Multiquip SP15E16 User Manual

OPERATION AND PARTS MANUAL
STREET PRO 1 SERIES
MODEL SP113H18
(HONDA GX390 GASOLINE ENGINE)
MODEL SP15E16
(5 HP ELECTRIC MOTOR)
CONCRETE/ASPHALT SAW
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 35100
MQ STREET PRO 1 SAW — PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08)
MQ STREET PRO 1 SAW — SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08) — PAGE 3
MQ STREET PRO 1 SAW — TABLE OF CONTENTS
Proposition 65 Warning ............................................. 2
Silicosis/Respiratory Warnings .................................. 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation .................................... 8-10
Specifications (Saw) ................................................ 11
Specifications (Engine) ........................................... 12
General Information ................................................ 13
MQ — STREET PRO 1 SAW
Controls & Components .......................................... 14
Basic Engine ........................................................... 15
Preparation/Pre-Inspection ................................ 16-18
Blades ..................................................................... 19
Blade Placement ..................................................... 20
Initial Start-Up ....................................................21-22
Operation ................................................................ 22
Maintenance ...................................................... 23-24
Troubleshooting (Saw) ............................................ 25
Troubleshooting (Engine) ................................... 26-27
Explanation of Codes in Remarks Column ............. 28
Suggested Spare Parts ........................................... 29
Nameplate and Decals....................................... 30-31
Engine, Belts And Pulleys Assembly .................. 32-33
Electric Motor Assembly..................................... 34-35
Undercarriage Assembly ................................... 36-37
Blade Assembly & Water System Assembly....... 38-39
Pointer Assembly ............................................... 40-41
HONDA GX390K1QWT2/ GX390U1QWT2 ENG.
Air Cleaner Assembly......................................... 42-43
Camshaft Assembly ...........................................44-45
Carburetor Assembly ......................................... 46-47
Control Assembly ............................................... 48-49
Crankcase Cover Assembly ............................... 50-51
Crankshaft Assembly .........................................52-53
Cylinder Barrel Assembly ................................... 54-55
Cylinder Head Assembly .................................... 56-57
Fan Cover Assembly .......................................... 58-59
Flywheel Assembly ............................................ 60-61
Fuel Tank Assembly ........................................... 62-63
Ignition Coil Assembly ........................................ 64-65
Muffler Assembly ............................................... 66-67
Piston Assembly ................................................. 68-69
Recoil Starter Assembly ..................................... 70-71
Labels ................................................................ 72-73
Terms and Conditions of Sale — Parts ................... 74
NOTE
Specifications and part numbers are subject to change without notice.
PAGE 4 — SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08)
MQ STREET PRO 1 SAW — PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your District Sales Manager for more information.
internet
Use the on
Standard orders
and qualify for a 5% Discount
for all orders which include
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers
their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
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❒❒
❒❒ ❒❒
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www.multiquip.com
SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08) — PAGE 5
When ordering parts, please supply:
❒❒
Dealer Account Number Dealer Name and Address Shipping Address (if different than billing address)
Return Fax Number Applicable Model Number
Quantity, Part Number and Description of Each Part
All orders are treated as and will ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
❒❒
Standard Orders
Specify Preferred Method of Shipment:
UPS/Fed Ex
Priority One
Ground
Next Day
Second/Third Day
DHL
Tr u c k
MQ STREET PRO 1 SAW — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
HAZARD SYMBOLS
NOTE
This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MULTIQUIP SP 1. For engine maintenance information, please refer to the engine manufacturers instructions for data relative to its safe operation.
Before using this CONCRETE/ASPHALT SAW, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
Guards and Covers In Place
NEVER operate the saw without blade guards
and covers in place. Adhere to safety guidelines ANSI (American National Standards Institute), OSHA or other applicable local regulations.
Burn Hazards
DANGER: You WILL be KILLED or
SERIOUSLY injured if you DO NOT follow directions.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you DO NOT follow directions.
CAUTION: You CAN be injured if you
DO NOT follow directions.
Potential hazards associated with SP 1 operation will be referenced with " this manual, and will be referenced in conjunction with Safety "
Message Alert Symbols
Hazard Symbols
".
" which appear throughout
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, and
clothing
prevent injury.
hands, hair
away from all moving parts to
PAGE 6 — SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08)
MQ STREET PRO 1 SAW — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF
switch in the OFF position, when the saw is not in use.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
Rotating Blade
Rotating blade can cut and crush. Keep hands and feet clear.
