZERK, #2 RED 2 17 16052 V-BELT, 3V x 335 3 18 23250-002 SPACER, SPINDLE 1 19 07038-016 NUT, HEX JAM 1”-14 PLATED 1 20 15046 PIN, DOWEL 3/8 x 1-1/4 LG 1
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 49
LIFTING BALE ASSY.
LIFTING BALE ASSY.
PAGE 50 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
LIFTING BALE ASSY.
LIFTING BALE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28890-351 13HP, LIFT BALE ASSY. 1 1 28890-352 20HP, LIFT BAIL ASSY. 1 2 28893-001 BRACE, 13HP BAIL 1 2 28893-002 BRACE, 20HP BAIL 1 3 0205 SCREW, HHC 3/8-16 X 1.0 2 4 10133 NUT, NYLOC 3/8-16 2 5 10136 WASHER, FLAT SAE 3/8 4 6 5283 NUT, NYLOC 5/16-18 2 7 0300 B WASHER, FLAT SAE 5/16 4 8 0202 SCREW, HHC 5/16-18 X 1 ZINC 2
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 51
CONSOLE ASSY.
CONSOLE ASSY.
PAGE 52 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
CONSOLE ASSY.
CONSOLE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28796-351 HANDLE ASSY. 1 2 15081 GRIP, 1” ID 2 3 4196 SCREW, HHC 3/8-16 X .75 4 4 0166 A WASHER, LOCK 3/8 MED. 4 5 10136 WASHER, FLAT SAE 3/8 4 6 28091-401 SHIFT CONTROL ASSY. 1 8 28834-001 COVER, REAR 1 9 0131 A SCREW, HHC 1/4-20 X 3/4 2 10 1002 4 NUT, NYLOC 1/4-20 2 11 4001 WASHER, FLAT USS 3/8 PLD 8 12 1579 SCREW, HHC 1/4-20 X 1/2 8 13 0181 B WASHER, LOCK 1/4 MED. 8 14 28791-751 HOUSING ASSY. - RED 1 15 28805-701 COVER, CONSOLE SIDE, - RED 1 16 29013-001 WRENCH, BOX END 1 1/2 1 17 0948 WASHER, FLAT SAE 1/4 4 18 0205 SCREW, HHC 3/8-16 X 1.0 8 19 0166 A WASHER, LOCK 3/8 MED. 8
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 53
13HP HONDA ENGINE MOUNT ASSY.
13HP HONDA ENGINE MOUNT ASSY.
PAGE 54 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
13HP HONDA ENGINE MOUNT ASSY.
13HP HONDA ENGINE MOUNT ASSY.
NO PART NO PART NAME QTY. REMARKS
1 15868-032 SCREW, SQHS 1/2-13 X 4, CUP PLAIN 1 2 0447 WASHER, FLAT SAE 1/2 9 3 968011 NUT, HEX FINISH 1/2-13 1 4 10176 NUT, NYLOC 1/2-13 4 5 3214 SCREW, HHC 1/2-13 X 1 1/4 4 6 9154 SCREW, HHC 3/8-16 X 1 3/4 4 7 10136 WASHER, FLAT SAE 3/8 8 8 10133 NUT, NYLOC 3/8-16 4 9 28804-351 ENGINE BASE ASSY. 1
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 55
ENGINE ASSY.
ENGINE ASSY.
1
2
2
3
2
NOTES:
1
2
SEE BLADE SHAFT ASSY.
SEE HYDROSTATIC DRIVE ASSY.
2
1
1
PAGE 56 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
ENGINE ASSY.
ENGINE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 15103 ENGINE, HONDA 13HP, GX390K1QWT2 1
2 23703-003 PULLEY, ENGINE 13 HP, 4F3V26X1 1 3 6059 B KEY 1/4" SQ. X 2, 1018 STOCK 1
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 57
POINTERS AND COVERS ASSY.
POINTERS AND COVERS ASSY.
PAGE 58 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
POINTERS AND COVERS ASSY.
