Multiquip SP1CE13H18 User Manual

OPERATION AND PARTS MANUAL
STREET PRO 1 SERIES
MODEL SP1CE13H18
(HONDA GX390 GASOLINE ENGINE)
Revision #3 (06/09/08)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 35213
MQ STREET PRO 1 CE SAW — PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08)
MQ STREET PRO 1 CE SAW — SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08) — PAGE 3
MQ STREET PRO 1 CE SAW — TABLE OF CONTENTS
Proposition 65 Warning ............................................. 2
Silicosis/Respiratory Warnings .................................. 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 7-8
Rules For Safe Operation .................................... 9-11
Specifications (Saw) ................................................ 12
Specifications (Engine) ........................................... 13
General Information ................................................ 14
MQ — STREET PRO 1 CE SAW
Controls and Components ...................................... 15
Basic Engine ........................................................... 16
Preparation/Pre-Inspection ................................ 17-18
Blades ..................................................................... 19
Blade Placement ................................................20-21
Raise/Lower and Depth Stop .................................. 22
Initial Start-Up ....................................................23-24
Operation ........................................................... 25-26
Maintenance ...................................................... 27-28
Optional Water Tank ........................................... 29-30
Troubleshooting (Saw) ............................................ 31
Troubleshooting (Engine) ................................... 32-33
Explanation of Code in Remarks Column ............... 34
Suggested Spare Parts ........................................... 35
Decals ................................................................ 36-37
Engine, Belts and Pulleys .................................. 38-39
Undercarriage Assembly ................................... 40-41
Blade Assembly and Water System ................... 42-43
Pointer Assembly ............................................... 44-45
Water Tank (Optional) ........................................ 46-47
HONDA GX390K1QWT2/ GX390U1QWT2 ENGINE
Air Cleaner Assembly......................................... 48-49
Camshaft Assembly ...........................................50-51
Carburetor Assembly ......................................... 52-53
Control Assembly ............................................... 54-55
Crankcase Cover Assembly ............................... 56-57
Crankshaft Assembly .........................................58-59
Cylinder Barrel Assembly ................................... 60-61
Cylinder Head Assembly .................................... 62-63
Fan Cover Assembly .......................................... 64-65
Flywheel Assembly ............................................ 66-67
Fuel Tank Assembly ........................................... 68-69
Ignition Coil Assembly ........................................ 70-71
Muffler Assembly ............................................... 72-73
Piston Assembly ................................................. 74-75
Recoil Starter Assembly ..................................... 76-77
Labels ................................................................ 78-79
Terms and Conditions of Sale — Parts ................... 80
NOTE
Specifications and part numbers are subject to change without notice.
PAGE 4 — SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your District Sales Manager for more information.
internet
Use the on
Standard orders
and qualify for a 5% Discount
for all orders which include
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers
their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
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❒❒
❒❒ ❒❒
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www.multiquip.com
SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08) — PAGE 5
When ordering parts, please supply:
❒❒
Dealer Account Number Dealer Name and Address Shipping Address (if different than billing address)
Return Fax Number Applicable Model Number
Quantity, Part Number and Description of Each Part
All orders are treated as and will ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
❒❒
Standard Orders
Specify Preferred Method of Shipment:
UPS/Fed Ex
Priority One
Ground
Next Day
Second/Third Day
DHL
Tr u c k
NOTES
PAGE 6 — SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08)
MQ STREET PRO 1 CE SAW — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read, understand and comply with the Safety Messages and Operating Instructions could result in injury to yourself or others.
HAZARD SYMBOLS
NOTE
This Owner's Manual has been developed to provide instructions for the safe and efficient operation of the MULTIQUIP SP 1. For engine maintenance information, please refer to the engine manufacturers' instructions for data relative to its safe operation.
Before using this CONCRETE/ASPHALT SAW, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
Guards and Covers In Place
NEVER operate the saw without blade guards
and covers in place. Adhere to safety guidelines and applicable local regulations.
Burn Hazards
DANGERDANGER
DANGER
DANGERDANGER
You WILL be if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be these directions.
Potential hazards associated with SP 1 operation will be referenced with " this manual, and will be referenced in conjunction with Safety "
Message Alert Symbols
KILLED
INJURED
Hazard Symbols
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if you DO NOT follow
" which appear throughout
".
if
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, and
clothing
prevent injury.
hands, hair
away from all moving parts to
SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08) — PAGE 7
MQ STREET PRO 1 CE SAW — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF
switch in the OFF position, when the saw is not in use.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
Rotating Blade
Rotating blade can cut and crush. Keep hands and feet clear.
