Multiquip SFCG1 User Manual

OPERATION & PARTS MANUAL
CONCRETE SAW
SFCG1 SERIES CE
MODEL # SERIAL #
© COPYRIGHT 2004, MULTIQUIP INC.
Revision #1A (01/29/04)
MULMUL
TIQUIP (UK)TIQUIP (UK)
MUL
TIQUIP (UK)
MULMUL
STOW CONSTRUCTION EQUIPMENT
A DIVISION OF MUL TIQUIP INC.
POST OFFICE BOX 6254
CARSON, CA 90749 310-537-3700 • 888-252-STOW [888-252-7869] FAX: 310-537-1986 • F AX: 800-556-1986 E-MAIL: stow@multiquip.com • WWW: stowmfg.com
TIQUIP (UK)TIQUIP (UK)
HANOVER MILL FITZROY STREET ASHTON-UNDER-LYNE LANCASHIRE, OL7 OTL UNITED KINGDOM PH. 0161-339-2223 F AX. 0161-339-3226
P/N 35212
FOR HELP AND TECHNICAL ASSISTFOR HELP AND TECHNICAL ASSIST
FOR HELP AND TECHNICAL ASSIST
FOR HELP AND TECHNICAL ASSISTFOR HELP AND TECHNICAL ASSIST
PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PP
ARAR
P
PP
TS/SERTS/SER
AR
TS/SER
ARAR
TS/SERTS/SER
VICE/ WVICE/ W
VICE/ W
VICE/ WVICE/ W
ARRANTYARRANTY
ARRANTY
ARRANTYARRANTY
ANCEANCE
ANCE
ANCEANCE
LANCASHIRE, OL7 OLLANCASHIRE, OL7 OL
LANCASHIRE, OL7 OL
LANCASHIRE, OL7 OLLANCASHIRE, OL7 OL UNITED KINGDOM (UK) CALL:UNITED KINGDOM (UK) CALL:
UNITED KINGDOM (UK) CALL:
UNITED KINGDOM (UK) CALL:UNITED KINGDOM (UK) CALL:
TT
T
TT
PHONE: 161-339-2223 FAX: 161-339-3226
HERE'S HOW TO GET
HELP (U.S.)
PLEASE HAVE THE MODEL AND
SERIAL
NUMBER
PARTS DEPARTMENT
ON-HAND
WHEN CALLING
800-427-1244 FAX: 800-672-7877 310-537-3700 FAX: 310-637-3284
SERVICE DEPARTMENT
800-478-1244 FAX: 310-537-4259 310-537-3700
TECHNICAL ASSISTANCE
800-478-1244 FAX: 310-631-5032
WARRANTY DEPARTMENT
800-421-1244, EXT. 279 FAX: 310-537-1173
SFCG1 CONCRETE SAW — OPERATION & PARTS MANUAL — REV. #1 (01/29/04) — PAGE 3
SFCG1 CONCRETE SAW— TABLE OF CONTENTS
STOW— SFCG1 CONCRETE SAW
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols..............................6-7
Rules For Safe Operation ....................................8-10
Operation And Safety Decals.................................. 1 1
Specifications (Saw)................................................ 12
Specifications (Engine) ........................................... 13
Familiarization/Controls & Components.............14-15
Basic Engine ........................................................... 16
Assembly and Installation ..................................17-18
Blades ..................................................................... 19
Blade Placement ................................................20-21
Pre-Inspection.........................................................22
Initial Start-Up ......................................................... 23
Operation ................................................................ 24
Maintenance ......................................................25-26
Troubleshooting (Saw) ............................................ 27
Troubleshooting (Engine) ................................... 28-29
Explanation Of Codes In Remarks Column ............ 30
Suggested Spare Parts........................................... 31
Honda GX200QXC9 Engine
Air Cleaner Assembly.........................................44-45
Camshaft Assembly ...........................................46-47
Carburetor Assembly ......................................... 48-49
Control Assembly ...............................................50-51
Crankcase Cover Assembly...............................52-53
Crankshaft Assembly ......................................... 54-55
Cylinder Barrel Assembly................................... 56-57
Cylinder Head Assembly.................................... 58-59
Fan Cover Assembly.......................................... 60-61
Flywheel Assembly ...........................................62-63
Fuel Tank Assembly ...........................................64-65
Ignition Assembly ...............................................66-67
Muffler Assembly ...............................................68-69
Piston Assembly................................................. 70-71
Recoil Starter Assembly.....................................72-73
Gasket Kit Assembly ............................................... 75
Labels Assembly ................................................76-77
Terms and Conditions of Sale................................. 78
Component Drawings
Nameplate and Decals.......................................32-33
Guards Assembly...............................................34-35
Guides Assembly ...............................................36-37
Undercarriage Assembly ...................................38-39
Handle & Depth Adjuster Assembly ...................40-41
Engine & Blade Drive Assembly.........................42-43
NOTE
Specifications and part numbers are subject to change without notice.
PAGE 4 — SFCG1 CONCRETE SAW— OPERATION & PARTS MANUAL — REV. #1 (01/29/04)
SFCG1 CONCRETE SAW— SPECIFICATIONS
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20" (508mm) blade at FULL THROTTLE.