POINTER AND COVERS ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28646-351 BLADE GUIDE WELDMENT 1 2 28649-001 SPANNER BUSHING CSI 1 3 28648-001 WHEEL, 3.00 X 1.25 .50 ID POLY CSI 1 4 28647-001 POINTER 1 5 1456 NUT, HEX FINISH 3/8-16 2 6 10133 NUT, NYLOC 3/8-16 2 7 15114 SLEEVE, SASH 2 8 60087 ROPE, 1/4” NYLON, BRAIDED, WHITE 7 9 0655 SCREW, HHC 5/16-18 X 3/4 7 10 0161 C WASHER, LOCK 5/16 MED. 7 11 0300 B WASHER, FLAT SAE 5/16 7 12 10136 WASHER, FLAT SAE 3/8 3 13 0166 A WASHER, LOCK 3/8 MED. 3 14 0205 SCREW, HHC 3/8-16 X 1.0 3 15 28799-751 BELT GUARD, - RED 1 16 28835-001 GUARD, PULLEY 1 19 29745-754 SPINDLE GUARD ASSY. - RED 1
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 59
WATER SYSTEM ASSY.
WATER SYSTEM ASSY.
PAGE 60 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
WATER SYSTEM ASSY.
WATER SYSTEM ASSY.
NO PART NO PART NAME QTY. REMARKS
1 12694-008 HOSE CLAMP, SPRING TYPE 7/8 O.D HOSE 4 2 23255-004 HOSE, WATER 1/2 X 37 1 3 23566-001 FITTING, PLASTIC 90 1/2MP X 1/2BARB 1 4 23259-001 VALVE, BALL 1/2 MPT BRASS NIBCO T585-70 1 5 23254-001 FITTING, NIPPLE 1/2MP X 2 GALV. 1 6 16378-009 U-BOLT W/NUTS 1 7 15544 FITTING, BRASS 1/2FP-3/4F GRDN., STR 1 8 24778-001 FITTING, BRASS 1/2 BARB X 3/4 GRDN 1 9 1662 TIE, CABLE TY-RAP BLACK 2 10 28861-501 TRIM KIT, WATER TANK RUBBER 1
11 28089-001 TANK, 5 GAL. WATER ............................................... 1 ......... INCLUDES ITEM W/
12 27040-001 HOSE, 19 IN. VINYL WATER TANK 1 13 28861-001 CORD, TANK RETAINER 1 14 28860-001 KNOB 1 15 06499-004 HHCS 1/4-20 x 1/2 1 16
28089-002 VALVE, WATER TANK (SPIGOT ONLY) 1
*
*
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 61
BLADE GUARD ASSY.
BLADE GUARD ASSY.
PAGE 62 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
BLADE GUARD ASSY.
BLADE GUARD ASSY.
NO PART NO PART NAME QTY. REMARKS
1 29406-754 BLADE GUARD W/A - RED 1 2 28729-002 GUARD, SPLASH BLADE 1 3 60021 HOSE, 3/8ID X 5/8OD BRAIDED PVC “PAC” 1.670 4 0131 A SCREW, HHC 1/4-20 X 3/4 2 5 10024 NUT, NYLOC 1/4-20 2 6 24642-001 Y-CONNECTOR 3/8 1 7 12694-006 HOSE CLAMP, SPRING TYPE 3/4 O.D. HOSE 2 8 24778-001 FITTING, BRASS 1/2BARB X 3/4F GRDN 1 9 18626-001 SPRING TENSION, GUARD BLADE 2 10 22129-001 PIPE STRAP 3/8 2 11 21168 SCREW, HHC 3/8-16 X 4.75 1 12 0424 SCREW, HHC 1/4-20 X 1 1/4 4 13 0949 NUT, HEX FINISH 1/4-20 PLATED 4 14 0181 B WASHER, LOCK 1/4 MED. 4 15 0948 WASHER, FLAT SAE 1/4 6 17 0166 A WASHER, LOCK 3/8 MED. 2 18 10136 WASHER, FLAT SAE 3/8 2
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 63
MANUAL RAISE AND LOWER ASSY. (20 IN. )
MANUAL RAISE AND LOWER ASSY. (20 IN.)