Respiratory Hazard
ALWAYS wear approved respiratory protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your concrete saw, other property, or the surrounding environment.
This
concrete/asphalt saw
NOTE
SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08) — PAGE 7
property, or the surrounding environment could be damaged if you do not follow instructions.
, other
MQ STREET PRO 1 SAW — RULES FOR SAFE OPERATION
RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the SP 1.
SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate the saw without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
Gasoline Powered Saws
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing the saw.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot!
with
The engine of this saw requires an adequate free flow of cooling air. NEVER operate the saw in any enclosed or narrow
components can cause serious burns.
area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the saw's engine and may cause injury to people. Remember the saw's engine gives off
DEADLY
gas.
carbon monoxide
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate the saw under the influence or drugs or alcohol.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the saw for loosened hardware such as nuts and bolts before starting.
PAGE 8 — SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08)
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, STOP the engine and allow it to cool.
NEVER
machine. Fire or explosion could result from
fuel vapors
engine.
NEVER operate the saw in an explosive atmosphere where fumes are present or near combustible materials. An explosion or fire could result causing severe
smoke
around or near the
, or if fuel is spilled on a
hot!
bodily harm or even
death.
Topping-off to filler port is dangerous, as it tends to spill fuel.
NEVER use fuel as a cleaning agent.
MQ STREET PRO 1 SAW — RULES FOR SAFE OPERATION
Electric Saws
ALWAYS connect the motor to a power source in compliance
with all local electrical codes. This must be performed by a qualified electrician. After this connection is made, it will be necessary to check the rotation of the motor shaft. The shaft rotation should be motor from the shaft extension end. If the rotation of the shaft is incorrect make necessary changes for the correct shaft rotation.
MAKE CERTAIN the power cord/extension cord is free from
damage and that the grounding circuit is operational.
MAKE CERTAIN the extension cord that you are using is
intended to be used in the environment you are using it in. If an extension is used, NEVER submerge the connection in water. To reduce the risk of electric shock, always make water­tight connections.
MAKE CERTAIN the "ON/OFF" switch is in the "OFF" position
before plugging in the power cord/extension cord to avoid accidental starting.
Use only the guage wire and length of cord recommended for the motor size. Refer to the electric cord chart in this manual.
counter-clockwise
when viewing the
Diamond Blade Safety
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
NEVER use accessories or attachments which are not recommended by the manufacturer for this equipment. Damage to the equipment and/or injury to user may result.
WARNING
ALWAYS check to make sure that the
operating area is clear before starting the engine.
Keep all inexperienced and unauthorized people away from the equipment at all times.
Use appropriate steel centered diamond blades manufactured for use on concrete saws.
WARNING
When cutting, ALWAYS be aware of the location of the cord.
General Safety
ALWAYS read, understand, and follow procedures in Operator's Manual before attempting to operate equipment.
ALWAYS be sure the operator is familiar with proper safety precautions and operating techniques before using the saw.
NEVER leave the machine
Block the unit when leaving or when using on a slope.
ALWAYS check to make sure that the operating area is clear before starting the engine.
Maintain this equipment in a safe operating condition at all times.
ALWAYS stop the engine before servicing, adding fuel and oil.
NEVER run the engine without the air filter. Severe engine damage could occur.
ALWAYS service air cleaner frequently to prevent carburetor malfunction.
AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts, this can cause a serious injury.
ALWAYS keep clear of saw is in operation.
unattended
rotating
or
while running.
moving parts
while the
ALWAYS inspect diamond blades before each use. The blade should exhibit no cracks, dings, or flaws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true.
Examine blade flanges for damage, excessive wear and cleanliness before mounting blade. Blade should fit snugly on the shaft and against the inside/outside blade flanges.
Ensure the blade is marked with an operating speed greater than the blade shaft speed of the saw.
Only cut the material that is specified by the diamond blade. Read the specifications of the diamond blade to ensure the proper tool has been matched to the material being cut.
ALWAYS keep blade guards in place. Exposure of the diamond blade must not exceed 180 degrees.
Ensure that the diamond blade does not come into contact with the ground or surface during transportation. DO NOT drop the diamond blade on ground or surface.
The engine governor is designed to permit maximum engine speed in a no-load condition. Speeds that exceed this limit may cause the diamond blade to exceed the maximum safe allowable speed.