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SFCG1 CONCRETE SAW — OPERATION & PARTS MANUAL — REV. #1 (01/29/04) — PAGE 5
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SFCG1 CONCRETE SAW— SPECIFICATIONS (SAW)
A B C D E F G H
Side View
Figure 1. SFCG1 Concrete Saw Dimensions
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Front View
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PAGE 6 — SFCG1 CONCRETE SAW— OPERATION & PARTS MANUAL — REV. #1 (01/29/04)
devomereldnahdnasretniopraerdnatnorfhtiwderusaemhtdiW
SFCG1 CONCRETE SAW— SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read, understand and comply with the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide instructions
NOTE
Before using this Concrete Saw, ensure that the operating individual has read, understands, and complies with all instructions in this manual.
for the safe and efficient operation of the SFCG1 Concrete Saws. For engine maintenance information, please refer to the engine manufacturer's instructions for data relative to its safe operation.
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator , and are preceded by one of three words: DANGER, WARNING, or CAUTION.
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled. NEVER operate this equipment in a confined
area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGERDANGER
DANGER
DANGERDANGER
You WILL be if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be these directions.
Potential hazards associated with SFCG1 Concrete Saw operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
KILLED
INJURED
if you DO NOT f ollo w
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
SFCG1 CONCRETE SAW — OPERATION & PARTS MANUAL — REV. #1 (01/29/04) — PAGE 7
SFCG1 CONCRETE SAW— SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the ON/OFF switch in the OFF
position, when the saw is not in use.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor . P ersonal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
Guards and Covers In Place
NEVER operate the saw without blade guards
and covers in place. Adhere to safety guidelines or other applicable local regulations.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your slab saw, other property, or the surrounding environment.
CAUTICAUTI
CAUTION
CAUTICAUTI
This concret/asphalt saw, other property, or the surrounding environment could be damaged if you do not follow instructions.
PAGE 8 — SFCG1 CONCRETE SAW— OPERATION & PARTS MANUAL — REV. #1 (01/29/04)
SFCG1 CONCRETE SAW— RULES FOR SAFE OPERATION
RULES FOR SAFE OPERATION
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to f ollow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is f or industrial use only .
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate the saw under the influence or drugs or alcohol.
Replace nameplate, operation and safety decals when they become difficult to read.
ALWAYS check the saw for loosened hardware such as nuts and bolts before starting.
The following safety guidelines should always be used when operating the SFCG1 Saw .
SAFETY
DO NOT operate or service this equipment before reading this entire manual. The manual must be kept available and accessible to the operator.
This equipment should not be operated by persons under the minimum statutory age limit.
NEVER use this machine for any purpose other than those described in this manual.
NEVER operate the saw without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required for the job.
NEVER touch the hot exhaust manifold, muffler or cylinder . Allow these parts to cool before servicing the saw .
High Temperatures – Allow the engine to cool bef ore adding fuel or performing service and maintenance functions. Contact with
The engine of this saw requires an adequate free flow of cooling air. NEVER operate the saw in any enclosed or
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
hot!
components can cause serious burns.
narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the saw's engine and may cause injury to people. Remember the saw's engine gives off
DEADLY
gas.
carbon monoxide
NEVER use accessories or attachments which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties. Any modification which could lead to a change in the original characteristics of the machine should be made only by the manufacturer who shall confirm that the machine is in conformity with appropriate safety regulations.
SFCG1 CONCRETE SAW — OPERATION & PARTS MANUAL — REV. #1 (01/29/04) — PAGE 9
ALWAYS use extreme caution when working with flammable liquids. When refueling, STOP the engine and allow it to cool.
NEVER operate the saw in an explosive atmosphere where fumes are present, or near combustible materials. An explosion or fire could result in severe
death.
NEVER
machine. Fire or explosion could result
fuel vapors
from
hot!
engine.
T opping-off to filler port is dangerous, as it tends to spill fuel.
NEVER use fuel as a cleaning agent.
bodily harm or even
smoke
around or near the
, or if fuel is spilled on a
SFCG1 CONCRETE SAW— RULES FOR SAFE OPERATION
General Safety
ALWAYS read, understand, and follow procedures in Operator's Manual before attempting to operate equipment.
ALWAYS be sure the operator is familiar with proper safety precautions and operating techniques before using the saw .
NEVER leave the machine
Apply the brakes when leaving or when using on a slope.
Maintain this equipment in a safe operating condition at all times.
ALWAYS stop the engine bef ore servicing, adding fuel and oil.
NEVER run the engine without the air filter . Se vere engine damage could occur.
ALWAYS service air cleaner frequently to prevent carb uretor malfunction.
AVOID wearing jew elry or loose fitting clothing that may snag on the controls or moving parts, this can cause a serious injury.
ALWAYS keep clear of saw is in operation.
unattended
rotating
or
while running.
moving parts
while the
Diamond Blade Safety
Use appropriate steel centered diamond blades manufactured for use on concrete saws. See further blade information on pages 19 and 22.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS inspect diamond blades before each use. The blade should exhibit no cracks, dings, or flaws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true. All damaged blades must be discarded.
Examine blade flanges for damage and e xcessive wear . Ensure the cleanliness of the blade before blade is installed.
Blade should fit snugly on the shaft and against the inside/ outside blade flanges.
Ensure the blade is marked with an operating speed greater than the spindle speed of the saw .
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
ALWAYS keep the work area well organiz ed.