Respiratory Hazard
ALWAYS wear approved respiratory protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your concrete saw, other property, or the surrounding environment.
CAUTION
This
concrete/asphalt saw
environment could be damaged if you do not follow instructions.
PAGE 8 — SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08)
, other property, or the surrounding
MQ STREET PRO 1 CE SAW — RULES FOR SAFE OPERATION
RULES FOR SAFE OPERATION
WARNING
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate the saw under the influence or drugs or alcohol.
Replace nameplate, operation and safety decals when they become difficult to read.
ALWAYS check the saw for loosened hardware such as nuts and bolts before starting.
The following safety guidelines should always be used when operating the SP 1.
SAFETY
DO NOT operate or service this equipment before reading this entire manual. The manual must be kept available and accessible to the operator.
This equipment should not be operated by persons under the minimum statutory age limit.
NEVER use this machine for any purpose other than those described in this manual.
NEVER operate the saw without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required for the job.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing the saw.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot!
with
The engine of this saw requires an adequate free flow of cooling air. NEVER operate the saw in any enclosed or narrow
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
components can cause serious burns.
area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the saw's engine and may cause injury to people. Remember the saw's engine gives off
DEADLY
gas.
carbon monoxide
NEVER use accessories or attachments which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties. Any modification which could lead to a change in the original characteristics of the machine should be made only by the manufacturer who shall confirm that the machine is in conformity with appropriate safety regulations.
SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08) — PAGE 9
ALWAYS use extreme caution when working with flammable liquids. When refueling, STOP the engine and allow it to cool.
NEVER operate the saw in an explosive atmosphere where fumes are present, or near combustible materials. An explosion or fire could result in severe
bodily harm or even death.
NEVER
machine. Fire or explosion could result from
fuel vapors
engine.
Topping-off to filler port is dangerous, as it tends to spill fuel.
NEVER use fuel as a cleaning agent.
smoke
around or near the
, or if fuel is spilled on a
hot!
MQ STREET PRO 1 CE SAW — RULES FOR SAFE OPERATION
General Safety
ALWAYS read, understand, and follow procedures in Operator's Manual before attempting to operate equipment.
ALWAYS be sure the operator is familiar with proper safety precautions and operating techniques before using the saw.
NEVER leave the machine
Apply the brakes when leaving or when using on a slope.
Maintain this equipment in a safe operating condition at all times.
ALWAYS stop the engine before servicing, adding fuel and oil.
NEVER run the engine without the air filter. Severe engine damage could occur.
ALWAYS service air cleaner frequently to prevent carburetor malfunction.
AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts, this can cause a serious injury.
ALWAYS keep clear of saw is in operation.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
ALWAYS keep the work area well organized.
ALWAYS Clear the cutting area of any debris, tools, etc. that would constitute a hazard while the saw is in operation.
unattended
rotating
or
while running.
moving parts
while the
WARNING
ALWAYS check to make sure that the
cutting area is clear before starting the engine.
Diamond Blade Safety
Use appropriate steel centered diamond blades manufactured for use on concrete saws. See further blade information on pages 17 to 19.
WARNING
ALWAYS inspect diamond blades
before each use. The blade should exhibit no cracks, dings, or flaws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true.
Examine blade flanges for damage and excessive wear. Ensure the cleanliness of the blade before blade is installed.
Blade should fit snugly on the shaft and against the inside/ outside blade flanges.
Ensure the blade is marked with an operating speed greater than the spindle speed of the saw.
Only cut the material that is specified for the diamond blade. Read the specifications of the diamond blade to ensure the proper tool has been matched to the material being cut. The saw has been engineered for WET CUTTING. Ensure a WET CUTTING blade is being used and that the water supply system to the blade is properly functioning and being used.
ALWAYS keep blade guards in place. Exposure of the diamond blade must not exceed 180 degrees.
Ensure that the diamond blade does not come into contact with the ground or surface during transportation. DO NOT drop the diamond blade on ground or surface.
The engine governor is set to permit maximum engine speed in a no-load condition. Do not tamper with the engine governor to increase the speed. Increasing the engine speed could allow the maximum rated spindle speed to be exceeded, creating an unsafe condition.
Keep all inexperienced and unauthorized people clear of the cutting area when operating the saw.