Ensure that the blade is mounted for proper operating direction.
SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08) — PAGE 9
MQ STREET PRO 1 SAW — RULES FOR SAFE OPERATION
Saw Transportation Safety
Use appropriate lifting equipment to ensure the safe movement of the saw.
DO NOT use the handle bars and/or front pointer as lifting
Machine Operation And Safety Decals
The SP 1 is equipped with a number of operation and safety decals. Should any of these decals become unreadable, replacements can be obtained from your dealer.
points.
NEVER attempt to tow the untrailered saw behind a vehicle.
Do not use on slopes or on extremely unlevel surfaces. An engine tipped to extreme angles may cause oil to gravitate into the cylinder head making the engine start difficult.
NEVER transport the saw with the blade mounted.
EMERGENCIES
ALWAYS know the location
of the nearest
extinguisher
.
fire
WARNING
TOGUARD AGAINST PERSONAL INJURY, OBSERVETHE FOLLOWING:
DONOT REMOVE THIS TAG!
WARNING
TOGUARD AGAINST PERSONAL INJURY, OBSERVETHE FOLLOWING:
DONOT REMOVE THIS TAG!
P/N 25215-001
(ELECTRIC MODEL ONLY)
P/N 11247 (ISO Black)
P/N 36099 (ISO Blue)
P/N 25782
WARNING
TOPREVENT SERIOUS INJURY
DONOT OPERATE SAW WITHOUTPROPER TRAINING &FULL UNDERSTANDING OFTHE OWNERS MANUAL
WHENOPERATING THIS MACHINE
KEEPALL GUARDSIN PLACE
ALWAYSWEAR SAFETY APPROVED
HEARING PROTECTION
EYEOR FACE PROTECTION
HEAD PROTECTION
RESPIRATOR
MASONRYAND CONCRETE
SMI
SAWMANUFACTURING INSTITUTE
P/N 22122-001
WARNING!
KEEP FEET
CLEAR
P/N 25250-001
ALWAYS know the location of the
nearest
In emergencies
first aid kit
nearest phone or
.
always
know the location of the
keep a phone on the job site
.
Also know the phone numbers of the nearest
ambulance, doctor,
and
fire department
. This information will be invaluable in the case of an emergency.
P/N 25783
Engine exhaust and some of itsconstituents, andsome dust created by power sanding, sawing, grinding, drillingandother constructionactivities contains chemicalsknown to the State
of California to cause cancer, birth
defects and other reproductive harm. Someexamples ofthese chemicalsare:
Leadfromlead-based paints. Crystallinesilicafrom bricks. Cementandother masonryproducts. Arsenicandchromiumfrom chemically treatedlumber.
Yourrisk from these exposures varies,
dependingonhow oftenyoudo thistype
of work.To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with approved safety equipment, such as dustmasks that are specially designed tofilter out microscopic particles.
P/N 20525
MODEL SERIAL NO.
CONTACT
SERVICE
DEPARTMENT
A
T
T
I
O
O
R
N
P/N 25491
A
T
T
I
O
O
R
N
P/N 25678
WARNING!
KEEP HANDS
CLEAR
P/N 25249-001
D
W
E
R
O
P
C
O
D
E
A
T
P/N 13118
CAUTION
When Larger Blade and Guard is Installed, Belt Drive MUST Be Changed to Proper Size. See Owners Manual.
FAILURETO COMPLY WITH THE C C AH JADV EEE AV EEA OIEJGGVCBVVZ
S.M.I. MASONRYAND CONCRETE SAW MANUFACTURER’SINSTITUTE
P/N 23330-001
P/N 11246
(Sheet-Intl. Stds)
Figure 1. SP 1 Decals
PAGE 10 — SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08)
A
MQ STREET PRO 1 SAW — SPECIFICATIONS (SAW)
C
B
G
A
B
C
D E F
G
Side View
Front View
Figure 2. SP 1 Dimensions
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SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08) — PAGE 11
MQ STREET PRO 1 SAW — SPECIFICATIONS (ENGINE)
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PAGE 12 — SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08)
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MQ STREET PRO 1 SAW — GENERAL INFORMATION
General Information
The MQ Whiteman SP1 series for
wet
or
dry
cutting of Blades. These saws have been engineered for general and industrial flat sawing applications.The reinforced steel box frame design adds strength necessary to reduce vibrations while cutting. Minimizing vibrations enhances the performance of the blade and extends the life of the saw.