ALWAYS Clear the cutting area of any debris, tools, etc. that would constitute a hazard while the saw is in operation.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS check to make sure that the operating area is clear before starting the engine.
No one other than the operator is to be in the working area when the saw is in operation.
Always observe all applicable compulsory regulations relevant to en vironmental protection, especially , fuel storage, the handling of hazardous substances, and the wearing of protective clothing and equipment. Instruct the user as necessary, or, as the user, request this information and training.
WARNINGWARNING
WARNING
WARNINGWARNING
Only cut the material that is specified for the diamond blade. Read the specifications of the diamond blade to ensure the proper tool has been matched to the material being cut. The saw has been engineered for DRY CUTTING. Ensure a DRY CUTTING blade is being used.
ALWAYS keep blade guards in place. Exposure of the diamond blade must not exceed 180 degrees.
Ensure that the diamond blade does not come into contact with the ground or surface during transportation. DO NOT drop the diamond blade on ground or surface.
The engine governor is set to regulate maximum engine speed in a no-load condition. Do not tamper with the engine governor to increase the speed. Increasing the engine speed could allow the maximum rated spindle speed to be exceeded, creating an unsafe condition.
Ensure that the blade is mounted for proper operating direction. (See Figure 3, page 14)
Adhere to the Blade Manufacturer's recommendations on handling, storage, and safe usage of blades.
PAGE 10 — SFCG1 CONCRETE SAW— OPERATION & PARTS MANUAL — REV. #1 (01/29/04)
SFCG1 CONCRETE SAW— RULES FOR SAFE OPERATION
Maintenance Safety
zz
NEVER lubricate components or attempt service on a
z
zz
running machine.
zz
z
ALWAYS allow the machine a proper amount of time to
zz
cool before servicing.
zz
z
Keep the machinery in proper running condition.
zz
zz
Fix damage to the machine immediately and ALWAYS
z
zz
replace broken parts.
zz
z
Dispose of hazardous waste properly. Examples of
zz
potentially hazardous waste are used motor oil, fuel and fuel filters.
zz
z
DO NOT use food or plastic containers to dispose of
zz
hazardous waste.
Saw Transportation Safety
DO NOT use the handle bars and/or front pointer as lifting points.
ALWAYS use ramps capable of supporting the weight of the saw and the operator to load and unload the saw .
If the saw must be lifted, use the lifting bale and a crane or forklift with a rated lifting capacity for the sa w. Nev er attempt to lift the saw by yourself.
Emergencies
zz
z
zz
zz
z
zz
zz
z
zz
ALWAYS know the location of
the nearest
ALWAYS know the location of the
nearest
In emergencies ALWAYS
phone or phone numbers of the nearest
fire department
in the case of an emergency and could keep a serious situation from becoming a tragic one.
fire extinguisher
first aid kit
keep a phone on the job site
.
. Knowing this information is invaluable
.
know the location of the nearest
. Also know the
ambulance, doctor
and
When transporting the saw, place the saw directly inside towing vehicle truck-bed or onto tr ailer and tie-down securely .
NEVER attempt to tow the untrailered saw behind a vehicle.
DO NOT use on slopes or on extremely uneven surfaces.
NEVER tip the engine to extreme angles as it may cause oil to gravitate into the cylinder head making the engine start difficult.
NEVER load, unload, or transport the saw with the blade mounted.
WARNINGWARNING
WARNING
WARNINGWARNING
All displacement of the machine outside the cutting area shall be carried out with the tool not in rotation.
SFCG1 CONCRETE SAW — OPERATION & PARTS MANUAL — REV. #1 (01/29/04) — PAGE 11
SFCG1 CONCRETE SAW— OPERATION AND SAFETY DECALS
Machine Operation And Safety Decals
The SFCG1 Concrete Saw is equipped with a number of safety decals (Figure 2). These decals are provided for operator saf ety and maintenance information. Should an y of these decals become unreadable, replacements can be obtained from your dealer .
WARNING
Never operate the saw without the guards in place. Adhere to safety guidelines: ANSI Code 29 CFR) 1910.215.
P/N 15581
P/N 35210
P/N 22972-003
P/N 36099 (ISO Blue)
WARNING
Always use approved respiratory protection. Adhere to safety guidelines. OSHA Regulations (Standards­29 CFR) 1926.136 &1910/103
P/N 15580
WARNING
To avoid injury, you MUST read and understand operator’s manual before using this machine.
This machine to be operated by qualified personnel only.
Ask for training as needed.
P/N 35137
P/N 25867
P/N35137
DEPTH
CONTROL
P/N 25427
CHECK
MODEL
(mm)
(102)
(76)
(51)
(25)
In
4
3
2
1
LUBRICATION
SERIAL NO.
CONTACT SERVICE DEPARTMENT
HOT
DECAL SHEET INTL STDS
P/N 11246
BELT DRIVE
P/N: 13118
Engine exhaust and some of itsconstituents, and somedust created by power sanding, sawing, grinding, drillingand otherconstructionactivities contains chemicals known to theState
of California to cause cancer, bir th
defects and other reproductive harm. Someexamples of thesechemicals are:
Leadfromlead-based paints. Crystallinesilica frombricks. Cementand othermasonryproducts. Arsenicandchromium fromchemically treatedlumber.
Yourrisk from these exposures varies,
dependingon howoftenyou dothistype
of work.To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with approved safety equipment, such as dust masksthat are specially designed to filterout microscopic particles.
