Multiquip SP118 User Manual

PARTS MANUAL

StreetPro SERIES

MODEL SP118

PROFESSIONAL PAVEMENT SAW

(HONDA GX390U1QWT2 GASOLINE ENGINE)

Revision #1 (07/29/10)

To ﬁnd the latest revision of this

publication, visit our website at:

www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

PN: 38270

TABLE OF CONTENTS

SP118 Pavement Saw

Table Of Contents .................................................... 2

Parts Ordering Procedures ...................................... 3

Explanation Of Code In Remarks Column .............. 4

Suggested Spare Parts ........................................... 5

Nameplate And Decals ......................................... 6-7

Console Frame Assembly. .................................... 8-9

Platform Frame/Undercarriage Assembly. ........ 10-11

Raise/Lower Assembly. ..................................... 12-13

Lifting Bale Assembly. ....................................... 14-15

Pointer Assembly. .............................................. 16-17

Blade Spindle Assembly. ................................... 18-19

Blade Guard Assembly. ..................................... 20-21

Engine Assembly. .............................................. 22-23

Belts And Tensioning Assembly. ....................... 24-25

Belt Guard Assembly. ........................................ 26-27

Water System Assembly. .................................. 28-29

Optional Water Tank Assembly. ......................... 30-31

Honda GX390U1QWT2 Engine

Air Cleaner Assembly. ....................................... 32-33

Camshaft Assembly. ......................................... 34-35

Carburetor Assembly. ........................................36-37

Control Assembly. .............................................38-39

Crankcase Assembly. ........................................40-41

Crankshaft Assembly. .......................................42-43

Cylinder Barrell Assembly. ................................44-45

Cylinder Head Assembly. .................................. 46-47

Fan Cover Assembly. ........................................ 48-49

Flywheel Assembly. ........................................... 50-51

Fuel Tank Assembly. ......................................... 52-53

Ignition Coil Assembly. ...................................... 54-55

Mufﬂer Assembly. .............................................. 56-57

Piston Assembly. ............................................... 58-59

Recoil Starter Assembly. ................................... 60-61

Labels Assembly. ..............................................62-63

Terms And Conditions Of Sale — Parts ................ 64

NOTICE

Part numbers are subject to change without notice.

PAGE 2 — SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10)

PARTS ORDERING PROCEDURES

Ordering parts has never been easier!

If you have an MQ Account, to obtain a Username

Effective:

Choose from three easy options:

January 1st, 2006

Best Deal!

Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

■ View Parts Diagrams

■ Order Parts

■ Print Speciﬁ cation Information

Goto www.multiquip.com and click on

Order Parts

to log in and save!

Order via Fax (Dealers Only):

All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)

Order via Phone:

Non-Dealer Customers:

Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

and Password, E-mail us at: parts@multiquip.

com.

To ob ta in an MQ Ac co unt , c on tac t yo ur District Sales Manager for more information.

Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*

Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*

Domestic (US) Dealers Call:

1-800-427-1244

International Customers should contact their local Multiquip Representatives for Parts Ordering information.

Note: Discounts Are Subject To Change

❒ Dealer Account Number ❒ Dealer Name and Address ❒ Shipping Address (if different than billing address) ❒ Return Fax Number ❒ Applicable Model Number ❒ Quantity, Part Number and Description of Each Part

www.multiquip.com

SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10) — PAGE 3

When ordering parts, please supply:

❒ Specify Preferred Method of Shipment: ✓ UPS/Fed Ex ✓ DHL

■ Priority One ✓ Truck

■ Ground

■ Next Day

■ Second/Third Day

NOTICE

All orders are treated as Standard Orders and will

ship the same day if received prior to 3PM PST.

WE ACCEPT ALL MAJOR CREDIT CARDS!

EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and

PART NO. Column

QTY. Column

— Item quantity can be indicated by a

A/R (As Required) is generally used for hoses or other

A blank entry generally indicates that the item is not sold separately. Other entries will be clariﬁ ed in the “Remarks”

Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed

same unique symbol will be included when this item is

— Used to list an effective serial

— Indicates that the part

part is NOT used on a speciﬁ c model or model number

available items. Examples include battery cables, shims,

— Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available

remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

Numbers Used

number, a blank entry, or A/R.

NOTICE

The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.

SAMPLE PARTS LIST

NO. PART NO. PART NAME QTY. REMARKS

1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%

2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY

2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY

3 12348 HOSE ..................A/R ...MAKE LOCALLY

4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE

NO. Column

Unique Symbols — All items with same unique

symbol

(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

NOTICE

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

parts that are sold in bulk and cut to length.

Column.

REMARKS Column

to describe the item can also be shown.

Assembly/Kit — All items on the parts list with the

purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break

number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”

Speciﬁ c Model Number Use

is used only with the speciﬁ c model number or model number variant listed. It can also be used to show a

variant.