Always observe all applicable compulsory regulations relevant to environmental protection, especially fuel storage, the handling of hazardous substances, and the wearing of protective clothing and equipment. Instruct the user as necessary, or, as the user, request this information and training.
PAGE 10 — SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08)
Ensure that the blade is mounted for proper operating direction. (See Figure 4, page 13)
Adhere to the Blade Manufacturer's recommendations on handling, storage, and safe usage of blades.
MQ STREET PRO 1 CE SAW — RULES FOR SAFE OPERATION
Saw Transportation Safety
DO NOT use the handle bars and/or front pointer as lifting points.
ALWAYS use ramps capable of supporting the weight of the
Machine Operation And Safety Decals
The SP 1 saw is equipped with a number of operation and safety decals. (Figure 1) Should any of these decals become unreadable, replacements can be obtained from your dealer.
saw and the operator to load and unload the saw. If the saw must be lifted, always use two people. Never attempt to lift the saw by yourself.
NEVER attempt to tow the untrailered saw behind a vehicle.
DO NOT use on slopes or on extremely uneven surfaces.
NEVER tip the engine to extreme angles as it may cause oil to gravitate into the cylinder head making the engine start difficult.
NEVER transport the saw to or from the job site with the blade mounted.
EMERGENCIES
ALWAYS know the location
of the nearest
extinguisher
ALWAYS know the location of the
nearest
.
first aid kit
fire
.
P/N 35137
P/N 25867
Engine exhaust and some of itsconstituents, andsome dust created by power sanding, sawing, grinding, drillingandother constructionactivities contains chemicalsknown to the State
of California to cause cancer, birth
defects and other reproductive harm. Someexamples ofthese chemicals are:
Leadfromlead-based paints. Crystallinesilicafrom bricks. Cementandother masonryproducts. Arsenicandchromium fromchemically treatedlumber.
Yourrisk from these exposures varies,
dependingonhow oftenyoudo thistype
of work.To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with approved safety equipment, such as dustmasks that are specially designed tofilter out microscopic particles.
P/N 20525
P/N 25782
P/N 11092
P/N 35167
WARNING!
WARNING
TOPREVENT SERIOUS INJURY
DONOT OPERATE SAW WITHOUTPROPER TRAINING &FULL UNDERSTANDING OFTHE OWNERS MANUAL
WHENOPERATING THIS MACHINE
KEEPALL GUARDSIN PLACE
ALWAYSWEAR SAFETY APPROVED
HEARING PROTECTION
EYEOR FACE PROTECTION
HEAD PROTECTION
RESPIRATOR
MASONRYAND CONCRETE
SMI
SAWMANUFACTURING INSTITUTE
P/N 22122-001
P/N 35158
P/N 36099 (ISO Blue)
WARNING!
In emergencies nearest phone or
always
know the location of the
keep a phone on the job site
.
Also know the phone numbers of the nearest
ambulance, doctor,
and
fire department
. This information will be invaluable in the case of an emergency.
SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08) — PAGE 11
CAUTION
When Larger Blade and Guard is Installed, Belt Drive MUST Be Changed to Proper Size. See Owners Manual.
FAILURE TOCOMPLY WITH THE C C AH JADV EEE AV EEA OIEJGGVCBVVZ
S.M.I. MASONRYAND CONCRETE SAW MANUFACTURER’SINSTITUTE
P/N 23330-001
MODEL SERIAL NO.
CONTACT SERVICE DEPARTMENT
D
W
E
R
O
P
C
O
D
E
A
T
P/N 13118
KEEP FEET
CLEAR
P/N 25250-001
A
T
T
I
O
O
R
N
P/N 25491
A
T
T
I
O
O
R
N
P/N 25678
P/N 11246
(Sheet-Intl. Stds)
Figure 1. SP 1 Decals
KEEP HANDS
CLEAR
P/N 25249-001
P/N 25783
MQ STREET PRO 1 CE SAW — SPECIFICATIONS (SAW)
A
Side View
B
C
G
F
E
D
Front View
Figure 2. SP 1 Dimensions
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blade, FULL THROTTLE.
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PAGE 12 — SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08)
MQ STREET PRO 1 CE SAW — SPECIFICATIONS (ENGINE)
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SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08) — PAGE 13
MQ STREET PRO 1 CE SAW — GENERAL INFORMATION
Intended Use
Operate the SP1 Saw, tools and components in accordance with the manufacturer's instructions. Use of any other tools for stated operation is considered contrary to designated use. The risk of such use lies entirely with the user. The manufacturer cannot be held liable for damages as a result of misuse.