Heavy-duty front and rear axles, sturdy oversized wheels, and industrial under carriage assembly ensure accurate tracking and years of reliable use.
Additionally, the general weight-to-strength ratio design of the frame and chassis assembly provides for optimum weight distribution to keep the blade running true in the cut. A rugged blade shaft bearing assembly ensures minimal flutter and shaft harmonics providing the most advantageous condition for a diamond blade at operating speeds.
The SP1 series saws are available in gasoline or electric power versions. The gasoline version comes equipped with an 18-inch blade guard and handles Diamond Blades ranging in size from 12­18-inches in diameter. The electric version comes standard with a 16-inch blade guard, it can handle Diamond Blades™ ranging in size from 12-16-inch in diameter.
An ACME thread, manual raise/lower assembly, easily raises and lowers the blade, and locks it into position to ensure a constant depth cut. All SP1 series saws are equipped with a retractable cutting guide, oversized roller bearing wheels, industrial blade shaft berings, and a rigid steel frame.
walk-behind saws
concrete
or
asphalt
are designed
utilizing Diamond
All MQ Whiteman SP1 series saws are designed, engineered and manufactured with strict adherence to American National Standards Institute, Inc. (ANSI) guidelines B7.1 and B7.5.
Water System
All SP1 series saws provide a hardy water plumbing system that evenly distributes optimum water volume and flow rate to both sides of the blade to keep the blade cool when cutting. The basic water system consist of : a standard "garden hose" valve that connects the water source (via a hose) to the saw.
Features
Super-rigid box frame- ensures straight cuts while resisting warping and vibration.
Rugged roller bearing wheels for long service life.
Comfortable grip handles
Easy cranking for manually raising/lowering the blade to the desired cutting height.
Hinged front, lift-up blade guard is designed to provide easy blade replacement.
Saw position guide helps ensure straight cuts.
Water system provides optimum flow and volume of water to both sides of the blade.
Power Plants
The SP1 series saws are generally classified in the industry as a
LOW
to
" particularly useful when selecting the proper diamond blade for an application.
The GX-390 air cooled, 4-stroke, single cylnder, OHV gasoline engine rated at 13 HP at 3,600 RPM. Blade rotation is V-belt driven. This is accomplished by connecting the output shaft of the engine to a upper drive pulley. The lower drive pulley (blade) is then connected to the upper drive pulley (engine) by three V-belts. As the engine shaft rotates, so does the blade.
Refer to the engine regarding engine operation and maintenance practices.
The 230 VAC single-phase electric motor. Blade rotation is also belt driven.
MEDIUM
gasoline
electric
" horsepower saws. This classification is
version of the SP1 saw is powered by a HONDA
Owner's Manual
version of the SP1 saw is powered by a 5.0 HP,
SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08) — PAGE 13
for specific instructions
MQ STREET PRO 1 SAW — CONTROLS & COMPONENTS
CONTROLS & COMPONENTS
Figures 3 shows the location of the basic controls or components for the SP 1. Listed below is a brief explanation of each control or component. (Gasoline-powered unit shown)
1. Hand Grips/Handlebar – When operating the saw, place both hands on each grip to maneuver the saw. Replace hand grips when they become worn or damaged.
2. Handle Lock – Lock blade depth to desired position.
3. Garden Hose Connecter – Connect to water source to
provide blade cooling while cutting concrete or asphalt.
4. Air Filter – Prevents dirt and debris from entering the engine air intake. Check filter periodically and keep cleaned or replace when necessary.
5. Recoil Starter Handle – Pull to engage and start the engine.
6. Recoil Starter Assembly – Engages the engine when the handle is pulled and rewinds the starter rope when the handle is released.
7. Wheels/Carriage Assembly – Heavy-duty polyurethane wheels with permanently sealed ball bearings.
8. Cutting Blade – Use appropriate type blades for cutting concrete or asphalt.
9. Blade Guard – Covers saw blade and flips up to allow blade to be changed.
10. Belt Tension Adjuster – Adjusts belt tension.
11. Front Pointer – Front pointer wheel assists in straight
tracking.
12. Front Pointer Arm – Stows up for storage and pivots down for use.
13. Cutting Depth Adjuster – turn operating crank clockwise or counter-clockwise to adjust the cutting depth up or down.
14. Fuel Tank – Use unleaded gasoline. Do not overfill.
15. Blade Coolant System – Provides cooling water to blade
during cutting operations.