P/N 20525
A
T
T
I
O
O
R
P/N 25491
N
Figure 2. SFCG1 Concrete Saw Decals
PAGE 12 — SFCG1 CONCRETE SAW— OPERATION & PARTS MANUAL — REV. #1 (01/29/04)
SFCG1 CONCRETE SAW— GENERAL INFORMATION
Intended Use
Operate the SFCG1 Saw , tools and components in accordance with the manufacturer's instructions. Use of any other tools for stated operation is considered contrary to designated use. The risk of such use lies entirely with the user. The manufacturer cannot be held liable for damages as a result of misuse.
This saw is not intended for wet cutting. (The use of water sprayed onto the tool [blade] during the cutting operation).
FAMILIARIZATION
This SFCG1-6H MiniCutter Saw is designed for dry sawing of concrete slabs utilizing diamond blades. The saw has been engineered for general and industrial flat sawing applications that include: Joint Sawing of Green Concrete, Decorative
Sawing in Cured Concrete, Light Demolition Sawing and "V" Groove Beveling. The simple and compact nature of the
SlabSaver makes it a perfect sawing tool for one person to operate and transport. The saw combines inno vative f eatures, top quality components, and a committed attention to state-of­the-art manufacturing.
For peak performance, the SlabSaver has been engineered to operate a powerful 6.5 HP Gasoline engine and 10" diameter diamond blades. This special design allows f or fast/clean cuts in different materials at depths from 1/4" to 3 1/4".
Heavy-duty front and rear axles, polyurethane wheels with permanently sealed ball bearings, and solid undercarraige assembly provide years of reliable use. The SlabSaver incorporates an innovative P osiLok raise/lower control assemb ly that provides fingertip control of blade orientation, infinitely adjustable locking blade depth control, and depth feed gauge.
Retractable front & rear pointers with "tracking wheels" are provided to support precise straight sawing. This system permits the operator to quickly adjust the blade cutting depth and safeguard against "blade-creep" during sawing operations. For operator comfort and ease of transportation & storage, an adjustable locking handle bar is provided.
Operator control of the saws is safely accomplished with adjustable handle bars, and a conveniently oriented raise/lower lever and depth adjustment wheel. An engine-off switch (Item 22 Fig. 3) located next to the handle lock allows the operator to safely turn the engine off from the operator's position and away from moving parts.
ENGINE
Pages 23-27 highlight fundamental aspects of engine inspection, starting, and shutdown. Refer to the engine Owner's Manual for specific instructions regarding operation, service and maintenance.
For maximum performance and return on investment use:
Diamond Blades.
The jig-welded reinforced heavy gauge steel frame and chassis assembly are designed to eliminate operational bending and/or flex that would lead to diminished blade performance. Also, the frame's general weight-to-strength ratio and center mounted blade design ensure accurate tracking in the cut.
A robust blade shaft bearing assembly ensures minimal flutter and shaft harmonics providing the most advantageous conditions for a diamond blade at operating speeds.
SFCG1 CONCRETE SAW — OPERATION & PARTS MANUAL — REV. #1 (01/29/04) — PAGE 13
CONTROLS & COMPONENTS
SFCG1 CONCRETE SAW—COMPONENTS
Figure 3. SFCG1 Concrete Saw
PAGE 14 — SFCG1 CONCRETE SAW— OPERATION & PARTS MANUAL — REV. #1 (01/29/04)
SFCG1 CONCRETE SAW—COMPONENTS
Figures 3 shows the location of the basic controls or components, for the SFCG1 Concrete Saw . Listed below is a brief explanation of each control or component
1. Hand Grips/Handlebar – When operating the saw , place both hands on each grip to maneuver the saw .
2. Adjustable Handle – Set to comfortable operating position.
3. Rear Guide – Rear guide wheel drops into cut to assist in
straight tracking.
4. Air Filter – Prevents dirt and debris from entering the engine air intake. K eep cleaned and replace when necessary .
5. Recoil Starter Handle – Pull to engage and start the engine.
6. Recoil Starter Assembly – Engages the engine when the handle is pulled and rewinds the starter rope when the handle is released.
7. Wheels/Carraige Assembly – Heavy-duty polyurethane wheels with permanently sealed ball bearings.
8. Diamond Blade – 0.75" (19.1 mm) Arbor diameter. 10" blade capacity. 10" diameter provides for 1/4" to 3 1/4" depth of cut.
20. Screw Plunger – Line up bottom edge of Depth Stop Rod on Screw Plunger across from desired depth line mark.
21. Depth Stop Rod – Holds blade above working surface or allows blade to cut into working surface at specified depth.
22. Engine Shut-off Switch – The Engine Shutdown Switch located next to the handle lock serves both as an Emergency Engine Shut-Off and as the primary Shutdown switch. This allows the operator to shutdown the saw safely away from moving parts.
23. Dust Collection – Provides for connection to suitable dust collection bag or vacuum system.
9. Blade Guard – Covers saw blade and flips up to allow blade to be changed.
10. Belt Tension Adjuster – Adjusts belt tension.
11. Front Pointer – Assists in straight tracking.
12. Front Pointer Arm – Stows up for storage and pivots down
for use.