This saw is not intended for dry cutting.
General Information
The MQ Whiteman SP1 series for
wet
cutting of These saws have been engineered for general and industrial flat sawing applications.The reinforced steel box frame design adds strength necessary to reduce blade vibrations while cutting. By minimizing blade vibrations the performance of the blade is enhanced and thus the life of the blade is extended.
Heavy-duty front and rear axles, sturdy oversized wheels, and industrial undercarriage assembly ensure accurate tracking and years of reliable use.
Additionally, the general strength-to-weight ratio design of the frame and chassis assembly provides for optimum weight distribution to keep the blade running true in the cut. A rugged spindle bearing assembly ensures minimal flutter and shaft harmonics providing the most advantageous condition for a diamond blade at operating speeds.
The SP1 series saw comes equipped with an 18-inch blade guard and handles Diamond Blade ranging in size from 12-18-inches in diameter.
An ACME thread, manual raise/lower assembly easily raises and lowers the blade and locks it into position to ensure a constant depth cut. All SP1 series saws are equipped with a retractable cutting guide, oversized roller bearing wheels, industrial spindle bearings, and a rigid steel frame.
concrete
walk-behind saws
or
asphalt
utilizing Diamond Blades.
are designed
Power Plants
The SP1 saw is classified in the industry as a "low" powered saw. This classification is particularly useful when selecting the proper diamond blade for an application.
The SP1 saw is powered by a HONDA GX390 air cooled, 4­stroke, single cylnder, OHV gasoline engine rated at 13 HP (9.6 kW) at 3,600 RPM. Blade rotation is V-belt driven. The upper drive (engine) pulley on the output shaft of the engine connects to the lower drive (spindle) pulley and thus, the blade, by three V-Belts. As the engine shaft rotates, so does the blade. The ratio, or difference between the engine speed and the spindle (blade) speed is determined by the two different sizes of pulleys used.
Refer to the regarding engine operation and maintenance practices.
All MQ Whiteman SP1 series saws are designed, engineered and manufactured with strict adherence to American National Standards Institute, Inc. (ANSI) guidelines B7.1 and B7.5.
Water System
All SP1 series saws provide a hardy water plumbing system that evenly distributes water volume and optimum flow rate to both sides of the blade to keep it cool when cutting. The basic water system provides a valve that connects to a standard garden hose. The water is delivered (via a hose) to the saw blade. A water tank delivery system is optional.
Features
Engine Stop Switch conveniently located on handle bar
Super-rigid box frame- ensures straight cuts while resisting warping and blade vibration
Rugged roller bearing wheels for long service life
Comfortable grip handles
Engine Owner's Manual
for specific instructions
Easy cranking for manually raising/lowering the blade to the desired cutting height
Hinged front, lift-up blade guard is designed to provide easy blade replacement
Saw position guide helps ensure straight cuts
Water system provides optimum flow and volume of water to both sides of the blade
manually operated wheel clamps help to prevent unwanted displacement of saw
Figure 3. MQ STREET PRO 1 SAW
PAGE 14 — SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08)
MQ STREET PRO 1 CE SAW — CONTROLS & COMPONENTS
CONTROLS & COMPONENTS
Figures 4 shows the location of the basic controls or components for the SP 1. Listed below is a brief explanation of each control or component.
1. Hand Grips/Handlebar – When operating the saw, place both hands on each grip to maneuver the saw. Replace hand grips when they become worn or damaged.
2. Handle Lock – Lock blade depth to desired position.
3. Garden Hose Connecter – Connect to water source to
provide blade cooling while cutting concrete or asphalt.
4. Air Filter – Prevents dirt and debris from entering the engine air intake. Check filter periodically and replace when necessary.
5. Recoil Starter Handle – Pull to engage and start the engine.
6. Recoil Starter Assembly – Engages the engine when the handle is pulled and rewinds the starter rope when the handle is released.
7. Wheels/Carriage Assembly – Heavy-duty wheels with permanently sealed ball bearings.
8. Cutting Blade – Use appropriate type blades for cutting concrete or asphalt.
9. Blade Guard – Covers saw blade and flips up to allow blade to be changed.
10. Belt Tension Adjuster – Adjusts belt tension.
11. Front Pointer – Front pointer wheel assists in straight
tracking.