Indicated by:

Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clariﬁ ed in the “Remarks” Column.

“XXXXX ONLY” “NOT USED ON XXXX”

“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of

and certain washers and nuts.

“Not Sold Separately”

for sale through Multiquip.

PAGE 4 — SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10)

SUGGESTED SPARE PARTS

SP118 PROFESSIONAL PAVEMENT SAW WITH HONDA GX390U1QWT2 ENG. 1 to 3 units

Qty. P/N Description

3....... 20478 ....................HAND GRIP

4....... 2621 ......................GREASE ZERK, SPINDLE BEARING

4....... 1162 A ..................CAP, GREASE ZERK

3....... 13249 ....................BELT (3VX315) 13HP HONDA

3....... 9807956846 ..........SPARK PLUG, BPR6ES, NKG

1....... 17620Z0T305 .......TANK CAP, CHROME PLATED

2....... 17210ZE3010 .......AIR CLEANER ELEMENT

1....... 28462ZE3W01 ......ROPE, RECOIL STARTER

2....... 28086-001 ............8" REAR WHEEL

2....... 26221-001 ............4" FRONT WHEEL

1....... 29013-001 ............1-1/2" BOX WRENCH

NOTICE

Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists.

SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10) — PAGE 5

NAMEPLATE AND DECALS

RAISE BLADE LOWER BLADE

LIFTING POINT

HOT

MODEL SERIAL NO.

CAUTION

When Larger Blade and Guard is Installed, Belt Drive MUST

P/N 36099

Be Changed to Proper Size. See Owners Manual.

FAILURE TO COMPLY WITH THE C C AH JADV EEE AV EEA OIEJGGVCBVVZ

S.M.I. MASONRY AND CONCRETE SAW MANUFACTURER’S INSTITUTE

LUBRICATION

CHECK

121

BELTDRIVE

CHECK

HOT

CLOCKWISE

GEAR DRIVE

CHECK

COUNTER

CLOCKWISE

LIFTING POINTLIFTING POINT

LUBRICATION

P/N 38208

WARNING

TO PREVENT SERIOUS INJURY

DO NOT OPERATE SAW WITHOUT PROPER TRAINING & FULL UNDERSTANDING OF THE OWNERS MANUAL

WHEN OPERATING THIS MACHINE

ALWAYS WEAR SAFETY APPROVED

MASONRY AND CONCRETE

SMI

SAW MANUFACTURING INSTITUTE

WA R N IN G

All displacement of the

machine outside the cutting

area shall be carried out

with the tool not in rotation

HEARING PROTECTION

EYE OR FACE PROTECTION

HEAD PROTECTION

RESPIRATOR

KEEP ALL GUARDS IN PLACE

PN 25867

CAUTION

When Larger Blade and Guard is Installed, Belt Drive MUST Be Changed to Proper Size. See Owners Manual.

FAILURE TO COMPLY WITH THE C C AH JADV EEE AV EEA OIEJGGVCBVVZ

S.M.I. MASONRY AND CONCRETE SAW MANUFACTURER’S INSTITUTE

BELT DRIVE

GEAR DRIVE

LUBRICATION

PAGE 6 — SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10)

NAMEPLATE AND DECALS

NO. PART NO. PART NAME QTY. REMARKS

1 11246 DECAL SET, INTERNATIONAL STDS ......................... 1 ..........INCLUDES ITEMS W/#

1A# DECAL, BELT DRIVE 1 1B# DECAL, CHECK OIL 2 1C# DECAL, HOT SURFACE 2 1D# DECAL, LIFT POINT 1 1E# DECAL, LUBRICATION 2 1F# DECAL, GEAR DRIVE 4 1G# DECAL, CLOCKWISE ROTATION 1 1H# DECAL, COUNTER-CLOCKWISE ROTATION 1 2 13118 DECAL, POWDER COATED 1 3 20525 DECAL, WARNING CA PROP 65 1 4 35137 DECAL, READ MANUAL, ASK FOR TRAINING 1

5 DECAL, MQ CE SERIAL PLATE .................................. 1 ..........CONTACT UNIT SALES

6 35453 DECAL, GUARANTEED SOUND POWER 121DB 1 7 36099 DECAL, SAFETY 1 8 38208 DECAL, DEPTH INDICATOR DATUM 1 9 38209 DECAL, RAISE/LOWER 1 10 38210 DECAL, CE/SAFETY 1 11 38211 DECAL, DEPTH INDICATOR CAM 1 12 38212 DECAL, SP1, BLACK 1 13 38213 DECAL, MQ MULTIQUIP, BLACK 3 14 38226 DECAL, CE, BLACK, 1.25 X 1.75 1 15 25867 DECAL, ROTATION IN DISPLACE 1.80 X 4.25 2 16 25491 DECAL, BLADE ROTATION, CW, .75 X 2.25 1 17 25250-001 DECAL, BLADE WARNING, FEET 1 18 25249-001 DECAL, BLADE WARNING, HANDS 1 19 23330-001 DECAL, CAUTION "BELT DRIVE" 2 20 22122-001 DECAL, CAUTION - RX-W 1 21 25678 DECAL, BLADE ROTATION, CCW, .75 X 2.25 1

SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10) — PAGE 7

CONSOLE FRAME ASSY.