13. Depth Adjust Disk – Turn disk clockwise or counter­clockwise to adjust the cutting depth up or down.
14. Fuel Tank – Use unleaded gasoline . Do not ov erfill.
15. Shift Knob – Moves Depth Stop Rod in or out of keyhole
slot.
16. V-Belt Cover – Remov e this cover to gain access to the V ­belt. NEVER operate the saw with this cover removed.
17. Arbor Shaft Grease Zerks – Conveniently located for lubrication.
18. On/Off Switch (Engine)– Turn to the "ON" position to allow engine to be started and turn to the "OFF" position to prevent accidental starting.
19. Handle Lock – Lock handle height to a comfortable operating position.
SFCG1 CONCRETE SAW — OPERATION & PARTS MANUAL — REV. #1 (01/29/04) — PAGE 15
SFCG1 CONCRETE SAW— BASIC ENGINE
Figure 4. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT ov er fill.
DANGERDANGER
DANGER
DANGERDANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry .
2. Throttle Lever – Used to adjust engine RPM speed (lever advanced forward
FAST
).
SLOW
, lever back toward operator
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
NOTE
8. Spark Plug – Provides spark to the ignition system. Clean spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
WARNINGWARNING
WARNING
WARNINGWARNING
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear .
3. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
5. Fuel Valve Lever – OPEN to let fuel flow , CLOSE to stop the flow of fuel.
PAGE 16 — SFCG1 CONCRETE SAW— OPERATION & PARTS MANUAL — REV. #1 (01/29/04)
10. Fuel Tank – Holds unleaded gasoline. For additional
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
information refer to engine owner's manual.
SFCG1 CONCRETE SAW — GUARDS, COVERS AND V-BELTS
WARNINGWARNING
WARNING
WARNINGWARNING
NEVER operate the saw without blade guards and covers in place. DO NOT operate with the front of the blade guard raised. The b lade exposure cannot exceed 180 degrees during operation. Adhere to the safety guidelines of the American
National Standards Institute (ANSI) B7.1 and B7.5.
Figure 5. Blade Guard
V-belt Alignment and Tensioning
This concrete saw is equipped with a premium V-belt that has been aligned and tensioned by factory personnel. The V-belt must be aligned and tensioned for proper operation of the sa w.
Use the following procedure to chec k the alignment of V -belt:
1. Remov e the bolts that secure the V -belt co ver (Figure 6) to the saw frame.
Figure 6. V-Belt Cover
CHECK the following on the"blade guard" (Figure 5):
Ensure the capacity of the blade guard matches the diameter of your diamond blade.
Check that the guard is bolted firmly upon the saw frame.
Check that the spring tensioned front cover of the guard is firmly seated with the rear section of the guard, and there are no gaps. NEVER lift the blade guard while cutting.
V-belt Check
A worn or damaged V -belt can adv ersely affect the performance of the saw . If the V -belt is defectiv e or worn, replace and the V -belt as outlined on page 18.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER attempt to check the V-belt with the engine running. Severe injury can occur. Keep fingers, hands, hair and clothing away from all moving parts.
2. Check uniform parallelism (Figure 7) of V-belt and pulley (sheaves). Use a straight-edge or machinist's square against both pulleys and adjust both pulleys until equally aligned.
Figure 7. Pulley Alignment
3. Check V -belt tension by using a tension meter (6.0 - 9.0 lbs.) against the inside belt at a mid point between the two pulleys, or by deflecting the center belt at a mid point 3/8" (10 mm) to 1/2" (13 mm). See Figure 8.
SFCG1 CONCRETE SAW — OPERATION & PARTS MANUAL — REV. #1 (01/29/04) — PAGE 17
SFCG1 CONCRETE SAW — GUARDS, COVERS AND V-BELTS
3. Tighten the adjusting hex screw (4) while holding the engine in place to maintain pulley alignment. (a screwdriver can be used as a lever at the rear belt guard mounting boss to hold the back of the engine while adjusting V -belt tension.)
4. Re-tighten the locking nut (3).
5. With V-belt held in proper alignment, (engine parallel with the frame), re-tighten the 4 engine mounting hex screws. V erify that all hex screws are properly tightened.
To Remove and Replace the V-belt:
Figure 8. V-Belt Tension Check
4. DO NOT ov er or under tighten the V -belt. Se vere damage can occur to the saw and engine crank shaft if the belt is over-tensioned. A decrease of power to the blade and poor performance will result if the belt is under-tensioned (loose on pulleys).
V-belt alignment must be
NOTE
To Tighten the V-belt:
rechecked after adjusting belt tension.
If the V -belt become worn or damaged, replace it with P/N 15082 (Gates/Optibelt 3VX335).
1. Remove the 3 hex screws holding the V-belt guard and remove the guard.
2. Loosen the 4 engine mounting hex screws. (item 2, Figure 9)
3. Loosen locking nut on the V-belt tension adjuster (item 3, Figure 9). Loosen the tension on the V-belt by turning the tension adjuster hex screw (item 4, Figure 9).