12. Front Pointer Arm – Stows up for storage and pivots down for use.
13. Cutting Depth Adjuster – turn operating crank clockwise or counter-clockwise to adjust the cutting depth up or down.
14. Fuel Tank – Use unleaded gasoline. Do not overfill.
15. Blade Coolant System – Provides cooling water to blade
during cutting operations.
16. V-Belt Cover – Remove this cover to gain access to the V­belts. NEVER operate the saw with this cover removed.
17. Spindle Grease Zerks – Conveniently located for lubrication.
18. On/Off Switch (On Engine) – Turn to the "ON" position to allow engine to be started and turn to the "OFF" position to shut the engine off.
19. Tool Rotation – Rotational direction of tool (blade) during operation.
20. Engine Stop Switch (On Handlebar) – Toggle in either direction to stop the engine.
21. Wheel Clamp – Move handle down making contact with wheel to avoid unwanted rolling movement. Lift handle to release.
Figure 4. SP 1 Components
22. Water Valve – Rotate handle to turn water supply on or off.
SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08) — PAGE 15
BASIC ENGINE
MQ STREET PRO 1 CE SAW — BASIC ENGINE
Figure 5. Engine Controls and Components
Initial Servicing
The engine (Figure 5) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever advanced forward
FAST
).
3. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
SLOW
, lever back toward operator
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTE
8. Spark Plug – Provides spark to the ignition system. Clean spark plug once a month.
9. Muffler – Used to reduce noise and emissions.
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
PAGE 16 — SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08)
10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.
MQ STREET PRO 1 CE SAW — PREPARATION/PRE-INSPECTION
PREPARATION / PRE-INSPECTION
1. Read and fully understand this manual, the safety intructions in particular, and the engine manufacturer's manual supplied with the saw.
2. Select the correct blade for each application. Refer to the Blades and Blade Placement sections on pages 17 through 19 for further information.
3. Check blade for wear or damage. Handle all blades with care and ALWAYS replace a damaged blade.
4. Clean the particularly the engine cooling air inlet, carburetor and air cleaner.
5. Check the air filter for dirt and dust. Replace the air filter if it is found to be dirty.
6. Check carburetor for external dirt and dust. Clean with dry compressed air.
7. Check fastening nuts and bolts for tightness.
8. Ensure a suitable water supply is available, hooked up, and used. (connected via garden hose or with an optional water tank supply system).
saw,
removing dirt and dust,
NOTE
Reference manufacturer engine manual for specific servicing instructions.
UPPER LIMIT
LOWER LIMIT
Figure 7. Engine Oil Dipstick (Oil Level)
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Engine Oil Check
1. To check the engine oil level, place the saw on secure level ground with the engine stopped. The frame platform
be level
2. Remove the filler dipstick from the engine oil filler hole (Figure 6) and wipe it clean.
to accurately check the engine oil.
must
Fuel Check
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the saw if the engine is
running
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.
Figure 6. Engine Oil Dipstick (Removal)
3. When refueling, be sure to use a strainer for filtration. DO
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 7), fill to the edge of the oil filler hole with the recommended oil type (Table 3).
NOT top-off fuel. Wipe up any spilled fuel.
Warning
.
hot!
or
SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08) — PAGE 17
MQ STREET PRO 1 CE SAW — PREPARATION/PRE-INSPECTION
Guards And Covers
WARNING
NEVER operate the saw without blade
guards and covers in place. DO NOT operate with the front of the blade guard raised. The blade exposure cannot exceed 180 degrees during operation. Adhere to the safety guidelines or other applicable local regulations.
Figure 8. Blade Guard
V-belt Alignment and Tensioning
This saw is equipped with premium V-belts that have been aligned and tensioned by factory personnel. The V-belt must be aligned and tensioned for proper operation of the saw.
Use the following procedure to check the alignment of V-belt:
1. Remove the bolts that secure the V-belt cover (Figure 9) to the saw frame.
Figure 9. V-Belt Cover
2. Check uniform parallelism (Figure 10) of V-belt and pulley (sheaves). Use a straight-edge or machinist's square against both pulleys and adjust both pulleys until equally aligned.
CHECK the following on the blade guard (Figure 8):
Ensure the capacity of the blade guard is correct for an 18" Diamond Blade.
Check that the guard is bolted firmly upon the saw frame.
Check that the spring tensioned front cover of the guard is firmly seated with the rear section of the guard and there are no gaps. NEVER lift the blade guard while engine is running.