8
9
10
7
17
B
6
16
11
15
9
14
9
4
13
3
LUBRICATION
POINT
1
2
12
PAGE 64 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
MANUAL RAISE AND LOWER ASSY. (20 IN. )
JACK SCREW ASSY. 20” BLADE
NO PART NO PART NAME QTY. REMARKS
1 28793-352 JACKPOST ASSY. 1 2 2621 ZERK, GREASE STR. 1/4-28 1 3 28806-001 JACKSCREW 1 4 28083-001 BEARING, FLANGE 1 5 28809-001 SPACER, JACKSCREW 1 6 4568 PIN, ROLL 3/16 X 1 1 7 28877-751 SCREW COVER ASSY., RED 1 8 1579 SCREW, HHC 1/4-20 X 1/2 3 9 0948 WASHER, FLAT SAE 1/4 7 10 0181 B WASHER, LOCK 1/4 MED. 3 11 0730 SCREW, HHC 1/4-20 X 1 2 12 1162 A CAP,GREASE ZERK, #2 1 13 10024 NUT, NYLOC 1/4-20 2 14 1121 SCREW, HHC 3/8-16 X 2 3/4 1 15 1876 NUT, HEX JAM 3/8-16 CLASS 2B 1 16 4403 KNOB, SHIFT 1 17 28808-002 ARM-CRANK 1
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 65
BATTERY ASSY.
BATTERY ASSY.
PAGE 66 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
BATTERY ASSY.
BATTERY ASSY.
NO PART NO PART NAME QTY. REMARKS
1 4671 BATTERY, WET GR.U1, GT-X GOLD LA 1 2 28096-001 BRACKET BATTERY 1 3 28095-401 BATTERY HOLD DOWN KIT 425-405 1 4 28093-001 CABLE, BATTERY POS 6GA X 42” RING TONGUE 1 5 28094-001 STRAP, GROUND 1 6 0131 A SCREW, HHC 1/4-20 X 3/4 2 7 0948 WASHER, FLAT SAE 1/4 2 8 0949 NUT, HEX FINISH 1/4-20 PLATED 2 9 0655 SCREW, HHC 5/16-18 X 3/4 3 10 0161 D NUT, HEX FINISH 5/16-18 3 11 0161 C WASHER, LOCK 5/16 MED. 3 12 0300 B WASHER, FLAT SAE 5/16 6 13 0181 B WASHER, LOCK 1/4 MED. 2
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 67
TRANSMISSION ENGAGE LEVER ASSY.
TRANSMISSION ENGAGE LEVER ASSY.
PAGE 68 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
TRANSMISSION ENGAGE LEVER ASSY.
HYD. TRANSMISSION ENGAGE LEVER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 28825-351 LEVER ASSY. TRANS. ENGAGE 1 2 3360 GRIP, 1/4 X 1 BLACK 1 3 28822-351 MOUNT ASSY., LEVER RED 1 4 0655 SCREW, HHC 5/16-18 X 3/4 4 5 10136 WASHER, FLAT SAE 3/8 6 6 6014 B PIN, COTTER 3/32D X 1.0 1 7 08326-005 PIN, CLEVIS 5/16 X 1 O’ALL LENGHT PLATED 2 8 07028-031 PIN, COTTER 3/32D X 1/2 2 9 5283 NUT, NYLOC 5/16-18 8 10 08326-019 PIN, CLEVIS 3/8 X 2” USEABLE LENGHT 1 11 2199 NUT, HEX JAM 3/8-24 2 12 08327-012 YOKE END, 3/8-24 X 2.50 2 13 28830-001 ROD, TRANS. ENGINE 1 14 28819-351 TRANS. BRACKET ASSY. 1
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 69
HYDROSTATIC TRANSMISSION
1
HYDROSTATIC TRANSMISSION ASSY.
2
3
4
5
5
6
14
8
7
1
13
11
5
12
9
10
5
4
NOTES:
INCLUDED WITH
1
ITEM 6, CONSOLE ASSY.
PAGE 70 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
HYDROSTATIC TRANSMISSION ASSY.
HYDROSTATIC TRANSMISSION ASSY.
NO PART NO PART NAME QTY. REMARKS
1 20559-001 SPRING, EXT. 3.38FL X 71OD X .105 1 2 1493 SCREW, HHC 3/8-18 X 3.25 4 3 28836-001 LINK, RETURN SPRING 1 4 10133 NUT, NYLOC 3/8-16 7 5 10136 WASHER, FLAT SAE 3/8 8 6 1023 SCREW, HHC 3/8-16 X 1 1/4 GR 5 2 7 15354 TRANSMISSION, HYD EATON 1 8 1578 KEY, WOODRUFF #3 2 9 0166 A WASHER, LOCK 3/8 MED. 4 10 1456 NUT, HEX FINISH 3/8-16 4 11 28828-351 SHIFT ARM ASSY. 1 12 28829-001 PIN, PIVOT 2 13 10450 SCREW, SHS 10-32 X 1/4 1 14 103530-000 CAP, TRANSMISSION 1
h
h
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 71
HYDROSTATIC DRIVE ASSY.