4. Pull the engine ahead to provide slack in the V -belt.
5. Loosen the 4 arbor shaft hex screws, (item 1, Figure 9).
Figure 10. V-Belt Removal
6. Remove the two outer arbor shaft hex screws allowing the
7. Reinstall new V -belt.
8. Re-install and tighten arbor shaft hex head screws.
Figure 9. V-Belt Tension Adjust
1. With V-belt guard removed, loosen the 4 engine mounting hex screws. (items 2 Figure 9)
2. Loosen locking nut on the V -belt tension adjuster , (3 ).
PAGE 18 — SFCG1 CONCRETE SAW— OPERATION & PARTS MANUAL — REV. #1 (01/29/04)
9. With V-belt held in proper alignment, re-tighten the 4 engine
10.Re-install belt guard with 3 hex screws.
outside of the shaft to drop, (B in Figure 10), allowing removal of the V -belt.
mounting hex screws . (F ollow V -belt tightening procedures.)
SFCG1 CONCRETE SAW — BLADES
SPECIFIC TOOLS TO BE USED
This saw is to use tools (blades) as follows:
Steel Core Segmented or Continuous Diamond Rim Cutting Wheel.
Any other type of tool is not to be used. See Table 4 for specific blade usage for material.
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to thoroughly inspect the diamond blade (Figure 11) for operational safety could result in damage to the blade, the saw , and ma y cause injury to the user or others in the operating area. All damaged blades must be discarded.
1. Drive Pin Hole – A commonly located hole on the diamond blade core that prevents operational blade slippage between the inner & outer blade flanges (collars). Inspect the diameter of the hole to ensure there is no distortion, and that a snug fit develops between the hole and drive pin.
2. Stress Relief Holes (Gullets) –
cracks that may have propagated from the slots and/or gullets. Cracks indicate extreme fatigue failure and if sawing continues, catastrophic failure will occur.
3. Edge Of The Steel Core – Check the diameter edge for
discoloration (blue oxidation) indicating an overheating condition caused by insufficient cooling water/air. Overheating of blades may lead to loss of core tension and/or increase the possibility for blade failure. Check to make sure the steel core’ s width is unif orm about the rim of the blade, and not succumbing to an “under cutting” condition brought about by highly abrasive material or improper under cutting core protection.
4. Directional Arrow – Check to ensure that the blade is
oriented properly on the blade shaft for sawing. Reference the directional arrow in the blade and place it so the direction of rotation “downcuts” with the turn of the shaft.
Check the steel core for
NOTE
Figure 11. Diamond Blade
Adhere to the Blade Manufacturer's recommendations on handling, storage, and safe usage of blades.
5. Diamond Segment or Rim – Ensure there are no cracks,
dings, or missing portions of the diamond segment/rim. DO
use a blade that is missing a segment or a portion
NOT
the rim
of
cause damage to your saw, and injury to the user or others in the operating area.
6. Specifications – Ensure that the blade specifications, size,
and diameter properly match up to the sawing operation. Utilizing a diamond blade not matched properly to the task may result in poor performance and/or blade damage.
7. Arbor Hole – It is essential that the arbor hole diameter
properly matches the blade, and that it is free from distortions. Correct blade flanges (collars) must be used. The inside face of the flanges must be clean & free of debris. An out of round arbor condition will cause damage to the blade and the saw.
8. MAX RPM – This RPM reference is the maximum safe
operating speed for the blade selected. NEVER exceed the max RPM on the diamond blade. Exceeding the MAX RPM is dangerous, and may cause poor performance and may damage the blade. All blades must be designed to meet or exceed the maximum spindle RPM.
. Damaged and/or missing segments/rims may
SFCG1 CONCRETE SAW — OPERATION & PARTS MANUAL — REV. #1 (01/29/04) — PAGE 19
SFCG1 CONCRETE SAW — BLADE PLACEMENT
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Diamond Blades
Selecting the diamond blade TYPE and GRADE defines how the blade will perform both in cutting speed and blade life.
Selection of the proper diamond blade consists of:
z
Material to be Cut
z
T ype of Sa w Being Used
z
Spindle Speed of Saw
z
Hardness Characteristics of the Material
z
Perf ormance Expectations
Factors for sawing economy:
z
Type of Blade
z
Depth of Cut
z
Sawing Speed
z
Characteristics of the Material Being Cut
Blade Speed
A diamond blade’s performance is directly connected to specific peripheral (rim) speeds.
The following shaft rotational speeds have been factory set to ensure optimum blade performance.
z
SFCG1 - 10” (254 mm)Capacity - 6000 RPM.
WARNINGWARNING
WARNING
WARNINGWARNING
Cutting Depth
The SFCG1 Concrete Saw has a capacity for a 10" blade with an 0.75" (19.1 mm) Arbor diameter. This allows a cutting range from 0" to 3 1/4".
BLADE PLACEMENT
Failure to thoroughly inspect the diamond blade for operational safety could result in damage to the blades or the saw and may cause injury to the user or others in the operating area.
Refer to Figure 12 for the following components.
1. Blade Guard - Pivot the blade guard front cover all the way back. The guard tension spring will keep the front cover in position.
2. Blade Hex Nut - Unscrew the blade shaft nut (right side loosens clockwise and tightens counter-clockwise while the left side loosens counter-clockwise and tightens clockwise. DO NOT overtighten the nut (approximately 45-50 ft. lb/61­68 N/m) when finalizing the assembly .
WARNINGWARNING
WARNING
WARNINGWARNING
D
Operating saw blades at rotational speeds greater than those specified by the manufacturer can cause blade dam­age, and may injure the user or others in the operating area.