16. V-Belt Cover – Remove this cover to gain access to the V­belt. NEVER operate the saw with this cover removed.
17. Arbor Shaft Grease Zerks – Conveniently located for lubrication.
18. On/Off Switch – Turn to the "ON" position to allow engine to be started and turn to the "OFF" position to shut the engine off.
Figure 3. SP 1
PAGE 14 — SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08)
BASIC ENGINE
MQ STREET PRO 1 SAW — BASIC ENGINE
Figure 4. Engine Controls and Components
Initial Servicing
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
3. Engine ON/OFF Switch – ON position permits engine
starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and smoothly.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
the flow of fuel.
, lever back toward operator
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTE
8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a month.
9. Muffler – Used to reduce noise and emissions.
operating. NEVER operate the engine with the muffler removed.
10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after
SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08) — PAGE 15
MQ STREET PRO 1 SAW — PREPARATION/PRE-INSPECTION
PREPARATION / PRE-INSPECTION
1. Read and fully understand this manual, the safety intructions in particular, and the engine manufacturer's manual supplied with the saw.
ALWAYS use a grounded (3-wire) extension cord and MAKE CERTAIN that the motor is connected to a properly grounded
electric circuit to protect the operator from possible electric shock.
2. Select the correct blade for each application. If abrasive blades are used, MAKE CERTAIN they are designed for use on a concrete floor saw. They must be reinforced and have a hole for the driving pin. When wet cutting with an abrasive blade, MAKE CERTAIN the blade is intended for wet cutting. Water will destroy a dry cut abrasive blade. Some diamond blades require water cooling and failure to do so will destroy them almost immediately. Other diamond blades can be used with or without water. Refer to the Blades and Blade Placement sections on pages 18 and 19 for further information.
3. Handle all blades with care and NEVER use a damaged blade. NEVER use an abrasive blade that has been dropped.
WARNING
NEVER! wet hands
when it is connected to a power source. The possibly exists of electrical shock (electrocution) even death.
the electric motor.
POWER
CORD
(POWER ON)
touch the power cord (Figure 5) with
or while
NEVER!
HANDS
standing in water
spray water directly on
WET
Electric Powered Saws
1. The motor should be connected to a power source in
compliance with all local electrical codes. This must be performed by a qualified electrician. After this connection is made, it will be necessary to check the rotation of the motor shaft. The shaft rotation MUST be counter-
clockwise when viewing the motor from the shaft extension
Gasoline Powered Saws
1. Clean the engine cooling air inlet, carburetor and air cleaner.
2. Check the air filter for dirt and dust. If air filter is dir ty, replace air filter with a new one as required.
end. If the rotation of the shaft is incorrect make the necessary changes for the correct shaft rotation.
3. Check carburetor for external dirt and dust. Clean with dry compressed air.
2. MAKE CERTAIN the rated line voltage is at the motor when cutting. Motors can burn out when the voltage falls 10% below the voltage rating of the motor. Also use the correct
4. Check fastening nuts and bolts for tightness.
Engine Oil Check
heavy duty circuit breakers or fuses in the circuit.
1. To check the engine oil level, place the saw on secure level
3. MAKE CERTAIN the correct size extension cord is used. Undersize wires will burn out motors. Use the following
ground with the engine stopped. The frame platform
be level
chart to determine the extension cord size.
2. Remove the filler dipstick from the engine oil filler hole (Figure 6) and wipe it clean.
seziSdroCnoisnetxE.3ELBAT
ROTOM EGATLOV
'05
GNOL
'57
GNOL
'001 GNOL
Figure 5. Extension Cord (Wet Hands)
saw,
removing dirt and dust, particularly the
must
to accurately check the engine oil.
5
PH
esahpelgnis
032 01.ON 8.ON
6.ON
Figure 6. Engine Oil Dipstick (Removal)
PAGE 16 — SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08)
MQ STREET PRO 1 SAW — PREPARATION/PRE-INSPECTION
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 7), fill to the edge of the oil filler hole with the recommended oil type (Table 4).
Guards And Covers
Reference manufacturer engine
NOTE
manual for specific servicing instructions.