HYDROSTATIC DRIVE ASSY.
1
3
4
12
1
1
1
1
2
13
7
6
7
1
18
8
5
9
12
18
10
11
18
25
18
14
NOTES:
USE LOCTITE
1
P/N 60091 (BLUE)
SEE ENGINE ASSY.,
2
REQUIRES A 4-GROOVE PULLEY, ITEM 2.
PAGE 72 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
23
22
21
19
2
15
17
16
HYDROSTATIC DRIVE ASSY.
HYDROSTATIC DRIVE ASSY.
NO PART NO PART NAME QTY. REMARKS
1 23227-001 SPROCKET, TRANSMISSION 12 TOOTH MACH 1 2 25039 SCREW, SHS 10-24 X 1/4 2 3 23231-503 CHAIN, ROLLER .375 PITCH X 21.75 1 4 10504-035 LINK, CHAIN 1 5 5283 NUT, NYLOC 5/16-18 8 6 28084-001 SPROCKET, 3548 X 3/4 1 7 0126 KEY, WOODRUFF #9 3 8 28832-001 JACKSHAFT 1 9 23284-001 BEARING, FLANGE .34SQ x 3/4ID 2 10 0300 B WASHER, FLAT SAE 5/16 4 11 2623 SCREW, HHC 5/16-18 X 1-1/4 4 12 28831-001 GEAR, DRIVE 2 13 1578 KEY, WOODRUFF #3 1 14 28087-001 PULLEY, MA60 X 17MM 1 15 25682-001 IDLER PULLEY 1 16 9154 SCREW, HHC 3/8-16 X 1 3/4 1 17 10136 WASHER, FLAT SAE 3/8 1 18 10133 NUT, NYLOC 3/8-16 4 19 23303-001 IDLER ARM 1 21 1284 SCREW, HHC 3/8-16 X 1 1/2 1 22 18574-004 WASHER, BELLEVILLE 3/8 1 23 28864-001 WASHER, FIBRE 1
25 07055-050 V-BELT, TRANSMISISON 4L500 ............................... 1 .......... S/N WE0308831 AND BELOW
25 07055-051 V-BELT, TRANSMISSION 4L510 ............................... 1 .......... S/N W30308832 AND ABOVE
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 73
HONDA GX390K1QWT2 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
PAGE 74 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
HONDA GX390K1QWT2 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 16271ZE2000 GASKET, ELBOW 1
2 17210ZE3505 ELEMENT, AIR CLEANER ........................ 1 ......... INCLUDES ITEMS W/
3 4# 17219HA2405 SEAL, AIR CLEANER COVER 1 5 17230ZE3841 COVER, AIR CLEANER (CYCLONE) 1 6 7# 17238ZE2310 COLLAR, AIR CLEANER 2 8# 17239ZE3840 COLLAR B, AIR CLEANER 1
9 17410ZE3840 ELBOW, AIR CLEANER ............................. 1......... INCLUDES ITEMS W/#
10 17470ZE3841 CASE, PRE AIR CLEANER 1 11 17475ZE3841 CAP, PRE AIR CLEANER 1 12 17476ZE3841 GUIDE, PRE AIR CLEANER 1 13 90142MB0000 SCREW, PAN 5X16.5 5 14 90325044000 WINGNUT, TOOL BOX SETTING 2 15 90009ZE2003 BOLT- WASHER 6X22 1 16 0405006000 NUT, FLANGE 6MM 2
17218ZE3505 FILTER, OUTER 1
*
17232891000 GROMMET, AIR CLEANER 1
*
*
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 75
HONDA GX390K1QWT2 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
PAGE 76 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
HONDA GX390K1QWT2 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 14100ZF6W01 CAMSHAFT ASSEMBLY .......................... 1 ......... INCLUDES ITEM W/
2 14410ZE3013 ROD, PUSH 2 3 14431ZE2010 ARM, VALVE ROCKER 2 4 14441ZE2000 LIFTER, VALVE 2 5 14451ZE1013 PIVOT, ROCKER ARM 2 6 7 14711ZE3000 VALVE, INTAKE 1 8 14721ZE3000 VALVE, EXHAUST 1 9 14751ZE2003 SPRING, VALVE 2 10 14771ZE2000 RETAINER, INTAKE VALVE SPRING 1 11 14773ZE2000 RETAINER, EXHAUST VALVE SPRING 1 12 14775ZE2010 SEAT, VALVE SPRING 1 13 14781ZE2000 ROTATOR, VALVE 1 14 14791ZE2010 PLATE, PUSH ROD GUIDE 1 15 90012ZE0010 BOLT, PIVOT 8MM 2 16 90206ZE1000 NUT, PIVOT ADJ. 2 17 12209ZE8003 SEAL, VALVE STEM 1
