Multiquip SMC3PB User Manual

PARTS AND OPERATION MANUAL

PORTO MIX

MINI CONCRETE MIXER

PLASTIC DRUM MODELS

SMC3PE AND SMC3PB

STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT

STOW CONSTRUCTION EQUIPMENT

STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT

A DIVISION OF MULTIQUIP INC.

POST OFFICE BOX 6254

CARSON, CA 90749 310-537-3700 • 888-252-STOW [888-252-7869] FAX: 310-537-1986 • FAX: 800-556-1986 E-MAIL: stow@multiquip.com • WWW: stowmfg.com

Revision #0 (08/08/03)

PARTS DEPARTMENT:

800-427-1244 FAX: 800-672-7877

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

800-478-1244 FAX: 310-631-5032

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING

PARTS DEPARTMENT

800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284

SERVICE DEPARTMENT

800-478-1244 FAX: 310- 537-4259

TECHNICAL ASSISTANCE

800-478-1244 FAX: 310- 631-5032

WARRANTY DEPARTMENT

888-661-4279, or 310-661-4279 FAX: 310- 537-1173

STOW PORTO MIXER — PARTS & OPERATION MANUAL — REV. #0 (08/09/02) — PAGE 3

Here's How To Get Help ............................................ 3

Table Of Contents ..................................................... 4

Parts Ordering Procedures ....................................... 5

STOW PORTO MIXER — Portable Concrete Mixer

Safety Message Alert Symbols .............................. 6-7

Rules For Safe Operation .................................... 8-10

Operation and Safety Decals ............................. 11-12

Specifications .......................................................... 13

Dimensions (Mixer) ................................................. 14

Dimensions (Electric Motor) .................................... 15

General Information ................................................ 16

Mixer Components .................................................. 17

Basic Engine ........................................................... 18

Assembly Instructions ........................................ 19-20

Pre-Inspection (Gasoline Engine) ........................... 21

Initial Start-up (Electric Motor) ................................ 22

Initial Start-up (Gasoline Engine) ....................... 23-24

Maintenance ...................................................... 25-27

Preparation for Long-Term Storage ........................ 28

Troubleshooting (Engine) ........................................ 30

Troubleshooting (Engine/Mixer) .............................. 31

Explanation Of Code In Remarks Column .............. 32

Suggested Spare Parts ........................................... 33

Nameplate and Decals....................................... 34-35

Mixer Assembly (Plastic Drum) .......................... 36-39

TABLE OF CONTENTS

Terms and Conditions of Sale ................................. 40

NOTE

PAGE 4 —STOW PORTO MIXER — PARTS & OPERATION MANUAL — REV. #0 (08/08/03)

Specification and part number are subject to change without notice.

PARTS ORDERING PROCEDURES

When ordering parts,

please supply the following information:

❒❒

❒ Dealer account number

❒❒ ❒❒

❒ Dealer name and address

❒❒ ❒❒

❒ Shipping address (if different than billing address)

❒❒ ❒❒

❒ Return fax number

❒❒ ❒❒

❒ Applicable model number

❒❒ ❒❒

❒ Quantity, part number and description of each part

❒❒ ❒❒

❒ Specify preferred method of shipment:

❒❒

✓ FedEx or UPS Ground ✓ FedEx or UPS Second Day or Third Day ✓ FedEx or UPS Next Day ✓ Federal Express Priority One ✓ DHL ✓ Tr u ck

Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock Orders” must be so noted on fax or web forms.

Here’s how to get help...

Please have the model and serial number on hand when calling.

Parts Department

800-427-1244 Fax: 800-672-7877

310-537-3700 Fax: 310-637-3284

Service Department

800-478-1244 Fax: 310-537-4259

310-537-3700

Warranty Department

800-421-1244, Ext. 279 Fax: 310-537-1173

310-537-3700, Ext. 279

Sales Department

310-661-4242 Fax: 310-604-9237

877-289-7869 (877-BUY-STOW)

Place Your Parts Order Via Web or Fax

For Even More Savings!

Extra Discounts!