PAGE 20 — SFCG1 CONCRETE SAW— OPERATION & PARTS MANUAL — REV. #1 (01/29/04)
3. Outside Blade Flange (Collar) - Ensure that the outside blade flange is placed flush against the diamond blade. The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade core.
SFCG1 CONCRETE SAW — BLADE PLACEMENT
4. Diamond Blade - Ensure that the proper diamond blade has been selected for the job. Pay close attention to the directional arrows on the blade. The blade's operating directional arrows must point in a "down-cutting" direction to perform correctly . When placing the blade onto the b lade shaft, ensure the arbor hole of the blade matches the diameter of the shaft.
Blade Removal and Replacement
1. Ensure the Engine Shutdown switch
2. Place the SFCG1 Saw on a stable level working surface.
WARNINGWARNING
WARNING
WARNINGWARNING
Dropping or forcing the blade onto the cutting surface can severely damage the diamond blade and may cause serious damage to the saw and bodily harm.
(Item 22, Fig.3) and the ON/OFF switch on the engine are turned to the "OFF" position.
Figure 12. Diamond Blade Placement
5. Inner Flange (Collar) - This flange is fix ed upon the blade shaft. The inside surface of the flange must be free of debris and permit a tight closure on the surface of the blade.
NOTE
The following steps should be accomplished before using the SFCG1 Saw on any cutting surface.
3. Ensure the blade is raised and the raise/lower rod is locked into position.
4. Raise the blade by appling a downward pressure on the handlebars to raise the blade and allow the raise/lower rod
to drop into the "raised-position" slot.
When removing or installing a
NOTE
5. Lift up the blade guard cover (item 1 Figure 12) to gain access to the diamond blade.
6. Use the provided blade nut and blade shaft locking wrenches (Figure 12) to install the diamond blade.
7. While holding the blade shaft with the locking wrench, remove the blade hex nut (clockwise direction) and outer blade flange.
8. Remove the old blade and install a new blade in the same rotational direction as marked on the blade.
diamond blade, please note that the blade retaining nuts are left and right­hand threaded.
9. Reinstall the outer blade flange and hex nut. Tighten the nut firmly (counter-clockwise direction). DO NOT OVER
TIGHTEN.
SFCG1 CONCRETE SAW — OPERATION & PARTS MANUAL — REV. #1 (01/29/04) — PAGE 21
SFCG1 CONCRETE SAW — BLADE PLACEMENT
Cutting Depth Adjustment
The SFCG1 Saw is equipped with a Raise/Lower Assembly that is supported by the following components (Figure 13).
Figure 13. Raise/Lower Assembly
(1) Shift Knob (2) Depth Stop Rod (3) Blade Guard (4) Depth Control Indicator (5) Depth Adjust Disk (6) Screw Plunger
To adjust the blade to the desired cutting depth, perform the following steps:
1. Mount the desired diamond blade on the shaft and secure as instructed in the Blade Removal and Replacement section.
2. While holding the handle bars to support the weight of the saw, grasp the knob of the Depth Stop Rod and move it forward out of its keyhole slot. (Figure 14)
Figure 14. Raise/Lower Adjustment Wheel
WARNINGWARNING
WARNING
WARNINGWARNING
Dropping or forcing the blade onto the cutting surface can severely damage the diamond blade and may cause serious damage to the saw and bodily harm.
WARNINGWARNING
WARNING
WARNINGWARNING
AL WAYS be certain the Shutdown switch and the engine ON/OFF switch are in the "OFF" position and the blade shaft has COMPLETELY STOPPED ROTATING before performing the following operations.
PAGE 22 — SFCG1 CONCRETE SAW— OPERATION & PARTS MANUAL — REV. #1 (01/29/04)
3. Gently allow the blade to contact the surface.
4. Rotate the Depth Stop Disk about the Screw Plunger and line up the bottom edge of the Depth Stop Disk across from desired depth line mark.. THIS LINE MARK WILL
COINCIDE WITH THE BLADE CUTTING DEPTH
REGARDLESS
5. Press down on the handlebars again to lift the blade until the Depth Stop Rod drops into the back portion of the keyhole slot.
6. You are ready to start cutting. Refer to the following pre­inspection and operation sections.
7. T est the depth of cut by cutting a short distance, then measure the depth of the cut.
OF BLADE DIAMETER USED.
SFCG1 CONCRETE SAW — INSPECTION — PRE-INSPECTION
Before Starting
1. Read safety instructions at the beginning of manual.
saw,
2. Clean the engine cooling air inlet, carburetor and air cleaner .
removing dirt and dust, par ticularly the
3 . Check the air filter for dirt and dust. If air filter is dirty , replace
air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5 . Check fastening nuts and bolts for tightness.
Engine Oil Check
1. T o chec k the engine oil level, place the saw on secure lev el ground with the engine stopped. The frame platf orm
be level
2. Remove the filler dipstick from the engine oil filler hole (Figure 15) and wipe it clean.
to accurately check the engine oil.
must
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the saw if the engine is
running
Figure 16. Engine Oil Dipstick (Oil Level)
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WARNINGWARNING
WARNING
WARNINGWARNING
hot
or
.
1. Remove the gasoline cap located on top of fuel tank.
Figure 15. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 16), fill to the edge of the oil filler hole with the recommended oil type (T able 5).
Reference manufacturer engine
NOTE
manual for specific servicing instructions.
SFCG1 CONCRETE SAW — OPERATION & PARTS MANUAL — REV. #1 (01/29/04) — PAGE 23
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel.