14568ZE1000 SPRING, WEIGHT RETURN 1
*
*
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 77
HONDA GX390K1QWT2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
PAGE 78 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
HONDA GX390K1QWT2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1
#+ 16010ZE2812 GASKET SET 1
*
2
*
3
*
4
*
5
*
6
+ 16024ZE1811 SCREW SET, DRAIN ...........................1 ............. INCLUDES ITEM W/#
*
7
*
8
*
9 16100ZF6V21 CARBURETOR ASSY. (BE85C B) ....... 1............. INCLUDES ITEMS W/
10
*
11
*
12
*
13 16211ZF6000 INSULATOR, CARBURETOR 1 14 16220ZA0702 SPACER, CARBURETOR 1 15 16221ZF6800 GASKET, CARBURETOR 1 16 16223ZE3W00 GASKET, INSULATOR 1
20 16610ZE1000 LEVER, CHOKE (STD) ........................1 ............. INCLUDES ITEM W/$
22
*
23
*
24
*
25
*
26
*
28
*
31$ 9430520122 PIN, SPRING (2X12) 1 33
*
33 99101ZH80980 JET, MAIN (#98) (OPTIONAL) 1 33
*
34
*
35
*
16011ZA0931 VALVE SET, FLOAT 1 16013ZA0931 FLOAT SET 1
16015ZE8005 CHAMBER SET, FLOAT ...................... 1............. INCLUDES ITEMS W/+
16016ZH7W01 SCREW SET 1
16028ZE0005 SCREW SET B .................................... 1............. INCLUDES ITEM W/#
16044ZE3W20 CHOKE SET 1
16124ZE0005 SCREW, THROTTLE STOP 1 16166ZF6W10 NOZZLE, MAIN 1 16173001004 GASKET, FUEL STRAINER CUP 1
16953ZE1812 LEVER, VALVE 1 16954ZE1812 PLATE, LEVER SETTING 1 16956ZE1811 SPRING, VALVE LEVER 1 16957ZE1812 GASKET, VALVE 1 16967ZE0811 CUP, FUEL STRAINER 1 93500030060H SCREW, PAN (3X6) 2
99101ZH80950 JET, MAIN (#95) (OPTIONAL) 1
99101ZH81000 JET, MAIN (#100) 1
99204ZA00450 JET SET, PILOT (#45) ......................... 1 ............. INCLUDES ITEM W/#
16172ZE3W10 COLLAR, SET 1
*
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 79
CONTROL ASSY.
HONDA GX390K1QWT2 ENGINE — CONTROL ASSY.
PAGE 80 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
HONDA GX390K1QWT2 ENGINE — CONTROL ASSY.
CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 16551ZE3000 ARM, GOVERNOR 1 3 16555ZE3000 ROD, GOVERNOR 1 4 16561ZE3000 SPRING, GOVERNOR 1 5 16562ZE3000 SPRING, THROTTLE RETURN 1
6 16570ZE3W20 CONTROL ASSY. (REMOTE) .................... 1 ......... INCLUDES ITEMS W/
10 11 12 13 14 15 17 18 21 90013883000 BOLT, FLANGE (6X12) (CT200) 2 22 90015ZE5010 BOLT, GOVERNOR ARM 1 24 27 28 29 9405006000 NUT, FLANGE (6MM) 1
16571ZE3W00 LEVER, CONTROL 1
*
16574ZE1000 SPRING, LEVER 1
*
16575ZE2W00 WASHER, CONTROL LEVER 1
*
16576891000 HOLDER, CABLE 1
*
16578ZE1000 SPACER, CONTROL LEVER 1
*
16581ZE3W00 BASE, CONTROL 1
*
16584883300 SPRING, CONTROL ADJUSTING 1
*
16592883310 SPRING, CABLE RETURN 1
*
90114SA0000 NUT, SELF-LOCK (6MM) 1
*
93500050320A SCREW, PAN (5X32) 1
*
93500050160A SCREW, PAN (5X16) 1
*
HONDA GX390K1QWT2 ENGINE — CONTROL ASSY.