Figure 7. Engine Oil Dipstick (Oil Level)
WARNING
NEVER operate the saw without blade guards
and covers in place. DO NOT operate with the front of the blade guard raised. The blade exposure cannot exceed 180 degrees during operation. Adhere to the safety guidelines of the American National Standards Institute
(ANSI) B7.1 and B7.5.
epyTliO.4elbaT
nosaeS erutarepmeT epyTliO
remmuS rehgiHroC°52 03-W01EAS
llaF/gnirpS C°01~C°52 02/03-W01EAS
retniW rewoLroC°0 01-W01EAS
Explosive Fuel
Fuel Check
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the trowel if the engine is
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel.
hot! or running
.
CHECK the following on the blade guard (Figure 8):
ENSURE the V-belt Cover is in place and securely fastened during operation of the saw (Figure 8).
V-Belt Check
A worn or damaged V-belt can adversely affect the performance of the saw. If a V-belt is defective or worn, replace ALL the V­belts. V-belts should always be replaced in sets.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Figure 8. Blade Guard
Ensure the capacity of the blade guard matches the diameter of your diamond blade.
Check that the guard is bolted firmly upon the saw frame. Check that the spring tensioned front cover of the guard is
firmly seated with the rear section of the guard and there are no gaps. NEVER lift the blade guard while cutting.
NEVER attempt to check the V-belt with the engine running. Severe injury can occur. Keep fingers, hands, hair, and clothing away
from all moving parts.
SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08) — PAGE 17
MQ STREET PRO 1 SAW — PREPARATION/PRE-INSPECTION
V-belt Alignment and Tensioning
This saw is equipped with a premium V-belt that has been aligned and tensioned by factory personnel. The V-belt must be aligned and tensioned for proper operation of the saw.
Use the following procedure to check the alignment of V-belt:
1. Remove the bolts that secure the V-belt cover (Figure 9) to the saw frame.
3. Check V-belt tension by using a tension meter (3.0 lbs.)
4. DO NOT over or under tighten the V-belt. Severe damage
Figure 9. V-Belt Cover
Figure 10. Pulley Alignment
against the inside belt at a mid point between the two pulleys, or by deflecting the center belt at a mid point 3/16" (5 mm).
can occur to the saw and engine crankshaft if the belt is over-tensioned. A decrease of power to the blade and poor performance will result if the belt is under-tensioned (loose on pulleys).
2. Check uniform parallelism (Figure 10) of V-belt and pulley (sheaves). Use a straight-edge or machinist's square against both pulleys and adjust both pulleys until equally aligned.
NOTE
V-belt alignment must be rechecked after adjusting belt tension.
PAGE 18 — SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08)
MQ STREET PRO 1 SAW— BLADES
BLADES
Saw blades, or cutting disks, are available in either an abrasive design or as diamond blades. Either blade will work on the SP 1, however, diamond blades are recommended. Ask your dealer about your specific cutting application.
SAW BLADE INSPECTION
WARNING
Failure to thoroughly inspect the diamond blade (Figure 11) for operational safety could result in damage to the blades or the saw and may cause injury to the user or others in the operating area.
2. Edge of the Steel Core - Check the diameter edge for discoloration (blue oxidation) indicating an overheating condition caused by insufficient cooling water/air. Overheating of blades may lead to loss of core tension and/ or increase the possibility for blade failure. Make sure the steel core's width is uniform about the rim of the blade, and not succumbing to an "under-cutting" condition brought about by highly abrasive material or improper under-cutting core protection.
3. Directional Arrow - Ensure that the blade is oriented properly on the blade shaft for sawing. Reference the directional arrow on the blade and place it so the direction of rotation "downcuts" with the turn of the shaft.
4. Diamond Segment or Rim - Ensure there are no cracks, dings, or missing portions of the diamond segment/rim. DO
NOT
of the rim.
cause damage to your saw or injury to the user or others in
1. Stress Relief Holes (Gullets) - Check the steel core for cracks that may have propagated from the slots and/or gullets. Cracks indicate extreme fatigue failure and if sawing continues, catastrophic failure will occur.
the operating area.
5. Specifications - Ensure that the blade specifications, size, and diameter properly match up to sawing operations. Utilizing a blade not matched properly to the task may result in poor performance and/or blade damage.
use a blade that is missing a segment or a portion
Damaged and /or missing segments/rims may
Figure 11. Diamond Blade
6. Arbor Hole - It is essential that the arbor hole diameter properly matches the blade, and that it is free from distortion. Correct blade flanges (collars) must be used. The inside face of the flanges must be clean and free of debris. An out­of-round arbor condition will cause damage to the blade and the saw.