All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:

Ordered Standard Stock orders

via orders ($750 list and above)

Fax 3% 10%

Web 5% 10%

Special freight allowances when you order 10 or more line items via Web or Fax!**

FedEx Ground Service

No other allowances on freight shipped by any other carrier.

at no charge for freight

NOTE: DISCOUNTS ARE SUBJECT TO CHANGE

STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT

STOW CONSTRUCTION EQUIPMENT

STOW CONSTRUCTION EQUIPMENTSTOW CONSTRUCTION EQUIPMENT

A DIVISION OF MULTIQUIP INC.

POST OFFICE BOX 6254

CARSON, CA 90749 310-537-3700 • 888-252-STOW [888-252-7869] FAX: 310-537-1986 • FAX: 800-556-1986 E-MAIL: stow@multiquip.com • WWW: stowmfg.com

STOW PORTO MIXER — PARTS & OPERATION MANUAL — REV. #0 (08/08/03) — PAGE 5

Direct TOLL-FREE access

to our Parts Department:

Toll-free nationwide — 800-427-1244

STOW PORTO MIXER— SAFETY MESSAGE ALERT SYMBOLS

FOR YOUR SAFETY AND THE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This Owner's Manual has been developed to provide complete instructions for the safe and

NOTE

efficient operation of the

Models SMC3PE and SMC3PB Portable Concrete Mixers.

Before using these mixers, ensure that the operating individual has read and understands all instructions in this manual.

STOW

HAZARD SYMBOLS

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,

WARNING, or CAUTION.

Rotating Parts

NEVER operate equipment with covers, or

guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

Accidental Starting

ALWAYS place the circuit breaker or power

ON/OFF switch in the OFF position when the pump is not in use.

Sight and Hearing hazard

ALWAYS wear approved eye and hearing

protection.

DANGER: You WILL be KILLED or

SERIOUSLY injured if you do not follow directions.

WARNING: You CAN be KILLED or

SERIOUSLY injured if you do not follow directions.

CAUTION: You CAN be injured if you

do not follow directions.

Potential hazards associated with the operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

STOW PORTO MIXER

Other important messages are provided throughout this manual to help prevent damage to your pump, other property, or the surrounding environment.

NOTE

Respiratory Hazard

ALWAYS wear approved respiratory

protection.

Equipment Damage Messages

This mixer, other property, or the surrounding environment could be damaged if you do not follow instructions.

PAGE 6 —STOW PORTO MIXER — PARTS & OPERATION MANUAL — REV. #0 (08/08/03)

STOW PORTO MIXER— SAFETY MESSAGE ALERT SYMBOLS

Accidental Starting

ALWAYS place the engine ON/OFF switch in

the OFF position, and remove the ignition key when the machine is not in use.

Sight and Hearing hazard

ALWAYS wear approved eye and hearing

protection.

Respiratory Hazard

ALWAYS wear approved respiratory

protection.

Equipment Damage Messages

Other important messages are provided throughout this manual to help prevent damage to your mixer, other property, or the surrounding environment.

This mixer, other property, or the

NOTE

surrounding environment could be damaged if you do not follow instructions.

STOW PORTO MIXER — PARTS & OPERATION MANUAL — REV. #0 (08/08/03) — PAGE 7

RULES FOR SAFE OPERATION

■

DANGER:

Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the

GENERAL SAFETY

■

DO NOT operate or service this equipment before reading this entire manual.

■

This equipment should not be operated by persons under 18 years of age.

■

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steeltoed boots and other protective devices required by the job.

■

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

Porto Mixer

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or mixer.

■

High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact

hot

with

■

The engine of this mixer requires an adequate free flow of cooling air. narrow area where free flow of the air is restricted. If the air

components can cause serious burns.

NEVER!

operate the mixer in any enclosed or

flow is restricted it will cause serious damage to the mixer or engine and may cause injury to people and property. Remember the

mixer's engine (gasoline models only) gives off DEADLY gases.

■

NEVER operate this equipment under the influence or drugs or alcohol.

■

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

■

ALWAYS check the machine for loosened threads or bolts before starting.