*
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 81
HONDA GX390K1QWT2 ENGINE — CRANKCASE ASSY.
CRANKCASE COVER ASSY.
PAGE 82 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
HONDA GX390K1QWT2 ENGINE — CRANKCASE ASSY.
CRANKCASE COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 11300ZE3602 COVER ASSY., CRANKCASE (Q-TYPE) .........1 ................ INCLUDES ITEMS W/
3 11381ZE3801 GASKET, CASE COVER 1
4 15600ZG4003 CAP ASSY., OIL FILLER .................................1 ................ INCLUDES ITEM W/#
5 15600735003 CAP ASSY., OIL FILLER ................................. 1 ................ INCLUDES ITEM W/#
8# 15625ZE1003 GASKET, OIL FILLER CAP 2
9 16510ZE3000 GOVERNOR ASSY........................................... 1 ................ INCLUDES ITEMS W/+
10
+ 16511ZE8000 WEIGHT, GOVERNOR 3
*
11
+ 16512ZE3000 HOLDER, GOVERNOR WEIGHT 1
*
12
+ 16513ZE2000 PIN, GOVERNOR WEIGHT 3
*
13
*
13
*
15
*
16 90701HC4000 PIN, DOWEL (8X12) 2 17
*
18
*
19 957010804000 BOLT, FLANGE (8X40) 7 20
*
21
*
16531ZE2000 SLIDER, GOVERNOR 1 16531Z0A000 SLIDER, GOVERNOR 1 90602ZE1000 CLIP, GOVERNOR HOLDER 1
91201ZE3004 OIL SEAL (35X52X8) 1 9410106800 WASHER, PLAIN (6MM) 1
961006202000 BEARING, RADIAL BALL (6202) 1 961006207000 BEARING, RADIAL BALL (6207) 1
*
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 83
HONDA GX390K1QWT2 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
PAGE 84 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
HONDA GX390K1QWT2 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 13310ZF6W10 CRANKSHAFT (Q-TYPE).......................... 1 ......... INCLUDES ITEM W/
8 13351ZE3010 WEIGHT, BALANCER 1 11 90745ZE2600 KEY(6.3X6.3X43) 1 12
91001ZF6003 BEARING, RADIAL BALL (6207S) 1
*
*
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 85
HONDA GX390K1QWT2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
PAGE 86 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
HONDA GX390K1QWT2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12000ZF6W13 CYLINDER ASSY. (ALERT)....................... 1 ......... INCLUDES ITEMS W/
2 15510ZE2043 SWITCH ASSY., OIL LEVEL 1 4 16541ZE3010 SHAFT, GOVERNOR ARM 1 9 90131896650 BOLT, DRAIN PLUG 2 10 90446KE1000 WASHER (8.2X17X0.8) 1 12 13 14 91353671003 O-RING (13.5X1.5) (ARAI) 1 17 9405010000 NUT, FLANGE (10MM) 1 18 9410912000 WASHER, DRAIN PLUG (12MM) 2 19 9425110000 PIN, LOCK (10MM) 1 20 957010601200 BOLT, FLANGE (6X12) 2 21 22 34150ZH7003 ALERT UNIT, OIL 1 23 90013883000 BOLT, FLANGE (6X12) (CT200) 1
91201ZE3004 OIL SEAL (35X52X8) 1
*
91201ZE9003 OIL SEAL (8X14X5) 1
*
961006202000 BEARING, RADIAL BALL (6202) 1
*
*
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 87
HONDA GX390K1QWT2 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
PAGE 88 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
HONDA GX390K1QWT2 ENGINE — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12200ZF6W01 CYLINDER HEAD............................................. 1 ................ INCLUDES ITEMS W/
2 3 4 5 12251ZF6W00 GASKET, CYLINDER HEAD 1 6 12310ZE3791 COVER, HEAD 1 7 12315ZE3840 TUBE, BREATHER 1 8 12391ZE2020 GASKET, CYLINDER HEAD COVER 1 10 17316611000 CLIP, BREATHER TUBE 2 11 90014ZE2000 BOLT, HEAD COVER 1 12 90042ZE8000 BOLT, STUD (8X131.5) 2 13 92900080320E BOLT 2, STUD (8X32) 2 14 90441ZE2010 WASHER, HEAD COVER 1 16 9430112200 PIN A, DOWEL (12X20) 2 17 957011008000 BOLT, FLANGE (10X80) 4 18 9807955846 SPARK PLUG (BPR5ES) (NGK) (OPT.) 1 18 9807956846 SPARK PLUG (BPR6ES) (NGK) 1
12204ZE2306 GUIDE, VALVE (OS) (OPTIONAL) 1
*
12205ZE2305 GUIDE, EX. VALVE (OS) (OPTIONAL) 1
*
12216ZE2300 CLIP, VALVE GUIDE 1
*
*
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 89
HONDA GX390K1QWT2 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
PAGE 90 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
HONDA GX390K1QWT2 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
4 16731ZE2003 CLIP, TUBE 1 7 19610ZE3010ZB COVER, FAN *NH1* (BLACK) 1 10 19631ZE3W00 SHROUD 1 13 36100ZH7003 SWITCH ASSY., ENGINE STOP 1 15 90013883000 BOLT, FLANGE (6X12) (CT200) 6
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 91
FLYWHEEL ASSY.