V-belt Check
A worn or damaged V -belt can adv ersely affect the performance of the trowel. If a V -belt is def ective or worn, replace the V -belt as outlined on page 18.
Blade Check
Check for worn or damaged blades. Refer to BLADE PLACEMENT section on pages 20 - 21.
SFCG1 CONCRETE SAW — OPERATION
OPERATION
CAUTICAUTI
CAUTION
CAUTICAUTI
DO NOT attempt to operate the saw until this manual has been read and thoroughly understood. Engine operating steps may vary . See included engine manufacturer's operating manual.
WARNINGWARNING
WARNING
WARNINGWARNING
When the engine is running the cutting blade is ALWAYS hands and feet clear of rotating blade. Raise the saw to full height when maneuvering the saw within the cutting area.
All displacement of the machine outside the cutting area shall be carried out with the tool not in rotation.
rotating
. Keep
D
Ensure the engine Shutdown switch and the engine ON/
1.
OFF switch on the engine are both in the OFF position to avoid accidental starting.
The Engine Stop Switch serves both as an Emergency Engine Shut-Off
NOTE
Figure 17. Engine Shutdown Switch
and as the primary Shutdown switch. This allows the operator to
shutdown the saw safely away from moving parts.
WARNINGWARNING
WARNING
WARNINGWARNING
NEVER place hands or feet inside the belt guard or blade guard while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the saw.
CAUTICAUTI
CAUTION
CAUTICAUTI
Ensure the work area is clear of tool, debris, and unauthorized people.
The saw is equipped with an outlet that provides a connection to a dust
NOTE
collection bag or vacuum system, (Item 23, Fig. 3). It is recommended that a dust collection bag or vacuum system is used while the saw is in operation.
D
D
Figure 18. Engine ON/OFF Switch
2. Place the
fuel valve lever
Figure 19. Engine Fuel Valve Lever
(Figure 19) to the "ON" position.
PAGE 24 — SFCG1 CONCRETE SAW— OPERATION & PARTS MANUAL — REV. #1 (01/29/04)
SFCG1 CONCRETE SAW — OPERATION
3.
Place the engine Shutdown switch (next to the handle lock), and the engine ON/OFF switch on the engine to the
"ON" position. Shutting the engine off using this switch confirms that is is functioning properly.
4. Place the position.
NOTE
Choke Lever
(Figure 20) in the "
The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
CLOSED
"
Figure 21. Throttle Lever
6. Grasp the starter grip (Figure 22) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
DO NOT pull the starter rope all the way to the end. DO NOT release the starter rope after pulling. Allow it to rewind as soon as possible.
Figure 20. Choke Lever
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
The engine speed has been set at the factory. Changing the governor speed could damage the blade and/or the saw .
Rotate the
5.
and engine governor speed is factory set to ensure optimum blade operating speeds.
throttle lever
slow
for starting. All sa wing is done at
(Figure 21) halfway between
full throttle
fast
. The
Figure 22. Starter Grip
SFCG1 CONCRETE SAW — OPERATION & PARTS MANUAL — REV. #1 (01/29/04) — PAGE 25
SFCG1 CONCRETE SAW — OPERATION
7. If the engine has started, slowly return the choke lever (Figure 20) to the started repeat steps 1 through 5.
8. Before the saw is placed into operation, run the engine for
several minutes. Check for fuel leaks, and noises that would associate with a loose guards and/or covers.
9. Rotate the throttle lever (Figure 21) toward full throttle.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS cut with the saw at FULL THROTTLE. Attempting to cut with the saw at less than full throttle could cause the blade to bind or stop abruptly in the slab resulting in serious injury to the operator or others in the area.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS keep clear of operating this equipment.
"OPEN"
position. If the engine has not
rotating
or
moving
parts while
Stopping the Engine
Stopping the engine under normal conditions:
1. Place the position, and listen for the engine speed to decrease. Allow
engine to run for 2 or 3 minutes for proper cooldown.
2.
Turn the engine Shutdown switch (next to the handle lock ) (Figure 24) to the "OFF" position. Shutting the engine off
using this switch confirms that is is functioning properly.
engine throttle lever
Figure 23. Throttle Lever
(Figure 23) in the SLOW
To begin sawing, lo wer the rotating b lade allowing it to cut to
10.
the preset depth.
11. When blade has reached full cutting depth, slowly walk behind the saw at a rate that will allow the engine to operate without losing optimum RPM.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
DO NOT try to cut faster than the b lade will allow . Cutting too fast will cause the blade to rise up out of the cut. Improper cutting rate can decrease the life of the engine and blades.
12. When the end of the cut has been reached, raise the blade out of the cut by pulling back on the handlebars (using a downward pressure) until the raise/lower rod drops into its slot with the blade in the raised position.
13. If cutting is complete, shut the saw down using the following "Shutdown Procedures".
3. Turn the
position.
4. Place the fuel valve lever (Figure 26) to the OFF position.
Figure 24. Engine Shutdown Switch
engine ON/OFF switch
Figure 25. Engine ON/Off Switch ( engine)
Figure 26. Fuel Valve Lever (Off Position)
(Figure 25) to the "OFF"
PAGE 26 — SFCG1 CONCRETE SAW— OPERATION & PARTS MANUAL — REV. #1 (01/29/04)
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