■

ALWAYS wear proper respiratory (mask) hearing and eye protection equipment when operating the mixer.

■

ALWAYS refuel in a well-ventilated area, away from sparks and open flames.

■

ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.

DO NOT

could result from fuel vapors, or if fuel is spilled on a hot engine.

■

NEVER operate the mixer in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe

smoke around or near the machine. Fire or explosion

bodily harm or even

death.

■

Topping-off to filler port is dangerous, as it tends to spill fuel.

■

Refer to the questions or information.

■

NEVER use accessories or attachments, which are not recommended by equipment and/or injury to user may result.

■

Manufacturer does not assume responsibility for any accident due to equipment modifications.

Engine Owner's Manual

STOW

for this equipment. Damage to the

for engine technical

PAGE 8 —STOW PORTO MIXER — PARTS & OPERATION MANUAL — REV. #0 (08/08/03)

■

NEVER Run engine without air cleaner. Severe engine

damage may occur.

■

ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.

■

ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using roller.

■

ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.

■

NEVER leave the mixer unattended, turn off engine or electric motor when unattended.

■

CAUTION must always be observed while servicing this mixer. Rotating parts can cause injury if contacted.

■

Unauthorized equipment modifications will void all

Maintenance Safety

warranties.

■

Ensure that any trailing cable is protected against damage and not liable to be tripped over or trapped underneath the mixer.

■

Ensure any extention cables must be no longer than 30 meters (100 feet) in length and that the wire section is 2.5 mm

■

DO NOT allow extension cord to come into contact with water

■

or fluids.

■

DO NOT spray water onto electric motor.

■

DO NOT expose power tools to

rain

wet

conditions.

■

This mixer is intended for the production of concrete, mortar and plaster. Mixer must be used only for its intended purpose.

■

This mixer is not suitable for the mixing of

explosive

substances.

flammable

■

RULES FOR SAFE OPERATION

High Temperatures – Always stop engine and allow the

engine to cool before adding fuel, oil or performing service

hot

and maintenance functions. Contact with cause serious burns.

NEVER disconnect any

These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.

"emergency or safety devices"

If mixer is equipped with an electric motor, operate 120 VAC, 60 Hz.

Make sure the

OFF/ON

power switch is always in the position before inserting the mixer's power plug into an AC receptacle (electric model only).

NEVER lubricate components or attempt service on a running machine.

ALWAYS allow the machine a proper amount of time to cool

before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace

broken parts, or missing decals. Dispose of hazardous waste properly. Examples of potentially

hazardous waste are used motor oil, fuel and fuel filters. DO NOT use food or plastic containers to dispose of

hazardous waste. DO NOT pour waste, oil or fuel directly onto the ground,

down a drain or into any water source.

components can

only

OFF

■

NEVER operate the mixer in an

■

Before starting the mixer, check that all

explosive

atmosphere.

guards

are in position

and correctly fitted.

■

DO NOT tip mixer onto drum mouth when the motor is running.

■

Keep area around the mixer could cause persons to fall onto

■

ALWAYS ensure mixer is on level ground before mixing.

■

Become familiar with the controls of the machine before

clear of obstructions

moving parts

which

operating.

■

ALWAYS replace any worn or damaged warning decals.

■

Ensure the drum is

rotating

while filling and emptying the

drum.

■

ALWAYS disconnect AC power plug from power source before moving mixer (electric model only).

STOW PORTO MIXER — PARTS & OPERATION MANUAL — REV. #0 (08/08/03) — PAGE 9

Emergencies

■

ALWAYS know the location of the nearest

■

ALWAYS know the location of the nearest

fire extinguisher

first aid kit

RULES FOR SAFE OPERATION

■

In emergencies

nearest phone or Also know the phone numbers of the nearest

ambulance, doctor

information will be invaluable in the case of an emergency.

always

know the location of the

keep a phone on the job site

and

fire department

. This

PAGE 10 —STOW PORTO MIXER — PARTS & OPERATION MANUAL — REV. #0 (08/08/03)

OPERATION AND SAFETY DECALS

Machine Safety Decals

The

STOW PORTO MIXER

maintenance information. The illustration below and on the next page shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.

is equipped with a number of safety decals. These decals are provided for operator safety and

P/N: DCL300

(Decal is Molded Into Tub)

STOW PORTO MIXER — PARTS & OPERATION MANUAL — REV. #0 (08/08/03) — PAGE 11

WARNING! ADVERTENCIA! AVERTISSEMENT!