7. MAX RPM - This RPM reference is the maximum safe operating speed for the blade selected. NEVER exceed the max RPM on the diamond blade. Exceeding the maximum RPM is dangerous and may cause poor performance and may damage the blade.
SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08) — PAGE 19
MQ STREET PRO 1 SAW— BLADE PLACEMENT
BLADE PLACEMENT
WARNING
Failure to thoroughly inspect the diamond blade for operational safety could result in damage to the blades or the saw and may cause injury to the user or others in the operating area.
1. Blade Guard - Pivot the blade guard front cover all the way back. The guard tension spring will keep the front cover in position.
2. Blade Hex Nut - Unscrew the blade shaft nut (right side loosens clockwise and tightens counter-clockwise while the left side loosens counter-clockwise and tightens clockwise. DO NOT overtighten the nut (approximately 45-50 ft. lb/61­68 N/m) when finalizing the assembly.
3. Outside Blade Flange (Collar) - Ensure that the outside blade flange is placed flush against the diamond blade. The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade core.
4. Diamond Blade - Ensure that the proper diamond blade has been selected for the job. Pay close attention to the directional arrows on the blade. The blade's operating directional arrows must point in a "down-cutting" direction to perform correctly. When placing the blade onto the blade shaft, ensure the arbor hole of the blade matches the diameter of the shaft.
5. Inner Flange (Collar) - This flange is fixed upon the blade shaft. The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade.
Blade Speed
A diamond blade’s performance is directly connected to specific peripheral (rim) speeds.
The following shaft rotational speeds have been factory set to ensure optimum blade performance.
z
SP1- 18-inch (457.2 mm) Capacity - 2,836 RPM.
damage the diamond blade and may cause serious damage to the saw and bodily harm.
Blade Removal and Replacement
1. Set the engine ON/OFF switch to the "OFF" position. (Unplug electric models.)
2. Place the saw on a stable level working surface.
3. Ensure the blade is raised and the raise/lower crank is locked into position.
NOTE
5. Lift up the blade guard cover to gain access to the blade.
6. Use the provided blade nut and blade shaft locking wrenches to remove and install the blade.
Cutting Depth Adjustment
The saw is equipped with a Raise/Lower Assembly that is supported by the following components.
Raise/Lower Acme Screw
WARNING
Dropping or forcing the blade onto the cutting surface can severely
When removing or installing a diamond blade, please note that the blade retaining nuts are left and right­hand threaded.
While holding the blade shaft with the locking wrench, remove the blade hex nut (clockwise direction) and outer blade flange.
Remove the old blade and install a new blade in the same rotational direction as marked on the old blade.
Reinstall the outer blade flange and hex nut. Tighten the nut firmly (counter-clockwise direction). DO NOT
OVER TIGHTEN.
NOTE
Jack Arm The following steps should be accomplished before using the saw on any cutting surface.
PAGE 20 — SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08)
Blade Guard
Adjusting Handle Crank
MQ STREET PRO 1 SAW — INITIAL START-UP
INITIAL START-UP
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ALWAYS wear approved eye and hearing protection before operating the saw.
DO NOT attempt to operate the saw until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood. Depending on engine manufacturer, operating steps may vary. See engine manufactures operating manual.
NEVER operate the saw in a confined area or enclosed area structure that does not provide ample
free flow of air
.
3. Place the
position.
NOTE
Engine ON/OFF switch
Figure 13. Engine ON/OFF Switch
(Figure 13) in the "ON"
The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
NEVER place hands or feet inside the belt guard or blade guard while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the saw.
1. Ensure the diamond blade has been mounted correctly and
that it is raised above the surface you are about to saw.
2. Place the
fuel valve lever
(Figure 12) to the "ON" position.
4. Place the position.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Choke Lever
Figure 14. Choke Lever
The engine speed has been set at the factory. Changing the governor speed could damage the
blade and/or the saw.
(Figure 14) in the "
CLOSED
"
Figure 12. Engine Fuel Valve Lever
SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08) — PAGE 21
MQ STREET PRO 1 SAW — INITIAL START-UP/OPERATION
5. Rotate the and engine governor speed is factory set to ensure optimum blade operating speeds.
6. Grasp the starter grip (Figure 15) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
throttle lever
slow
for starting. All sawing is done at
Figure 15. Throttle Lever
(Figure 15) halfway between
full throttle
fast
. The
8. Before the saw is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a loose guards and/or covers.
OPERATION
1. Start the engine. Rotate the throttle lever (Figure 15) toward full throttle.
WARNING
ALWAYS cut with the saw at FULL THROTTLE. Attempting to
cut with the saw at less than full throttle could cause the blade to bind or stop abruptly in the slab resulting in serious injury to the operator or others in the area.