NOTES

ROUTE OTHER END OF

KILL WIRE TO ENGINE

PAGE 8 — SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10)

CONSOLE FRAME ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 0106 NUT, HEX JAM 5/16-18 1 2 0202 SCREW, HHC 5/16-18 X 1 ZINC 1 3 3233 WASHER, FENDER, 1.5OD X 3/8ID 4 4 9154 SCREW, HHC 3/8-16 X 1-3/4 3 8 19266 NUT, BLIND 1/4-20 X 10GA 4 9 20478 GRIP, HANDLE 2 10 22167 SCREW, HHC 3/8-16 X 6.5 GRADE 5 1 14 35122-402 VALVE, GLOBE 1/2 FNPT BRASS 1 15 35131 CLAMP, DESTACO MODEL 609 1 16 37247 KNOB, DEPTH STOP CONTROL 1 17 38148 HANDLE 1

18 38157 CONSOLE FRAME ..................................................... 1 ..........S/N WG0308946 AND BELOW

18 38377 CONSOLE FRAME ..................................................... 1 ..........S/N WG0308947 AND ABOVE

19 38183 ISOLATOR, RUBBER DUROMETER RATING 60 3 20 38191 GROMMET, RUBBER .375ID X .875OD 1 21 38215 COVER, CONSOLE 1 22 38218 HARNESS, KILL WIRE 70" 1 23 38273 CHASSIS, ISOLATOR, GRAY 1 24 49048 SCREW, HHFS 1/4-20 X 3/4 GR5 12 25 49070 NUT, FLANGED 1/4-20 SERRATED 8 26 35127 SWITCH, KILL MAGURA 1 27 29013-001 WRENCH, BOX END 1-1/2 1

SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10) — PAGE 9

PLATFORM FRAME/UNDERCARRIAGE ASSY.

BLUE

LOCTITE

NOTES:

APPLY LOCTITE® BLUE 242 TO

LOCKING COLLARS AND BEARINGS

PAGE 10 — SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10)

PLATFORM FRAME/UNDERCARRIAGE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 07402-024 PIN, ROLL 1/8 X 1-1/2 PLATED 2 2 1284 SCREW, HHC 3/8-16 X 1-1/2 4 3 10136 WASHER, FLAT SAE 3/8 4 4 11138 HOUSING, P-BLOCK BEARING 2 5 11149 BEARING, BALL SB-204-12 2 6 26121-001 WHEEL, FRONT 4 X 1.5 2 7 8151 WASHER, FLAT SAE 3/4 8 8 38172 CHASSIS FRAME 1 9 38194 WHEEL BASE 1 10 25181-001 COLLAR, LOCKING 4 11 2621 FITTING, GREASE ZERK STR 1/4-28 2 12 25677 SPACER, REAR AXLE BEARING C 1 18" 2 13 60091 LOCTITE #242, BLUE 1 14 1162 A CAP, GREASE ZERK 2 15 28086-001 WHEEL, 8 X 2 X .75 ROLLER BEARING REAR 2

SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10) — PAGE 11

RAISE/LOWER ASSY.

OLD STYLE

RAISE/LOWER ASSY.

(S/N WG0308946 AND BELOW)

NEW STYLE

RAISE/LOWER ASSY.

(S/N WG0308947

AND ABOVE)

WHEEL

BASE

WHEEL

BASE

PAGE 12 — SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10)

RAISE/LOWER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 0122 C SCREW, SHS 3/8-16 X 1/2 1 2 1570 SCREW, HHC 3/8-16 X 3.75 1 4 2621 FITTING, GREASE ZERK STR 1/4-28 1 5 5283 NUT, NYLOC 5/16-18 2 6 49071 NUT, FLANGED 5/16-18 SERRATED 2 7 11963 BOLT, CARRAIGE 5/16-18 X 1 2 8 20817 WHEEL, HAND 1 9 23284-001 BEARING, FLANGE .34 SQ. X 3/4 BORE 1 10 35235 WASHER, NYLON 3/8ID X .06OD 2 11 36128 WASHER, NYLON 1/2 ID 2 12 38161 RAISE/LOWER STOP 1 13 38163 ACME ROD, 3/4-6 THREAD 1 14 38164 SPACER, 1.0OD X .79ID X .25L 1 15 38165 HANDWHEEL, 8" DIAMETER 1 16 38167 RAISE/LOWER ASSY. 1 17 38168 PIN, SPRING SLOTTED .250 X 2.00 1 18 38176 GEAR RACK 1