1. Read owner’s manual before operating mixer.

2. Keep unauthorized and untrained people away from mixer during operation.

3. Make sure all safety devices (guards) are in place before mixer is started.

4. Keep hands and fingers away from moving objects.

5. leave mixer unattended when operating.NEVER

6. check V-belt before starting mixer.ALWAYS

Make sure engine is turned off and spark plug wire is disconnected before cleaning mixer.

DO NOT

ventilation is required.

ALWAYS

adding fuel or oil.

Make sure power cord has been disconnected from power source before cleaning mixer.

This electric motor is for .115 VAC operation only

ALWAYS

below:

No. 12 Wire

50 feet

(15.24 meters)

GASOLINE ENGINE

operate mixer in an enclosed area, proper

stop the engine and allow engine to cool before

check fuel, oil and air filter before starting engine.ALWAYS

ELECTRIC MOTOR

use an extension cord of proper size, see chart

EXTENSION CORD SIZE

No. 10 Wire

75 feet

(22.86 meters)

No. 8 Wire

100 feet

(30.48 meters)

No. 6 Wire

200 feet

(60.96 meters)

OPERATION AND SAFETY DECALS

1. Lea el manual de operació antes de usar la mezcladora.

2. Mantenga personas que no estén autorizadas o capacitadas alejades de la mezcladora durante el funcionamiento de la máquina.

3. Asegúreseque todos los aparatos de seguridad estén trabajando apropiadamente antes de usar la mezcladora.

4. Mantenga las monos y dedos alejados de objetos en moviminto.

5. se aleje de la mezclaora mientras ésta, este trabajando!NUNCA

6. inspeccione la banda antes de encender la mezcladora.SIEMPRE

Asegure que la máquina este apagada y el alambre de la bujía este desconectado antes de empezar a limpiar la mezcladora.

estar en una área que tenga apropiada ventilación.

SIEMPRE

ponerle gasolina o aceite.

SIEMPRE

encender la máquina.

Asegúrese que el cable de corriente esté de empezar a limpiar la mezcladora. Este motor elétrico está

alterna 115 voltios

SIEMPRE

como muestra el diagrama abajo:

(15.24 metros)

MÁQUINAS DE GASOLINA

encienda la mezcladora en una área cerrada; es necesario

apague la máquina y permita que se enfrie antes de

revise la gasolina, aceite, y el filtro del air antes de

MOTOR ELÉCTRICO

de .

use el tamaño de extensiones de alambre indicado

Alambre

Numéro 12

50 pies

solamente capacitado para corriente

TAMAÑO DE EXTENSIÓN

Alambre

Numéro 10

75 pies

(22.86 metros)

Alambre

Numéro 8

100 pies

(30.48 metros)

Alambre

Numéro 6

200 pies

(60.96 metros)

1. Lisez le manual d’ utilisation avant d’ utiliser le le malaxeur.

2. Seul un personnel qualifié peut être authorisé à se trouver à proximité du malaxeur quand il est en opération.

3. Assurez vous que tous les dispositifs de sécurité sont en place avant de mettre le malaxeur en marche.

4. Gardez les mains et doigts loin de toute piè en mouvement.

5. jamais le malaxeur sans surveillance quand il est en

NE LAISSEZ

opération.

6. toujours vérifier la courroie avant de mettre le malaxeur

VEUILLEZ

en marche.

Assurez vous que le moteur est arrêté et que le fil de la bougie est débranché avant de nettoyer le malaxeur.

N’ UTILISEZ

de travailler dans un endroit avec une bonne aération.

VEUILLEZ

marche.

VÉRIFIEZ

air avant de mettre le moteur en marche.