WARNING
ALWAYS keep clear of
this equipment.
2. To begin sawing, lower the rotating blade allowing it to cut to the preset depth.
rotating
or
moving
parts while operating
DO NOT pull the starter rope all the way to the end. DO NOT release the starter rope after pulling. Allow it to rewind as soon as possible.
Figure 16. Starter Grip
7. If the engine has started, slowly return the choke lever (Figure 14) to the started repeat steps 1 through 6.
"OPEN"
position. If the engine has not
3. When blade has reached full cutting depth, slowly walk behind the saw at a rate that will allow the engine to operate without losing optimum RPM.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NOTE
4. When the end of the cut has been reached, raise the blade out of the cut by pulling back on the handlebars (using a downward pressure) until the raise/lower rod drops into its slot with the blade in the raised position.
5. If cutting is complete, turn the engine off and wait for the blade to stop rotating.
DO NOT try to cut faster than the blade will allow. Cutting too fast will cause the blade to
rise up out of the cut. Improper cutting rate can decrease the life of the engine and blades.
Mark the cutting line clearly and always saw in a STRAIGHT LINE ONLY.
PAGE 22 — SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08)
MQ STREET PRO 1 SAW — MAINTENANCE
MAINTENANCE
See the engine manual supplied
NOTE
with your machine for appropriate engine maintenance schedule and troubleshooting guide for problems.
CAUTION!CAUTION!
CAUTION!
CAUTION!CAUTION!
ALWAYS allow the engine to cool before servicing. NEVER attempt any maintenance
hot!
work on a
engine.
WARNING
ALWAYS ensure that the engine ON/ OFF switch is in the "OFF" position,
(power cable UNPLUGGED on electric models), and that the arbor shaft has
COMPLETELY STOPPED ROTATING
before performing any of the the following operations:
3. Adjust the front pointer wheel so it just touches the side of the straight-edge or level.
4. Remove the straight-edge or level.
5. Position the front pointer and blade directly over the chalk line.
6. Start the saw and lower the blade onto the chalk line.
7. Begin cutting and make sure the blade follows the chalk line as closely as possible.
8. The pointer should follow the chalk line as well. If it does not, adjust the pointer by loosening then tightening the jam nuts on the pointer until the pointer follows the same path as the blade.
Chassis Lubrication
Blade Shaft Bearings - Two zerk fittings are located at the lower-front area of the saw. Lubricate before daily use. Use a good quality automotive or general purpose grease. Check and lubricate more often if unit is under heavy use. Do not overfill bearings. Overfilling can damage the grease seals which can result in bearing exposure to dirt and contaminants which can then shorten the life of the bearings. Excess grease can also drip onto the cutting surface.
REMOVING
ADJUSTING
LUBRICATING
REMOVING
INSPECTING, ADJUSTING, OR REPLACING
arbor shaft, arbor shaft bearings or
Saw Blade Removal and Installation
Saw blade removal and installation is covered on page 19.
Front Pointer Adjustment
The front pointer wheel has been set at the factory. Use these procedures only if the pointer is suspect of being out of alignment.
1. Chalk out a straight line on the prepared slab or cutting surface.
2. Use a 4 foot straight-edge or level by placing it flat against the blade.
or
INSTALLING
front or rear pointers
any components
engine mounting bolts
blades
ANY
drivebelt,
engine part
Drive Belt
Refer to pages 16 and 17 of this manual for Drive Belt adjustment procedures and Removal and Replacement procedures.
Engine
Follow the maintenance procedures outlined in the engine owner's manual.
Engine Oil Change
Drain the used oil while the engine is warm by the following: Refer to Figure 16.
1. Place an oil pan or suitable container below the engine drain plug to catch the used oil.
2. Remove the filler cap/dipstick and the drain plug.
3. Drain the oil completely and reinstall the drain plug. Ensure the drain plug is tightened securely.
SP 1 SAW — OPERATION AND PARTS MANUAL — REV. #6 (06/09/08) — PAGE 23
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