ENSURE the V-belt Cover is in place and securely fastened during operation of the saw (Figure 8).
3. Check V-belt tension by using a tension meter (3.0 lbs./
V-Belt Check
A worn or damaged V-belt can adversely affect the performance of the saw. If a V-belt is defective or worn, replace ALL the V­belts. V-belts should always be replaced in sets.
4. DO NOT over or under tighten the V-belt. Severe damage
WARNING
NEVER attempt to check the V-belt with the
engine running. Severe injury can occur. Keep fingers, hands, hair, and clothing away from all moving parts.
Figure 10. Pulley Alignment
1.36Kg) against the inside belt at a mid point between the two pulleys, or by deflecting the center belt at a mid point 3/16" (5 mm).
can occur to the saw and engine crankshaft if the belt is over-tensioned. A decrease of power to the blade and poor performance will result if the belt is under-tensioned (loose on pulleys).
NOTE
V-belt alignment must be rechecked after adjusting belt tension.
PAGE 18 — SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08)
MQ STREET PRO 1 CE SAW — BLADES
SPECIFIC TOOLS TO BE USED
1. Drive Pin Hole – A commonly located hole on the diamond
This saw is to use tools (blades) as follows:
Steel Core Segmented or Continuous Diamond Rim Cutting Wheel.
Any other type of tool is not to be used. See Table 4 for specific blade usage for material.
WARNING
Failure to thoroughly inspect the diamond blade (Figure 11) for operational safety could result in damage to the blade or the saw, and may cause injury to the user or others in the operating area. Discard damaged or worn blades and replace with fresh blade.
2. Stress Relief Holes (Gullets) –
3. Edge Of The Steel Core – Check the diameter edge for
4. Directional Arrow – Check to ensure that the blade is
blade core that prevents operational blade slippage between the inner & outer blade flanges (collars). Inspect the diameter of the hole to ensure there is no distortion, and that a snug fit develops between the hole and drive pin.
Check the steel core for cracks that may have propagated from the slots and/or gullets. Cracks indicate extreme fatigue failure and if sawing continues, catastrophic failure will occur.
discoloration (blue oxidation) indicating an overheating condition caused by insufficient cooling water/air. Overheating of blades may lead to loss of core tension and/or increase the possibility for blade failure. Check to make sure the steel core’s width is uniform about the rim of the blade, and not succumbing to an “under cutting” condition brought about by highly abrasive material or improper under cutting core protection.
oriented properly on the spindle for sawing. Reference the directional arrow on the blade and place it so the direction of rotation “downcuts” with the turn of the shaft.
Figure 11. Diamond Blade
5. Diamond Segment or Rim – Ensure there are no cracks,
dings, or missing portions of the diamond segment/rim. DO
NOT
use a blade that is missing a segment or a portion
the rim
of
cause damage to your saw, and injury to the user or others in the operating area.
. Damaged and/or missing segments/rims may
6. Specifications – Ensure that the blade specifications, size,
and diameter properly match up to the sawing operation. Wet blades must have water to act as a coolant. Utilizing a diamond blade not matched properly to the task may result in poor performance and/or blade damage.
7. Arbor Hole – It is essential that the arbor hole diameter
properly matches the shaft arbor, and that it is free from distortions. Correct blade flanges (collars) must be used. The inside face of the flanges must be clean & free of debris. An out of round arbor condition will cause damage to the blade and the saw.
8. MAX RPM – This RPM reference is the maximum safe
operating speed for the blade selected. NEVER exceed the max RPM on the diamond blade. Exceeding the MAX RPM is dangerous, and may cause poor performance and may damage the blade. All blades used must be designed for the maximum spindle RPM.
SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08) — PAGE 19
MQ STREET PRO 1 CE SAW — BLADE PLACEMENT
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Diamond Blades
Selecting the diamond blade TYPE and GRADE defines how the blade will perform both in cutting speed and blade life.
Selection of the proper diamond blade consists of:
z
Material to be Cut
z
Type of Saw Being Used
z
Horsepower of Saw
z
Hardness Characteristics of the Material
z
Performance Expectations
Factors for sawing economy:
z
Type of Blade
z
Depth of Cut
z
Sawing Speed
z
Characteristics of the Material Being Cut
Blade Speed
A diamond blade’s performance is directly connected to specific peripheral (rim) speeds.