Assures vous toujours que le cable a été débranché de la prise de courant avant de nettoyer le malaxeur.

Ce moteur électrique à été conçu pour opération à 115 volts seulement.

Il faut toujours utiliser une rallonge de taille appropriée, veuillez s’il vous référer au diagramme suivant:

Numéro 12

50 pieds

(15.24 métres)

MOTEUR À ESSENCE

pas le malaxeur dans un endroit fermé, il est nécessaire

toujours vé la courroie avant de mettre le malaxeur en

toujours le niveau d’essence et d’huile ainsi que le filtre à

MOTEUR ÉLECTRIQUE

TAILLE DE LA RALLONGE

Cable

Numéro 10

50 pieds

(15.24 métres)

Cable

Numéro 8

50 pieds

(15.24 métres)

Cable

Numéro 6

50 pieds

(15.24 métres)

ELECTRIC

MOTOR MOTOR

ELÉCTRICO

MOTEUR

ÉLECTRIQUE

REMOVE BOLT AND FILL WITH EP. 90 GEAR OIL

REMOVER EL TORÑILLO Y LLENAR CON ACEITE DE ENGRNAJE EP. 90

ÔTEZ LE BOULON ET REMPLISSEZ AVEC DE I’HUILE EP. 90 À ENGRENAGES

CHECK DAILY REVISAR DIARIO VÉRIFIEZ QUOTIDIENNEMENT

P/N DCL250

ELECTRIC

MOTOR MOTOR

ELÉCTRICO

MOTEUR

ÉLECTRIQUE

NEVER! OPERATE MIXER WITH

V-BELT COVER REMOVED.

NUNCA! MANEJE LA MEZCLADORA SIN LA COBERTURA DE BANDA-V REMOVIDA.

N’ UTILISEZ! JAMAIS LE MALAXEUR SANS LE COUVERCLE DE LA COURROIE.

DCL250

PAGE 12 —STOW PORTO MIXER — PARTS & OPERATION MANUAL — REV. #0 (08/08/03)

STOW PORTO MIXER— SPECIFICATIONS

ledoM00219NOTTARTS&SGGIRB403EYL71RODLAB

)rotoMcirtcelE&enignE(snoitacificepS.1elbaT

epyT

ekortSXeroB

tnemecalpsiD)cc841(.ni.uc0.9A/N

tuptuOxaM.M.P.R006,3taPH5.3MPR054,3/.P.H4/3

rotoMcirtcelE/enignE

leuFenilosaGdedaelnUA/N

)HxWxL(snoisnemiD

thgieWteNyrD

deepSeldIdradnatS.M.P.R001±008,1A/N

yticapaCknaTleuF

yticapaCliOebuL)sretiL98.1(strauQ.S.U2A/N

dohteMlortnoCdeepSepyTthgiew-ylFlagufirtneCA/N

dohteMgnitratStratSlioceRA/N

rednilyC

)sretiL98.1(

elgniS,evlavlacitreV,ekorts-4

.ni57.1x.ni65.2

)mm4.44xmm1.56(

snollaG.S.U5.0.xorppA

.ni81.21x74.11x5.21

)mm4.903x4.192x5.713(

)gk2.9(sbl3.02).gK4.5(.sbl21.xorppA

A/N

elgniS,CAV021,PH4/3

rotoMcirtcelEesahP

.ni0.8X0.6x57.11

)mm302X251X892(

snoitacificepSrexiMotroP.2elbaT

thgieH )mm6.368(.ni43

htdiW )mm2.485(.ni8/5-32

htgneL )mm2.912,1(.ni2/1-84

thgieWdnatS )gK9.51(.sbl53

yticapaCmurDmumixaM m31.0(.tf.uc5.4

)gab2/1(yticapaCgnixiMmumixaM m80.0(.tf.uc0.3

rotoMcirtcelE-thgieWnedalnU )gK5.85(.sbl921

enignEenilosaG-thgieWnedalnU )gK6.26(.sbl831

STOW PORTO MIXER — PARTS & OPERATION MANUAL — REV. #0 (08/08/03) — PAGE 13

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