HONDA GX390K1QWT2 ENGINE — FLYWHEEL ASSY.
PAGE 92 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
HONDA GX390K1QWT2 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 19511ZE3000 FAN, COOLING 1 3 28450ZE3W11 PULLEY, STARTER (SCREEN GRID) 1 7 31100ZE3701 FLYWHEEL 1 10 90201ZE3V00 NUT, SPECIAL (16MM) (1) 1 11 90741ZE2000 KEY, SPECIAL WOODRUFF (25X18) 1
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 93
HONDA GX390K1QWT2 ENGINE — FUEL TANK ASSY.
FUEL TANK ASSY.
PAGE 94 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
HONDA GX390K1QWT2 ENGINE — FUEL TANK ASSY.
FUEL TANK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 16854ZH8000 RUBBER, SUPPORTER (107MM) 1 3 16955ZE1000 JOINT, FUEL TANK 1 6 17510ZE3010ZB TANK, FUEL *NH1* (BLACK) 1
8 17620ZH7023 CAP, FUEL FILLER ................................................ 1 ......... INCLUDES ITEM W/
9 15 91353671003 O-RING (13.5X1.5) (ARAI) 1 17 9405008000 NUT, FLANGE (8MM) 2 18 950014500360M BULK HOSE, FUEL (4.5X3000) (4.5X235) 1 20 9500202080 CLIP, TUBE (B8) 2 22 957010802500 BOLT, FLANGE (8X25) 2
17631ZH7003 GASKET, FUEL FILLER CAP 1
*
*
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 95
HONDA GX390K1QWT2 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
PAGE 96 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
HONDA GX390K1QWT2 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 30500ZF6W01 COIL ASSY., IGNITION 1 2 30700ZE1013 CAP ASSY., NOISE SUPPRESSOR 1 8 31512ZE2000 GROMMET, WIRE 1 12 36101ZE2701 WIRE, STOP SWITCH (430MM) 1 17 90015883000 BOLT, FLANGE (6X28) 2 18 90684ZA0601 CLIP, WIRE HARNESS 1
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 97
MUFFLER (1) ASSY.
HONDA GX390K1QWT2 ENGINE — MUFFLER ASSY.
PAGE 98 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
HONDA GX390K1QWT2 ENGINE — MUFFLER ASSY.
MUFFLER (1) ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 18310ZE2W61 MUFFLER 1 3 18320ZE2W61 PROTECTOR, MUFFLER 1 5 18330ZE2W00 PIPE, EX. 1 6 18331ZE3810 CAP, MUFFLER 1 7 18333ZF6W01 GASKET, EX. PIPE 1 8 18355ZE2W00 ARRESTER, SPARK (OPTIONAL) 1 9 18381ZE2W10 GASKET, MUFFLER (ARRESTER) (OPTIONAL) 1 10 18381ZE2800 GASKET, MUFFLER 1 19 90050ZE1000 SCREW, TAPPING (5X8) 4 22 90055ZE1000 SCREW, TAPPING (4X6) 3 27 90006ZE2000 SCREW, TAPPING (6X10) 1 28 9405008000 NUT, FLANGE (8MM) 5 31 90055ZE1000 SCREW, TAPPING (4X6) 1
SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10) — PAGE 99
PISTON ASSY.
HONDA GX390K1QWT2 ENGINE — PISTON ASSY.
PAGE 100 — SP2S13H20A SAW — OPERATION AND PARTS MANUAL — REV. #1 (05/17/10)
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