19 38177 CAM, 5.75" DIAMETER ........................................ 1 ..........S/N WG0308946 AND BELOW

19% 38372 CAM, DEPTH INDICATOR .................................... 1 ..........S/N WG0308947 AND ABOVE

20 38179 SHAFT, STEPPED .500D X 5.707 L ..................... 1 ..........S/N WG0308946 AND BELOW

20% 38371 SHAFT, DEPTH INDICATOR ................................ 1 ..........S/N WG0308947 AND ABOVE

21 38180 SHIM, .730D X 1.180L 1 22 38195 SCREW, SHLD .375D X 2.00L 1/4-20 SHC 1 23 38219 HANDLE, HAND WHEEL 1 24 49048 SCREW, HHFS 1/4-20 X 3/4 GR5 2 25 49070 NUT, FLANGED 1/4-20 SERRATED PLTD 2

26 925381 SCREW, SET 1/4-20 X 3/8 ................................... 1 .......... S/N WG0308946 AND BELOW

26 925381 SCREW, SET 1/4-20 X 3/8 ................................... 2 .......... S/N WG0308947 AND ABOVE

27 10133 NUT, NYLOC 3/8-16 .............................................. 1 ..........S/N WG0308946 AND BELOW

27% 0161 D NUT, HEX FINISH 5/16-18 .................................... 1 ..........S/N WG0308947 AND ABOVE

28 38214 PINION/BUSHING ASSY. ...................................... 1 .......... S/N WG0308946 AND BELOW

28 38370 GEAR, DEPTH INDICATOR SPUR ....................... 1 .......... S/N WG0308947 AND ABOVE

29 1162 A CAP, GREASE ZERK 1 30 1577 COLLAR 1

31 38368 BUSHING, SPLIT FLANGED, .5 ID ...................... 2 .......... S/N WG0308947 AND ABOVE

32% 38369 WASHER, BELLVILLE, .625 X .317 X .022 ........... 2 ..........S/N WG0308947 AND ABOVE

33% 0300 B WASHER, FLAT SAE 5/16 .................................... 1 ..........S/N WG0308947 AND ABOVE

34% 5283 NUT, NYLOC 5/16-18 ............................................ 1 ..........S/N WG0308947 AND ABOVE

35 38376 GEAR/SHAFT ASSY ............................................ 1 ..........INCLUDES ITEMS W/%

SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10) — PAGE 13

LIFTING BALE ASSY.

CHASSIS

FRAME

PAGE 14 — SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10)

LIFTING BALE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 38200 BALE, LIFTING 1 2 22106 SCREW, HHFS 3/8-16 X 1.25 ZINC 4

SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10) — PAGE 15

POINTER ASSY.

PAGE 16 — SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10)

POINTER ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 28646-351 BLADE GUIDE WELDMENT 1 2 15830 SASH ASSY, POINTER, 6-1/2' 1 3 10133 NUT, NYLOC 3/8-16 2 4 EM923025 WASHER FLAT 3/8 SAE 4 5 1023 SCREW, HHC 3/8-16 X 1-1/4 GR 5 2 6 1456 NUT, HEX FINISH 3/8-16 2 7 0166 A WASHER, LOCK 3/8 MED 2 8 28649-001 SPANNER BUSHING CSI 1 9 28648-001 WHEEL, 3 X 1.25 X .5 ID POLY CSI 1 10 28647-001 POINTER 1

SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10) — PAGE 17

BLADE SPINDLE ASSY.

CHASSIS

FRAME

PULLEY

PAGE 18 — SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10)

BLADE SPINDLE ASSY.

NO. PART NO. PART NAME QTY. REMARKS

1 915165 SCREW, HHC 7/16-14 X 3 4 2 0448 WASHER, FLAT SAE 7/16 4 3 28081-001 BEARING, PILLOW BLOCK 2 4 28807-002 SPINDLE, BLADE 1 5 28811-001 FLANGE, BLADE INNER 2 6 38205 KEY, 1/4 SQUARE X 3 1 7 38248 SPACER, 1.25 X 1 X .5 1 8 07038-016 NUT, HEX JAM 1" -14 PLATED 1 9 26928-004 FLANGE, BLADE OUTER 1 10 TBD BLADE 1 11 24894-024 PIN, DOWEL 3/8 X 1-1/2 NO PLATE 1 12 06922-003 NUT, HEX JAM LH SIDE 1-14 PLATED 1

SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10) — PAGE 19

BLADE GUARD ASSY.

PAGE 20 — SP118 PAVEMENT SAW • PARTS MANUAL — REV. #1 (07/29/10)

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