The following shaft rotational speeds have been factory set to ensure optimum blade performance.
z
SP1 18” Capacity - 2,836 RPM.
BLADE PLACEMENT
1. Engine OFF - Set the ENGINE ON/OFF switches to the "OFF" position to prevent accidental starting.
2. Blade Guard - Pivot the blade guard front cover all the way back. The guard tension spring will keep the front cover in position.
3. Blade Hex Nut - Unscrew the spindle nut (right side loosens clockwise and tightens counter-clockwise while the left side loosens counter-clockwise and tightens clockwise. DO NOT overtighten the nut (approximately 45-50 ft. lb/61-68 N/m) when finalizing the assembly.
4. Outside Blade Flange (Collar) - Ensure that the outside blade flange is placed flush against the diamond blade. The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade core.
WARNING
5. Diamond Blade - Ensure that the proper diamond blade
Operating saw blades at rotational speeds greater than those specified by the manu­facture can cause blade damage, and may injure the user or others in the operating area.
has been selected for the job. Pay close attention to the directional arrows on the blade. The blade's operating directional arrows must point in a "down-cutting" direction to perform correctly. When placing the blade onto the spindle, ensure the arbor hole of the blade matches the diameter of the shaft.
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WARNING
Failure to thoroughly inspect the diamond blade for operational safety could result in damage to the blades or the saw and may cause injury to the user or others in the operating area.
PAGE 20 — SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08)
MQ STREET PRO 1 CE SAW — BLADE PLACEMENT
6. Inner Flange (Collar) - This flange is fixed upon the spindle. The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade.
Blade Removal and Replacement
1. Set the ENGINE ON/OFF switches to the "OFF" position to prevent accidental starting.
2. Place the saw on a stable level working surface.
3. Ensure the blade is raised and the raise/lower crank is locked into position.
When removing or installing a
NOTE
4. Lift up the blade guard cover to gain access to the blade.
diamond blade, please note that the blade retaining nuts are left and right­hand threaded.
Figure 12. Tool (Blade) Placement
WARNING
Incorrectly installed blades can cause damage to the blade or equipment or cause injury due to breakage.
WARNING
Dropping or forcing the blade onto the cutting surface can severely damage the diamond blade and may cause serious damage to the saw and bodily harm.
Figure 13. Tool (Blade) Locking Wrenches
5. Use the provided blade nut and spindle locking wrenches to remove and install the blade. (Figure 13)
6. Unscrew the spindle nut (right side loosens clockwise and tightens counter-clockwise while the left side loosens counter-clockwise and tightens clockwise). DO NOT overtighten the nut (approximately 45-50 ft. lb/61-68 N/m) when finalizing the assembly.
SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08) — PAGE 21
MQ STREET PRO 1 CE SAW — RAISE/LOWER AND DEPTH STOP
Raise/Lower and Depth Stop
The saw is equipped with a Raise/Lower and Depth Stop Assembly that is supported by the following components. (Figure
14)
1. Adjusting Hand Crank Assembly
2. Raise/Lower Acme Screw
3. Jack Arm
4. Wheel Base Assembly
5. Jackshaft Pin
6. Lock Positions
Setting the Depth Stop
1. Lift the Adjusting Hand Crank to unlock (disengage) the Depth Stop.
2. Rotate the crank to raise or lower the blade to the desired depth.
3. Lower the crank into one of the lock position holes (Item 6).
Unlocked Position
Locked Position
1
6
6
2
3
5
4
Figure 14. Cutting Depth - Raise/Lower System
PAGE 22 — SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08)
MQ STREET PRO 1 CE SAW — INITIAL START-UP
INITIAL START-UP
CAUTION
DO NOT attempt to operate the saw until
this manual has been read and thoroughly understood. Engine operating steps may vary. See included engine manufacturer's operating manual.
1. Keep Wheel Clamp applied (lever DOWN)
CAUTION
Ensure the work area is clear of tool, debris, and unauthorized people.
The Engine Stop Switch located on the
NOTE
handlebar (Figure 15) serves both as an Emergency Engine Shut-Off and
2. Ensure the diamond blade has been mounted correctly and
as the primary ON/OFF switch. This allows the operator to shutdown the
3. Place the
saw safely away from moving parts.
CAUTION
NEVER place hands or feet inside the
belt guard or blade guard while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the saw
until completely ready for cutting operation.
Figure 16. Wheel Clamp
that it is raised above the surface you are about to saw.
fuel valve lever
(Figure 17) to the "ON" position.
ENGINE STOP SWITCH
(Emergency Stop
and Primary ON/OFF)
ENGINE STOP
SWITCH
(Secondary ON/OFF)
Figure 15. Engine Stop Switches
WARNING
NEVER operate the saw in a confined area
or enclosed structure that does not provide
free flow of air
ample
.
Figure 17. Engine Fuel Valve Lever
4. Place the
ENGINE ON/OFF switch
(Figure 18) in the "ON" position. Place the
located on the HANDLEBARS (Figure 15) in the
switch
"ON" (center) position.
located on the ENGINE
ENGINE ON/OFF
ALWAYS wear approved eye and hearing
protection while operating the saw.
SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08) — PAGE 23
Figure 18. Engine ON/OFF Switch (On Engine)
MQ STREET PRO 1 CE SAW — INITIAL START-UP
Figure 19. Engine Stop Switch (Handlebar)
The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine.
NOTE
The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
Figure 21. Throttle Lever
7. Grasp the starter grip (Figure 22) and slowly pull it out. The resistance becomes the hardest at the compression point. Pull the starter grip briskly and smoothly for starting.
5. Place the position.
Choke Lever
Figure 20. Choke Lever
(Figure 20) in the "
CAUTION
The engine speed has been set at the factory. Changing the governor speed could damage the blade and/or the saw.
CLOSED
"
CAUTION
DO NOT pull the starter rope all the way to the end. DO NOT
release the starter rope after pulling. Allow it to rewind as soon as possible.
Figure 22. Starter Grip
8. If the engine has started, slowly return the choke lever (Figure 21) to the started repeat steps 1 through 7.
"OPEN"
position. If the engine has not
6. Rotate the and engine governor speed is factory set to ensure optimum blade operating speeds.
throttle lever
slow
for starting. All sawing is done at
PAGE 24 — SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08)
(Figure 21) halfway between
full throttle
fast
. The
9. Before the saw is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that could be associated with loose guards and/or covers.
MQ STREET PRO 1 CE SAW — OPERATION
OPERATION
WARNING
ALWAYS cut with the saw at FULL THROTTLE. Attempting
to cut with the saw at less than full throttle could cause the blade to bind or stop abruptly in the slab resulting in serious injury to the operator or others in the area.
1. Start the engine as described in the previous section. Rotate
WARNING
ALWAYS keep clear of
operating this equipment.
rotating
or
moving
parts while
2. Release Wheel Clamps by pulling levers UP.
CAUTION
Ensure the cutting area is clear of tools, debris, and unauthorized people.
CAUTION
The Engine Stop Switch located on the handlebar (Figure 19) serves both as
NOTE
the throttle lever (Figure 21) toward full throttle. Ensure water supply system is in operation. Tur n valve to start flow of water. (For water tank option, see page 27.)
unlock position
an Emergency Engine Shut-Off and as the primary ON/OFF switch. This allows the operator to shutdown the saw safely away from moving parts.
lock position
DO NOT try to cut faster than the blade will allow. Cutting too fast will cause the blade to rise up out of the cut. Improper cutting rate can decrease the life of the engine and blades.
CAUTION
Engine components and the blade can get
EXTREMELY HOT! during operation. ALWAYS allow the engine and blade to cool
before handling or servicing.
CAUTION
Whenever the saw is not in operation or being moved or transported, apply the wheel clamp brakes to prevent unwanted displacement.
NOTE
Mark the cutting line clearly and always saw in a STRAIGHT LINE ONLY.
3. To begin sawing, use the raise/lower crank handle on the
console to lower the rotating blade allowing it to cut to the preset depth.
4. When blade has reached full cutting depth, slowly walk
behind the saw at a rate that will allow the engine to operate without losing optimum RPM.
5. When the end of the cut has been reached, use the raise/
lower crank on the console to raise the blade out of the cut.
6. When cutting is complete, turn the engine OFF using the
ENGINE STOP TOGGLE SWITCH on the handlebars, and wait for the blade to stop rotating.
7. Set the engine ON/OFF switch to the OFF position.
8. Place the water valve in the OFF position (as required).
9. Push the Wheel Clamp Levers downward to apply braking
pressure to the wheels (Figure 23).
Figure 23. Wheel Clamp
SP 1 SAW CE— OPERATION AND PARTS MANUAL — REV. #3 (06/09/08) — PAGE 25
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